ACHC OM Addendum

Certification Program for
FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS
OPERATIONAL MANUAL APRIL 1981
ADDENDUM
Administered by
AIR-CONDITIONING AND REFRIGERATION INSTITUTE
4100 North Fairfax Dr. Suite 200 Arlington VA 22203
FOREWORD This addendum to Operational Manual, OM-410, contains copies of forms needed for participation in the ARI Certification Program for Forced-Circulation Air-Cooling and Air-Heating Coils.
Participants can obtain a supply of these forms by sending a request to:
Director of Engineering Air-Conditioning and Refrigeration Institute

4100 NORTH FAIRFAX DRIVE, SUITE 200 ARLINGTON, VIRGINIA 22203
TABLE OF CONTENTS
FORM
TITLE
CHC-C2B...................................................................Acceptance of Certification CHC-C2 .....................................................................Request for Approval of Laboratory 410-1 ..........................................................................Calculation Procedure to Determine Fin Efficiencies and Metal Thermal Resistances 410-2 ..........................................................................Calculation of Air-Side Resistances from Steam and Water Coil Tests 410-3 ..........................................................................Calculation of Tube-Side Pressure Drops from Steam and Water Tests 410-4 ..........................................................................Calculation of Refrigerant-Side Thermal Resistances from Volatile Refrigerant Coils Tests 410-5 ..........................................................................Suggested Form for Rating Calculation Procedure for Sensible Heat Air Coils 410-6 ..........................................................................Suggested Form for Rating Calculation Procedure for Cooling and Dehumidifying Coils 410-7 ..........................................................................Calculation of Heat Transfer Coefficient and Friction Factor for Ethylene Glycol Coils 410-8 ..........................................................................Suggested Form for Rating Calculation Procedure for Sensible Heat Air Coils with Ethylene Glycol Solutions 410-9 ..........................................................................Suggested Form for Rating Calculation Procedure for Cooling and Dehumidifying Coils with Ethylene Glycol Solutions CHC-CF1 ...................................................................Production Coil Line Certification HCC-2&3-M ..............................................................Report of Manufacturer's Shipments EX-2-Q.......................................................................Report of Total Export Shipments
ACCEPTANCE OF CERTIFICATION ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS PARTICIPANT ________________________________________________________ DATE ___________________
Data submitted with respect to coil lines listed below have been accepted and these coils lines are hereby released for certification. Data relating to these coil lines as agreed upon by the ARI Air-Heating and Air-Cooling Coils Sub Section of Air-Conditioning Heat Transfer Products Section will be published in the next issue or supplement of the Directory of Certified Applied Air-Conditioning Products and will continue in succeeding issues until the coil line is withdrawn from manufacture, or until the data is withdrawn for any reason as set forth in the License Agreement. You are authorized to apply the Certification Symbol to coils of these coil line, and to display the Certification Symbol on specification sheets or other literature pertaining to the listed coil lines, as specified in the License Agreement.
Coil Type
Fluid (s) Used
Catalog Number
Issue Date (or Code)
Trade of Brand Names (s): ________________________________________________
SIGNED____________________________
Engineer For ARI Use Only: Submitted: ________________ Prepared by: ______________ Typed by: ________________ Proofed by: _______________ Listed: ___________________ By: ______________________
REQUEST FOR APPROVAL OF LABORATORY TO TEST
FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS
We, the undersigned, hereby request the Air-Conditioning and Refrigeration Institute to approve our laboratory, located at
for the purpose of testing Forced-Circulation Air-Cooling and Air-Heating Coils to qualify for ARI Certification. We certify that all testing will be done according to the testing codes and certified Rating Programs approved by ARI. Accompanying this request is the following information:
________________________________________________________________________________________ Company By ___________________________________________ Officer By_______________________________________ Chief Engineer or Laboratory Director
______________________________________________ Date _____________________________________ Title ______________________________________________ Date Form CHC-C2 The above requirement for a laboratory has been met by the requesting company in regard to instruments, equipment and laboratory. This laboratory is hereby given general approval to conduct precertification check tests.
AIR-CONDITIONING AND REFRIGERATION INSTITUTE By _____________________________________________ Director of Engineering
Date ____________________________________________
This laboratory has satisfactorily met the requirements of the precertification check test and is hereby approved for testing and rating air-cooled and air-heating coils in accordance with ARI Standard 410-81, subject to withdrawal if the quality of the laboratory is not maintained.
AIR-CONDITIONING AND REFRIGERATION INSTITUTE By _________________________________________________ Director of Engineering
Date ________________________________________________
Form CHC-C2
CALCULATION PROCEDURE TO DETERMINE FIN EFFICIENCIES AND METAL THERMAL RESISTANCES ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS COMPANY ___________________________________________________ DATE _____________________________ GENERAL DESCRIPTION AND CALCULATION PROCEDURE (Encircled items refer to preceding item numbers) Fin Type and Thickness Profile As - Secondary Surface Area (See Par. 3.9.3, ARI -sq ft [m2]
ITEM NO.
DIMENSIONS
NUMERICAL VALUE
1 2
Standard 410) Ap - Primary Surface Area (See Par. 3.9.3, ARI Standard 410) Ao - Total External Coil Surface 4 Area = ( 2 + 3 ) Di - Tube Inside Diameter Nt - Total Number of Tubes in Coil 11 x 12 x 6 Lt - Fin Tube Length Ai - Total Internal Coil Surface 8
11 x 12 5 6 7 5 6 7 Area = A i = 318,344 45 .84
sq ft [m2] sq ft [m2] in. [mm] -in. [mm]
5 6 7
sq ft [m2]
9 10 *11 *12
B - Surface Ratio = 4 / 8 Df - Spiral Fin Outside Diameter Lf - Fin Length Perpendicular to Direction of Tubes Ld - Fin Depth in Direction of Air Flow
-in. [mm] in. [mm] in. [mm]
*For non-circular shaped fins only
Sheet 1 of 5
Form 410-1
ITEM NO.
GENERAL DESCRIPTION AND CALCULATION PROCEDURE (Encircled items refer to preceding item numbers)
xe - Outside Radius of Equivalent Annular Area of NonCircular Fin or of Annular or Spiral Fin
DIMENSIONS
NUMERICAL VALUE
13
in. [mm]
xe =
- for continuous
plate fin xe = for individually finned tube
xe = 10 / 2 - for spiral fin
14 15 16
Do - Tube Outside Diameter Yf - Fin Thickness for Fin of Uniform Thickness xo - Fin Root Radius xo = 14 + 15 2 for plate type fins with collars not touching adjacent fins for plate type fins with collars touching adjacent fins
in. [mm] in. [mm] in. [mm]
xD = 14 + 2 15 2
xo = 14 2
- for plate type fins without collars and spiral fins
Form 410-1
ITEM NO.
GENERAL DESCRIPTION AND CALCULATION PROCEDURE (Encircled items refer to preceding item numbers) w - Height of Equivalent or of Actual Annual Fin w = 13 - 16 xe/xo - Radius Ratio of Equivalent Annular Fin = 13 / 16
DIMENSIONS
NUMERICAL VALUE
17
in. [mm]
18
--
19
kf Fin Material Thermal Conductivity (See Table 2, ARI Standard 410) kt Tube Material Thermal Conductivity (See Table 2, ARI Standard 410) Yr - Fin Thickness at Root of Spiral Fins R1D - for Dry Surface Coils
c
Btu per (hr) (sq ft) (F) / (ft) [Wmm/m2C] Btu per (hr) (sq ft) (F) / (ft) [Wmm/m2C] in. [mm] (hr) (F) (sq ft) per Btu [m2C/W]
20
21
22
RaW mo" - for Wet Surface Coils Note: Arbitrarily assume various values, covering application ratings fa - Air-Side Film Heat Transfer Coefficient Where: faD = 1/ 22 - for Dry Surface Coils
Btu per (hr) (sq ft) (F) [W/m2 C]
23
faW = 1/RaW
m" cp
for Wet Surface Coils Fin Efficiency Parameter --
24
for plate-type fins
for spiral fins
= 17
23 6 x 19 x 15
ITEM NO.
= 17
GENERAL DESCRIPTION AND CALCULATION PROCEDURE
= 17
2 x 23 19 x 15
DIMENSIONS
NUMERICAL VALUE
25
- Mean Fin Efficiency (See Figs. 10 and 11)
6 x 19 x 21
(Encircled items refer to 2 x 23 23 preceding itemnumbers) = 17

19 x 21
--
0 - Total Surface Effectiveness 26 = ( 25 x 2 ) + 3 4 Rf Thermal Resistance of Fin Based on Total Surface Effectiveness =
1 26 1 23 26
--
27
(hr) (sq ft) (F) per Btu [m2 C/W]
Rt Thermal Resistance of Tube 28

9 5 14 9 5 14 = Ln = Ln 24 20 5 5 2 20
29
RmD - Total Metal Resistance of Fin and Tube = 27 + 28 RaD + RmD - Combined Air Film Plus Metal Thermal Resistance for Dry Surface Coils = 22 + 29 Plot (RaD + RmD) vs RaD ( 30) vs
(hr) (sq ft) (F) per Btu 2 [m C/W]
30
(hr) (sq ft) (F) per Btu [m2 C/W] ------
31
22 ) on rectilinear coordinates, as shown in Fig. 1 Plot RaD vs fa ( 29 vs 23) on on rectilinear coordinates, as shown in Fig. 2 ------
32
SIGNED ______________________________________________ TITLE ____________________________________
NOTE:
Alternate Method to Determine Mean Fin Efficiency by Fin Segmentation
A more accurate, but more involved, method of calculating and Rf for non-circular shaped fins is described as Method (2), pages 313-315 in Reference A9 of ARI Standard 410. The mean values of , as determined by this alternate method, will be somewhat lower than those calculated by the simpler, equivalent annular area method given in the above procedure. For non-circular fin designs of large size, in combination with thin, low thermal conductivity fin material, this alternate method is recommended. The difference in , as calculated by the two methods, also becomes greater as the fin becomes more oblong. If this alternate method is used, it is recommended that the fin efficiency, , for each of the individual fin sectors be based on data by K. A. Gardner (Reference A8 of ARI Standard 410), rather than that given in Reference A9. Where this alternate method is used, please include all necessary information and calculations and attach them to this form.
CALCULATION OF AIR-SIDE RESISTANCES FROM STEAM AND WATER COIL TESTS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS
COMPANY ____________________________________________________________________
DATE _______________________________
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS DRY SURFACE FULLYWETTED SURFACE STEAM COILS
COIL LINE __________________________________ COIL TYPE ______________________ COIL SURFACE ________________________________________________________________ GENERAL PROCEDURE NUMERICAL VALUES GENERAL CATEGORY ITEM NO. ITEM DESCRIPTION (Encircled items refer to preceding item numbers) DIMENSIONS
1 COIL PHYSICAL DATA
AO - Total External Coil Surface (See Form 410-1)
sq ft [m2] in. [mm] --
Di - Tube Inside Diameter (See Form 410-1)
B - Surface Ratio (See Form 410-1)
Nc - Number of Tube Circuits in Coil
--
Aix - Total Cross-Sectional Fluid Flow Area Inside Tubes = 0.00545 (2) 2 x 4 [Aix] = 7.85 x 10 7 (2) 2 x 4] Nr - Coil Depth in Rows
sq ft [m2] -in. [mm]
4 --
6 6a
6 6a
6 6a
Ls - Straight Tube Length Per Tube Pass
Sheet 1 of 12
Form 410-
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS GENERAL CATEGORY DRY SURFACE FULLYWETTED SURFACE STEAM COILS ITEM NO.
GENERAL PROCEDURE
NUMERICAL VALUES TEST RUN NUMBER
ITEM DESCRIPTION (Encircled items refer to preceding item numbers)
DIMENSIONS
5 -
7 8 9 -
7 LABORATORY TEST OBSERVATION AND CALCULATIONS OBTAINED FROM ASHRAE STANDARD 33-78, FORMS 33TD-1, -2, -3 8 9 10
7 8 9 10
pS tl
- Average Absolute Static Pressure at Test Coil - Entering Air Dry-Bulb Temperature - Entering Air Wet-Bulb Temperature - Entering Air Enthalpy
IN. Hg abs [Kpa abs] F [C] F [C] Btu per lb dry air [KJ/Kg] F [C] Btu per lb dry air [KJ/Kg] F [C] F [C] lb per hr [g/s] F [C] Btuh [W] Btuh [W] ft per min [m/s] F [C] in. water [Pa] in. water [Pa]
t 'l
hl
6 -
9 -
11
11 12
t2 h2
- Leaving Air Dry-Bulb Temperature - Leaving Air Enthalpy
7 8 9 10 -
10 11 12 13 14 15 16 -
12 13 14 15 16 17 18
13 14 15 16 17 18 19 20 21 22
twl tw2 ww tvm qs qr va twm )Pst )Psw
- Entering Water Temperature - Leaving Water Temperature - Rate of Water Flow - Mean Saturated Steam Temperature in Coil Circuit - Average Sensible Heat Capacity - Average Total Heat Capacity - Standard Air Face Velocity - Mean Water Temperature Inside Tubes = 0.5 (13) + (14) - Isothermal Dry Surface Air-Side Friction at Standard Conditions - Wet Surface Air-Side Friction at Standard Conditions
Sheet 2 of 12
Form 410-2
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS GENERAL CATEGORY DRY SURFACE FULLYWETTED SURFACE STEAM COILS ITEM NO.
GENERAL PROCEDURE
DIMENSIONS
17
19
23
qS/qt - Sensible Heat Ratio = 17 / 18 If << 0.95, coil surface is all wet or partially dry. If 0.95, coil surface is fully dry.
--
18
20 CALCULATIONS DETERMINE HEAT TRANSFER COEFFICIENTS FOR USE IN APPLICATION RATINGS
24
Vw
- Average Standard Water Velocity 15 224,500 x 5

15 v w = 1,000,000 x 5
ft per sec [m/s]
Inside = Tubes 25 )tm
11
19
- Logarithmic Mean Temperature Difference between Air and Heating or Cooling Fluid
F [C]
11 8 16 8 In 16 11
- For Steam Coils
(8 14 ) (11 13 ) 8 14 In 11 13 For Thermal Counterflow Water Coils If other than thermal counterflow, determine logarithm mean temperature difference from Flgs. 13, 14 or 15.
Form 410-2
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS

