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PROBLEM

Wiring, Estimation and Costing of PHARMACY BLOCK (first floor).

ASSUMPTIONS
(a) Total height of ceiling from floor = 4 mts
(b) Height of horizontal run from floor = 2.5 mts
(c) Height of SBs and MB from floor = 1.5 mts
(d) Height of bed side switch board from floor=1.5mt.
(e) Bakelite switch and main board are to be used.

Plan Of The Block

SYMBOL USED:
Socket Outlet 15 ampere
1.

2. Socket Outlet 5 ampere

3. Exhaust Fan

4.
Fluorescent Lamp

5. Distribution switch board without switches


Power

LOAD CALCULATION:
1. LH-1, LH-2, LIBRARY and COMP. LAB controls from control room.
Total load of these rooms are as follows:
Sr.
Name of appliance
Numbers
no.
1
Tube lights
29
2
Ceiling fans
22
4
Exhaust
2
5
5-amp socket
5
TOTAL LOAD= 1160+1320+200+500=3180 WATTS

Load (watts)
29*40=1160
22*60=1320
2*100=200
5*100=500

TOTAL NO. OF SUB- CKTS=3180/800=4


Hence total MCB of rating 6 amp= 4+2(future expansion)=6
PER PHASE LOAD=3180/3=1060 W
LINE CURRENT= 1060/230/0.8=5.76 AMP.
So 4 sq.mm 1 /2.24 mm dia Al, single core, pvc insulated cable will be used.
2.) LOAD ON MSB-1
Sr.
Name of appliance
no.
1
Tube lights
2
Ceiling fans
5
5-amp socket
TOTAL LOAD=480+540+500=1520 W

Numbers

Load (watts)

12
9
5

12*40=480
9*60=540
5*100=500

TOTAL NO. OF SUB-CKTS=1520/800=2


Hence total MCB of rating 6 amp=2+4(for future)=6
Per phase current=1520/3/0.8/230=2.75 amp.
So 4 sq.mm 1 /2.24 mm dia Al, single core, pvc insulated cable will be used
3.) LOAD ON MSB-2
Same as MSB-1.
4.) LOAD ON MSB-3
Sr.

Name of appliance

Numbers

Load (watts)

no.
1
Tube lights
2
Ceiling fans
5
5-amp socket
TOTAL LOAD= 640+600+500=1740 W

16
10
5

16*40=640
10*60=600
5*100=500

NO OF SUB-CKTS=1740/800=3
HENCE NO. OF MCB OF RATING 6 AMP= 3+3=6
PER PHASE CURRENT=1740/3/230/0.8=3.15 AMP.
So 4 sq.mm 1 /2.24 mm dia Al, single core, pvc insulated cable will be used
5.) LOAD ON MSB-4
Sr.
Name of appliance
no.
1
Tube lights
2
Ceiling fans
3
5-amp socket
4
15-amp socket
TOTAL LOAD= 640+720+500+1000=2860 W

Numbers

Load (watts)

16
12
5
1

16*40=640
12*60=720
5*100=500
1000

HENCE NO. OF MCB OF RATING 6 AMP= 3+1(for 15 amp. Socket)+2=6


PER PHASE CURRENT=2860/3/230/0.8=5.18 AMP.
So 6 sq.mm 1 /2.80 mm dia Al, single core, pvc insulated cable will be used
6.) LOAD ON MSB-5
Sr.
Name of appliance
no.
1
Tube lights
2
Ceiling fans
3
5-amp socket
4
15-amp socket
TOTAL LOAD= 240+240+200+3000=3680 W

Numbers

Load (watts)

6
4
2
3

6*40=240
4*60=240
2*100=200
3000

HENCE NO. OF MCB OF RATING 6 AMP= 1+3(for 15 amp. Socket)+2=6


PER PHASE CURRENT=3680/3/230/0.8=6.66 AMP.
So 6 sq.mm 1 /2.80 mm dia Al, single core, pvc insulated cable will be used

CONDUIT CALCULATION:
LH1
SB1 to Ceiling fan = 2.5m
Ceiling to L1 =1m
L1 to L5 =4.5m
F3 to F4 =2m
SB1 to HR =2m
L2 to L6 =4.5m
TOTAL = 17m
LH2
Installation plane is same for lh1 &lh2 so conduit is same i.e 17m
LIBARARY
SB to HR =1.0m
HR to L1 =2m+1m =3m
L1 to L4 =12m
For Bracket
SB2 to HR =1m
HR to L7 =1+2=3m
L7 to L5 = 8m
For bracket fan(HR) =8m
Total =54m
FOR COMPUTER LAB
SB to L10 =1m+2m =3m
L10 t0 L9 = 5m
L5 t0 L8 = 7.5m

