Condensing Units

Contents
GENERAL DESCRIPTION
Introduction Construction

CUS/CUHS 5 - 12

2
2 2

CAPACITY DATA
Cooling Duty - Cooling Only Units Cooling Duty Reverse Cycle Mode Heating Duty - Reverse Cycle Mode

4
4 4 5

OPERATING DATA
Operating Limits - Cooling Only

6
6

DIMENSIONS: CUS/CUHS 5 - 7.5 DIMENSIONS: CUS/CUHS 10 - 12 TECHNICAL DATA ELECTRICAL DATA NOISE DATA FIELD CONNECTIONS

7 7 8 9 10 11

Condensing Units Technical Manual : 904-023 TM E 04/98 D

CUS/CUHS 5 - 12
General Description
UNIT IDENTIFICATION

Condensing Units

AIR COOLED CONDENSING UNIT & OUTDOOR HEAT PUMP RANGE

CUS........Condensing Unit Cooling Only CUHS .....Outdoor Heat Pump 5-12 ........Model Size e.g. .........Model CUS 6

INTRODUCTION

This range of air cooled condensing units and heat pumps covers the 14-35kW requirement, in axial fan only. The range is custom designed for use with Airedale's comprehensive range of close control units and Comfort Modular units. They can also be used in conjunction with other cooling applications, eg air handling units. All units are leak tested and carry a holding charge of inert gas.

CONSTRUCTION

The units are constructed of corrosion resistant pre-coated sheet steel. Standard unit colour is Light Grey (RAL 7035).

CONDENSER

Large surface area condenser coil(s) manufactured from refrigeration quality copper tubes, with mechanically bonded aluminium fins. 610mm diameter axial flow fan assembly(s) with low noise paddle type blades. The external rotor motor design allows the use of a low power output single phase speed controllable motor. The motor has inbuilt thermal overload protection, and the assembly is supplied complete with a finger guard for protection. All units utilise hermetic scroll compressors. The CUS7.5/10 and 12 models are fitted with a crankcase heater to guard against floodback and oil foaming on start up. Other features include internal motor protection.

FAN

COMPRESSOR

REFRIGERATION Cooling Only

Each unit is fitted with a liquid and suction line shut off valve for ease of maintenance and installation. Factory set HP/LP pressure switches are fitted, with manual reset high pressure cut-out and automatic reset low pressure cut-out. A large capacity filter drier is supplied loose for on site installation.

Condensing Units Technical Manual : 904-023 TM E 04/98 D

Condensing Units
REFRIGERATION
Heat Pump

CUS/CUHS 5 - 12

Each unit is fitted with a thermostatic expansion valve and a check valve assembly to prevent short circuiting of refrigerant, together with a large capacity suction accumulator and a reversing valve. A factory set defrost switch facilitates defrosting of the outside coil when in heat pump mode. All heat pump compressors are fitted with crankcase (oil sump) heaters. Factory set HP/LP pressure switches are fitted, with manual reset high pressure cutout and automatic reset low pressure cut-out. A bi-directional filter drier is supplied loose for on site installation.

ELECTRICAL

Weatherproof control panels are accessed via a lockable panel and contain the necessary contactors, sub-circuit protection and terminals . All wiring is colour coded and numbered for identification. All units are wired in accordance with current local and European standards.

HEAD PRESSURE CONTROL

Head pressure is maintained by a factory fitted, pressure actuated head pressure controller which varies the speed of the fan to provide optimum head pressure control under varying ambient conditions. A weatherproof mains isolator is fitted to ensure mains isolation of the electrical panel.

MAINS ISOLATOR OPTIONS Epoxy Coated Coils

In atmospheres where high corrosion is anticipated epoxy coated aluminium finned coils can be supplied. To achieve capacity control during low load conditions, a factory fitted hot gas bypass valve is fitted. This will modulate down to 40% of full capacity. A stub is provided for site connection of the hot gas line to the local expansion device. To prevent short cycling and subsequent additional wear on the compressor, this option can be factory fitted to limit compressor starts to six per hour. Not required on Airedale equipment featuring start delay timers inbuilt into the Air Handling unit. An insulated and trace heated drain tray can be provided to collect condensate when units are used in the reverse cycle/defrost mode.