GENERAL CATEGORY DRY SURFACE FULLYWETTED SURFACE
GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
12
20
26
- Overall Thermal Resistance Between Air and Heating or Cooling Fluid = 1 x 25 17
13
CALCULATIONS TO DETERMINE HEAT TRANSFER COEFFICIENTS FOR USE IN APPLICATION RATINGS
27
Plot R vs Va on logarithmic coordinates as shown in Fig. 3. This curve is used in obtaining steam coil application ratings.
--
--
--
--
--
21
21
28
22
22
29
Tube-Side Film Thermal Resistance Rv = 3 /2000 - For Steam [Rv = 3 /11364] Rw = 3/28n - For Cold and Hot Water
* These items apply when steam coil tests are used to determine RaD for hot water ratings.
Form 410-2

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
---
21a 21b
21a
28a 28b
Cpw Specific Heat of Water at 20 kw Thermal Conductivity of Water at 20 w Absolute Viscosity of Water at 20
21b
Btu/lb F [KJ/kg C] Btu ? ft F [w/m C] lb/? ft [mPa s] F [C]
--
--
--
--
--
21c
21c
28c
--
21d
21d
28d
ttw Average Tube Wall Temperature (Assumed) For chilled water coils, initially assume ttw is 5F to 10F greater than 20 tw Absolute Viscosity of Water at 28d Gw Mass Velocity of Water = 15/5 Raw Reynolds Number for Water = 2 x 28f 12 x 28c Ls/D: = Ratio of Tube Length to Diameter = 6a 2 Jw - Colburn Heat Transfer Factor for Water from Fig. 17 using 28g and 28h 9or calculate from equation ? on Fig. 17)
------
21e 21f 21g 21h 21i
21e 21f 21g 21h 21i
28e 28f 28g 28h 28i
lb/? ft [mPa s] lb/? ft2 [g/s m2] ----

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
----
21j 21k 21l
21j
28j 28k 28l
Prw Prandtl Number for Water = 28a x 28c 28b Prw2/3 = 28j 2/3 (:tw/:w) 14 Viscosity Ratio = (28e/28c) 14 28j 28k x 28l
----
21k 21l
----
21m 21n 23a
21m 21n --
28m 28n 30a
Stw = Stanton Number for Water =
-Btu/? ft2 F [w/m2 C] F [C]
fw = Film Heat Transfer Coefficient for Water = 28m x 28a x 28f ttw Average Tube Wall Temperature (calculated) For chilled Water Coils = 20 + 25 29 29 + 30 30a must equal 28d within 10F [5.6C], if not assume a new value for 28d and repeat calculations thru 30a Average Tube Wall Temperature (calculated) For chilled Water Coils = 20 + 29 (37 - 20) 29 + 34 37a must equal 28d within 10F [5.6C], if not assume a new value for 28d and repeat calculations thru 30a ttw
--
--
28a
37a
F [C]
Form 410-2
GENERAL CATEGORY
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION TO SOLVE FOR TO SOLVE FOR ROWS DEEP CAPACITY (qs) (Nr) STEAM COILS HOT OR COLD WATER COILS 23a STEAM COILS HOT OR COLD WATER COILS 23a
GENERAL PROCEDURE
ITEM NO.
NUMERICAL VALUES DIMENSIONS
--
--
30a
Cpw Specific Heat of Water at 28 kw -- Thermal Conductivity of Water at 28
Btu/lb F [KJ/kg C] Btu h ft F [w/m C] lb/h ft [mPa s] F [C]
--
23b
--
23b
30b
--
23d
--
23d
WATER RATING PARAMETERS
--
23c
--
23c
30c
w Absolute Viscosity of Water at 28
30d
ttw Average Tube Wall Temperature (assumed) - For chilled water coils, initially assume ttw is 5F to 10F greater than 28 - For hot water coils, initially assume ttw is 10F to 20F less than 28 tw = Absolute Viscosity of Water at 30d Gw Mass Velosity of Water = 29/11 Raw Reynolds Number for Water = 10 x 30f 12 x 30c Ls/D: = Ratio of Tube Length to Diameter = 12 10 Jw Colburn Heat Transfer Factor for Water from Fig. 17 using 30g and 30h (or calculate from equation ? on Fig. 17)
----
23e 23f 23g 23h
------
23e 23f 23g 23h 23i
30e 30f 30g 30h 30i
lb/h ft [mPa s] lb/h ft2 [g/s m2] ----
--
23i
Form 410-5
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION TO SOLVE FOR TO SOLVE FOR ROWS DEEP CAPACITY (qs) (Nr) STEAM COILS HOT OR COLD WATER COILS 23j STEAM COILS HOT OR COLD WATER COILS 23j
GENERAL PROCEDURE
GENERAL CATEGORY
ITEM NO.
--
--
30j
Prw
Prandtl Number for Water = 30a x 30c 30b
--
---
23k 23l
---
23k 23l
30k 30l
Prw 2/3 - = (30j) 2/3 (tw/w) .14 Viscosity Ratio = (30e/30c) .14
---
-----
23m 23n 24 --
-----
23m 23n 24 35a
30m 30n 31 42a
Stw fw Rw ttw
Stanton Number for Water = 30i 30k x 30l = Film Heat Transfer Coefficient for Water = 30m x 30a x 30f Water Film Thermal Resistance = 4/30n = Average Tube Wall Temperature (Calculated) For chilled water coils 28 + 31 x 39 33 x 35 For hot water coils 28 - 31 x 39 33 x 35 42a must equal 30d within 10 F [5.6 C] for chilled water coils and 20 F [11.1 C] for hot water coils. If not, assume a new value for 30d and repeat calculations thru 42a
-Btu/h ft2 - F [w/m2 C] h ft2 F/Btu [m2 c/w] F [C]
CALCULATIONS TO SOLVE FOR COIL CAPACITY (qs)

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
23
30
RaD + RmD - Combined Air Film Plus Metal Thermal Resistance = 26 - 29 Plot 30 vs 19 on logarithmic coordinates as shown in Fig. 4. This curve is used in obtaining application ratings for all sensible heat coils except steam coils.
24
23
31
RaD
Air Film Thermal Resistance for Dry Surface (From Fig. 1, knowing 30 )
(hr) (sq ft) (F) per Btu [m2 C/W] ------
25
32
Plot RaD vs Va on logarithmic coordinates as shown in Fig. 4. This curve is used in obtaining application ratings for all sensible heat coils except steam coils. faD Air-side Heat Transfer Coefficient 1 1 for Dry Surface = = RaD 31
26
24
33
Btu per (hr) (sq ft) (F) [W/m2 C] (hr) (sq ft) (F) per Btu [m2 C/W]
25
34
RmD Total Metal Thermal Resistance of Fin and Tube (Assuming dry surface, obtain from Fig. 2 with 33)
* These items apply when steam coil tests are used to determine RaD for hot water ratings.
For fully-wetted coils, read value of RaD from Fig. 4 as determined from dry coil tests.

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
26
35
hm
- Mean Air Enthalpy = 0.5 (10 + 12)
Btu per lb dry air [KJ/Kg] (lb) (F) per Btu [Kg C/KJ] F [C]
27
36
C =
- Approximate Coil Characteristic 29 + 34 0.243 31
29 + 34 C = 1.018 31
28
37
tsm
- Approximate Mean Coil Surface Temperature (From Fig. 9 with 20 , 35 , and 36)
29
38
m" / c p -Approximate Air-Side Heat Transfer

Multiplier for Wet Surface Coils (From Fig. 8 with 7 and 37)
--
30
39
RaW
- Air Film Thermal Resistance for Wet Surface Note: Assume this value for trial and error solution. Suggest initial value be same as 31. - Approximate Air-Side Heat Transfer Coefficient for Wet Surface = 38 / 39
31
40
faW
32
41
RmW - Total Metal Thermal Resistance of Fin and Tube for Wet Surface (From Fig. 2 with 40)

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
33
42 C - Coil Charasteric =
29 + 41 0.243 39
(lb) (F) per Btu
29 + 41 C = 1.018 39
34
[Kg C/KJ] F [C]
43
t" l
- Entering Air Dew Point Temperature (From Psychrometric Chart with 7, 8, and 9) Calculation of Dew Point Temperature for Nonstandard Air Pressure*
(p p' ) ( t1 t 'l ) p v = p' s 2830 1.44 t
(p p' ) ( t1 t 'l ) p v = p' s ' 1548.4 1.33 t l
Where: ps = Air Pressure -------p = Saturation Vapor Pressure at t l' from Steam Tables-----------p v = Saturation Vapor Pressure at Dew Point Temperature-----
in. Hg abs [Kpa abs]
Jordon & Priester, Refrigeration and Air Conditioning. 2nd Edition, 1956

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
t" l = Dew Point Temperature Is Saturation Temperature Corresponding to Saturation Vapor Pressure, pv, from Stream Tables ---44 tsl Coil Surface Temperature on Entering Air Side (From Fig. 9 with 10, 14, and 42 unless 7 varies more than 0.3 in. Hg [1.014 Kpa] from 29.92 in. Hg [101.325 Kpa]. If it does, then determine ts1 by trial and error using equation: ts1 = tw2 + C (h1 - hs1) . Correct h 2l for 7 and use 10 , 14, and 42. For fully wetted coil, 43 44. If 43 < 44, coil is partially wet and calculation procedures may be determined from Form 410-6.) 45 hs1 Saturated Air Enthalpy at 7 and 44
F [C] F [C]
35
36
Btu per lb dry air [KJ/Kg]
GENERAL CATEGORY
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION TO SOLVE FOR TO SOLVE FOR ROWS DEEP CAPACITY (qs) (Nr) STEAM COILS HOT OR COLD WATER COILS 35a STEAM COILS HOT OR COLD WATER COILS --
GENERAL PROCEDURE
ITEM NO.
--
--
50a
ttw
Average Tube Wall Temperature (Calculated) For chilled water coils 28 + 31 x 44 33 x 50 For hot water coils 28 - 31 x 44 33 x 50 50a must equal 30d within 10F [5.6C] for chilled water coils and 20F [11.1C] for hot water coils. If not, assume a new value for 30d and repeat calculations thru 50a
F [C]
CALCULATIONS TO SOLVE FOR ROWS DEEP
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION VOLATILE COLD WATER REFRIGERANT COILS COILS
PARTIALLY WET SURFACE PARTIALLY WET SURFACE GENERAL CATEGORY FULLY WET SURFACE FULLY WET SURFACE ITEM NO.
GENERAL PROCEDURE
NUMERICAL VALUES ITEM DESCRIPTION (Encircled items refer to preceding item numbers) DIMENSIONS
31a
31a
47a
Cpw - Specific Heat of Water - at 46 - Thermal Conductivity of Water at 46
Btu/lb F [KJ/kg C] Btu h ft F [w/m C] lb/h ft [mPa s] F [C]
31b
31b
47b
kw
31c
31c
47c
w - Absolute Viscosity of Water at 46
31d
31d
47d
ttw
- Average Tube Wall Temperature (assumed) - For chilled water coils, initially assume ttw is 5F to 10F greater than 46 - Absolute Viscosity of Water at 47d - Mass Velosity of Water = 32/13 - Reynolds Number for Water = 9 x 47f 12 x 47c
31e 31f
31e 31f
47e 47f
tw Gw
lb/h ft [mPa s] lb/h ft2 [g/s m2] --
31g
31g
47g
Raw
31h
31h
47h
Ls/D1 = Ration of Tube Length of Diameter = 10 9 jw - Colburn Heat Transfer Factor for Water from Fig. 17 using 47g and 47h (or calculate from equation above on Fig. 17)
--
31i
31i
47i
--
GENERAL PROCEDURE
31j
31j
RATING CONDITIONS & DATA COMPUTATIONS
47j
Prw
- Prandtl Number for Water = 47a x 47c 47b
--
31k 31l 31m
31k 31l 31m
47k 47l 47m
Prw 2/3= (47j) 2/3 (tw/w) .14 - Viscosity Ratio = (47e/47c) .14 stw = Stanton Number for Water = 47I 47k x 47l
----
31n
31n
47n
fw
= Film Heat Transfer Coefficient for Water = 47m x 47a x 47f - Mean Air Enthalpy (26 + 30)/2 - Mean Surface Temperature from Fig. 9 using 52a, 52 and 46 - Average Tube Wall Temperature (Calculated)
46 +
Btu/h ft2 F [w/m2 C] Btu/lb [KJ/Kg] F [C] F [C]
36a
36a
RATING PARAMETERS
52a
hm tsm
36b
36b
52b
36c
36c
52c
ttw
48 48 + 51
(52b - 46)
52c must equal 47d within 10F [5.6 C], if not assume a new value for 47d and repeat calculations thru 52c
GENERAL PROCEDURE
32
32
42
42
RATING CONDS AND DATA COMPUTATIONS
48 Rw Rr
Tube-Side Thermal Resistance = 4/47n For Water Coils - From Fig. 6 with 45 for Volatile Refrigerant Coils
33
33
43
43
RATING PARAMETERS
49
RaD
- Air Film Thermal Resistance for Dry Surface (From Fig. 5 or 6 with 16)
(hr) (sq ft) (F) per Btu [m2 C/W] (hr) (sq ft) (F) per Btu [m2 C/W] (hr) (sq ft) (F) per Btu [m2 C/W]
34
34
44
44
50
RaW
- Air Film Thermal Resistance for Wetted Surface (From Fig. 5 or 6 with 16)
35
35
45
45
51
RmD - Metal Thermal Resistance for Dry Surface (From Fig. 2 at fa = 1/49)
36
36
46
46
52
Approximate Coil Characteristic = 48 + 51 0.243 x 50

48 + 51 = 1.018 x 50
(lb) (F) per Btu [Kg C/KJ]
Note: This approximate coil characteristic is used to obtain RmW in 63 .

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
41
50
Assume other values for 39 and repeat procedure through 49. Plot values of 49 vs 39 as shown in Fig. 12a. Two or more points shall be plotted so that Ao lies between calculated values of Ac .
--
42
51
RaW
- Air Film Thermal Resistance for Wet Surface The point on the curve (Fig. 12a) as plotted in 50 , where Ac = Ao determines the RaW value which corresponds to 19.
43
52
Plot RaW vs Va (51 vs 19) on logarithmic coordinates as shown in Figs. 5 and 6. If the RaW curve is within 5 percent of the RaD curve, RaD may be used to obtain application ratings for the wetted surface portiono f all cooling and dehumidifying coils.

GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
37
46
ts2
- Coil Surface Temperature on Leaving Air-Side (From Fig. 9 with 12 , 13 , and 42 unless 7 varies more than 0.3 in. Hg [1.014 Kpa] from 29.92 in. Hg [101.325KPa]. If it does, then determine ts2 by trial and error using equation: ts2 = tw1 + C (h2 hs2) . Correct hs2 for 7 and use 12 , 13 , and 42 .) Saturated Air Enthalpy at 7 and 46
F [C]
38
47
hs2
39
48
hm - Logarithmic Mean Enthalpy Difference between Air Stream and Coil Surface = (10 45 ) (12 47 ) 10 45 In 12 47
Note: See Typical Thermal Diagram at end of Form. 40 49 Ac

=
- Calculated External Surface Area

0.243 39 x 18 1.018 39 x 18 A c = 48 48
sq ft [m2]

CALCULATIONS OF COIL GENERAL CATEGORY AIR-SIDE PRESSURE DROP DRY SURFACE FULLYWETTED SURFACE
GENERAL PROCEDURE
STEAM COILS
ITEM NO.
DIMENSIONS
27
44
53
Coil Air-Side Pressure Drop per Row Deep at Standard Conditions For dry surface: )pst = 21/6 Nr For fully-wetted surface: )pst = 22/6 Nr
in. water per row deep [Pascal per row deep]
28
45
54
Plot 53 vs 19 on logarithmic coordinates as shown in Figs. 3, 4, 5, and 6, depending on coil type. Plot both dry and wet surface pressure drop in Figs. 5 and 6. These curves are used for application ratings.
--
SIGNED _____________________________________________________________
TITLE ____________________________________________________
TYPICAL THERMAL DIAGRAMS FOR STEAM AND WATER COILS
TEMPERATURE OR ENTHALPY
tw1
Sat. Steam Cond. Temp.
tvm
tvm tw2 t2 t2
tl tl
SURFACE
CALCULATION OF TUBE-SIDE PRESSURE DROPS FROM STEAM AND WATER TESTS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS COMPANY ____________________________________________________________________ SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION DATE _______________________________
COIL LINE _______________________________
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________

GENERAL CATEGORY

ITEM NO.
STEAM COILS WATER COILS 1 2 3 4 1 2 3
DIMENSIONS
1 2 3
COIL PHYSICAL DATA
DI Nt Nc Aix
- Tube Inside Diameter - Total Number of Tubes In Coil - Number of Tube Circuits in Coil - Total Cross-Sectional Fluid Flow Area Inside Tubes = 0.00545 (1) 2 x 3 [Aix = 7.85 x 10- 7 (1) 2 x 3 ]
in. [mm] --sq ft [m2]
5 6
5 6
5 6
Lx Kb
- Straight Tube Length Per Pass - Equivalent Length of Coil Circuit Per Return Bend - Total Equivalent Length of Coil Circuit
= 0.0833 5 2 + 6 3 2 3 1
in. [mm] in. [mm] ft [m]
Le
2 2 L e = 0.001 [5 3 ) + 6 ( 3 1)]
SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION

GENERAL CATEGORY
GENERAL PROCEDURE
STEAM COILS
ITEM NO.
WATER COILS
DIMENSIONS
8 9 10 -
8 9 10 11 12
8 9 10 11 12 13 14 15
tw1 tw2
- Entering Water Temperature - Leaving Water Temperature
F [C] F [C] F [C] F [C] lb per hr [g/s] lb per hr [g/s] cu ft per lb [m3/Kg] ft of water [KPa]
LABORATORY TEST OBSERVATION AND CALCULATIONS FROM ASHRAE STANDARD 33-78 FORMS 33TD-2 AND 33TD-3
twm - Mean Water Temperature tvm - Mean Steam Temperature ww - Water Flow Rate ww - Steam Flow Rate vvm - Average Saturated Steam Specific Volume (pw)T - Water Pressure Drop Across Coil at Test Conditions
11
16
pv - Steam Pressure Drop in Coil
psi [KPa] ft per sec [m/s]
CALCUALTION AND PLOTTING
13
17
Vw - Average Standard Water Velocity Inside Tubes =

12 224,500 x 4 12 Vw = 1,000,000 x 4
12
18
wv/Nc- Steam Flow Rate Inside Tubes = 13/3
lb per (hr) (circuit) [ (gram) per (second) (circuit)]

GENERAL CATEGORY
GENERAL PROCEDURE
STEAM COILS
ITEM NO.
WATER COILS
DIMENSIONS
13
14
19
Ph (for Water Coils); ph/vvm (for Steam Coils) - Header, Nozzles and Tube Entrance and Exit Losses to be established by manufacturer
ft [KPa] (for water) (lb)2 (In.)2 (ft)3

(g ) 2 (mm ) 2 (m ) 3
(for steam)
20
CALCULATION AND PLOTTING
Ft
- Temperature Coorection Factor for tube Circuit Tube Circuit Water Pressure Drop (From Fig. 7 with 10) ft water per ft equiv. tube length [KPa/m]
15
21
pt/LeFt - Water Pressure Drop Inside Tubes =

15 19 7 x 20 WaterCoils
14
22
ptv/Levvm - Pressure Drop Parameter for Steam Flow Inside Tubes = [16 / (7 x 14)] - 19 / 7
(lb ) 2 (in.) 2 (ft ) 4 (g ) 2 (mm ) 2 (m ) 4
17
23
Plot pt/LeFt vs Vw (21 vs 17) on logarithmic coordinates as shown in Fig. 4. This curve with Fig. 7 is sued for application ratings for either cold water or hot water coils. Plot ptv/Levvm vs wv/Nc (22 vs 18) on logarithmic coordinates as shown in Fig. 3. This curve is used in obtaining steam coil application ratings.
--
15
24
--
CALCULATION OF REFRIGERANT-SIDE THEREMAL RESISTANCES FROM VOLATILE REFRIGERANT COIL TESTS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS COMPANY ____________________________________________________________________ SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION
DRY SURFACE FULLY WETTED SURFACE
DATE _______________________________
COIL LINE _______________________________
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________

GENERAL CATEGORY
NUMERICAL VALUES
ITEM NO.
DIMENSIONS
Ao
- Total External Coil Surface (From Form 410-1) - Tube Inside Diameter (From Form 410-1) - Total Number of Tubes in Coil - Coil Finned Tube Length Exposed to Air Flow
sq ft [m2] in. [mm] -in. [mm] --sq ft [m2]
DI Nt Lt
3 4
3 4
3 4
5 6 7
5 6 7
5 6 7
B Nc Aix
- Surface Ration (From Form 410-1) - Number of Tube Circuits in Coil - Total Cross-Section Fluid Flow Area Inside Tubes = 0.00545 (2) 2 x 6 [Aix = 7.85 x 10-7 (2) 2 x 6)
Lx
- Straight Tube Length Per Pass
in. [mm] in. [mm]
Le
- Equivalent Length of Coil Circuit Per Return Bend
Sheet 1 of 11
Form 410-4

GENERAL CATEGORY DRY SURFACE FULLY WETTED SURFACE ITEM NO.
GENERAL PROCEDURE
DIMENSIONS
COIL PHYSICAL DATA
10
10
10
Le
- Total Equivalent Length of Coil Circuit

3 3 = 0.0833 6 1 + 9 8 6 3 3 + 9 8 1 L e = 0.001 6 6
ft [m]
12
12
LABORATORY TEST OBSERVATIONS AND CALCULATIONS OBTAINED FROM ASHRAE STANDARD 33-78, FORMS 33TD-1 AND 33TD-4
11
11
11
Ps
- Average Absolute Static Pressure at Test Coil
in. Hg abs [KPa abs] F [C] F [C] Btu per lb dry air [KJ/Kg] F [C] Btu per lb dry aid [KJ/Kg] ft per min [m/s] psia [KPa abs]
12
tl
- Entering Air Dry-Bulb Temperature
13
13
13
t 'l
hi
- Entering Air Wet-Bulb Temperature - Entering Air Enthalpy
14
14
14
15
15
15
t2
- Leaving Air Dry-Bulb Temperature
16
16
16
h2
- Leaving Air Enthalpy
17
17
17
Va
- Standard Air Face Velocity
18
18
18
Prc2 - Absolute Refrigerant Pressure Leaving Coil Circuits

GENERAL PROCEDURE
DIMENSIONS
19
19
LABORATORY TEST OBSERVATIONS AND CALCUALTIONS OBTAINED FROM ASHRAE STANDARD 33-78, FORMS 33TD-1 AND 33TD-4
19
)prc -
Refrigerant Pressure Drop Through Coil Circuits
psi [KPa] F [C] F [C] F [C] lb per hr [g/s] Btuh [W] Btuh [W] --
20
20
20
tr1
- Saturated Refrigerant Temperature Entering Coil Circuits
21
21
21
t 'rc 2 - Saturated Refrigerant Temperature Leaving Coil Circuits

trc2 - Temperature of Superheated Refrigerant Leaving Coil Circuits = tr2 wr - Refrigerant Flow Rate
22
22
22
23
23
23
24
24
24
qs
- Average Sensible Cooling Capacity
25
25
25
qt
- Average Total Cooling and Dehumidifying Capacity
CALCULATIONS OF REFRIGEANTSIDE THERMAL RESISTANCES
26
26
26
qs/qt - Sensible Heat Ratio = 24 / 25 (If 26 << 0.95, coil surface is all wet or partically dry; if 26 0.95 coil surface is fully dry)
27
27
27
vrc2 - Specific Volume of Saturated Refrigerant Leaving Coil Circuit (From Refrigerant Tables with 18)
cu ft per lb [m3/Kg]
28
28
28
RaD + RmD - Combined Air Film Plus Metal Thermal Resistance (From Fig. 4 with 17 )
FORM 410-4

GENERAL PROCEDURE
DIMENSIONS
29
--
29
tm -
Overall Logarithmic Mean Temperature Difference = (12 20 ) (15 21 ) 12 20 1n 15 21 If other than thermal counterflow, determine the logarithm mean temperature difference from Figs. 13, 14 or 15.
F [C]
CALCULATIONS OF REFRIGERANT-SIDE THERMAL RESISTANCES
30
--
30
- Overall Thermal Resistance = 1 x 29 25
(hr) (sq ft) (F) per Btu [m2 C/W] (hr) (sq ft) (F) per Btu [m2 C/W] Btu per (hr) (sq ft) (F) [W/m2 C] Btuh per circuit [watt per circuit]
(lb ) 2 (in.) 2 (ft ) 4
31
--
31
Rr
- Film Thermal Resistance of Refrigerant = 30 - 28
32
--
32
fr
- Refrigerant-Side Film Heat Transfer Coefficient = 5 / 31
33
--
33
qt/Nc - Refrigerant Loading Rate Per Tube Circuit = 25 / 6
34
28
34
)prc/Levrc2 - Pressure Drop Parameter for Volatile Refrigerant = 19 10 x 27
(g ) 2 2 4 (mm) (m)
FORM 410-4

GENERAL PROCEDURE
DIMENSIONS
35
29
35
wr/Nc - Volatile Refrigerant Flow Rate Per Tube Circuit = 23 / 6
lb per hr per circuit

gram per sec ond per circuit
36
36
Plot Rr vs qt/Nc (31 vs 33) on logarithmic coordinates as shown in Fig. 6.
--
37
30
37
Plot pc/Levrc2 vs wr/Nc (34 vs 35) on logarithmic coordinates as shown in Fig. 6. This curve is used for application ratings of volatile refrigerant coils. RaW - Air Film Thermal Resistance for Wet Surface (From Fig. 5 with 17)
--
31
38
(hr) (sq ft) (F) per Btu [m2 C/W] Btu per (hr) (sq ft) (F) [W/m2 C]
32
39
fr (Assumed) - Refrigerant-Side Film Heat Surface Transfer Coefficient Note: Assume this value for trial and error solution. Suggest initial trial value of 300.
33
40
Rr
- Film Thermal Resistance of Refrigerant = 5 / 39
(hr) (sq ft) (F) per Btu [m2 c/w] (hr) (sq ft) (F) per Btu [m2 C/W]
34
41
RmW - Approximate Total Metal Thermal Resistance (Wetted Surface) (From Fig. 2 with faW = 1/38)
FORM 410-4
GENERAL PROCEDURE
DIMENSIONS
35
42
C - Approximate Coil Characteristic (for Wetted Surface) 40 + 41 40 + 41 = C = 0.243 38 1.018 38 Note: This approximate value of C is used only to obtain the final value of RmW in 48.
(lb) (F) per Btu

Kg C KJ
36
43
hm
- Mean Air Enthalpy = 0.5 (14 + 16)
Btu per lb dry air [KJ/Kg F [C] F [C] --
37
44
trm
- Mean Refrigerant Temperature = 0.5 (20 + 21) - Approximate Mean Surface Temperature (From Fig. 9 with 42, 43, and 44)
38
45
tsm
39
46
m " / c p -Approximate Air-Side Heat Transfer Multiplier
for Wet Surface Coils (From Fig. 8 with 11 and 45)
40
47
faW
- Air-Side Heat Transfer Coefficient = 46 / 38
Btu per (hr) (sq ft) (F) [W/m2 C] ((hr) (sq ft) (F) per Btu [m2 C]
41
48
RmW - Total Metal Thermal Resistance of Fin and Tube for Wet Surface (From Fig .2 with 47)
FORM 410-4

GENERAL PROCEDURE
DIMENSIONS
42
49
- Coil Charactertistic for Wetted Surface

= 40 + 48 0.243 38 40 + 48 C = 1 .018 38
(lb) (F) per Btu

Kg C KJ
43
50
t" l
- Entering Air Dew Point Temperature (From Psychrometric Chart with 11 , 12, and 13) Calculation of Dew Point Temperature for Nonstandard Air Pressure* (p p' ) ( t l t 'l ) p v = p' s ' 2830 1.44 t l
p p ' t l t 'l p v = p ' s 1548.4 1.33 t ' l
F [C]
)(
Where: ps = Air Pressure---------------
p ' = Saturation Vapor

Pressure at t 'l from Steam Tables-----------------pv = Saturation Vapor Pressure at Dew Point Temperature--in. Hg abs {Kpa abs]
FORM 410-4

GENERAL PROCEDURE
DIMENSIONS
t" l = Dew Point Temperature Is Saturation Temperature Corresponding to Saturation Vapor Pressure, pv from Steam Tables -51 tsl Coil Suface Temperature on Entering Air Side (From Fig. 9 with 14, 20, and 49 unless 11 varies more than 0.3 in. Hg [1.014 KPa] from 29.92 in Hg. [101.325 Kpa]. If it does, then determine tsl by trial and error using equation: tsl = trl + C (hl - hsl). Correct hsl for 11 and use 14, 20, and 49. For fully wetted coil 50 51. If 50 < 51, coil is partially wet and calculation procedures may be determined from Form 410-6)
F [C]
44
F [C]
45
52
hsl
- Saturated Air Enthalpy at tsl (From Air Enthalpy Tables with 11 and 51)
FORM 410-4
GENERAL PROCEDURE
DIMENSIONS
46
53
ts2
- Coil Surface Temperature on Leaving Air Side (From Fig. 9 with 16, 21, and 49 unless 11 varies more than 0.3 in. Hg [1.014 Kpa] from 29.92 in. Hg [101.325 Kpa]. If it does, then determine ts2 by trial and error using equation: ts2 = tr2 +C (h2 - hs2). Correct hs2 for 11 and use 16, 21, and 49.)
F [C]
47
54
hs2
- Saturated Air Enthalpy at ts2 (From Air Enthalpy Tables with 11 and 53)
48
55
hm - Logarithmic Mean Enthalpy Difference

