Abtech Aluminium Electrical Enclosures Abtech ZAG Junction Boxes

WWW.CABLEJOINTS.CO.
UK
THORNE & DERRICK UK

TEL 0044 191 490 1547 FAX 0044 191 477 5371 TEL 0044 117 977 4647 FAX 0044 117 977 5582 WWW.THORNEANDDERRICK.CO.UK
SX Range BPG Range BPGA Range ZAG Range High Voltage Fire Rated ZP Range Others Technical
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Die-Cast Aluminium Enclosures
ZAG
Further details on this range of enclosures can be found at;
www.ab-tech.co.uk/zag.htm
ZAG
Die-cast Aluminium Enclosures
The ZAG range of enclosures comprises of 19 different sizes of enclosures and is precision die cast in AL-Si 12 grade (LM24) aluminium alloy. This is considered to be the most suitable grade of aluminium for maximum corrosion resistance especially in salt laden atmospheres. Additional optional protection methods such as alochrome, anodising and epoxy polyester painting coupled with the fitment of captive 316 grade stainless steel lid retaining screws further enhance the anti-corrosion properties of the enclosure. The ZAG range can be drilled and tapped with various thread forms and it readily accepts most paint finishes and colours.
ZAG Range
The ZAG range is particularly suitable for the engraving of instructions and decals and this method provides excellent durability. Silk screen printing is also available. All of this can be achieved even in relatively small batches which makes the ZAG range ideal for the small to medium size manufacturers who can achieve a custom enclosure economically. The wall thickness is sufficient to allow tapped entry holes to be machined into the walls or the base of the enclosure. Due to the enclosures labyrinth seal system, similar to that of the BPG range of enclosures, whereby the seal is protected from external forces, the ZAG enclosure has excellent ingress protection qualities this means that the enclosure has been tested to and passed IP65/66/67. The mounting holes, although contained within the profile of the enclosure, sit outside the seal and all the external fasteners and fixings are manufactured from 316 grade stainless steel to ensure the enclosures reliability. External stainless steel mounting feet are offered as an option. The ZAG range has many features which lend itself to a whole host of applications including junction boxes, both industrial and hazardous area, and especially OEM applications, where the excellent machining qualities of aluminium come to the fore. Earthing of the enclosure can be accomplished by various means. Internal / external stainless steel earth studs which in turn can be connected to the terminal mounting rail or component plate and various rail mounted earth terminals or proprietary earth bars can be fitted inside the enclosure. Due to the fact that aluminium is an excellent conductor, earthing for cable glands is provided through contact with the enclosure wall with no further earthing required.
88
ZAG
When fitted with a standard neoprene gasket the enclosure is suitable for ambient temperatures - 40C to + 80C (-40F to +176F). Alternatively, when fitted with an optional silicon gasket the temperature range can be increased to - 70C to + 130C (-94F to +266 F). Further information on enclosure certification can be found in Section 9 of this catalogue.