Hot Gas Bypass (Cooling Only Units)

Compressor Anti-Cycle Timer

Defrost Drain Tray (Heat Pump Only)

Condensing Units Technical Manual : 904-023 TM E 04/98 D

CUS/CUHS 5 - 12
Capacity Data
COOLING DUTY - COOLING ONLY UNITS
Evaporating Temperature C -5 0 5 10 -5 0 5 10 -5 0 5 10 -5 0 5 10 -5 0 5 10 25C Output kW 10.83 12.99 15.26 17.64 14.31 17.09 19.86 22.86 16.67 19.85 23.39 27.19 22.15 26.12 33.92 35.89 28.25 33.54 39.30 45.68 Input kW 2.65 2.88 3.13 3.43 4.00 4.30 4.60 4.93 4.81 5.08 5.39 5.67 5.27 5.56 5.94 6.14 7.81 8.35 8.85 9.53 30C Output Input kW kW 10.21 3.07 12.28 3.28 14.48 3.51 16.82 3.80 13.60 4.54 16.16 4.81 18.87 5.11 21.81 5.43 15.79 5.47 18.83 5.71 20.21 6.00 25.89 6.24 20.88 6.21 24.90 6.47 30.66 6.73 34.60 7.00 26.80 8.83 31.95 9.32 37.52 9.82 43.74 10.14 Ambient 35C Output Input kW kW 9.61 3.49 11.57 3.67 13.73 3.89 16.00 4.17 12.88 5.07 15.23 5.32 17.90 5.62 20.77 5.94 14.86 6.12 17.84 6.36 21.04 6.60 24.58 6.82 19.66 7.14 23.61 7.38 27.41 7.52 33.32 7.87 25.35 9.86 30.30 10.30 35.73 10.79 41.78 10.74

Condensing Units

CUS5

CUS6

CUS7.5

CUS10

CUS12

40C Output Input kW kW 9.06 3.91 10.89 4.07 12.95 4.27 15.16 4.54 12.16 5.61 14.28 5.84 16.84 6.18 19.57 6.51 13.96 6.77 16.84 7.00 19.81 7.26 23.14 7.54 18.41 8.07 22.38 8.29 24.14 8.30 31.98 8.73 23.94 10.89 28.69 11.27 33.91 11.78 39.62 11.98

45C Output Input kW kW 8.40 4.33 10.21 4.50 12.17 4.72 14.35 4.99 11.21 6.21 13.31 6.46 15.57 6.75 18.43 7.07 12.98 7.49 15.64 7.76 18.57 7.99 21.78 8.19 17.17 9.01 21.12 9.22 21.79 9.17 30.52 9.69 22.38 11.97 26.87 12.35 31.86 12.89 37.23 13.37

COOLING DUTY REVERSE CYCLE MODE

Evaporating Temperature C -5 0 5 10 -5 0 5 10 -5 0 5 10
-5 0 5 10 -5 0 5 10

CUHS5

CUHS6

CUHS7.5

25C Output kW 10.40 12.47 14.65 16.93 13.74 16.41 19.07 21.95 16.00 19.06 22.45 26.10
21.29 25.10 32.60 34.49 27.15 32.23 37.77 43.90

Input kW 2.54 2.76 3.00 3.29 3.84 4.13 4.42 4.73 4.62 4.88 5.17 5.44
5.06 5.34 5.71 5.90 7.51 8.02 8.50 9.16

30C Output kW 9.80 11.79 13.90 16.15 13.06 15.51 18.12 20.94 15.16 18.08 19.40 24.85
20.06 23.93 29.46 33.25 25.75 30.70 36.06 42.03

Input kW 2.95 3.15 3.37 3.65 4.36 4.62 4.91 5.21 5.25 5.48 5.76 5.99
5.97 6.22 6.47 6.73 8.49 8.96 9.44 9.74

Ambient 35C Output Input kW kW 9.23 3.35 11.11 3.52 13.18 3.73 15.36 4.00 12.36 4.87 14.62 5.11 17.18 5.40 19.94 5.70 14.27 5.88 17.13 6.11 20.20 6.34 23.60 6.55
18.89 22.69 26.34 32.02 24.36 29.12 34.34 40.15 6.86 7.09 7.23 7.56 9.48 9.90 10.37 10.32

40C Output kW 8.70 10.45 12.43 14.55 11.67 13.71 16.17 18.79 13.40 16.17 19.02 22.21
17.69 21.51 23.20 30.73 23.01 27.57 32.59 38.07

Input kW 3.75 3.91 4.10 4.36 5.39 5.61 5.93 6.25 6.50 6.72 6.97 7.24
7.76 7.97 7.98 8.39 10.47 10.83 11.32 11.51