= (14 52 ) 14 ln 16 (16 54 ) 52 54
49
56
Ac
- Calculated External Surface Area of Coil = 0.243 (38 x 25/55) [Ac = 1.018 (38 x 25 / 55)]
sq ft [m2]
FORM 410-4

GENERAL PROCEDURE
DIMENSIONS
50
57
Assume other values for 39 and repeat procedure through 56. Plot 39 vs 56 as in Fig. 12b. Two or more points should be plotted so that Ao lies between calculated values of Ac.
--
51
58
fr
- Refrigerant Side Film Heat Transfer Coefficient Note: The point on the curve (Fig. 12b), as plotted in 57, where Ac = Ao determines the value of fr corresponding to the circuit loading, 33.
PLOTS
52
59
Rr
- Film Thermal Resistance of Refrigerant = 5/58
(hr) (sq ft) (F) per Btu [m2 C/W] --
53
60
Plot Rr vs qt/Nc (59 vs 33) on logarithmic coordinates as shown in Fig. 6. This curve is used to obtain application rating data.
SIGNED __________________________________________________________ TITLE _________________________________________________________
t l' h l
t sl' h sl t 2' h 2
t rl
t s 2' h s 2
t rc 2
Form 410- 9
SUGGESTED FORM FOR RATING CALCULATION PROCEDURE FOR SENSIBLE HEAT AIR COILS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS COMPANY ____________________________________________________________________ DATE _______________________________
COIL LINE _______________________________ SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________ GENERAL PROCEDURE
TO SOLVE FOR ROWS DEEP (Nr) HOT OR COLD WATER COILS 1
TO SOLVE FOR CAPACITY (qs)

GENERAL CATEGORY ITEM NO.
NUMERICAL VALUES ITEM DESCRIPTION (Encircled items refer to preceding item numbers)
STEAM COILS 1
STEAM COILS 1
HOT OR COLD WATER COILS 1
DIMENSIONS
- Coil Face Height
in. [mm] in. [mm] sq ft [m2] ----(sq ft ) per (sq ft F.A.) (row) sq ft Form 410- 9
L Af
- Coil Face Length - Coil Face Area
3
COIL PHYSICAL DATA
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
B Nr Nt Nc
- Surface Ration (From Form 410-1) - Number of Rows Deep - Total Number of Tubes in Coil - Parallel Tube Circuits in Coil
Ao/AfNr
Ao
= 8 x 3 x 5
10
10
10
10
10
Di
- Tube Inside Diameter
in. [mm]
COIL TYPE _____________________________

STEAM COILS 11
STEAM COILS 11
DIMENSIONS
11
Aix
- Total Cross Sectional Fluid Flow Area Inside Tubes = 0.00545 (102 x 7) [Aix = 7.85 x 10-7 (10 x 7)]
sq ft [m2]
COIL PHYSICAL DATA
12
12
12
12
12
Ls Kb
- Straight Tube Length Per Tube Pass - Equivalent Length of Coil Circuit Per Return Bend
in. [mm] in. [mm] ft [m]
13
13
13
13
13
14
14
14
14
14
Le
- Total Equivalent Length of Coil Circuit

6 6 = 0.0833 12 + 13 1 7 7
L e = 0.001
7 6 12 7 + 13 7 1
15
15
15
15
NG CON DITI
15
Qa
- Air Volume Flow at Standard Conditions
scfm [std /s]
Form 410- 9
16
16
16
16
16
Va
- Standard Air Face Velocity, 15/3 Va = 0.001 x 15/3]
ft per min [m/s] F [C] ft per sec [m/s
17
17
17
17
17
tl
18
18
18
Vw
- Average Standard Water Velocity in Tubes
COIL TYPE _____________________________

STEAM COILS -
STEAM COILS -
DIMENSIONS
19
COIL PHYSICAL DATA
Twl
- Entering Water Temperature
F [C] in. Hg abs [Kpa abs] psig [Kpa gage] F [C] psia [Kpa abs) Form 410- 9
18
20
18
20
20
Ps Pv1
- Average Absolute Static Pressure at Coil - Inlet Steam Gage Pressure to Coil
19
19
21
20
20
22
t 'vl
Pvl
- Inlet Steam Temperature to Coil - Coil Inlet Steam Pressure = 21 + 0.491 20 [Pvl = 21 + 20]
21
21
M PROP ERTIE
23
22
22
24
tvl
- Steam Saturation Temperature Entering Coil (From 23 and Steam Property Tables)
F [C] cu ft per lb [m3/Kg] Btu per lb [KJ/Kg]
23
23
25
vvl
- Steam Specific Volume Entering Coil (From 22, 23 and Steam Property Tables) = vv2 for rating convenience
24
24
26
hvl
- Enthalpy of Steam Entering Coil (From 22, 23 and Steam Property Tables)
COIL TYPE _____________________________
TO SOLVE FOR ROWS DEEP (Nr) HOT OR COLD WATER COILS -

STEAM COILS 25
STEAM COILS 25
HOT OR COLD WATER COILS -
DIMENSIONS
STEAM PROPERTIES
27
hf2
- Enthalpy of Steam Condensed Leaving Coil (From 23 and Steam Property Tables assuming hfl = hf2 for rating convenience)
Btu per lb [KJ/Kg]
21
21
28
twm
- Mean Water Temperature Inside Tubes When solving for rows deep, this value is known (assume cpw = 1.000 for this calculation) When solving for capacity, this value must be approximated (Suggest twm be 5 F [2.8C to 10 F [5.6C] from twl
F [C]
Form 410- 9
22
22
29
ww
- Water Flow Rate = 224,500 x 11 x 18 [ww = 1,000,000 x 11 x 18]
lb per hr [g/s] (hr) (sq ft) (F) per Btu [m2 C/W]
23
23
COIL TYPE _____________________________

STEAM COILS -
STEAM COILS -
DIMENSIONS
31
25
25
32
RaD + RmD - Combined Air Film Plus Metal Thermal Resistance (From Fig. 4 with 16
Form 410- 9
26
26
26
26
33
- Overall Thermal Resistance between Air and Tube-Side Fluid = 31 + 32 for Water Coils (From Fig. 3 knowing 16 for Steam Coils)
COIL TYPE _____________________________

STEAM COILS -
STEAM COILS 27
DIMENSIONS
C CU O NS TO SOLVE FOR COIL CAPACITY
34
- Air-to-Tube Fluid-Side Heat Capacity Ratio

=
4.5 x 15 x c p 1.2 x 15 x c p M = 29
--
29
Form 410- 9
28
28
35
Co
- Heat Transfer Exponent
--
9 4.5 c p x 15 x 33
9 C o = 1.2c p x 15 x 33
--
29
29
36
- Air-Side Effectiveness - at 34 and 35 = 0 and Fig. 13 for Steam Coils - at 34, 35, and Fig. 13 for One-Row Water Coils - at 34, 35, and Fig. 14 for Two-Row Water Coils - at 34, 35, and Fig. 15 for Three-Row or Greater Counterflow Water Coils
COIL TYPE _____________________________
TO SOLVE FOR ROWS DEEP (Nr) HOT OR COLD WATER COILS

STEAM COILS
STEAM COILS
HOT OR COLD WATER COILS
DIMENSIONS
Form 410- 9
27
27
30
30
CALCULATIONS TO SOLVE FOR COIL CAPACITY (qs)
37
to
- Initial Air-to-Field Temperature Difference = 19 - 17 - For Air-Heating Water Coils = 17 - 19 - For Air-Cooling Water Coils = 24 - 17 - For Steam Coils
F [C]
31
31
38
qs
- Coil Sensible Heat = 4.5 cp x 15 x 36 x 37 [ qs = 1.2 cp x 15 x 36 x 37 ]
Btuh [W] F [C]
32
32
39
)ta
- Air Temperature Rise or Drop Across Coil = 38 4.5 c p x 15 38 t a = 1.2 c p x 15
33
34
40
t2
- Leaving Air Temperature at Coil = 17 + 39 (For Air Heating) = 17 - 39 (For Air Cooling)
F [C] F [C]
33
34
41
)tw
- Water Temperature Rise or Drop Across Coil = 18 / 29
COIL TYPE _____________________________

GENER AL CATEG ITEM NO.
NUMERICAL VALUES
TO SOLVE FOR ROWS DEEP (Nr)
DIMENSIONS
Form 410- 9
STEAM COILS -
STEAM COILS -
HOT OR COLD WATER COILS 35 42 *twm - Average Water Temperature Inside Tubes = 19 - 0.5 x 41 - For Air-Heating Coil = 19 + 0.5 x 41 - For Air-Cooling Coil
F [C]
28
28
43
qs
- Coil Sensible Heat (Known)
Btuh [W]
29
29
44
)ta
- Air Temperature Rise or Drop Across Coil = 43 4.5 c p x 15 43 t a = 1.2 c p x 15
F [C]
30
30
45
t2
- Leaving Air Temperature at Coil = 17 + 44 For Air-Heating Coil = 17 - 44 For Air-Cooling Coil
F [C] F [C] F [C]
31
46
)tw
- Water Temperature Rise or Drop Across Coil = 43 / 29
32
47
tw2
- Leaving Water Temperature at Coil = 19 - 46 - For Air-Heating Coil = 19 + 46 - For Air-Cooling Coil
* 42 must equal 28 within 5 F [2.8]. If not, assume a new value for 28 and repeat calclations through 42.
COIL LINE _______________________________
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________
NUMERICAL VALUES
Form 410- 9
GENERAL PROCEDURE TO SOLVE FOR ROWS DEEP (Nr) HOT OR COLD WATER COILS 33 TO SOLVE FOR CAPACITY (qs)
STEAM COILS 31
STEAM COILS -
DIMENSIONS
48
- Air-to-Tube Fluid-Side Heat Capacity Ratio = 46 / 44 - For Water Coils = 0 - For Steam Coils (for rating convenience)
--
32
34
49
- Air-Side Effectiveness = 44 / 37
--
33
35
50
Co
- Heat Transfer Exponenet (Air-to-Tube Fluid) From Fig. 13 or 14 or 15 with 48 and 49 Fig. 13 for One-Row Coils Fig. 14 for Two-Row Coils Fig. 15 for Coils with three rows or more
--
34
36
51
Nrc
- Calculated Row Depth Required

= 43 8
x 33 x 50 x 3 x 44
--
35
37
52
Nt
- Integral Coil Row Depth Installed
--
Form 410- 9
COIL TYPE _____________________________

STEAM COILS 36
STEAM COILS 34
DIMENSIONS
53
)pst/Nr - Air-Side Pressure Drop Per Row Deep at Standard Conditions (From Fig. 3 or 4 with 16)
in. water row [pascal per row]
37
39
35
37
54
Fa
- Air-Side Pressure Drop Correction Factor 17 + 40 + 45 460 + 2 = 17.71 x 20

17 + 40 or 45 273.15 + 2 Fa = 2.909 x 20
--
38
40
36
38
55
()pa)JOB - Air-Side Pressure Pressure Drop at Job Conditions (Constant wa) = 52 x 53 x 54
in water [Pa] lb per hr [g/s]
39
37
56
wv
- Total Steam Condensate Mass Flow Rate Through Coil = 38 or 43 26 or 27
Form 410- 9
40
38
57
wv/Nc - Steam Flow Rate Per Tube Circuit = 56 / 7
lb per (hr) (circuit) [(gram) per second) (circuit)
COIL TYPE _____________________________

STEAM COILS 41
STEAM COILS 39
DIMENSIONS
58
Obtain Header, Nozzle and Entrance and Exit Losses for Water and Steam to be determined by manufacturer )ph/Fh - for Water Coils at 60F Mean Water Temperature with 18 )ph/vvm - for Steam Coils
ft of water [kPa] (lb)2 (in.)2 (ft)3 (g ) 2 2 3 (mm) (m) ft water per ft [KPa/m]
42
40
59
)pt/LeFt
- Tube Circuit Water Pressure Drop Parameter at 60 F [15.6C] Mean Water Temperature (From Fig. 4 with 18 ) (Ft = l)
43
41
60
Fh
- Temperature Correction Factor for Header Water Pressure Drop (From Fig. 7 with 28
--
Form 410- 9
44
42
61
Ft
- Temperature Correction Factor for Water Pressure Drop (From Fig. 7 with 28 )
--
45
43
62
)pw)JOB - Water Pressure Drop Across Coil at Job Conditions = 58 x 60 + 14 x 59 x 61
ft water [Kpa]
COIL TYPE _____________________________

STEAM COILS 42
STEAM COILS 40
DIMENSIONS
63
TUBE-SIDE PRESSURE DROP CALCULATIONS
)ptv/Lcvvm - Steam Pressure Drop Parameter (From Fig. 3 with 57
(lb)2 (in.)2 (ft)4
(g ) 2 2 4 (mm) (m)
64 )pv - Steam Pressure Drop Inside Tubes at Job Conditions = [(63 x 14) + 58 ] 25 psi [Kpa]
43
41
Form 410- 9
Signed ____________________________________________________________________ Title ____________________________________________________________________
SUGGESTED FORM FOR RATING CALCULATION PROCEDURE FOR COOLING AND DEHUMIDIFYING COILS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS
COIL TYPE _____________________________
COLD WATER COILS

PARTIALLY WET SURFACE
VOLATILE REFRIGERANT COILS

GENERAL CATEGORY FULLY WET SURFACE ITEM NO.
FULLY WET SURFACE
DIMENSIONS
COIL PHYSICAL DATA
STEAM COILS
- Coil Face Height
in. [mm] in. [mm]
- Coil Face Length
Form 410- 9
Af
- Coil Face Area
sq ft [m2] ----(sq ft) per (sq ft F.A.) (row) [(sq metre) per] [(sq metre-F.A.) (Row)
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
4 5 6 7 8
B Nr Nt Nc
- Surface Ration (From Form 410-1) - Number of Rows Deep (if known) - Total Number of Tubes in Coil (if known) - Parallel tube Circuits in Coil (if known)
Ao/AfNr
COIL TYPE _____________________________
COLD WATER COILS

