AHP SERIES ROLL-IN PROOF BOXES

MODEL Proofers AHP1S AHP2S AHP3S AHP1D AHP2D Proofer-Retarders AHPR1S AHPR2S AHPR3S AHPR1D AHPR2D Thaw Proofers AHTP1S AHTP2S AHTP3S AHTP1D AHTP2D

701 S. RIDGE AVENUE TROY, OHIO 45374-0001

937 332-3000

www.hobartcorp.com

FORM 19410 Rev.A (Aug. 2000)

Table of Content
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 ACCOMMODATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLUMBING CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WATER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6 6 6 6

Assembly Drawings Models AHP2S, AHPR2S, & AHTP2S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Models AHP3S & AHPR3S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Models AHP1D, AHPR1D, & AHTP1D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Models AHP2D & AHPR2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Models AHPR- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AHP Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AHPR Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AHTP Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Temperature Controller (E5CX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 7 DAY TIME SWITCH (H5S) Model AHPR Proofer-Retarder only . . . . . . . . 23 To Erase Times Stored in P1 and P2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Timer Memory Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Setting the Current Day-of-the-Week and Time-of-Day . . . . . . . . . . . . . . . . . 24 Programming Start and Stop Times for P1: Proofer Functions . . . . . . . . . . . 25 Programming Start and Stop Times for P2: Retarder Functions . . . . . . . . . . 27 Programming a Pause or Time Delay Between Two Programs . . . . . . . . . . 29 Planning Your Weekly Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Programming an Operation For Longer Than One Day . . . . . . . . . . . . . . . . . 30 Reviewing and Changing the Set Times for either P1 or P2 . . . . . . . . . . . . . 30 Reviewing the Set Times for Both P1 and P2 from the Run Position . . . . . . 30 Day Override: Temporarily Copying Program(s) from One Day-Of-The-Week to Another . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Running a Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 In Case of Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 HUMIDIFIER, HEATER, AIR FILTER, AND FAN UNIT . . . . . . . . . . . . . . . . . . . . . . . 33 DOOR CLOSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 RETARDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 PROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Installation, Operation, and Care of AHP SERIES PROOFERS

SAVE THESE INSTRUCTIONS

GENERAL
The AHP Series Roll-In Proof Boxes proof racks of dough products under controlled temperature and humidity prior to baking. The proof boxes have three basic equipment options: Proofers (AHP models) are equipped to proof dough only; Thaw-Proofers (AHTP models) are equipped to proof and/or to re-awaken frozen dough; and Proofer-Retarders (AHPR models) are equipped to proof the dough and then chill it or slowly thaw and then proof the dough prior to delayed baking. A programmable 7 day time switch controls proof and retard cycles on AHPR models; two individual timers, operating sequentially, control thaw and then proof cycles on AHTP models. All AHP Series Proofers have easyto-clean stainless steel interior and exterior panels with sandwiched urethane foam insulation. Different size proof boxes accommodate rack(s) as follows:
ACCOMMODATION
MODEL CHAMBER DIMENSIONS Width x Depth x Height (inches) NUMBER OF CHAMBERS PAN DIMENSIONS Length x Width (inches) NUMBER OF RACKS ACCOMMODATED

AHP1S AHTP1S AHPR1S AHP2S AHTP2S AHPR2S AHP3S AHTP3S AHPR3S AHP1D AHTP1D AHPR1D AHP2D AHTP2D AHPR2D

23.5 x 32.9 x 75

18 x 26 or 20 x 30 18 x 26 or 20 x 30 18 x 26 or 20 x 30 18 x 26 or 20 x 30 18 x 26 or 20 x 30