45C Output kW 8.06 9.80 11.68 13.78 10.76 12.78 14.95 17.69 12.46 15.01 17.83 20.91
16.50 20.30 20.94 29.33 21.51 25.82 30.62 35.78

Input kW 4.16 4.32 4.53 4.79 5.96 6.20 6.48 6.79 7.19 7.45 7.67 7.86
8.66 8.86 8.81 9.31 11.50 11.87 12.39 12.85

CUHS10

CUHS12

Notes: 1 Output kW refers to the compressor duty. 2 Input kW refers to the compressor input power only

Condensing Units Technical Manual : 904-023 TM E 04/98 D

Condensing Units
Capacity Data
HEATING DUTY - REVERSE CYCLE MODE
Outdoor Unit Evaporator Air On Temperature C/ RH % 5 / 85 CUHS5 7 / 85 10 / 80 5 / 85 CUHS 6 7 / 85 10 / 80 5 / 85 CUHS 7.5 7 / 85 10 / 80 5 / 85 CUHS 10 7 / 85 10 / 80 5 / 85 CUHS 12 7 / 85 10 / 80 30C Output kW 14.24 15.30 16.40 18.65 19.78 21.40 22.16 23.45 25.38 25.66 27.19 29.37 29.16 30.90 33.38

CUS/CUHS 5 - 12

Indoor Unit Condensing Temperature 35C 40C 45C 50C Output kW Output kW Output kW Output kW 14.07 14.01 13.93 13.84 15.07 14.98 14.88 14.71 16.30 16.09 15.90 15.70 18.60 18.64 18.61 18.57 19.71 19.69 19.58 19.49 21.17 21.14 20.93 20.65 22.01 21.94 21.89 21.75 23.24 23.20 23.02 22.95 25.24 25.15 24.93 24.74 25.40 25.15 24.90 24.65 26.92 26.65 26.38 26.12 29.08 28.79 28.50 28.21 28.87 28.58 28.29 28.01 30.59 30.29 29.98 29.68 33.05 32.72 32.39 32.06

55C Output kW 13.75 14.58 15.55 18.49 19.31 20.41 21.69 22.90 24.58 24.40 25.86 27.93 27.73 29.39 31.74

Notes: 1 2 Output kW refers to the compressor duty. Indoor ambient at 20C

Condensing Units Technical Manual : 904-023 TM E 04/98 D

CUS/CUHS 5 - 12
Operating Data
OPERATING LIMITS - COOLING ONLY
AMBIENT AIR CONDITIONS C
50 46 40 30 20 10 0 -10 -20 -30 -5 0 5 10

Condensing Units

CONTINUOUS OPERATION

EVAPORATING TEMP C

OPERATING LIMITS - HEAT PUMP

50 45 24 40 20 30 20 30

OUTDOOR TEMP C

OUTDOOR TEMP C

CONTINUOUS OPERATION COOLING

10 0

10

CONTINUOUS OPERATION HEATING

-10

20

-5

-30 18 30

-10 12 18 20 24 27 32

INDOOR TEMP C

INDOOR TEMP C

Condensing Units Technical Manual : 904-023 TM E 04/98 D

Condensing Units
Dimensions: CUS/CUHS 5 - 7.5
DISCHARGE AIR

CUS/CUHS 5 - 12

OPTIONAL MAINS ISOLATOR

AIR IN D C ACCESS TO COMPRESSOR AND CONTROLS

AIR IN

F (fixing hole centres - 4 fixing holes x 12.7mm ) G

J A

REFRIGERANT PIPE CONNECTIONS (SERVICE VALVE ON LIQUID LINE)

CUS/CUHS 5 6 7.5

A
mm mm mm 865 865 996

B
1148 1148 1376

C
699 699 699

D
550 550 550

E
16 16 16

F
1181 1181 1409

G
1213 1213 1441

H
195 195 193

J
457 457 610

K
213 213 193

Dimensions: CUS/CUHS 10 - 12
DISCHARGE AIR B OPTIONAL MAINS ISO LATOR

AIR IN D C

ACCESS TO COMPRESSOR AND CONTROLS

AIR IN

F (fixing hole centres - 4 fi xing hol es x 12.7mm ) G

J A

SERVICE CONNECTION S POSITION

CUS/CUHS 10 12
Notes: 1 2

A
mm mm 866 866

B
1705 1705

C
953 953

D
810 810

E
16 16

F
1738 1738

G
1770 1770

H
204 204

J
457 457

K
204 204

Incoming Services: Connections to left hand side of unit compressor compartment. Airflow and Maintenance Clearance: Please allow 500mm around the unit for airflow and maintenance purpose.