1 2 3 4 5 6 7 8 9
89
ZAG Range Features Wide Operating Temperature (- 70C to +130C) (-94F to +266F) Ingress Protection up to IP67 Painted and Unpainted versions Impact Resistant > 7 Nm The ZAG enclosures are suitable for use in hazardous areas and can be supplied with a number of certificates; ATEX EExe to BS EN 50019 (zone 1 & 2) EEx nA to BS EN 50021 (zone 2) and NEMA 4x (CSA, UL & FM class 1, division 2). Corrosion Resistant Can be drilled and tapped to accommodate most thread forms (NPT for example) Certification for use in Zone 1 and 2 UL, CSA, ATEX, FM, InMetro and GOST Approvals Ideal for Petrochemical and Marine applications
The ZAG range can also be supplied fitted with any component approved terminal to apparatus level or can be supplied empty as component approved for the clients own certification requirements.
ZAG
Accessories and Options The following table is a list of the available accessories suitable for a particular size of ZAG enclosure. Care should be taken when ordering accessories for use with enclosures intended for hazardous areas to ensure that compliance with certification is retained.
EB - Internal Earthing Bar
MF - External Mounting Feet
AS - Allen Head Fixing Screws
EH - External Hinges
SG - Silicone Gasket (see note 2)
ZAG1 ZAG2 ZAG3 ZAG Range ZAG4 ZAG5 ZAG6 ZAG7 ZAG8 ZAG9 ZAG9/9 ZAG10 ZAG10/9 ZAG11 ZAG12 ZAG13 ZAG14 ZAG15 ZAG16 ZAG21
50 58 98 150 75 125 175 250 122 122 220 220 160 260 360 560 202 330 120
45 64 64 64 80 80 80 80 120 120 120 120 160 160 160 160 230 230 360
30 34 34 34 57 57 57 56 80 90 80 90 90 90 90 90 110 110 80
Ordering Example;
ZAG10 UP AS SG
(ZAG 10 unpainted, Allen Head Fixing Screws and Silicone Lid Gasket) 1. EExe' certification may be component or apparatus certified - please specify your requirements. 2. Silicone gasket increases temperature rating (-70C to +130C) (-94 to +266 F F). 3. Radio Frequency Interference (RFI) gasket may reduce IP rating. Enclosure may also be internally coated with RFI material.
90
RF - RFI Protection (see note 3)
MR - DIN Standard Mounting Rail
TP - Tamper Proof Screws
MP - Component Mounting Plate
AL - Alochromed
EX - Ex Certified (see note 1)
ES - Earth Stud
UP - Unpainted
Length (mm)
Part Number
Depth (mm)
Width (mm)
ZAG
External mounting feet (stainless steel 316) Internal Earthing bar (can be fitted with clamps) DIN standard mounting rail (TS15, TS32 or TS35) Tamper-proof screws External hinges Component mounting plate (tufnol as standard, steel an option) Unpainted (raw) finish Earth Stud (either brass or stainless steel) Allen Head fixing screws (grade 316)
1 2 3 4 5 6 7 8 9
91
We can also supply cable glands, stopping plugs, breather drains and continuity plates. Please contact for further details.
ZAG
92
ZAG Range
ZAG 1 Drawing
All blue dimensions in mm, all green dimensions in decimal inches (drawing not to scale)
ZAG 1 Specifications
Width Length Depth 50mm 45mm 30mm
Precision Cast AlSi12 (LM24) aluminium alloy - unpainted
Terminal Populations
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) 0 0 0 0 0 0 0 0 0 0 0 0 Wago 280-992 280-999 281-691 281-992 281-993 282-691 284-691 283-691 285-691 280-998 281-998 264-120 264-220 0 0 0 0 0 0
High Voltage ZAG Range
Cable Gland Entry Matrix