1 Single Rack

23.5 x 32.9 x 75

2 Single Racks

23.5 x 32.9 x 75

3 Single Racks

33.25 x 46.25 x 75

1 Double or 2 Single Racks 2 Double Racks, or 4 Single Racks, or 1 Double Rack plus 2 Single Racks

33.25 x 46.25 x 75

Compressor Unit Specifications & Refrigerant Type

Model Voltage HP Refrigerant

AHPR1S AHPR2S AHPR3S AHPR1D AHPR2D

115 22 0 220 220 220

1/3 1/2 3/4 1/ 2 3/4

R134 R134 R134 R134 R134

INSTALLATION
ASSEMBLY Models AHP1S, AHPR1S, and AHTP1S are shipped completely assembled from the factory. Other AHP Series Proofers are shipped knocked-down for installation on the job site. Ceiling and wall panels are locked together with cam-locks; the floor is fastened to the wall panels with stainless steel screws. Correctly install proofers following these step-by-step instructions: 1. If there are two or more back panels, place the back panels [B] in vertical, upright position. Insert the hex wrench in the lock hole and turn clockwise until the locking arm strikes the pin in the adjacent panel, locking panels together. If lock fails to engage, turn wrench counterclockwise and again turn wrench clockwise until panels are properly locked together. 2. Tilt the assembled back panel(s) and lay them on the floor with the exterior side down. 3. Select the left side wall panel [S1]; place it in position with the back panel assembly; and, lock them together with the cam lock by turning the hex wrench clockwise. Make sure top and bottom edges of side and back panels are flush. 4. Repeat step 3 with the right side wall panel [S2]. 5. Fasten the floor to the bottom of the back and side panels with stainless steel screws. 6. Place the roof panel [C] in position with the walls. First lock the roof panel [C] and the left side wall panel [S1] by turning the hex wrench clockwise; then, lock the roof panel [C] and the right side wall panel [S2] by turning the hex wrench counterclockwise. 7. The proofer box can now be put in an upright position. 8. For AHP and AHTP models: Lock the roof panel [C] to the back wall assembly by turning the hex wrench clockwise. 9. For AHPR models: a. Unlock the roof and side panel cam locks and install the mullion module (see pages 19 21). b. Lock the roof and side panel cam locks. c. Seal all joints between panels, ceiling, and floor with an NSF approved sealant, provided. d. Assemble brass couplers, sight glass, and filter to the refrigeration lines on the evaporator and condensing unit. e. Install permagum around the refrigeration lines, add fiberglass insulation, and install sheet metal covers on the ceiling (inside) and roof (outside) where refrigeration lines go through the ceiling. f. Set the condensing unit on the top of the cabinet with the condensing coil facing front and the refrigeration lines aligned. Fasten the condensing unit in place. g. Connect the electric wires from the condensing unit to the controls: Pass wires through ceiling to the opening for the controls and attach them to the terminal block. (220Volt: Wire 12 to TB12, Wire 16 to TB16, and Gnd to Gnd. 120Volt: Wire N to TBN, Wire 16 to TB16 and Gnd to Gnd). h. After completing steps 11 - 21, charge the refrigeration system with appropriate R22 or R134 refrigerant and install the condensing unit cover to the front at the top of the cabinet. For all models: Low pressure Cut-Out = 13 psig; High pressure Cut-In = 22 psig. 10. For AHP and AHTP models: Seal all joints between panels, ceiling, and floor with an NSF approved silicone sealant, provided. Slide the humidifying unit into place and fasten it to the ceiling and the floor; the top and bottom cover plates of the control panels should be removed to allow access to the mounting slots. It is recommended that the side cover of the humidifying unit be removed during installation. On completion, seal humidifying unit at ceiling and floor using an NSF approved silicone sealant, provided.
4

Steps 11 - 22 apply to all models: 11. Mount the bumper(s) at the upper part of the humidifying unit; fasten at front and back of control panel by screwing bracket(s) to the wall with two stainless steel screws, each. Also mount the bumpers on the back and side panels. Seal bumpers to walls and doors with an NSF approved silicone sealant, provided. 12. Mount the hinge pin assembly to the front side wall(s). Place one nylon spacer behind each hinge pin assembly. 13. Mount the white plastic halves with spacers on the door(s) but do not tighten screws. 14. Hang the door on the hinge pin assemblies: Carefully align the door with the door frame; press against the door to make sure the seals are tight against the frame; and, tighten the white plastic halves of the hinges making sure they are straight. If there are two or more doors, mount them in the same way. 15. Mount the outside door handle/bumper and the inside bumper by screwing to the door and sealing with an NSF approved silicone sealant, provided. 16. Mount the bracket for the door closer on the top of the door. Mount the hydraulic door closer (see Fig. 47 on page 33. 17. Place the drain pan at the bottom of the humidifying unit. Fasten the plastic hose to the drain pan with a hose clamp. Remove insulation from the knockout on either the left or right side wall panels; pass the hose through the hole and continue to a floor drain. Refer to page 6. 18. Install the water supply line and solenoid assembly. A water filter (not supplied) is recommended to remove particulates ahead of the spray nozzles in the humidifier. The water pressure should be at least 43 psig (2 kg/cm2). Refer to page 6. 19. Install ramp(s). 20. Refer to page 6 for Electrical Connection information. 21. When the proofer has been set and leveled in its final installed position, seal all around the proofer perimeter where it contacts the building floor with an NSF approved silicone sealant, provided. Wipe off any excess sealant.