PARTICLALY WET SURFACE

GENERAL CATEGORY FULLY WET SURFACE ITEM NO.
FULLY WET SURFACE
DIMENSIONS
10
10
10
10
COIL PHYSICAL DATA
STEAM COILS
Di
- Tube Inside Diameter
in. [mm] in. [mm]
10
Ls
- Straight Tube Length Per Tube Pass
Form 410- 9
11
11
11
11
11
Kb
- Equivalent Length of Coil Circuit Per Return Bend - 8 x 3 x 5 (if known)
in. [mm] sq ft [m2] sq ft [m2]
12
12
12
12
RATING CONDITIONS AND DATA COMUPATTIONS
12
Ao Aix
13
13
13
13
13
- Total Cross-Sectional Fluid Flow Area Inside Tubes = 0.00545 (92 x 7) [Aix = 7.85 x 10-7 (92 x 7)]
14
14
14
14
14
Le
Total Equivalent Length of Coil Circuit

6 = 0.0833 10 7 + 11 6 7 l
ft [m]
L e = 0.001 15 Qa
6 6 + 11 7 1 10 7 scfm [std /s] ft per min [m/s]
15
15
15
15
- Air Volume Flow at Standard Conditions - Standard Air Face Velocity = 15/3 [Va = 0.001 x 15/3
16
16
16
16
16
Va
COIL TYPE _____________________________
COLD WATER COILS

PARTIALLY WET SURFACE FULLY WET SURFACE

PARTIALLY WET SURFACE GENERAL CATEGORY FULLY WET SURFACE ITEM NO.
DIMENSIONS
Form 410- 9
17
17
17
17
17
tl
F [C] F [C] ft per sec [m/s] F [C] F [C]
18
18
18
18
RATING CONDITIONS AND DATA COMPUTATIONS
18
t 'l
Vw
- Entering Air Wet-Bulb Temperature - Average Standard Water Velocity in Tubes
19
19
19
20
20
20
twl
- Entering Water Temperature
19
19
21
tr2
- Saturated Suction Refrigerant Temperature at Coil Outlet Note: For rating convenience, it is assumed that there is no temperature drop from coil circuits to coil outlet.
20
20
22
t 'r 2
- Superheated Refrigerant Temperature at Coil Outlet Note: For rating convenience, it is assumed that there is no temperature drop from coil circuits to coil outlet.
F [C]
21
21
21
21
23
Ps
- Average Absolute Static Pressure at Coil
in. Hg abs [Kpa abs] F [C]
22
22
24
tro
- Refrigerant Temperature Entering the Coil Control Device (Equal to the refrigerant condensing temperature)
COIL TYPE _____________________________

NUMERICAL VALUES
COLD WATER COILS
DIMENSIONS
Form 410- 9
FULLY WET SURFACE
23
FULLY WET SURFACE
23
25
hro
- Enthalpy of Refrigerant Entering Coil Control Device (From 24 and Refrigerant Tables)
Btu per lb [KJ/Kg] Btu per lb [KJ/Kg] lb per hr [g/s] --
22
22
24
24
26
hl
- Entering Air Enthalpy (From 17, 18, and 23)
23
23
25
25
27
60wa - Standard Air Flow Rate = 4.50 x 15 [1000wa = 1.2 x 15 ]
24
24
26
26
28
Case I -
If 29 is known, determine 30 at 29 saturated and 23 . Then calculate 31 = 27 (26 - 30). If 31 is known, determine 30 and then 29. 30 = 26 31/27. If 5 is known, assume 31 or 29, find 30 and then 29 or 31, respectively.
Case II -
Case III -
25
25
27
27
29
t '2
- Leaving Air Wet-Bulb Temperature
F [C]
COIL LINE _______________________________
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________
NUMERICAL VALUES
Form 410- 9
GENERAL PROCEDURE COLD WATER COILS


PARTIALLY WET SURFACE GENERAL CATEGORY ITEM NO. FULLY WET SURFCE
DIMENSIONS
26
26
28
28
30
H2
- Leaving Air Enthalpy If qt is known, h2 = 26 -
qt 27
Btu per lb [KJ/Kg]
27
27
29
29
31
qt
- Total Heat Capacity of Coil = 27 (26 - 30) Enter numerical value if known. If not known, assume a numberical value for a trial and error solution.
Btuh [W]
28
28
32
ww
- Water Flow Rate = 224,500 x 13 x 19 [ww = 1,000,000 x 13 x 19]
lb per hr [g/s] F [C] psia [KPa abs] Btu per lb [KJ/Kg]
29
29
33
tw2
- Leaving Water Temperature = 20 + 31/32
30
30
34
Pr2
- Absolute Pressure of Refrigerant at Coil Outlet (From Refrigerant Tables with 21) - Enthalpy of Saturated Refrigerant Vapor at Coil Outlet Pressure (From Refrigerant Tables with 21. Assumed saturated for rating convenience.)
31
31
35
hr2
Form 410- 9
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
32
32
36
vr2
- Specific Volume of Saturated Refrigerant Vapor at Coil Outlet Pressure (From Refrigerant Tables with 21. Assumed saturated for rating convenience. - Refrigerant Flow Rate = 31/(35 - 25)
cu ft per lb [m3/Kg] lb per hr [g/s] lb per (hr) (circuit)

(gram) per (sec ond ) (circuit )
33
33
37
wr
34
34
38
wr/Nc - Refrigerant Flow Rate Per Tube Circuit = 37/ 7
35
35
39
)prc/Levr2 - Refrigerant Pressure Drop Parameter (From Fig. 6 with 38)
(lb) 2 (in.) 2 (ft ) 4
(g )2 2 4 (mm) (m )
Form 410- 9
36
36
40
)prh/vr2 - Outlet Header Refrigerant Pressure Drop Parameter with 17)
(lb)2
(in.) 2 (ft ) 3
(g ) 2 2 3 (mm) (m)
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
37
37
41
pr1
Absolute Pressure of Refrigerant at Coil Inlet, 34 + 36 [(14 x 39) + 40]
psia [Kpa abs]
38
38
42
prc2
- Absolute Pressure of Refrigerant Leaving Coil Circuit = 34 + 36 x 40) - Saturated Refrigerant Temperature Leaving Coil Circuit (From 42 and Refrigerant Tables)
psia [Kpa abs] F [C]
39
39
43
trc2
40
40
44
tr1
- Entering Refrigerant Temperature (From Saturated Refrigerant Tables with 41)
F [C]
Form 410- 9
41
41
45
qt/Nc - Refrigerant Circuit Loading Rate = 31/7
Btu per (hr) (circuit) [watt per circuit] F [C]
30
30
46
twm
- Mean Water Temperature in Coil = 0.5 (20 + 33)
31
31
47
fw
- Water-Side Film Heat Transfer Coefficient 150 (1 + 0.011 46 ) (19 ) 0.8 = (9 ) 0.2
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
32
32
42
42
48
Tube-Side Thermal Resistance Rw = 4/47n For Water Coils Rr - From Fig. 6 with 45 for Volatile Refrigerant Coils
33
33
43
43
49
RaD - Air Film Thermal Resistance for Dry Surface (From Fig. 5 or 6 with 16)
Form 410- 9
34
34
44
44
50
RaW - Air Film Thermal Resistance for Wetted Surface (From Fig. 5 or 6 with 16)
(hr) (sq ft) (F) per Btu [m2 C/W] (hr) (sq ft) (F) per Btu [m2 C/W] (lb) (F) per Btu [Kg C/KJ]
35
35
45
45
51
RmD - Metal Thermal Resistance for Dry Surface (From Fig. 2 at fa = 1/49)
48 + 51 0.243 x 50
36
36
46
46
52
Approximate Coil Charactertistic =
48 + 51 = 1.018 x 50
Note: This approximate coil characteristic is used to obtain RmW in 63.
Form 410- 9
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
37
37
47
47
RATING PARAMETERS
53
Ratio of Tube-Side Temperature Difference to Air Enthalpy Difference 33 20 = For Water Coils 26 30
(lb) (F) per Btu [Kg C/KJ]
44 21 For Volatile Re frigerant Coils 26 30
Form 410- 9
38
38
48
48
54
tl
- Entering Air Dew Point Temperature (From Psychrometric Chart with 17, 18, and 23) Calculation of Dew Point Temperature for Nonstandard Air Pressure* ( 23 p ' ) (17 18 ) pv = p' 2830 1.44 18
( 23 p ' ) (17 18 ) p v = p ' 1548.4 1.33 18
F [C]
Where : p = Saturation Vapor Pr essure at 18 , from Steam Tables p v = Saturation Vapor Pr essure at Dew Po int Temperature
in. Hg abs [Kpa abs]
t" l
= Dew Point Temperature is Saturation Temperature Corresonding to Saturation Vapor Pressure, Pv, from Steam Table-------------
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
G PARA METE
39
39
49
49
55
h" l
Saturation Enthalpy at Dew Point (From Psychrometric Charts with 54 and 23)
Btu per lb [KJ/Kg]
Form 410- 9
40
40
50
50
56
Approximate Air Enthalpy at Boundary Conditions

= 54 33 + (53 x 26 ) + (52 x 55 ) 52 + 53
Btu per lb [KJ/Kg]
For Water Coils

= 54 44 + (53 x 26 ) + (52 x 55 ) 52 + 53
For Refrigerant Coils Note: If 56 26, coil is fully wet. For this condition, use 56 = 26. If 56 < 26, coil is partially dry. 41 41 51 51 57 Approximate Tube-Side Temperature at Dry-Wet Bounday = 33 - 53 (26 - 56) - For Water Coils = 44 - 53 (26 - 56) - For Refrigerant Coils F [C]
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
Form 410- 9
42
42
52
52
58
Mean
Tube-Side Temperature for Fully Wet Coil or Wet Portion of Partially Dry Coil
F [C]
= 0.5 (20 + 57) - For Partially Dry Water Coil = 0.5 (20 + 33) - For Fully Wet Water Coil = 0.5 (21 + 57) - For Partially Dry Volatile Refrigerant Coils
RATING PARAMETERS
= 0.5 (21 + 44) - For Fully Wet Volatile Refrigerant Coils 59 Approximate Mean Air Enthalpy for Fully Wet Coil or Wet Portion of Partially Dry Coil = 0.5 (30 + 56) - For Partially Dry Coil = 0.5 (26 + 30) - For Fully Wet Coil 60 Approximate Mean Surface Temperatures for Fully Wet Coil or Wet Portion of Partially Dry Coil (From Fig . 9 with 52, 58 and 59) m"/cp - Air-Side Heat Transfer Multiplier for Wet Surface (From Fig. 8 with 60 and 23) faW - Air-Side Thermal Conductance for Wet Surface = 61/ 50 F [C] -Btu per lb [KJ/Kg]
43
43
53
53
44
44
54
54
45
45
55
55
61
46
46
56
56
62
COIL TYPE _____________________________

NUMERICAL VALUES
COLD WATER COILS
DIMENSIONS Form 410- 9
FULLY WET SURFACE
47
47
57
FULLY WET SURFCE
57
63
RmW -
Metal Thermal Resistance for Wet Surface (From Fig. 2 with 62)
(sq ft) (hr) (F) per Btu [m2 C/W] (lb) (F) per Btu [Kg C/KJ]
48
48
58
58
64
Coil Characteristic for Wetted Surface
=
RATING PARAMETERS
48 + 63 0.243 50
48 + 63 C = 1 .018 50
Note: This is final value for rating convenience. 65 hB - Air Enthalpy at Boundary Btu per lb
49
49
59
59
54 33 + (53 x 26 ) + (64 x 55 ) 64 + 53
[KJ/Kg]
For Water Coils
54 44 + (53 x 26 ) + (64 x 55 ) 64 + 53
For Volatile Refrigerant Coils If 65 < 26, surface is particlaly dry, proceed to 66. If 65 26, surface is fully wet, proceed to 71.
COIL TYPE _____________________________
NUMERICAL VALUES
Form 410- 9
COLD WATER COILS


DIMENSIONS
50
60
66
qtD
Capacity for Dry Portion of Coil = 27 (26 - 65)
Btuh [W] F [C]
51
61
67
tB
Air Dry-Bulb Temperature at Bounday

66 0.243 x 27 66 t B = 17 1.018 x 27
= 17
Note: This is final value for rating convenience. 52 62 RATING PARAMETERS
68
Tube-Side Temperature at Boundary twB = 33 - 53 (26 - 65) For Water Coils trB = 44 - 53 (26 - 65) - For Refrigerant Coils
F [C]
53
63
69
tm - Logarithmic Mean Temperature Difference for Dry Portion of Coil

= (17 33 ) ( 67 68 ) 17 33 In 67 68 For Water
F [C]
(17 44 ) ( 67 68 ) 17 44 In 67 68
For
Form 410- 9
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
54
64
70
AcD -
Calculated External Surface Area for Dry Portion of Coil

= 66 ( 48 + 49 + 51 ) 69
sq ft [m2]
55
50
65
60
RATING PARAMETERS
71
qtW
Capacity for Wet Portion of Coil = 31 - 66 - For Partially Wet Coils = 31 - For fully Wet Coils
Btuh [W]
56
51
66
61
72
tsl
- Surface Temperature at Air Entering Side of Wet Portion. From Fig. 9 with: - 23, 26, 33, and 64) - For Totally Wet Water Coils - 23, 26, 44, and 64) - For Totally Wet Volatile Refrigerant Coils
F [C]
= tsB = 54 for Partially Dry Water and Refrigerant Coils Fig. 9 can be used for determining the surface temperature provided the rating calculations are bsed on a standard barometric pressure of 29.92 in. Hg [101.325 Kpa] 0.3 in. Hf [1.014 Kpa]. If the barometric pressure is not within this range, then it is necessary to determine the surface temperature by trial and error, using the following equation: ts = tt + C (h - hx). Assume a value for ts and correct the corresponding hs at saturation for the barometric pressure.
Form 410- 9
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
57
52
67
62
RATING PARAMETERS
73
ts2
Surface Temperature at Air Leaving Side of Wet Portion. From Fig. 9 with: 20, 23, 30, and 64 for Water Coils 21, 23, 30, and 64 for Volatile Refrigerant Coils
F [C]
58
53
68
63
74
hsl
Enthalpy of Saturated Air at Air Entering Side of Wet Portion - From 23 and 72 - For Fully Wet Coils
Btu per lb [KJ/Kg]
= hsB = 55 - For Partially Dry Coils 75 hs2 - Enthalpy of Saturated Air at 23 and 73 Btu per lb [KJ/Kg]
59
54
69
64
Fig. 9 can be used for determining the surface temperature provided the rating calculations are based on a standard barometric pressure of 29.92 in. Hg [101.325 Kpa] 0.3 in. Hg [1.014 Kpa]. If the barometric pressure is not within this range, then it is necessary to determine the surface temperature by trial and error, using the following equation: ts = tr + C (h - hs). Assume a value for tx and correct the corresponding hs at saturation for the barometric pressure.
Form 410- 9
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
60
55
70
65
76
)hm
Logarithmic Mean Enthalpy Difference between Air Stream and Wetted Surface = ( 26 74 ) (30 75 ) 26 74 In 30 75 (65 74 ) (30 75 ) 65 74 In 30 75
Btu per lb [KJ/Kg]
RATING PARAMETERS
61
56
71
66
77
AcW -
Calculated External Surface Area for Fully Wet Coil or Wet Portion of Coil = 0.243 x 50 x 71/76 [AcW = 1.018 x 50 x 71/76]
sq ft [m2]
Form 410- 9
62
57
72
67
78
Ac
- Total Calculated External Surface Area = 77 + 70 for Partially Wet Coil = 77 for Fully Wet Coil Note: For Case I and II in 28, complete 79. For Case III in 28, complete 80 and 81.
sq ft [m2]
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
CACULATION FOR NO. OF ROWS FOR CASES I & II
63
58
73
68
79
Nr
Required Number of Rows of Coil Tubes in Direction of Air Flow =