1 Entry Size M16 0 0 0 0 0 0 0 0 0 0 0 6 3 0 0 0 0 M20 M25 M32 M40 Side A-C 0 0 0 0 0 Side B-D 0 0 0 0 0
Material
Precision Cast AlSi12 (LM24) aluminium alloy painted epoxy polyester RAL7001 grey
MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N
Drilling Envelope Size

Side A-C Side B-D 24 x 21mm 16 x 21mm
Weight IP Rating
75g 65
-40 to 80 C (-40F to +176F) (standard neoprene gasket)
Temperature
-70 to 130 C (-94F to +266F) (silicone gasket)
SAK10 SAK16 SAK35 Entrelec MA2.5/5
Example
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
Certification
N/A
M4/6 M6/8 M10/10 M16/12
Power Rating
N/A
M35/16
Others ZP Range Fire Rated
ZAG
Technical
BPGA Range
BPG Range
SX Range
93
ZAG
94
ZAG Range
ZAG 2 Drawing

1 Entry Size M16 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M20 M25 M32 M40 Side A-C 0 0 0 0 0 Side B-D 0 0 0 0 0
Material
MK6/ 3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N

Weight IP Rating
170g 65
Temperature
SAK10 SAK16
ATEX EEx'e' BS EN 50019 (Zone 1 & 2) ATEX EEx'nA' BS EN 50021 (Zone 2) Certification NEMA 4X (CSA, UL & FM (class 1 division 2)
SAK35 Entrelec MA2.5/5 M4/6 M6/8 M10/10 M16/12
Example Die-cast Aluminium Enclosures
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
Power Rating
0.900W
Others ZP Range
M35/16
Fire Rated
ZAG
Technical
BPGA Range
BPG Range
SX Range
95
ZAG
96
ZAG Range
ZAG 3 Drawing

1 Entry Size M16 M20 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M25 M32 M40 Side A-C Side B-D Side A-C 0 0 0 0 0 Side B-D 0 0 0 0 0 68 x 21mm 19 x 21mm
Material
MK6/3 MK6/4 MK6/6 SAK2.5
Weight IP Rating
220g 65
SAK4 SAK6N
Temperature
SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6
ATEX EEx'e' BS EN 50019 (Zone 1 & 2) ATEX EEx'nA' BS EN 50021 (Zone 2)
Example
Certification
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
NEMA 4X (CSA, UL & FM (class 1 division 2)
M6/8 M10/10 M16/12
Power Rating
1.200w
Others ZP Range
M35/16
Fire Rated
ZAG
Technical
BPGA Range
BPG Range
SX Range
97
ZAG
98
ZAG Range
ZAG 4 Drawing
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 3 2 1 3 2 1 0 0 0 0 0 0 Wago 280-992 280-999 281-691 281-992 281-993 282-691 284-691 283-691 285-691 280-998 281-998 264-120 264-220 0 0 0 0 0 0

1 Entry Size M16 M20 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 M25 M32 M40 Side A-C 0 0 0 0 0 Side B-D 0 0 0 0 0
Material

Weight IP Rating
330g 67
SAK4 SAK6N
Temperature
Example
Certification
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
M6/8 M10/10 M16/12
Power Rating
1.700w
M35/16
ZP Range Fire Rated
ZAG
Technical
Others
BPGA Range
BPG Range
SX Range
99
100
ZAG Range
ZAG
ZAG 5 Drawing

Material

Weight IP Rating
290g 67
SAK4 SAK6N
Temperature
Example
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
M6/8 M10/10 M16/12
Power Rating
1.500w
Others ZP Range
M35/16
Fire Rated
ZAG
Technical
BPGA Range
BPG Range
SX Range
101
102
ZAG Range
ZAG
ZAG 6 Drawing

Material
MK6/3 MK6/4 MK6/6 SAK2.5

Weight IP Rating
435g 67
SAK4 SAK6N
Temperature -70 to 130 C (-94F to +266F) (silicone gasket)
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
M6/8 M10/10 M16/12
Power Rating
2.200w
M35/16
ZP Range Fire Rated
ZAG
Technical
Others
BPGA Range
BPG Range
SX Range
103
104
ZAG Range
ZAG
ZAG 7 Drawing

Material
MK6/3 MK6/4 MK6/6 SAK2.5

Weight IP Rating
540g 67
SAK4 SAK6N
Temperature
Example
Certification
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
M6/8 M10/10 M16/12
Power Rating
2.900w
Others ZP Range
M35/16
Fire Rated
ZAG
Technical
BPGA Range
BPG Range
SX Range
105
106
ZAG Range
ZAG
ZAG 8 Drawing

Material

Weight IP Rating
710g 65
SAK4 SAK6N SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6
Temperature
264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
M6/8 M10/10 M16/12
Power Rating
2.900w
M35/16
ZP Range Fire Rated
ZAG
Technical
Others
BPGA Range
BPG Range
SX Range
107
108
ZAG Range
ZAG
ZAG 9 and ZAG 9/9 Drawing
ZAG 9 ZAG 9/9 Specifications