Condensing Units Technical Manual : 904-023 TM E 04/98 D

CUS/CUHS 5 - 12
Technical Data
CUS/CUHS Nominal Capacity(1) Nominal Input (1)
Capacity Steps kW kW %

Condensing Units

5
13.7 5.1 0-100

6
17.9 6.4 0-100

7.5
21.0 6.6 0-100

10
27.4 10.0 0-100

12
35.7 11.5 0-100

Construction
Material Colour Pre Coated Sheet Steel Light Grey (RAL 7035) Air Cooled m m/s l 2 0.69 2.00 8.0 2 0.69 2.00 8.0 3 1.03 2.25 12.0 Vertical Axial mm rpm 1 610 930 1 610 930 1 610 930 Hermetic Scroll 1 3.25 2 610 930 2 610 930 2 1.37 4.45 15.7 2 1.37 4.45 15.7

Condenser
Type Quantity Face Area Nominal Airflow Coil Volume (2) Discharge

Fan
Type Quantity Diameter Maximum Speed

Compressor
Type Quantity Oil Charge Volume L 1 1.55 1 2.4 699 1148 865 138 141 164 168 Flare 1/2 Sweat 7/8 5/8 1 1.65 1 1 3.80 1 4.76 953 1705 866 242 261 267 272 Sweat 7/8 Sweat 1 1/8 7/8 1 4.00 1 4.76 953 1705 866 247 266 272 277 Sweat 7/8 Sweat 1 3/8 7/8

Refrigeration
Number of Circuits Refrigerant Type Refrigeration Control (CUH only) Unit Refrigerant Charge kg 1 R407C Thermostatic Expansion Valve 2.4 3.63 699 1148 865 141 144 167 171 Flare 5/8 Sweat 7/8 5/8 699 1376 996 203.5 208.5 216.5 222.5 Flare 5/8 Sweat 1 1/8 5/8

Dimensions
Height Width Depth mm mm mm kg kg kg kg in in in

Weights CUS Units

Machine Weight (nom) Operating Weight (nom)

Weights CUHS Units

Machine Weight (nom) Operating Weight (nom)

Connections
Liquid Line Suction Line Hot Gas Stub (1) (2)

Nominal cooling capacity based on 5C evaporating temperature and a 35C ambient. Figures for guidance.

Condensing Units Technical Manual : 904-023 TM E 04/98 D

Condensing Units
Electrical Data
CUS/CUHS Unit Data
Nominal Run Amps (1) Maximum Start Amps Control Circuit CUS Control Circuit CUHS Mains Supply Rec. Mains Fuse Max Incoming Mains A A VAC VAC V A mm kW A A W 11.4 68.3 230 24 20 10 4.5 8.9 62.5 65 (2) 13.5 100.8 230 24 25 10 5.9 11.0 95.0 65 (2)

CUS/CUHS 5 - 12

7.5
15.2 103.8 230 24 400/3/50 32 10 6.9 12.7 98.0 50 Direct on Line 0.55 2.50 5.80

10
21.1 131.6 230 24 40 10 8.9 16.1 120.0 50

12
26.6 186.6 230 24 40 10 11.6 21.6 135.0 50

Compressor
Motor Rating Nominal Run Amps (1) Locked Rotor Amps Crankcase Heater Rating Type of Start

Condenser Fan
Motor Rating Full Load Amps Locked Rotor Amps (1) (2) kW A A 0.55 2.50 5.80 0.55 2.50 5.80 0.55 2.50 5.80 0.55 2.50 5.80

Nominal data based on 5C evaporating temperature and a 35C ambient. Heat pumps only.

Condensing Units Technical Manual : 904-023 TM E 04/98 D

CUS/CUHS 5 - 12
Noise Data
Sound Pressure Measurement @1m CUS/CUHS @ 10 m 56 @1m CUS/CUHS @ 10 m 7.5 @1m CUS/CUHS @ 10 m 10-12 dBa
71 51 73 53 73 53

Condensing Units

63
72 52 73 53 80 60

125
73 53 71 51 77 57

Frequency (Hz) 250 500 1000

71 51 74 54 73 53 70 50 71 51 72 52 68 48 69 49 69 49

2000
60 40 64 44 63 43

4000
53 33 57 37 56 36

8000
46 26 50 30 47 27

Note: Above noise levels are with the condenser fan running at full speed. Under normal operating conditions (ambients up to 35C) noise levels will be reduced by 3 - 4 dB.