Refer to the drawings for your proofer: Size (model number suffix) 2S see pages 7 9. Size (model number suffix) 3S see pages 10 12. Size (model number suffix) 1D see pages 13 15. Size (model number suffix) 2D see pages 16 18. Models AHPR see pages 19 21.

PLUMBING CONNECTIONS WARNING: PLUMBING CONNECTIONS MUST COMPLY WITH APPLICABLE SANITARY, SAFETY, AND PLUMBING CODES. WATER SUPPLY Water must be proper hardness and pH. The recommended hardness is 4 6 grains per gallon. The recommended pH is 6.5 8.0. Consult your local water company and/or water conditioner dealer before installing the AHP Series Roll-In Proof Box to make sure the water supply meets these conditions. Connect potable water supply to the 1/4" NPT supply connection; the flow rate is 2 gallons per hour. DRAIN CONNECTION The drain hose connects to the 1" O.D. fitting at the bottom of the drain pan on the humidifying unit. Overflow drain knockouts are provided on both ends of the cabinet to allow drain installation on either end. Run the hose to a floor drain. ELECTRICAL CONNECTION WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES. WARNING: DISCONNECT ELECTRICAL POWER SUPPLY AND PLACE A TAG AT THE DISCONNECT SWITCH INDICATING THAT YOU ARE WORKING ON THE CIRCUIT.
ELECTRICAL DATA
Volts - Hertz - Phase Volts - Hertz - Phase Volts - Hertz - Phase Volts - Hertz - Phase Volts / Hertz / Phase 120 / 208 - 60 - 1 120 / 240 - 60 - 1 208 - 60 - 1 240 - 60 - 1 480 - 60 - 1 Minimum Circuit Ampacity Maximum Protective Device AMPS

Proofers: AHP1S AHP2S AHP3S AHP1D AHP2D Proofer Retarders: AHPR1S AHPR2S AHPR3S AHPR1D AHPR2D Thaw Proofers: AHTP1S AHTP2S AHTP3S AHTP1D AHTP2D

20 20 30 20 30 20 25 NA 20 30 20 30 30 30 40 30 40

25 25 40 25 40 NA 25 40 25 40 40 40 50 40 50

15 15 20 15 20 NA NA 20 NA 20 20 20 25 20 25

Compiled in accordance with the National Electrical Code (NFPA 70, latest edition).