78 3 x 8
--
CALCULATI ON OF CAPACITY FOR CASE III
64
59
74
69
80
If 78 12, assume a new value of qt 31. Repeat calculations from 26 through 78. Plot calculated values of 78 against assumed values of 31 as shown in Fig. 12c.
--
Form 410- 9
65
60
75
70
81
Determine actual value of qt from plot 80 with Ac = 12
Btuh [W]
CALCULATIONS TO DETERMINE AIR LEAVING DRY-BULB TEMPERATURE
66
61
76
71
82
Heat Transfer Exponent

12 x 60 14.58 x 49 x 27 12 x 1000 C = 1018.2 49 x 27
--
67
62
77
72
83
e-c
- Heat Transfer Factor = e-82
--
COIL TYPE _____________________________
COLD WATER COILS


DIMENSIONS
Form 410- 9
68
63
78
73
84
h2
Leaving Air Enthalpy of Actual Value of qt
Btu per lb [KJ/Kg]
26
31 or 81 27
Note: Knowing 18 or 26, 17, 83, and 84, t2 can be determined from the following procedure. 85 h Saturated Enthalpy at Effective Surface
26 30 or 84 1.0 83
69
64
79
74
Btu per lb
Temperature = 26
[KJ/Kg]
70
65
80
75
86
Effective Surface Temperature from Psychrometric Chart with 23 and 85 Air Leaving Dry-Bulb Temperature = 86 + (17 - 86) 83
F [C] F [C]
71
66
81
76
87
t2
COIL TYPE _____________________________

GENER AL CATEG ORY ITEM NO.
NUMERICAL VALUES
COLD WATER COILS
DIMENSIONS
Form 410- 9
FULLY WET SURFACE
FULLY WET SURFCE
72
67
82
77
AIR-SIDE PRESSURE DROP CALCULATIONS
88
)psw/Nr
- Air-Side Pressure Drop Per Row at Standard Conditions (Use wet surface for partially dry and fully wet coils.) From Fig. 5 with 16 for Water Coils From Fig. 6 with 16 for Volatile Refrigerant Coils
in water per row
[Pascal per row]
73
68
83
78
89
FA
Dry Surface Air-Side Pressure Drop Correction Factor =
--
460 + 0.5 (17 87 ) 17.71 x 23
273.15 + 0.5 (17 + 87 ) FA = 2.909 x 23
74
69
84
79
90
(p a )JOB
- Air-Side Pressure Drop at Job Conditions (constant wa) = 88 x 89 x (5 or 79)
in. water [Pa]
TUBE-SIDE PRESSURE DROP CALCULATIONS
75
70
91
)pt/LeFt
- Tube Circuit Water Pressure Drop Parameter at 60 F [15.6C] Mean Water Temperature (From Fig. 4 with 19) - Header, nozzle and tube entrance and exit losses to be established by manufacturer at 60F mean water temperature with 19
ft water per ft [KPa/m] ft water [KPa]
76
71
92
)ph/Ft
COIL LINE _______________________________
COIL TYPE _____________________________
COIL SURFACE _____________________________________________________________________
NUMERICAL VALUES
Form 410- 9
GENERAL PROCEDURE COLD WATER COILS


DIMENSIONS
72
AIR-SIDE PRESSURE DROP CALCULATIONS TUBE-SIDE PRESSURE DROP CALCULATIONS
93
Fh
Temperature Correction Factor for Header Water Pressure Drop (From Fig. 7 with 46)
73
94
Ft
Temperature Correction Factor for Tube Circuit Water Pressure Drop (From Fig. 7 with 46) - Water Pressure Drop Across Coil at Job Conditions = 92 x 93 + (14 x 91 x 94)
--
79
74
95
)pw
JOB
ft water [Kpa] psi [Kpa]
85
80
96
)pr
- Refrigerant Pressure Drop Through Coil = 36 x 39 x 14
Signed _________________________________________________________________ Title ______________________________________________________________________
Form 410- 9
CALCULATION OF HEAT TRANSFER COEFFICIENT AND FRICTION FACTOR FOR GLYCOL* COILS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATED AIR-COOLING AND AIR-HEATING COILS
COMPANY COIL LINE COIL SURFACE COIL TYPE DATE
GENERAL CATEGORY
ITEM NO.
NUMERICAL VALUES ITEM DESCRIPTION (Encircled items refer to preceding item numbers) DIMENSIONS
Ao Total External Coil Surface (From Form 410-1)
sq ft [m2]
2
COIL PHYSICAL DATA
Di Tube Inside Diameter (from Form 410-1)
in [mm]
Nt Total Number of Tubes in Coil
--
Lt Coil Finned Tube Length Exposed to Air Flow
in [mm]
B Surface Ratio (From Form 410-1)
--
6 7
Nc Number of Tube Circuits in Coil Aix Total Cross-Section Fluid Flow Area Inside Tubes = .00545 (2)2 6 [Aix = 7.85 10-7 (2)2 6]
-sq ft [m2]
*The term Glycol refers to ethylene glycol solutions only.
Form 410- 9
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
Ls = Straight Tube Length per Pass
in [mm]
Kb Equivalent Length of Coil Circuit Per Return Le Total Equivalent Length of Coil Circuit 3 3 0.0833 8 6 + 9 6 1 3 3 L e = 0.001 8 6 + 9 6 1
in [mm]
10
ft [m]
TEST RUN NUMBER 1 11 pS Average Absolute Static Pressure at Coil In Hg abs [kPa] F [C] 2 3 4 5 6
12
t1 Entering Air Dry-Bulb Temperature

Entering Air Wet-Bulb Temperature t1
13
F [C] Btu per lb [kJ/kg] F [C]
14
h1 - Entering Air Enthalpy
15
t2- Leaving Air Dry-Bulb Temperature
16
Glycol Concentration
Percent by weight
17
Va Standard Air Face Velocity
ft per min [m/s]
Form 410- 9
GENERAL CATEGORY
ITEM NO.
TEST RUN NUMBER ITEM DESCRIPTION (Encircled items refer to preceding item numbers) DIMENSIONS 1 tg1 Entering Glycol Temperature tg2 Leaving Glycol Temperature tgm Mean Glycol Temperature = 0.5 (18 + 19) wg Glycol Flow Rate qs Average Sensible Cooling Capacity tm Overall Logarithmic Mean Temperature Difference (12 19 ) (15 18 ) = 12 19 ln 15 18 If other than thermal counterflow, determine the logarithmic mean temperature difference from Figures 13, 14, or 15 1 23 R Overall Thermal Resistance = 22 F [C] F [C] F [C] lb per h [g/s] Btuh [W] F [C] 2 3 4 5 6
OBSERVATIONS AND CALCULATIONS CALCULATIONS OF GLYCOL THERMAL RESISTANCE
18 19 20 21 22 23
24
h sq ft o F Btu [m2 C/W] h sq ft o F Btu [m2 C/W] h sq ft o F Btu [m2 C/W]

Btu h sq ft o F
25
RaD + RmD - Combined Air Film Plus Metal Thermal Resistance (From Figure 4 with 17)
26
Rg Film Thermal Resistance of Glycol = 24 - 25
27
fg Glycol Film Heat Transfer Coefficient = 5 / 26
[W/ m2 C]
GEN ERA L
ITE M
TEST RUN NUMBER ITEM DESCRIPTION DIMENSIONS Form 410- 9
1 28 ttw Average Tube Wall Temperature = 20 + [26 / 24] 23 tw Absolute Viscosity of Glycol at 16 and 28 F [C]
29
lb per ft h [mPa s]
CALCULATIONS OF GLYCOL THERMAL RESISTANCE
30
g Absolute Viscosity of Glycol at 16 and 20
lb per ft h [mPa s]
31
dg Specific Gravity of Glycol at 16 and 20 cpg Specific Heat of Glycol at 16 and 20
-Btu per lb F [KJ/kg C]

Btu h sq ft o F
32
33
kg Thermal Conductivity of Glycol at 16 and 20
[W/ m2 C] (tw / g) .14 Viscosity Ratio = (29 /30).14 Pr Prandtl Number = (32 30) / 33 Pr 2/3 = (35)2/3 Cg Mass Velocity of Glycol g Kinematic Viscosity of Glycol = 30 / (224,500 31) [g = 30 / 31]
34 35 36 37
---lb per sq ft h [g/m2 s]
38
sq ft per sec [mm2 /s]
GEN ERA L
ITE M
TEST RUN NUMBER ITEM DESCRIPTION DIMENSIONS Form 410- 9
1 39 j Colburn Heat Transfer Factor for Glycol = [27 / (32 37)] (23 34) Vg Glycol Velocity Inside Tubes =
37 Vg = 1,000 ,000 31
--
40
CALCULATION OF HEAT TRANSFER AND PRESSURE DROP FACTORS FOR PLOTTING
37 224,500 31
ft per sec [m/s]
41
Re Reynolds Number for Glycol =
40 2 12 38
--
42 43
1000 40 2 38 pg Glycol Pressure Drop
Re =
ft of glycol [kPa] ft of glycol [kPa] ft of glycol per ft equiv. tube length [kPa/m]
ph Header and Tube Entrance and Exit Loss Established by the Manufacturer pt /Le Glycol Pressure Drop Inside Tubes 42 43 = 10 f Friction Factor for Glycol 1.34 2 44 0.00045 2 44 = f ' = 2 40 34 40 2 34
44
45
--
46
Plot j vs Re on Logarithmic Coordinates as Shown in Figure 16 Plot f vs Re on Logarithmic Coordinates as Shown in Figure 16
47
Form 410- 9
SUGGESTED FORM FOR RATING CALCULATION PROCEDURE FOR SENSIBLE HEAT AIR COILS WITH ETHLYENE GLYCOL SOLUTIONS ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATED AIR-COOLING AND AIR-HEATING COILS
COMPANY COIL LINE SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION TO SOLVE FOR ROWS DEEP (NR) TO SOLVE FOR CAPACITY (qS) COIL SURFACE GENERAL PROCEDURE
DATE COIL TYPE
DIMENSIONS
NUMERICAL VALUES
1 2 3 4 5 6
1 2 3 4 5 6 7 8
COIL PHYSICAL DATA
1 2 3 4 5 6 7 8
H Coil Face Height L Coil Face Length Af Coil Face Area B Surface Ration (from Form 410-1) Nr Number of Rows Deep Nt Total Number of Tubes in Coil Nc Parallel Tube Circuits in Coil Ao / Af Nr
in [mm] in [mm] sq ft [m2] ----(sq ft) per (sq ft F.A.) (row) [(sq metre) per (sq metre F.A.) (row)] sq ft [m2]
Ao = 8 3 5
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
TO SOLVE FOR ROWS DEEP (Nr) 7 8
TO SOLVE FOR CAPACITY (qs) 10
DIMENSIONS
NUMERICAL VALUES
10
COIL PHYSICAL DATA
Di Tube Inside Diameter Aix Total Cross-Sectional Fluid Flow Area Inside Tubes = 0.00545 (102 7) [Aix = 7.85 10 7 (102 7)] Ls Straight Tube Length per Tube Pass
in [mm] sq ft [m2]
11
11
12
12
in [mm]
10
13
13
Kb Equivalent Length of Coil Circuit per Return Bend
in [mm]
11
14
14
Ls /Di Ratio of Tube Length to Diameter = 12 / 10 Qa Air Volume Flow at Standard Conditions
--
12
15
15
scfm [l/s]
RATING CONDITIONS
13
16
16
Va Standard Air Face Velocity, 15 / 3 [Va = 0.001 15 / 3] t1 Entering Air Dry-Bulb Temperature
ft per min [m/s] F [C] F [C] F [C]
14
17
17
15
18
18
tg1 - Entering Ethylene Glycol Solution Temperature to Initial Air-to-Ethylene Glycol Solution Temperature = 17 - 18 for Air-Cooling Coils 18 - 17 for Air-Heating Coils
16
19
19
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
TO SOLVE FOR ROWS DEEP (Nr) 17
DIMENSIONS
NUMERICAL VALUES
20
pS Average Absolute Static Pressure at Coil
in Hg abs [kPa abs] lb per h [g/s] lb per (h) (circuit) [(gram) per (second) (circuit)] Btuh [W] F [C]
18
21
21
wg Total Ethylene Glycol Solution Flow Rate
19
22
22
wg /Nc Ethylene Glycol Solution Flow Rate per Circuit = 21 / 7
20
--
RATING CONDITIONS
23
qs Coil Sensible Heat (known) ta Air Temperature Rise or Drop Across 23 23 Coil = t a 4.5 c p 15 1.2 c p 15 t2 Leaving Air Temperature at Coil = 17 - 24 for Air-Cooling Coils = 17 + 24 for Air-Heating Coils Ethylene Glycol Concentration
21
--
24
22
--
25
F [C]
23
23
26
percent by weight
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
27
ETHYLENE GLYCOL SOLUTION PROPERTIES AND CALCULATIONS
tgm Mean Ethylene Glycol Solution Temperature - when solving for rows deep this value must be calculated by trial and error using 26 and determining cpg for various values of tgm with the following equations: 23 t gm = 18 + for Air-Cooling Coils 2 21 c pg
t gm = 18 +
F [C]
23 for Air-Heating Coils 2 21 c pg
when solving for capacity, this value must be approximated (suggest tgm be 5 F [2.8 C] to 10 F [5.6 C] from 18) Btu /lb F [KJ/kg C] --
25
25
28
cpg Specific Heat for Ethylene Glycol Solution at 26 and 27 dg Specific Gravity of Ethylene Glycol Solution at 26 and 27
26
26
29
27
27
30
kg Thermal Conductivity of Ethylene Glycol Solution at 26 and 27 g Absolute Viscosity of Ethylene Glycol Solution at 26 and 27 = centipoise 2.42
Btu h ft o F
[W/m C] lb per ft h [mPa s]
28
28
31
GENERAL PROCEDURE Form 410- 9
GENERAL CATEGORY
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
ETHYLENE GLYCOL SOLUTION PROPERTIES AND CALCULATIONS
32
g Kinematic Viscosity of Ethylene Glycol Solution = 31 / (224,500 29) [g = 31 / 29] Gg Mass Velocity of Glycol = 21 / 11
30
30
33
sq ft per sec [mm2/s] lb per sq ft h [g/s m2]
31
31
34
Vg Ethylene Glycol Solution Velocity Inside Tubes = 33 33 Vg = 224 ,500 29 1,000 ,000 29
ft per sec [m/s]
32
32
35
Re Reynolds Number for Ethylene Glycol Solution 34 10 1000 34 10 = Re = 12 32 32
--
33
33
36
Pr Prandtl Number for Ethylene Glycol Solution 28 31 = 30 Pr2/3 = (36) 2/3
--
34
34
37
--
35
35
38
j = Colburn Heat Transfer Factor for Ethylene Glycol Solution at 35 and 14 and Figure 16 RaD + RmD Combined Air Film Plus Metal Thermal Resistance (From Figure 4 with 16)
--
36
36
GENERAL CALUCULATIONS
39
h sq ft o F Btu [m2 C/W]
GENERAL PROCEDURE
Form 410- 9
GENERAL CATEGORY
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
40
M - Air-to Ethylene Glycol Solution Heat Capacity 4.5 15 c p 1.2 15 c1 M= Ratio = 21 28 21 28 E Air-side Effectiveness = 24 / 19
--
38
--
41
--
39
-GENERAL CALCULATIONS
42
co Heat Transfer Exponent (Air-to-Ethylene Glycol Solution) From Figure 13 or 14 or 15 with 40 and 41 tm Overall Mean Temperature Difference = 24 / 42
--
40
--
43
F [C]
41
38
44
ttw Average Tube Wall Temperature - when solving for rows deep this temperature must be approximated, suggest ttw = 27 + .5 43 for Air-Cooling Coils ttw = 27 + .5 43 for Air-Heating Coils - when solving for capacity, suggest this temperature be approximated using ttw about 10 F[5.6 C] to 15 F[8.3 C] from 18 tw - Absolute Viscosity of Ethylene Glycol Solution at 26 and 44
F [C]
42
39
45
lb per ft h [mPa s]
GENERAL PROCEDURE
Form 410- 9
GENERAL CATEGORY
ITEM NO.
TO SOLVE FOR ROWS DEEP (Nr) 43 44
TO SOLVE FOR CAPACITY (qs) 40 41
DIMENSIONS
NUMERICAL VALUES
46 47
GENERAL CALCULATIONS
(tw /g) .14 Viscosity Ratio = (45 / 31).14 fg Ethylene Glycol Solution Film Heat Transfer 28 33 38 Coefficient = 37 46 Rg Film Thermal Resistance of Ethylene Glycol Solution = 4 / 47
-Btu h sq ft o F
[W/ m2 C]
45
42
48
h sq ft o F Btu [m2 C/W] h sq ft o F Btu [m2 C/W]