10

Condensing Units Technical Manual : 904-023 TM E 04/98 D

Condensing Units
Field Connections
L1 L2 L3 N E CUS 5-12 576 577 589 502 L1 L2 L3 N E 504 502 523 517 515 500 589 590 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! " " " " " " " " " " ! ! ! ! !

CUS/CUHS 5 - 12

"

Mains Incoming 400/3/50

576/577 Cooling Signal from AHU (24vac)

"

589/502 Volt Free Contacts For Trip Indication

Mains Incoming 400/3/50

CUHS 5-12

Cooling Signal from AHU 24vac Defrost Signal to AHU AHU Fan Running Heating Signal from AHU 0 vac 589/590 Volt Free Contact for Trip Indication

Condensing Units Technical Manual : 904-023 TM E 04/98 D

11

About Airedale
WARRANTY, COMMISSIONING & MAINTENANCE
As standard, Airedale guarantees all non consumable parts only for a period of 24 months, variations tailored to suit product and application are also available, please contact Airedale for full terms and details. To further protect your investment in Airedale products, we have introduced Airedale Service, who can provide full commissioning services, comprehensive maintenance packages and service cover 24 hours a day, 365 days a year (UK mainland). For a free quotation contact our Airedale Service or your local Sales Engineer.

CAUTION

Warranty cover is not a substitute for Maintenance. Warranty cover is conditional to maintenance being carried out in accordance with the recommendations provided during the warranty period. Failure to have the maintenance procedures carried out will invalidate the warranty and any liabilities by Airedale International Air Conditioning Ltd. A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from our Spares department on request. As well as our comprehensive range of products, Airedale offers a modular range of Refrigeration and Air Conditioning Training courses, for further information please contact our Training Co-ordinator.

SPARES TRAINING

Airedale Departmental Contact Details:

CUSTOMER SERVICES
Customer Services

For further assistance, please e-mail: enquiries@airedale.com or telephone: UK Sales Enquiries International Enquiries Spares Hot Line Airedale Service Technical Support Training Enquiries + 44 (0) 113 238 7789 + 44 (0) 113 239 1000 + 44 (0) 113 238 7878 + 44 (0) 113 239 1000 + 44 (0) 113 239 1000 + 44 (0) 113 239 1000 uk.sales@airedale.com enquiries@airedale.com spares@airedale.com service@airedale.com tech.support@airedale.com marketing@airedale.com

For information, visit us at our Web Site: www.airedale.com

Head Office:
Airedale International Air Conditioning Ltd Leeds Road Rawdon Leeds LS19 6JY United Kingdom Tel: Fax: e-mail: website: +44 (0) 113 239 1000 +44 (0) 113 250 7219 info@airedale.com www.airedale.com

AIAC Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the statements are to be relied upon as a statement or representation of fact. AIAC Ltd does not accept liability for any error or omission, or for any reliance placed on the information contained in this document. The development of Airedale products and services is continuous and the information in this document may not be up to date. It is important to check the current position with AIAC Ltd at the address stated. This document is not part of a contract or licence unless expressly agreed. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other than the purchaser's personal use, without the express written permission of AIAC Ltd. 2002 Airedale International Air Conditioning Limited. All rights reserved.

TECHNICAL MANUAL UPDATES

Date: 01 11 02 Sheet 1 of 1

SUBJECT:

Global Changes to Airedale range of Air Conditioning Units

The following statements outline global changes made to the full range of Airedale International Air Conditioning Ltd products and supersede ALL other dated material contained within this manual, quotations and posted to the Airedale.com website:

1. The standard unit colour of all Airedale Manufactured products is Light Grey RAL 7035 (This excludes, Aerovent, Ecotel Outdoor and Cassettes).

2. Units constructed with metal panels are made from Galvanised sheet steel coated with a durable and weatherproof finish.

3. ALL units are run on R407C as standard, R22 is only available as an option to Countries outside the EU.

Literature will be updated to reflect these changes in due course.

Airedale International Air Conditioning Ltd Leeds Road, Rawdon, Leeds. LS19 6JY England Tel: + 44 (0) 113 239 1000 Fax: + 44 (0) 113 250 7219 e-mail:info@airedale.com website: www.airedale.com