MODELS AHP2S, AHPR2S, & AHTP2S

MODELS AHP2S, AHPR2S, & AHTP2S

MODELS AHP2S, AHPR2S, & AHTP2S

MODELS AHP3S & AHPR3S

10

MODELS AHP3S & AHPR3S

11

MODELS AHP3S & AHPR3S

12

MODELS AHP1D, AHPR1D, & AHTP1D

13

MODELS AHP1D, AHPR1D, & AHTP1D

14

MODELS AHP1D, AHPR1D, & AHTP1D

15

MODELS AHP2D & AHPR2D

16

MODELS AHP2D & AHPR2D

17

MODELS AHP2D & AHPR2D

18

MODEL AHPR2D SHOWN

19

MODEL AHPR2D SHOWN

20

MODELS AHPR2S, AHPR3S, AHPR1D, AHPR2D

21

OPERATION
CONTROLS (Figs. 1, 2, & 3)
AHP models AHPR models AHTP models
Thaw Temperature Proofer Temperature Auto / Off / Manual Selector Switch Proofer % Humidity Thaw % Humidity Pilot Light % Humidity Reset Button Main On-Off Switch Pilot Light Pilot Light Reset Button Reset Button Auto uses the 7 Day Time Switch discussed on pages 23 32. Retard uses P2 and the Retarder Temperature Controller (E5CX). Proof uses P1, the Proofer Temperature Controller (E5CX) and % Humidity. Man Proof uses the Proofer Temperature Controller (E5CX) and % Humidity. Man Retard uses the Retarder Temperature Controller (E5CX). Auto selects Timed Thawing followed by Timed Proofing: Thawing uses Thaw Timer and Thaw Temperature Controller (E5CX); Proofing uses Proofer Timer, Proofer Temperature Controller (E5CX), and % Humidity. Manual Proof uses the Proofer Temperature Controller (E5CX) and % Humidity. Thaw Timer Proofer Timer

7 Day Time Switch Retarder Temperature Proofer Temperature Main On-Off Switch Auto / Man Proof / Man Retard Selector Switch

Proofer Temperature

% Humidity

On position uses the Proofer Temperature Controller (E5CX) and % Humidity.

Fig. 1

Temperature Controller (E5CX) . . . For proofing, retarding, or thawing.

Actual Temperature

1234
1234
OUT AT HB ALM

Set Temperature

Use the Up and Down arrow keys to set the temperature. Changed data becomes effective 2 seconds after the Up or Down key is released.

Fig. 2

AT

22

7 Day Time Switch (H5S) Models AHPR: Proofer-Retarder only (pages 23 32)
ON Indicator Light
SUN MON TUE WED THU FRI SAT SHIFT DAY

Day Shift Key

Day Set / Reset Key

Write Key

SET/RESET

Hour Set Key

h

Check Key P1 - On Auto Off Selector Switch P2 - On Auto Off Selector Switch Time Adjust Key
TIMER 1 2
s s s

m
OUT PROG

Minutes Set Key

OUT ON AUTO OFF

CHECK

WRITE TIME ADJ

P1 P2 RUN

P1 P2 Run Selector Switch

MAN BOOT AUTO

CYCLE / PULSE

COPY

CLR

Clear Key

Mode Selector (Not Used)

MODE PULSE

1 2

Cycle / Pulse Key (Not Used)

Copy Key

Fig. 3

NOTE: Times stored in P1 control Proofer functions; P2 time settings control the Retarder. The timer prevents P1 (Proofer) and P2 (Retarder) set times from overlapping. TO ERASE TIMES STORED IN P1 AND P2
P1 P2 RUN

Select P1 and press the CLR (Clear) key this erases P1 memory.
P1 P2 RUN

Select P2 and press the CLR (Clear) key this erases P2 memory.
P1 P2 RUN

NOTE: Use the RUN position during automatic operations to control the Proofer-Retarder using the programmed start and stop times for each day of the week.

TIMER MEMORY CAPACITY The timer can be programmed for up to 24 events in all. An event is a start date-time or a stop datetime. A start date-time and a stop date-time are the two required events for every program. When 12 programs have been entered, the Event Number (Fig. 4) will be reduced to 0 and no more programs can be entered. NOTE: The zero hour (0:00) on this timer is the twelfth hour on most clocks. For example: 0:01 0:59 AM is 12:01 - 12:59 AM, just after midnight. Also, 0:01 - 0:59 PM is 12:01 - 12:59 PM, afternoon.
23
SUN MON TUE WED THU
w

FRI

SAT

:
____________ _____ ____24
1

Event Number
PROG

Fig. 4

SETTING THE CURRENT DAY-OF-THE-WEEK AND TIME-OF-DAY

P1 P2 RUN

Select the RUN position. The display indicates the day and time: Fig. 5 indicates it is Tuesday, 8:15 am. If this is not the correct Date and Time, reset as follows:

SUN MON TUE WED THU

FRI

SAT

AM

8:15
: :

____________ _____ ____

Fig. 5

Press the Time Adjust key for 2 to 3 seconds. The clock flashes (Fig. 6). Press the Day Shift key until the arrow, w, is positioned on today's Day-of-the-Week. Press the Day Set / Reset key once to accept the Day-of-the-Week (Fig. 7).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

AM

8:15

8:15

Fig. 6

Fig. 7

Press the Hour Set key until the hour (and AM or PM) is displayed. Press the Minutes Set key until the minutes are displayed (Fig. 8). Press the Write key to validate (accept) the date and time (Fig. 9).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

PM

PM

2:21

2:21
: :

____________ _____ ____

Fig. 8

Fig. 9

24

PROGRAMMING START AND STOP TIMES FOR P1: PROOFER FUNCTIONS

P1 P2 RUN

Select the P1 position.