F [C]
46
43
49
R Overall Thermal Resistance = 39 + 48
47
--
50
*ttw Average Tube Wall Temperature = 27 + (48 / 49) (43) for Air-Cooling Coils = 27 - (48 / 49) (43) for Air-Heating Coils Nrc Calculated Row Depth Required 23 49 42 = 3 8 24 Nr Integral Coil Row Depth Installed
48
--
51
--
49
--
52
--
50
--
53
Nt Total Number of Tubes in Coil
--
*50 must equal 44 within 3 F [ 1.7 C]. If not, assume a new value for 44 and repeat calculations through 50. SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION
GENERAL PROCEDURE
Form 410- 9
GENERAL CATEGORY
ITEM NO.
TO SOLVE FOR ROWS DEEP (Nr) --
DIMENSIONS
NUMERICAL VALUES
54
co Heat Transfer Exponent (Air-to-Ethylene Glycol Solution) = 9 9 c o = 4.5 c p 15 49 4.5 c p 15 49 E Air Side Effectiveness from Figure 13 or 14 or 15 with 40 and 54 ta Air Temperature Rise or Drop Across Coil = 55 19 tg Ethylene Glycol Solution Temperature Rise or Drop Across Coil = 56 40 tm Overall Mean Temperature Difference = 56 / 54 *tgm Mean Ethylene Glycol Solution Temperature *tgm = 18 + .5 57 for Air-Cooling Coils *tgm = 18 - .5 57 for Air-Heating Coils *ttw Average Tube Wall Temperature *ttw = 59 + [48 / 49] 58 for Air-Cooling Coils *ttw = 59 - [48 / 49] 58for Air-Heating Coils
--
CALCULATIONS TO SOLVE FOR CAPACITY
--
45
55
--
--
46
56
F [C]
--
47
57
F [C] F [C] F [C]
--
48
58
--
49
59
--
50
60
F [C]
*59 must equal 27 and 60 must equal 44 within 3 F [1.7 C]. If not, assume new values for 27 and 44 and repeat calculations through 60.
GENERAL PROCEDURE
Form 410- 9
CALCULATIONS TO GENERAL SOLVE FOR CATEGORY CAPACITY
ITEM NO.
TO SOLVE FOR ROWS DEEP (Nr) --
DIMENSIONS
NUMERICAL VALUES
61
qs Coil Sensible Heat = 4.5 cp 15 56 [qs = 1.2 cp 15 56] t2 Leaving Air Temperature at Coil = 17 - 56 for Air-Cooling Coils = 17 + 56 for Air-Heating Coils pst /Nr Air Side Pressure Drop Per Row Deep at Standard Conditions (From Figure 3 or 4 with 16) Fa Air-side Pressure Drop Correction Factor
=
460 + [17 + 25 or 62 ] 17.71 20
Btuh [W] F [C]
--
52
62
51
53
63
in water row [Pa / row]
52
54
64
--
17 + 25 or 62 273.15 + 2 Fa = 2 . 909 20
53 54
55 56
65 66
(pa)Job Air Side Pressure Drop at Job Conditions (constant wa) = [63 64] 5 or52 Le Total Equivalent Length of Coil Circuit 6 or 53 6 or 53 1 = .0833 12 + 13 7 7 f Friction Factor for Ethylene Glycol Solution from Figure 16 at 35
in water [Pa] ft [m]
55
57
67
--
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
58
68
pt /Le Ethylene Glycol Solution Pressure Drop Inside Tubes 67 34 2 46 67 34 2 46 = = 1.34 10 0.00045 10 ph Header and Tube Entrance and Exit LossEstablished by the Manufacturer
ft of glycol per ft equiv. tube length [kPa]
57
59
69
ft of glycol [kPa]
58
60
70
(pg ) JOB Ethylene Glycol Solution Pressure Drop Across Coil at Job Conditions = (66 68) + 69
ft of glycol [kPa]
Form 410- 9
SUGGESTED FORM FOR RATING CALCULATION PROCEDURE FOR COOLING AND DEHUMIDIFYING COILS, WITH ETHYLENE GLYCOL* SOLUTION, ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS
COMPANY COIL LINE SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION COIL SURFACE GENERAL PROCEDURE
DATE COIL TYPE
WET SURFACE
DIMENSIONS
NUMERICAL VALUES
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
COIL PHYSICAL DATA
1 2 3 4 5 6 7 8
H Coil Face Height L Coil Face Length Af Coil Face Area B Surface Ration (from Form 410-1) Nr Number of Rows Deep (if known) Nt Total Number of Tubes in Coil (if known) Nc Parallel Tube Circuits in Coil (if known) Ao / Af Nr
in [mm] in [mm] sq ft [m2] ----(sq ft) per (sq ft F.A.) (row) [(sq metre) per (sq metre F.A.) (row)] in [mm] in [mm] in [mm]
9 10 11
9 10 11
9 10 11
Di - Tube Inside Diameter Ls Straight Tube Length Per Tube Pass Kb Equivalent Length of Coil Circuit Per Return Bend
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
PARTIALLY WETTTED SURFACE 12 13
FULLY WETTTED SURFACE 12
DIMENSIONS
NUMERICAL VALUES
12
COIL PHYSICAL DATA
Ao = 8 3 5 (if known) Aix Total Cross-Sectional Fluid Flow Area Inside Tubes = 0.00545 (92 7) [Aix = 7.85 10 7 (92 7)] Le Total Equivalent Length of Coil Circuit 6 6 0.0833 10 7 + 11 7 1
6 6 10 11 1 + L e = 0.001 7 7 Ls/Di Ratio of Tube Length to Diameter = 10 / 9
sq ft [m2] sq ft [m2]
13
13
14
14
14
ft [m]
15
15
15
--
16
16
16
Qa Air Volume Flow at Standard Conditions Va Standard Air Face Velocity = 16 / 3 [Va = 0.001 16 / 3] t1 Entering Air Dry-Bulb Temperature
- Entering Air Wet-Bulb Temperature t1
scfm [l /s]
17
17
17 18
ft per min [m/s]

F [C] F [C]
19
19
19
20
20
20
wg- Total Ethylene Glycol Solution Flow Rate
lb per h [g/s]
F [C]
21
21
21
tg1 Entering Ethylene Glycol Solution Temperature
22
22
22
Ps Average Absolute S. P. at Coil
in Hg abs [kPa abs]
Form 410- 9

GENERAL PROCEDURE NUMERICAL VALUES
PARTIALLY WETTED SURFACE
FULLY WETTED SURFACE
DIMENSIONS
23
23
RATING CONDITIONS & DATA COMPUTATION
23
h1= Entering Air Enthalpy (from 18, 19 & 22)
Btu per lb [kJ/kg]
24
24
24
Wg / Nc Ethylene Glycol Solution Flow Rate per circuit = 20 / 7,
sq ft [m2]
RATING CONDITIONS, PARAMETERS & DATA COMPUTATIONS
25
25
25
Entering Air Dew Point Temperature (from t1 psychrometric chart with 18, 19 & 22 Calculation of Dew Point temperature for non std. air pressure*: ( 22 p ) (18 19 ) Pv = p 2830 1.44 (19 )
F [C]
( 22 p ) (18 19 ) Pv = p 1548.4 1.33 (19 ) where: p = Saturation Vapor Pressure at 19, from Steam Tables. Pv = Saturation Vapor Pressure at Dew Point Temperature. = Dew Point Temperature is Saturated t1 Temperature corresponding to Pv , from Steam Tables
26
= Saturated Enthalpy at Dew Point h1 (from Psychrometric Chart with 22 / 25)
In Hg abs [kPa abs]

F [C]
26
26
Btu per lb [kJ /kg]
* Jordan and Prelester, Refrigeration and Air Conditioning, 2nd Edition, 1956 Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
PARTIALLY WETTED SURFACE 27 28 29 30 31 32
FULLY WETTED SURFACE 27 28
DIMENSIONS
NUMERICAL VALUES
27 28
RATING CONDITIONS, PARAMETERS AND DATA COMPUTATIONS
RaD Air Film Thermal Resistance for Dry Surface (from Figure 5 or 6 with 17) RaW Air Film Thermal Resistance for Wetted Surface (from Figure 5 or 6 with 17) RmD Metal Thermal Resistance for Dry Surface (from Figure 2 at fa = 1/27) Ethylene Glycol Concentration 60 wa Standard Air Flow Rate = 4.5 16 [1000 wa = 1.2 16] Case I - If 33 is known, determine 34 at 33 saturated, and 22. Then calculate 35 = 31 (23 - 34). Case II - If 35 is known, determine 34 and then 33. 34 = 23 - 35 / 31. Case III - If 5 is known, assume 35 or 33 find 34 and then 33 or 35 respectively.
t 2 Leaving Air Wet-Bulb Temperature
(h) (sq ft) (F) per Btu [m2 C/W] (h) (sq ft) (F) per Btu [m2 C/W] (h) (sq ft) (F) per Btu [m2 C/W] Percent by weight lb per h [g/s]
29 30 31 32
29 30 31 32
--
33
33
33
F [C]
34
34
34
h 2 - Leaving Air Enthalpy It qt is known,
Btu per lb [kJ / kg]
h 2 = 23
qt 31
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
PARTIALLY WETTED SURFACE 35
FULLY WETTED SURFACE 35
DIMENSIONS
NUMERICAL VALUES
35
RATING CONDITIONS, PARAMETERS AND DATA COMPUTATIONS
36
36
36
qt Total Heat Capacity of Coil = 31 (23 - 34) If not known, assume value for trial and error solution tgm Mean Ethylene Glycol Solution Temperature when capacity is know, this value must be calculated by trial and error using 30 and determining cpg for various values of tgm using the following equation: 35 t gm = 21 + 2 20 c pg cpg Specific Heat of Ethylene Glycol Solution at 30 and 36 dg Specific Gravity of Ethylene Glycol Solution at 30 and 36 kg Thermal Conductivity of Ethylene Glycol Solution at 30 and 36
g Absolute Viscosity of Ethylene Glycol Solution at 30 and 36
Btu [W]
F [C]
37 38 39
37 38 39
37 38 39
Btu per (lb F) [kJ / kg C] --
Btu [W / m C] h ft F
40
40
40
lb per (ft h) [mPa s]
[Note: g (lb / ft h) = 2.42 g (centipoise)]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
41
g Kinematic Viscosity of Ethylene Glycol Solution = 40 / (224,500 38) 40 g = 38
sq ft per sec [mm2 /s] lb per (sq ft h) [g m2 s] ft per sec [m/s] --
42 43
42 43
RATING CONDITIONS, PARAMETERS AND DATA
42 43
Gg Mass Velocity of Glycol = 20 / 13 Vg Ethylene Glycol Solution Velocity Inside 42 42 Vg = Tubes = 224 ,500 38 1,000,000 38 Re Reynolds Number for Ethylene Glycol Solution 43 9 1000 x 43 9 = Re = 12 41 41 Pr Prandtl Number for Ethylene Glycol Solution 37 40 = 39 2/3 Pr = (45) 2/3 j Colburn Heat Transfer Factor for Ethylene Glycol Solution at 44 and 15 from Figure 16 tg2 Leaving Ethylene Glycol Solution Temperature = 21 + 35 / (20 37)
44
44
44
45
45
45
--
46 47
46 47
46 47
---
48
48
48
F [C]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
49
Y Ratio of Tube-Side Temperature Difference to Air Enthalpy Difference = (21 - 48 / (23 - 34) ttw Average Tube Wall Temperature (Approximate when solving for rows deep or capacity) assume 10 to 15 F [5.6 to 8.3 C] from 36 tw Absolute Viscosity of Ethylene Glycol Solution at 30 and 50 (tw / g).14 Viscosity Ratio = (51 / 40).14 fg Ethylene Glycol Solution Film Heat Transfer 37 42 47 Coefficient = 46 52 Rg Film Thermal Resistance of Ethylene Glycol Solution = 4 / 53 Approximate Coil Characteristic = 54 + 29 54 + 29 0.243 28 1.018 28 used to obtain Rmw in 63
(lb) (F)
per Btu
[kg C/kJ] F [C]
50
50
50
51
51
51
lb per ft h [mPa s] -Btu per (h) (sq ft) (F) [W/m2 C] (h) (sq ft) (F) per Btu [m2 C/W] (lb) (F) per Btu [kg C/kJ]
52 53
52 53
52 53
54
54
54
55
55
55
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
56
Approximate Air Enthalpy at Boundary Conditions 25 48 + ( 49 23 ) + (55 26 ) = 49 + 55 If 56 > 23 use 56 = 23 since coil is fully wet Approximate Tube Side Temperature at Dry-Wet Boundary = 48 - 49 (23 - 56) Mean Tube Side Temperature = 0.5 (21 + 57) for partially dry coil = 0.5 (21 + 48) for fully wet coil Approximate Mean Air Enthalpy of Wetted Section = 0.5 (56 + 34) for partially dry coil = 0.5 (23 + 34) for fully wet coil Approximate Mean Surface Temperature for Fully Wetted Coil or Wet Portion of Partially Dry Coil (from Figure 9 with 55, 58, and 59) m /cp Air-Side Heat Transfer Multiplier for Wet Surface (from Figure 8, with 60 and 22) faw Air-Side Thermal Conductance for Wet Surface = 61 / 28
Btu per lb [kJ /kg]
57 58
57 58
57 58
F [C] F [C]
59
59
59
Btu per lb [kJ/kg]