F1 to F2 = 4m
HR for bracket/an = 2.5m+6m=8-5m
Total = 3.5
LAB 6
SB1 to F4 =2.5m+1m=3.5m
F4 to F6 = 6m
L1 to L3 =9m
F1 to F3 = 6m
F4 to F1 = 4m
STORE:ST-1
SB1 to L1 = 0.5m+1m=1.5m
L1 to L2 = 2.m
ST-2
SB1 to F1 = 2m+1.5m = 3.5m
L3 to L4 = 2m
ST-3
SB1 to F3 = 3.5m
L5 to L6 =2m
Total =43.5m
Installation table is same for LAB 6,so conduit used in LAB6 = 44m
LAB-3
SB1 to Ceiling fan = 2m+0.5m=2.5m
Ceiling to F1 = 3m
F1 to F3 = 6m
L1 to L2 = 9m

F4 to F6 = 6m
F2 to F5 = 4m
TOTAL =2.5+3+6+9+6+4=30.5m
LAB-4
The installation plane is same for LAB-4 is same as that for LAB-3,so conduit is same
Total conduit = 30.5m
FACULTY ROOM
F-1
SB1 to HR = 2m
HR1 to L2=1.5m
L2 to L1 =1.5m
Total = 5m
All the faculty rooms have same installation plane,so the conduit used in F-1,F-2,F-3 &F-4 is
same
Total conduit =5*4 = 20m
LAB-2
SB1 to HR =2m
HR to ceiling = 0.5m
Ceiling to L7 = 6m
L2 to F6 =7m
L1 to L5 = 7m
L7 to F3 = 6m
Total = 28.5m
LAB-1
Installation is same for LAB-2 & LAB-1,so conduit used is also same
Total =28.5m

LAB-7(Pathology Lab)
SB 1 to HR = 2m
HR to ceiling =0.5m
Ceiling to L1 =2m
L1 to L3 = 5m
L4 to L6 =5m
L1 to L4 = 2m
F2 to F4 = 2m
Total = 18.5m
TOTAL CONDUIT OF PHARMACY BLOCK(1ST FLOOR) :17+!7+54+35+44+44+30.5+30.5+20+28.5+28.5+18.5 =367.5m
10% wastage of 367.5 = 36.7
=405m
Total conduit = 13+30+20 =63m
405+63+6.3 = 474.3m

PHASE WIRE CALCULATIONS


LH-1
From Control Room to SB1 = 4m+3m+5m+24m+2m+1.5m = 39.5m
SB1 to L1 & L2

=1.5m+0.5m+3m

=5m

SB1 to L5

=1.5m+0.5m+3m+2m

=7m

SB1 to F1 & F2

=1.5m+0.5m+4m

=6m

SB1 to L3

=1.5m+2m+0.5m+2m

=6m

SB1 to F2 & F4

=1.5m+2m+0.5m+5m

=9m

SB1 to L4 & L6

=1.5m+2m+0.5m+6m

=10m

Total

=82.5m

LH-2
From control room to SB1 = 4m+3m+2m=11m
Total

=54m

LIB-1
From Control Room to SB2=4m+3m+5m+18m+1.5m =31.5m
SB2 to SB1

=1.5m +3.5m +4m

=9

SB2 to B(F5)

=1.5m +1m

=2.5

SB1 to L7

=1.5m+0.5m+1m

=3+2=5

SB1 to L6 & L5

=5m+8m

=13

SB1 to B(F4)

=1.5m+10m

=11.5

SB2 to L1 & L3

=1.5m+3m

=4.5+1=5.5m

SB2 to L3 & L4

=1.5m+3m+1m+8m

=13.5

SB2 to B(F2) & B(F1)