Width Length Depth 122mm 120mm
80mm (ZAG 9) or 90mm (ZAG9/9)
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N SAK10 * SAK16 * SAK35 * Entrelec MA2.5/5 M4/6 M6/8 17 14 8 8 7 5 2 2 1 1 1 1 14 13 10 8 7 5 Wago 280-992 280-999 * 281-691 281-992 281-993 * 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4) 15 15 13 13 13 10 8 6 0 15 13 13 8 3 2 3 2 1

Entry Size M16 M20 M25 M32 M40 Side A-C 2 2 1 0 0 Side B-D 1 1 0 0 0
Material

Weight IP Rating
940g or 965g 67
Temperature
Example
M10/10 * M16/12 * M35/16 *
Power Rating
3.400w
* Care must be taken to ensure that the size of this enclosure can accommodate the cable bending radius.
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
109
110
ZAG Range
ZAG
ZAG 10 and ZAG 10/9 Drawing
ZAG 10 and ZAG 10/9 Specifications

Width Length Depth 220mm 120mm
80mm (ZAG 10) or 90mm (ZAG 10/9)
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N SAK10 * SAK16 * SAK35 * Entrelec MA2.5/5 M4/6 M6/8 36 30 22 18 15 11 5 3 2 5 4 2 30 28 22 18 15 11 Wago 280-992 280-999 281-691 281-992 281-993 * 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4) 34 34 29 29 29 22 18 15 0 34 29 30 18 6 4 6 4 1

Material

Weight IP Rating
1410g or 1440g 67
Temperature
M10/10 * M16/12 * M35/16 *
Power Rating
5.400w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
111
112
ZAG Range
ZAG
ZAG 11 Drawing
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N SAK10 * SAK16 * SAK35 * Entrelec MA2.5/5 M4/6 M6/8 24 20 15 12 10 7 3 2 1 3 2 1 20 19 15 12 10 7 Wago 280-992 280-999 281-691 281-992 281-993 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4) 22 22 19 19 19 15 12 10 0 22 19 20 12 4 3 4 2 1

Entry Size M16 M20 M25 M32 M40 Side A-C Side B-D Side A-C 6 2 2 1 0 110 x 65mm 80 x 56mm Side B-D 2 2 1 0 0
Material
Weight IP Rating
1410g 67
Temperature
M10/10 * M16/12 * M35/16 *
Power Rating
5.400w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
113
114
ZAG Range
ZAG
ZAG 12 Drawing
ZAG 12
Width Length Depth
Specifications
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N 6 4 2 5 4 3 36 34 27 22 18 14 Wago 280-992 280-999 281-691 281-992 281-993 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 43 36 27 22 18 14 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4) 40 40 34 34 34 27 21 18 0 40 34 36 21 7 5 7 5 1

260mm 160mm 90mm

Material

Weight IP Rating
1960g 67
Temperature
SAK10 * SAK16 *
SAK35 * Entrelec MA2.5/5 M4/6 M6/8 M10/10 * M16/12 * M35/16 *
Example
Power Rating
8.000w
Others ZP Range
ZAG
Technical
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
115
116
ZAG Range
ZAG
ZAG 13 Drawing

Material

Side A-C Side B-D 314x 65mm 80 x 56mm
Weight IP Rating
2550g 65
Temperature
M10/10 * M16/12 * M35/16 *
Power Rating
10.400w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
117
118
ZAG Range
ZAG
ZAG 14 Drawing
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way)
BK12 (12 way)

1 Entry Size M16 96 96 82 82 82 63 51 42 0 96 82 85 51 18 12 18 12 M20 M25 M32 Side A-C 28 12 10 8 0 Side B-D 2 2 1 0 0
Wago 14 10 5 12 11 7 85 78 64 51 43 32 280-992 280-999 281-691 281-992 281-993 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 101 85 64 51 43 32 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)
Material
M40
MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N SAK10 * SAK16 * SAK35 * Entrelec MA2.5/5 M4/6 M6/8