SUN MON TUE WED THU

w

FRI

SAT

The display (Fig. 10) indicates that 24 events or 12 programs can be entered (no programs have been entered). The P1-P2-RUN switch is positioned on P1, indicated by 1 . The flashing date line and up arrow,, indicate that the start date and time can be programmed. Once the start date and time have been programmed, the flashing down arrow, , prompts for the stop date and time.

:
____________ BLINKING _____ ____24
1 PROG

Fig. 10

 Press the Day Shift key until the arrow, w, is positioned on the start day-of-week (Fig. 11). Press the Day Set / Reset key once to accept the start day-of-week (Fig. 12).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

:
____________ BLINKING _____ ____24
1 PROG

:
____________ BLINKING _____ ____24
1 PROG

Fig. 11

Fig. 12

Press the Hour Set key until the start hour and AM or PM are displayed. Press the Minutes Set key until the start minutes are displayed (Fig. 13). Press the Write key to validate (accept) the start date and time (Fig. 14). The event number changes from 24 to 23.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

:
____________BLINKING _____ ____ 23
PROG 1 PROG

8:20
1

____________ BLINKING _____ ____24

: :

AM

8:20

Fig. 13

Fig. 14

Programming the stop date and time for P1 continues on the next page.
25

NOTE: Skip the next two steps if the stop day-of-week is the same as the start day-of-week. Press the Day Shift key until the arrow, w , is positioned on the stop day-of-week (Fig. 15). Press the Day Set / Reset key once to accept the stop day-of-week (Fig. 16).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

:
____________BLINKING _____ ____ 23
1 PROG

:
____________BLINKING _____ ____ 23
1 PROG

AM

8:20

AM

8:20

Fig. 15

Fig. 16

Press the Hour Set key, beginning at the start time (Fig. 17) and continue pressing until the stop hour and AM or PM are displayed (Fig. 18).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

PM

8:20
____________ BLINKING _____ ____ 23
1 PROG

4:
1 PROG

____________BLINKING _____ ____ 23

AM

AM

8:20

8:20

Fig. 17

Fig. 18

Press the Minutes Set key until the stop minutes are displayed (Fig. 19). Press the Write key to validate (accept) the stop date and time (Fig. 20). The display reverts to Fig. 10 with the event number changed from 23 to 22.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

PM

:
____________ _____ ____ 22
PROG 1 PROG

4:50
1

____________BLINKING _____ ____ 23

AM

8:20

AM

8 : 2 0 PM 4 : 5 0

Fig. 19

Fig. 20

The program is now complete. To enter another P1 program, repeat from  on page 25; or, exit P1. 26

PROGRAMMING START AND STOP TIMES FOR P2: RETARDER FUNCTIONS

P1 P2 RUN

Select the P2 position. Fig. 21 indicates 18 events (9 programs) can yet be programmed. The P1-P2-RUN switch is set on P2.

SUN MON TUE WED THU

w

FRI

SAT

:
____________ BLINKING _____ ____18
2 PROG

The flashing date line and up arrow,, indicate that the start date and time can be programmed. Once the start date and time have been programmed, the flashing down arrow, , prompts you to program the stop date and time.