=1.5m+2m+13m

=16.5

Total

= 108m

COMPUTER LAB
From Control Room To SB1=4m+3m+5m+4m+10m=26m
SB1 to L10 &L9

=1.5m+0.5m+2m+6m =10m

SB1 to L3

=1.5m+0.5m+4m

SB1 to L5&L6&L7&L8

=1.5m+0.5m+6m+4m =12m

SB1 to F1 & L2

=1.5m+0.5m+6m+4m =12m

SB1 to L1 & L4

=1.5m+0.5m+7m+8m =17m

=6m

Total

=85m

LAB-5
MSB2 to SB1

= 5m+2.5m+1.5 m

=9m

SB1 to F4

=1.5m+0.5m+2m+1m

=5m

SB1 to F5 & F6

=1.5m+0.5m+2m+6m

=10m

SB1 To L1 & L2

=1.5m+0.5m+2m+6m

=10m

SB1 to L3

=1.5m+0.5m+4m+9m

=15m

SB1 to F1

=1.5m+0.5m+6m+1m

=9m

SB1 to F2 & F3

=1.5m+0.5m+6m+6m

=14m

MSB to ST1

=9m

SB1(ST1) to L1 & L2=1.5m+1.5m+1m=4+2 =6m


SB1(ST1) to F1

=1.5m+1.5m+1m+1m =5m

MSB2 to ST2

=9m+6m+2m

=17m

SB1(ST1) to L3 & L4

=6m

SB1(ST1) to F2

=5m

MSB2 to SB1(ST3) =9m+10m=19+2

=21m

SB1 to F3

=1.5m+0.5m+2m

=4m

SB1 to L5 & L6

=1.5m+0.5m+2m+2m

=6m

Total

=149m

LAB-6
Same Installation Plan, so phase wire is also same =149m
LAB-3
MSB1 to SB1

= 3m+2m+1.5m

SB1 to F1

=1.5m+0.5m+2m+1.5m =5.5m

SB1 to F2 & F3

=5.5m+6m

=11.5m

SB1 to L1

=1.5m+0.5m+4m+1m

=7m

SB1 to L2 & L3

=7+9

=16m

SB1 to F4

=7m+2m

=9m

SB1 to F5 to F6

=9m+6m

=15m

Total

= 6.5m

=70.5m

LAB-4
Same installation plane, So phase wire is also same in LAB-3=70.5m
LAB-2
MSB1 to SB1

=11m+1m+1.5m

=13.5m

SB1 to L7

=1.5m+0.5m+7m

=9m

SB1 to F2 & F4

=1.5m+0.5m+4m

=6m

SB1 to L2 & L4

=1.5m+0.5m+2m+4m

=8m

SB1 to L6

= 0.5m+1.5m+2m+1m+8m=13m

SB1 to L1 & L2 & L5=2m+4m+8m

=14m

SB1 to F1 & F2

=12m

Total

=2m+4m+6m

=75.5m

LAB-1
Same installation plane, so phase wire is same as LAB-2 = 75.5m

FACULTY ROOM
MSB1 to SB1

=8+1

=9

SB1 to F1

=1.5+0.5+1+1 =4

SB1 to L1 & L2=1.5+0.5+1+2 =5


=18
18*4

=72

Total Phase wire

=72

PATHOLOGY LAB:
MSB1 to SB2 =13m+13m+1.5m=26m+1.5m=27.5m
SB1 to SB2

=2m+1.5m

SB1 to SB3
SB1 to L1

=3.5m
=3.5m

= 1.5m+0.5m+2m

SB1 to F1 & L2=4m+3.5m

=4m
=7.5m

SB1 to L2 & L3=4m+5m=9m


SB1 to L5 & L6=1.5m+0.5m+4m+2m+2m =10m
SB1 to F4

=1.5m+0.5m+4m+2m+1m

=9m

SB1 to L4

=1.5m+2m+2m

=5.5m

SB1 to F3

=1.5m+2m+3m

=6.5m
TOTAL =86m

TOTAL PHASE WIRE


82.5m+54m+108m+85m+149m+149m+70.5m+70.5m+75.5m+75.5m+72m+86m=1077.5m
10 % waste = 107.7M
HENCE, TOTAL PHASE WIRE =1185.2m or 1190m

NEUTRAL CALCULATION
LH-1
SB1 to L1 = 2.5m+1=3.5m
L1 to L5 =4.5m
F3 to F4 =2m
F4 to L6 =1m
F4 to L6 =1m
From lib = 6m 20m
LH-2
14m+6m = 20m
LIB-1
SB to LH2 = 16m
SB to L1 =1+2 =3m
L1 to L4 =12m
SB2 to L7 = 3m
L7 to L5 = 8m
SB to BF1 = 1+1=2m
B(F1) to B(F3) =8m=52m
COMPUTER LAB:SB(lib) to B(F7) =2m
B(F7) to L4 =2m
L4 to L1 = 7m
F1 to F2 = 4m
L5 to L8 = 7.5m
L10 to L9 = 5m
L10 to SB1 =3m