Side A-C Side B-D 240 x 65mm (x2) 56 x 80mm
Weight IP Rating
4310g 65
Temperature
Example
M10/10 * M16/12 * M35/16 *
Power Rating
10.400w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
119
120
ZAG Range
ZAG
ZAG 15 Drawing

Entry Size M16 M20 M25 M32 M40 Side A-C Side B-D Side A-C 9 6 4 2 2 150 x 85mm 150 x 76mm Side B-D 8 6 3 2 2
Material
Weight IP Rating
2750g 65
Temperature
Certification
M10/10 * M16/12 * M35/16 *
Power Rating
9.500w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
121
122
ZAG Range
ZAG
ZAG 16 Drawing

Material

Weight IP Rating
4270g 66
Temperature
Example
Certification
M10/10 * M16/12 * M35/16 *
Power Rating
14.000w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
123
124
ZAG Range
ZAG
ZAG 21 Drawing
Maximum Number of Rows Weidmuller BK4 (4 way) BK6 ( 6 way) BK12 (12 way) MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N SAK10 * SAK16 * SAK35 Entrelec MA2.5/5 M4/6 M6/8 63 52 40 32 26 0 9 6 3 6 6 4 52 48 40 32 26 0 Wago 280-992 280-999 281-691 281-992 281-993 282-691 284-691 * 283-691 * 285-691 280-998 281-998 264-120 264-220 264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4) 58 58 50 50 50 39 31 26 0 58 50 52 31 11 7 10 7 1

Material

Weight IP Rating
2050g 66
Temperature
Example
Certification
M10/10 * M16/12 * M35/16
Power Rating
8.000w
ZAG
Technical
Others
ZP Range
Fire Rated
High Voltage
ZAG Range
BPGA Range
BPG Range
SX Range
125
ZAG
126
ZAG Range

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Abtech Aluminium Electrical Enclosures Abtech ZAG Junction Boxes

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WWW.CABLEJOINTS.CO.

THORNE & DERRICK UK

Die-Cast Aluminium Enclosures

Further details on this range of enclosures can be found at;

MF - External Mounting Feet

AS - Allen Head Fixing Screws

SG - Silicone Gasket (see note 2)

RF - RFI Protection (see note 3)

MR - DIN Standard Mounting Rail

TP - Tamper Proof Screws

MP - Component Mounting Plate

EX - Ex Certified (see note 1)

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

MK6/3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N

Drilling Envelope Size

SAK10 SAK16 SAK35 Entrelec MA2.5/5

Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

M4/6 M6/8 M10/10 M16/12

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

MK6/ 3 MK6/4 MK6/6 SAK2.5 SAK4 SAK6N

Drilling Envelope Size

SAK35 Entrelec MA2.5/5 M4/6 M6/8 M10/10 M16/12

Example Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

MK6/3 MK6/4 MK6/6 SAK2.5

Drilling Envelope Size

SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6

ATEX EEx'e' BS EN 50019 (Zone 1 & 2) ATEX EEx'nA' BS EN 50021 (Zone 2)

Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

NEMA 4X (CSA, UL & FM (class 1 division 2)

M6/8 M10/10 M16/12

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

Drilling Envelope Size

SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6

ATEX EEx'e' BS EN 50019 (Zone 1 & 2) ATEX EEx'nA' BS EN 50021 (Zone 2)

Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

NEMA 4X (CSA, UL & FM (class 1 division 2)

M6/8 M10/10 M16/12

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

Drilling Envelope Size

SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6

Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

M6/8 M10/10 M16/12

Die-cast Aluminium Enclosures

Cable Gland Entry Matrix

MK6/3 MK6/4 MK6/6 SAK2.5

Drilling Envelope Size

Temperature -70 to 130 C (-94F to +266F) (silicone gasket)

SAK10 SAK16 SAK35 Entrelec MA2.5/5 M4/6

Example Die-cast Aluminium Enclosures

264-132 (2) 264-134 (4) 262-132 (2) 262-134 (4)

M6/8 M10/10 M16/12

Die-cast Aluminium Enclosures