Fig. 21

 Press the Day Shift key until the arrow, w, is positioned on the start day-of-week (Fig. 22). Press the Day Set / Reset key once to accept the start day-of-week (Fig. 23).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

:
____________ BLINKING _____ ____18
2 PROG

:
____________ BLINKING _____ ____18
2 PROG

Fig. 22

Fig. 23

Press the Hour Set key until the start hour and AM or PM are displayed. Press the Minutes Set key until the start minutes are displayed (Fig. 24). Press the Write key to validate (accept) the date and time (Fig. 25). The event number changes from 18 to 17.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

PM

:
____________BLINKING _____ ____ 17
PROG 2 PROG

5:30
2

____________ BLINKING _____ ____18

: :

PM

5:30

Fig. 24

Fig. 25

Programming the stop date and time for P2 continues on the next page.
27

NOTE: Skip the next two steps if the stop day-of-the-week is the same as the start date. Press the Day Shift key until the arrow, w, is positioned on the Day-of-the-Week (Fig. 26). Press the Day Set / Reset key once to accept the new Day-of-the-Week (Fig. 27).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

:
____________BLINKING _____ ____ 17
2 PROG

:
____________BLINKING _____ ____ 17
2 PROG

PM

5:30

PM

5:30

Fig. 26

Fig. 27

Press the Hour Set key, beginning at the start time (Fig. 28) and continue pressing until the 'stop' hour and AM or PM are displayed (Fig. 29).
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

PM

AM

5:30
____________ BLINKING _____ ____ 17
2 PROG

7:
2 PROG

____________BLINKING _____ ____ 17

PM

PM

5:30

5:30

Fig. 28

Fig. 29

Press the Minutes Set key until the stop minutes are displayed (Fig. 30). Press the Write key to validate (accept) the stop date and time (Fig. 31). The display reverts to Fig. 10 with the event number changed from 17 to 16.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

:
____________ _____ ____ 16
PROG 2 PROG

7:30
2

____________BLINKING _____ ____ 17

PM

5:30

PM

5 : 3 0 AM 7 : 3 0

Fig. 30

Fig. 31

The program is now complete. To enter another P2 program, repeat from  on page 27; or, exit P2. 28

PROGRAMMING A PAUSE OR TIME DELAY BETWEEN TWO PROGRAMS To program a pause between the stop time of one program and the start time of the next, set the stop time prior to the next start time as shown in the following examples:
EXAMPLE 1 2 3 MODE P1: Proofer P2: Retarder P1: Proofer START DAY Monday Monday Tuesday START TIME 8:00 AM 5:30 PM 8:00 AM STOP DAY Monday Tuesday Tuesday STOP TIME 5:00 PM 7:30 AM 5:00 PM

Between the stop time for example 1 and the start time for example 2, a 30 minute delay has been scheduled. Also, a 30 minute delay is scheduled between the stop time for example 2 and the start time for example 3. During this time delay, the fans will continue to run for a maximum of 30 minutes. PLANNING YOUR WEEKLY SCHEDULE If several days of the week have the same schedule, they can all be in the same program. When selecting the start days of the week, merely repeat the selection (use the Day Shift key followed by the Day Set / Reset key repeatedly). Then select the start hour and minutes only once since they are to be the same. Do the same for the stop days of the week and the stop hours and minutes. For example, if the P1 Proofer function were to be the same as example 1 above for Monday, Tuesday, Wednesday, Thursday, and Friday the final set displays would look like Figs. 32, 33.
SUN MON TUE WED THU FRI
w

SAT

SUN MON TUE WED THU

FRI
w

SAT

AM

PM

8:00
1 PROG

5:00
1 PROG

____________ _____ ____ 23

AM

____________ _____ ____ 22

AM

8:00

8 : 0 0 PM 5 : 0 0

Fig. 32

Fig. 33

If scheduling example 2 for five overnight retarder mode functions, the final set displays would look like Figs. 34, 35. Notice the removal of Monday and inclusion of Saturday in the stop day selection.
SUN MON TUE WED THU FRI
w

SAT

SUN MON TUE WED THU

FRI

SAT
w

PM

AM

5:30
2 PROG

7:30
2 PROG

____________ _____ ____ 21

AM

____________ _____ ____ 20

PM 5 : 3 0 AM 7 : 3 0

5:30

Fig. 34

Fig. 35

29

PROGRAMMING AN OPERATION FOR LONGER THAN ONE DAY The timer can be programmed to start one day and stop several days later. For example, to start at 8:30 AM Monday and stop at 11:30 AM Wednesday, the final set displays would look like Figs. 36 & 37. Use the Day Set / Reset key to remove the Monday designation when setting the stop day. Then use the Day Shift key twice and the Day Set / Reset key once to fix the stop day on Wednesday.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