F [C]
60
60
60
61 62
61 62
61 62
-(Btu per (h) (sq ft) (F) [W/m2 C]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
63
Rmw Metal Thermal Resistance for Wet Surface (from Figure 2 with 62}) C Coil Characteristic for Wetted Surface 54 + 63 54 + 63 C= = 0.243 28 1.018 28 hB Air Enthalpy at Boundary 25 48 + ( 49 23 ) + ( 64 26 ) = 49 + 64 If 65 < 23, surface is partially dry If 65 23, surface is fully wet hm Mean Air Enthalpy = 0.5 (23 + 34) For partially Dry Coil: If 66 65 Complete items 67 and 68 If 66 < 65, complete items 69, 70 and 71 For Fully Wet Coils complete items 69, 70 and 71 (See Figures on Last Page of This Form) tm Air Dry Bulb Temperature Where Tube Side Temperature Equals tgm = 48 - (0.5 35) / (0.243 31) = 48 - (0.5 35) / (1.018 31)
64
64
64
(sq ft) (h) (F) per Btu [m2 C/W] (lb) (F) per Btu [kg C/kJ]
65
65
65
Btu per lb [kJ/kg]
66
66
66
Btu per lb [kJ/kg]
67
--
67
F [C]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
FULLY WETTED SURFACE --
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
68
69
67
69
70
68
70
* ttw Average Tube Wall Temperature = 36 + 54 (67 - 36 / (27 + 29 + 54) tsm Surface Temperature Where Tube Side Temperature Equals tgm From Figure 9 with 22, 36, 64, and 66 hsm Enthalpy of Saturated Air at 69 and 22 *ttw Average Tube Wall Temperature = 36 + 54 (66 - 70) / (0.243 28) = 36 + 54 (66 - 70) / (1.018 28) qtD Capacity for Dry Portion of Coil = 31 (23 - 65) tB Air Dry-Bulb Temperature at Boundary 72 72 t B = 18 = 18 0.243 31 1.018 31
F [C] F [C]
Btu per lb [kJ/kg]

F [C]
71
69
71
72 73
---
72 73
Btuh [W]
F [C]
74
--
tgB Tube Side Temperature at Boundary Temperature Equals tgm F [C] = 48 - 49 (23 - 65) * 68 or 71 must equal 50 within 3 F [ 1.7 C]. If not assume a new value for 50 and repeat calculations through 68 or 71.
74
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
FULLY WETTED SURFACE --
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
75
tm Logarithmic Mean Temperature Difference for Dry Portion of Coil (18 48 ) (73 74 ) = 18 48 ln 73 74
F [C]
76
--
76
77
70
77
78
71
78
79
72
79
80
73
80
AcD Calculated External Surface Area for Dry Portion of Coil 72 ( 27 + 29 + 54 ) = 75 qtW Capacity for Wet Portion of Coil = 35 - 72 for partially wet coils = 35 for fully wet coils ts1 Surface Temperature at Air Entering Side of Wet Portion = tsB = 25 for partially dry coils From Figure 9 with 22, 23, 48 and 64 for fully wet coil ts2 Surface Temperature at Air Leaving Side of Wet Portion from Figure 9 with 21, 22, 34, and 64 hs1 Enthalpy of Saturated Air at 78 and 22
sq ft [m2]
Btuh [W]
F [C]
F [C]
Btu per lb [kJ/kg]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
81
RATINGS PARAMETERS AND DATA COMPUTATIONS
hs2 Enthalpy of Saturated Air at 79 and22

hm Logarithmic Mean Enthalpy Difference between Air Stream and Wetted Surface ( 23 80 ) (34 81 ) For Fully Wet Coil = 23 80 In 34 81
Btu per lb [kJ/kg]
82
75
82
Btu per lb [kJ/kg]
83
76
83
CALC. ROWS FOR ROWS I AND II
84
77
84
85
78
85
For Partially Dry Coil 65 80 In 34 81 AcW Calculated External Surface Area for Fully Wet Coil or Wet Portion of Coil = 0.243 28 77 / 82 [Acw = 1.018 28 77 / 82] Ac Total Calculated External Surface Area = 83 + 76 for partially wet coils = 83 for fully wet coil Note: For Case I and II in 32, complete 86 For Case III in 32, complete 86 and 87 Nr Required Number of Coil Tubes in Direction of 84 Air Flow = 3 8 =
(65 80 ) (34 81 )
sq ft [m2]
sq ft [m2]
--
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
CALC. ROWS FOR CASE III
86
87
80
87
If 84 12, assume a new value of qt 35 Repeat calculations from 32 through 84. Plot calculated values of 84. Against assumed values of 35 as Shown in Figure 12c. Determine actual value of qt from plot 86 with Ao = 12. c- Heat Transfer Exponent 12 60 12 c= = 14.58 27 31 1.018 27 31 e-c Heat Transfer Factor = e-88
--
Btuh [W]
88
81
88
--
89 90
82 83
89 90
-h2 Saturated Enthalpy at Effective Surface Temperature 23 34 or 90 = 23 1.0 89 Btu per lb [kJ/kg]
91
84
91
h s - Saturated Enthalpy at Effective Surface

23 34 or 90 Temperature = 23 1.0 89
Btu per lb [kJ/kg]

F [C]
92
85
92
t s - Effective Surface Temperature From

Psychrometric Chart with 22 and 91.
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
93
AIR SIDE PRESSURE DROP CALCALCULATIONS
t2 Air leaving Dry Bulb Temperature = 92 + (18 - 92) 89

psw /Nr - Air Side Pressure Drop per Row Deep at Standard Conditions (Use Wet Surface for Partially Dry and Fully Wet Coils.) - From Figure 5 with 17 Fa - Air Side Pressure Drop Correction Factor
F [C]
94
87
94
in water per row [Pascal per row] --
95
88
95
460 + 0.5 (18 + 93 ) 17.71 22
96
89
TUBE SIDE PRESSURE DROP CALCULATIONS
96
97
90
97
273.15 + 0.5(18 + 93 ) Fa = 2.909 22 (pa)JOB Air Side Pressure Drop at Job Conditions (Constant wa) 94 95 (5 or 85) f Friction Factor for Ethylene Glycol Solution from Figure 16 at 44
in water [Pa] --
98
91
98
Pt /Le Ethylene Glycol Solution Pressure Drop Inside tubes 97 43 2 52 97 43 2 52 = / P Le = t 1.34 9 0.00045 9
ft of glycol per ft equiv. tube length [kPa/m]
Form 410- 9

GENERAL CATEGORY
GENERAL PROCEDURE
ITEM NO.
DIMENSIONS
NUMERICAL VALUES
TUBE SIDE PRESSURE DROP CALCUL.
99
ph - Header and Tube Entrance and Exit Loss Established by the Manufacturer
ft of glycol [kPa] ft of glycol [kPa]
100
93
100
(pg) JOB Ethylene Glycol Solution Pressure Across Coil at Job Conditions = (14 98) + 99
Signed
Title
Form 410- 9
TYPICAL THERMAL COUNTERFLOW DIAGRAMS FOR PARTIALLY DRY ETHYLENE GLYCOL SOLUTION COILS
For 66 < 65 t1, h1
Dry Portion tB, hB
Wet Portion
ts1 t1 tsB, hsB ttw tg2 tgB tgm
hm ts2, hs2 tsm, hsm ts2, hs2
tg1 SURFACE
For 66 > 65
t1, h1
Dry Portion hm
Wet Portion
ts1 tsm, hsm t1 ttw
tB, hB t2, h2
tsB, hsB
ts2, hs2
tg2 tgm tgB Form 410- 9 tg1
SURFACE
Form 410- 9
PRODUCTION COIL LINE CERTIFICATION ARI CERTIFICATION PROGRAM FOR FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS COMPANY DATE
This will certify that the coils lines listed below have been rated on the basis of tests on production coils, or prototypes which are identical to the coils which will be produced.
PRODUCTION (P) OR PROTOTYPE (PX) TUBE FLUID USED O.D. in SPACING sf /sr ARRANGEMENT Parallel or Staggered FIN CONFIGURATION CONSTRUCTION
COIL LINE DESIGNATION
Form 410- 9
Signed
Title
Form 410- 9

ACHC OM Addendum

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Certification Program for

FORCED-CIRCULATION AIR-COOLING AND AIR-HEATING COILS

OPERATIONAL MANUAL APRIL 1981

4100 North Fairfax Dr. Suite 200 Arlington VA 22203

Participants can obtain a supply of these forms by sending a request to:

Director of Engineering Air-Conditioning and Refrigeration Institute

Fluid (s) Used

Issue Date (or Code)

Trade of Brand Names (s): ________________________________________________

REQUEST FOR APPROVAL OF LABORATORY TO TEST

________________________________________________________________________________________ Company By ___________________________________________ Officer By_______________________________________ Chief Engineer or Laboratory Director

AIR-CONDITIONING AND REFRIGERATION INSTITUTE By _____________________________________________ Director of Engineering

AIR-CONDITIONING AND REFRIGERATION INSTITUTE By _________________________________________________ Director of Engineering

sq ft [m2] sq ft [m2] in. [mm] -in. [mm]

-in. [mm] in. [mm] in. [mm]

*For non-circular shaped fins only

plate fin xe = for individually finned tube

xe = 10 / 2 - for spiral fin

in. [mm] in. [mm] in. [mm]

- for plate type fins without collars and spiral fins

Btu per (hr) (sq ft) (F) [W/m2 C]

for Wet Surface Coils Fin Efficiency Parameter --

for plate-type fins

for spiral fins

GENERAL DESCRIPTION AND CALCULATION PROCEDURE

- Mean Fin Efficiency (See Figs. 10 and 11)

(Encircled items refer to 2 x 23 23 preceding itemnumbers) = 17

(hr) (sq ft) (F) per Btu [m2 C/W]

Rt Thermal Resistance of Tube 28

(hr) (sq ft) (F) per Btu [m2 C/W]

(hr) (sq ft) (F) per Btu 2 [m C/W]

(hr) (sq ft) (F) per Btu [m2 C/W] ------

SIGNED ______________________________________________ TITLE ____________________________________

Alternate Method to Determine Mean Fin Efficiency by Fin Segmentation

1 COIL PHYSICAL DATA

AO - Total External Coil Surface (See Form 410-1)

sq ft [m2] in. [mm] --

Di - Tube Inside Diameter (See Form 410-1)

B - Surface Ratio (See Form 410-1)

Nc - Number of Tube Circuits in Coil

sq ft [m2] -in. [mm]

Ls - Straight Tube Length Per Tube Pass

NUMERICAL VALUES TEST RUN NUMBER

ITEM DESCRIPTION (Encircled items refer to preceding item numbers)

- Leaving Air Dry-Bulb Temperature - Leaving Air Enthalpy

twl tw2 ww tvm qs qr va twm )Pst )Psw

NUMERICAL VALUES TEST RUN NUMBER

ITEM DESCRIPTION (Encircled items refer to preceding item numbers)

20 CALCULATIONS DETERMINE HEAT TRANSFER COEFFICIENTS FOR USE IN APPLICATION RATINGS

- Average Standard Water Velocity 15 224,500 x 5

ft per sec [m/s]

Inside = Tubes 25 )tm

- For Steam Coils

SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS

NUMERICAL VALUES TEST RUN NUMBER

ITEM DESCRIPTION (Encircled items refer to preceding item numbers)

- Overall Thermal Resistance Between Air and Heating or Cooling Fluid = 1 x 25 17

(hr) (sq ft) (F) per Btu [m2 C/W]

CALCULATIONS TO DETERMINE HEAT TRANSFER COEFFICIENTS FOR USE IN APPLICATION RATINGS

Btu per (hr) (sq ft) (F) [W/m2 C]

(hr) (sq ft) (F) per Btu [m2 C/W]

SOLUTION PROCEDURE STEPS FOR SPECIFIC COIL APPLICATION WATER COILS

NUMERICAL VALUES TEST RUN NUMBER

ITEM DESCRIPTION (Encircled items refer to preceding item numbers)

__________________________________________________________________ Company By _ Officer By___________________ Chief Engineer or Laboratory Director

SIGNED __________ TITLE