Total =37.5m
LAB-6
MSB2 to F1 =2+2-5=4.5m
F1 to F3 = 6m
L1 to L3 =9m
F4 to F6 = 6m
F4 to SB1 =1m+2m+2.5m
TOTAL =31m
ST-1
From SB1 to SB2(ST1) = 0.5m
SB1 to L2 =3m+2.5+5=6m
6*3 =18m
31+18=50m
LAB-5
N.W=50m
LAB-3
MSB2 to F1 =2.0m+2m =4m
F1 to F3 = 6m
F1 to SB1 = 2m+2.5m+1m=5.5m
L1 to L3 = 8m
F1 to F6 =6m
F1 to L1 =2m
L1 to L4 =2m
TOTAL =33.5m
LAB-4
Installation is same as LAB 4 33.5m

FACULTY ROOM(F1)
NW From SB1 to F1 =8m
SB1 to L2 =1.5+1+0.5m+2m =5m
F2
5m
F3
5m
F4
5m
TOTAL FACULTY ROOM=20m
LAB-2
L2(Faculty room f1) to L2(LAB-2) =3m
L2 to L1 =2m
L1 to L5 =7m
L2 to F6 =7m
L4 to L7 =1m
L7 to SB1=7+2.5=9.5m
TOTAL=29.5m or 30m
LAB-1
Same as LAB 2 TOTAL =30m
LAB-7
From L7 (LAB-2) to SB1 =8m+2.5m=10m
SB1 to L3 =2m+0.5m+7m=9.5m
L4 to L6 = 5m

L1 to L6=5m
L1 to L4 =2m
Total=27m
CORRIDOR
Conrol room+L3 =10m+3m=13m
L3 to L5 =8 m
L3 to L7 = 14m
MSB1 to L10 = 18m+1m=19m
L10 to L11 =4.5m
TOTAL(NW)=20m+20+52m+37.5m+31+50+50+33.5+28+30+30+27+58.5 =467.5m
10% waste =467.5/10 =46.7
HENCE TOTAL NEUTRAL WIRE REQD. =467.5+46.7 =514m

MATERIAL TABLE
Sr.
No.

Specification

1.

1. 4 sq.mm 1 /2.24 mm 175M


dia Al, single core, pvc
insulated cable

MCB distribution board


6A

Quantity

36

Rate

Amount

(Rs)

(Rs)

200

35000

90/pc

3240/-

With din rail and steel


mounting board and
other attachments
3.

Iron clad main board 6


60x60cm with 4 rag bolts
and nuts each of diameter
10x150mmlong
for
fixing MB with wall

200/pc

1200/-

4.

Conduit
pipe
black 475
enamel and light gauge
(25mm dia)

8/pm

3800/-

5.

Conduit pipe accessories:

375/-

150/-

50

250/-

30

150/-

6/m

10,224/-

1. Coduit socket to
connect
two
pieces of conduit 125
2. Bends
3. Junction box(2
way)
4. Junction box(3
50
way)

6.

PVC insulated copper 1190+514= 1704m


conductors single core
250Vgrade wire of size

1.5 mm2 or 1/1.40 dia


7.

Earth wire 14SWG, G.I.

50m

5/m

250/-

8.

Machine screws 3mm dia 450


25mm long for fixing
ceiling roses and lamps

2/pc

900/-

9.

Machine screws 3mm dia 65


15 mm long for fixing
Bakelite junction box
cover

1.50/pc

97.5/-

10.

Earthing set complete 1


with pipe,GI pipe, earth
wire, CI frames , CI
covers,
thimbles,
charcoal

2500/set

2500/-

11.

Teak wood frame and 1


shutter door

550/set

550/-

12.

Fan

57

1200/-

68,400/-

13.

Exhaust fan

1000

2000/-

14.

Tubelight Set

79

150

11850/-

15.

5 amp Socket

22

15

330/-

16.

15 AMP socket

45

180/-

17.

Flush Switch

180

14

2520/-

18.

Ceiling rose,Bakelite for 135


tubes and fans

10

1350/-

GRAND TOTAL

1,47,316.5/-

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