AM

8:30
1 PROG

11:30
1 PROG

____________BLINKING _____ ____ 23

AM

____________ _____ ____ 22

AM

8:30

8:30

AM 1 1 : 3 0

Fig. 36

Fig. 37

REVIEWING AND CHANGING THE SET TIMES FOR EITHER P1 OR P2

P1 P2 RUN

P1 P2 RUN

The set times for P1 can be reviewed and changed, if necessary, by setting the P1-P2RUN switch on P1 and pressing the Write key. If necessary, change the settings using the appropriate keys; then, press the Write key to continue. Each time the Write key is pressed, the set times are displayed in the sequence they were set. Press the Write key after all set times have been displayed. Set the P1-P2-RUN switch on P2 to review and change the settings for P2.

REVIEWING THE SET TIMES FOR BOTH P1 AND P2 FROM THE RUN POSITION The set times for today can be reviewed with the P1-P2-RUN switch on Run, by pressing the Check key. First, the set times for P1 are displayed, starting from the earliest start time. Then the set times for P2 are displayed. Press the Check key after all the set times have been reviewed to return to the Run display. If the control is left untouched for 20 seconds, the Run display automatically returns. To review the set times for a day-of-the-week other than today, press the Day Shift key until the arrow, w, is positioned on the desired day-of-week; then press the Day Set key. Press the Check key to step through the SUN MON TUE WED THU FRI SAT set times for this day in sequence. The start times and stop times for P1 are w displayed beginning with the earliest start times (Fig. 38). Then the start and stop times for P2 are displayed. After all set times have been displayed, the display ____________ returns to the Run display. If the control _____ ____ 22 is left untouched for 20 seconds, the Run 1 PROG display automatically returns. AM AM
8:30 11:30

P1 P2 RUN

P1 P2 RUN

Fig. 38

30

DAY OVERRIDE: Temporarily Copying Program(s) From One Day-Of-The-Week To Another Both P1 and P2 program(s) can be copied from one day-of-the-week to another; the original settings are restored after one week. This allows you to temporarily copy Sunday's program(s) to a holiday that falls in the middle of the week and resume the normal schedule the next week. After copying, review the settings as described on the previous page. The example copies Sunday's program(s) to Wednesday.
P1 P2 RUN

With the P1-P2-RUN switch positioned on Run, (display looks like Fig. 39), hold down the Copy key for at least one second. Fig. 40 should display.* Select the day you want to copy to (Wednesday); use Day Shift and Day Set / Reset keys to select the day. Fig. 41 displays. Press the Write key. Fig. 42 displays. Select the day you want to copy from (Sunday); use Day shift and Day Set / Reset keys to select the day. Fig. 43 displays. Press the Write key. Fig. 44 displays.

* NOTE: If Fig. 42 displays, a day override for the week has already been programmed; this can be cleared and reset.
SUN MON TUE WED THU
w

FRI

SAT

SUN MON TUE WED THU

w

FRI

SAT

AM

BLINKING

8:30
1 PROG PROG

____________ _____ ____ 11

AM

9 : 0 0 PM 5 : 0 0

Fig. 39
SUN MON TUE WED THU
w

Fig. 40
FRI SAT SUN MON TUE WED THU
w w w w w BLINKING

FRI
w

SAT
w

PROG

PROG

Fig. 41
SUN MON TUE WED THU
w

Fig. 42
FRI SAT SUN MON TUE WED THU
w

FRI

SAT

AM

8:41
1 PROG

____________ _____ ____ 11

PROG

AM

9 : 0 0 PM 5 : 0 0

Fig. 43

Fig. 44

31

RUNNING A PROGRAM (Fig. 45)

SUN MON TUE WED THU

w

FRI

SAT SHIFT DAY SET/RESET

AM
P1 (Proofing) is ON

9:30
9 : 0 0 PM 5 : 0 0
CHECK
1

____________ _____ ____ 11

OUT 1

m
PROG

AM
2

P1 & P2 Switches on AUTO

OUT ON AUTO OFF

WRITE TIME ADJ

P1 P2 RUN

RUN Position

TIMER MODE PULSE

1 2
s s

MAN
s

BOOT

1 2

AUTO

Boot Switch on AUTO

Fig. 45

The Current Time is 9:30

AM

Monday.
AM

P1 (Proofing) is operating. It started at 9:00

and will stop at 5:00

PM.

NOTE: When P2 (Retarding) is ON, 2 is displayed in the OUT and PROG boxes. NOTE: When neither P1 nor P2 is running and P1 (Proofing) is the next program to be started, 1 is displayed in the PROG box and the programmed start and stop times are displayed. When neither P1 nor P2 is running and P2 (Retarding) is the next program to be started, 2 is displayed in the PROG box and the programmed start and stop times are displayed.

IN CASE OF POWER FAILURE The Time Switch maintains memory during a power failure but there is no output, the display is off, and the ON indicator light is not lit. With the BOOT switch on AUTO, the time switch resumes its operation as programmed after power recovery. If the BOOT switch is on MANUAL, the keyhole indicator blinks on the display screen after power recovery and the output does not turn on until the BOOT switch is set on the AUTO position.

32

HUMIDIFIER, HEATER, AIR FILTER, AND FAN UNIT (Fig. 46)

TEMPERATURE AND HUMIDITY PROBE IS LOCATED IN RETURN AIR STREAM.

FANS CIRCULATE AIR DOWN THROUGH HEATING ELEMENTS AND THE AIR IS HEATED.

THE HEATED AIR STREAM FLOWS THROUGH A FINE MIST WATER SPRAY, PICKING UP MOISTURE. ANY LARGE WATER DROPS ARE TRAPPED BY THE AIR FILTER. HOT MOIST AIR IS DELIVERED TO THE PROOFING CHAMBER. CONTINUOUS RECIRCULATION GENTLY REPEATS THE CYCLE.

EXCESS WATER FLOWS TO DRAIN.

Fig. 46

DOOR CLOSER (Fig. 47)

Fig. 47

33

RETARDING The retarder temperature is usually set at 38F. Defrosting frozen dough at retarder temperatures takes 6 hours minimum; dough products can be stored for as long as 48 hours in the retarder using the cool humid air so dough products do not dry out. Dough should not be refrozen after thawing. The retarder slows the yeast fermentation process, reduces gas formation, and inhibits raising of dough. Products removed from the retarder should be left at room temperature for 5 7 minutes before being put in the proofer. This will reduce moisture condensation when cold metal pans are placed in the warm humid proofer. PROOFING Controlled temperature and humidity in the proofer promotes yeast fermentation which generates gas and causes the dough to rise. Proofing takes from 45 60 minutes depending on the product. A temperature setting of 95F and humidity at 85% are typical but will vary slightly depending on the product being proofed. The chart below is for guidelines only ask your dough supplier for technical product reports to set up your own chart.

Proofing Product Temperature F 95F 90F Proof Time Temperature Minutes F 55 min 45 min 375F 375F

Baking Steam Time Seconds 12 sec 15 sec Bake Time Minutes 12 min 20 min

% Humidity 85% 90%

Rolls French Crust Bread 14 oz French Crust Bread 10 oz Bagels Croissants

90F 85F 75F

85% 85% 70%

45 min 50 min 30 min

360F 400F 360F

12 sec 20 sec 0

18 min 15 min 12 min

CLEANING Clean the inside of the cabinet and the doors weekly with a warm water solution of mild household liquid dishwashing detergent (such as Palmolive green or Ivory). Do not use anything containing grit, abrasive materials, bleach, or harsh chemicals. Be cautious with new or improved formulas; use only products approved for stainless steel. Rinse thoroughly and dry with a clean soft cloth. Do not use steel wool to clean surfaces. Remove the filter and rinse clean weekly. Replace filter when necessary. NOTE: Failure to follow use, care and maintenance instructions may void your Hobart warranty.

34

SERVICE Contact your local Hobart-authorized service office for any repairs or adjustments needed on this equipment.

35

NOTES

FORM 19410 Rev.A (Aug. 2000)

36

PRINTED IN U.S.A.