TABLE OF

Contents

Mission Statement
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1
General Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1
Primary Alloying Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Corrosion Resistance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
Product Forms and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Heat Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Physical Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3
Hastelloy C-22 Product Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Standard Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
Jacketed Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 13
Flow Transfer Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 14
Corrosion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 16

MISSION

Statement

CSI provides value added process components and systems for sanitary and high purity processes.
We understand the needs of our customers and work as a team to fill those needs.

INTRODUCTION
In any process system, it is much more cost
effective to pro-actively design for corrosion
control than to re-actively make repairs
because of design deficiencies. Until now,
sanitary process system designers have
been limited to 300 series stainless steels
and AL-6XN alloy for sanitary tubing and fittings. Central States Industrial has responded to the need for a more corrosion resistant
alloy in sanitary process systems. In partnership with Haynes International
Incorporated, CSI has developed a stocking
program of Hastelloy C-22 sanitary tubing
and fittings; the superior alloy for many corrosion-plagued processes.
The corrosion resistance of any metal is only
as good as its design limitations. For
instance, austenitic 300 series stainless
steels perform exceptionally well in many
standard food, beverage, and pharmaceutical
environments. However, in applications

GENERAL
Properties
Hastelloy C-22 alloy is the most versatile
nickel-chromium-molybdenum-tungsten alloy
available today. With improved resistance to
both uniform and localized corrosion, it will
out-perform C-276, C-4 alloys, and alloy 625
in a variety of mixed industrial chemicals.
(Table 1)

where chlorides are introduced to the

process, upgrading to "super austenitic"
grades such as AL-6XN alloy may
be necessary.
Although AL-6XN alloy solves several corrosion issues plaguing
processors' systems, it is not the
answer to all corrosion
problems. Any alloy
will fail when used
in applications
beyond its design
limitations. In industries such as chemical, bio-technology,
and pharmaceutical processing, both
oxidizing and reducing acids, or chlorides
and high process temperatures may be present. In these applications it is advantageous
to use a nickel-based alloy such as Hastelloy
C-22 due to its resistance to localized corrosion in these applications.

Table I: Chemical Composition of

Hastelloy C-22 Alloy UNS N06022; Wt. %
Element
Carbon
Manganese
Cobalt
Tungsten
Silicon
Chromium
Nickel
Molybdenum
Vanadium
Iron

Typical
0.010*
0.50*
2.5*
3
0.08*
22
56
13
0.35*
3
* Maximum

PRIMARY

Alloying Elements for Nickel Alloys

Chromium enhances passivation.
Molybdenum and Tungsten enhance nobility and solid solution strength.
Copper enhances nobility.
Iron influences passivation.
Silicon forms pseudo-passive films in super-oxidizing media.
Biobium, Columbilim, and Tamtalum increase solid solution strength.

CORROSION
Resistance
The Hastelloy C-22 alloy has outstanding resistance to pitting, crevice corrosion and stress corrosion
cracking. It has excellent resistance to oxidizing aqueous media including wet chlorine and mixtures
containing nitric acid or oxidizing acids with chloride ions. Hastelloy C-22 also offers optimum resistance to environments where reducing and oxidizing conditions are encountered in process streams.
Because of such versatility, it can be used where upset conditions are likely to occur, or in multipurpose plants.
Hastelloy C-22 alloy has exceptional resistance to a wide
variety of chemical process environments. Some of these
include strong oxidizers such a ferric and cupric chlorides,
chlorine, hot contaminated solutions (organic and inorganic), formic and acetic acids, acetic anhyride, and seawater and
brine solutions.
To clarify, oxidation is the adding of or combining with oxygen. This term is
sometimes extended to include combining with some other element of negative valence, such as
chlorine. Reduction is the taking away of oxygen or a negative valence.
Hastelloy C-22 alloy resists the formation of grain-boundary precipitates in the heat-affected zone
making it suitable for most chemical process applications in the as-welded condition.

Product Forms and Specifications

Hastelloy C-22 is available in most common product forms: plate, sheet, strip, bar, billet, wire, pipe,
and tubing. Table 2 shows the applicable ASME / ASTM / AWS specifications associated with the
various products.

Table II: Hastelloy C-22 Alloy Specifications

Alloy Form

ASME

ASTM

AWS

Sheet/Plate/Strip

SB575

B575

Rod

SB574

B574

Seamless Pipe & Tube

SB622

B622

Welded Pipe

SB619

B619

Pipe Fittings

SB366

B366

Welded Tube

SB626

B626

Covered Welding Electrodes

SFA5.11
ENiCrMo-10

A5.11
ENiCrMo-10

Bare Welding Rods

SFA5.14
ENiCrMo-10

A5.14
ENiCrMo-10

Heat Treatment
complete solution anneal at 2050 F, followed
by an argon quench to eliminate any residual
stress put into the part during fabrication.

Wrought forms of Hastelloy C-22 alloy are furnished in the solution heat-treated condition.
Additionally, after severe cold forming such as
elbow bending or tee pulling, CSI performs a

PHYSICAL
Properties
Table III: Comparison of Physical Properties
Alloy

Elastic Modulus @ Room Temp.

6

Thermal Conductivity @ 212 F

Expansion Coefficient from 77 to 212 F

psi x 10

Gpa

Btu/hr ft F

W/mK

10-6/F

10-6/C

Type 316L
C-276

29.0
29.8

200
205

9.2
6.4

16.0
9.9

8.5
6.2

17.3
11.2

Hastelloy C-22

29.9

206

6.5

10.2

6.9

12.4

Titanium
Alloy 904L
AL-6XN
Alloy 625
Nickel 200

15.0
28.3
28.3
29.7
30.0

103
195
195
205
207

9.5
7.6
6.8
6.2
38.8

16.4
13.2
11.8
10.7
67.1

5.0
8.3
8.5
7.1
7.4

9.1
15.0
15.3
12.8
13.4

HASTELLOY
C-22 Tubing

CSI Part Number

Size

Finish ID/OD

TC22-0.5X.065-S -PL
TC22-0.75X.065-S -PL
TC22-1.0X.065-S -PL
TC22-1.5X.065-W-PU
TC22-2.0X.065-W-PU

1/2
3/4
1
1 1/2
2

20Ra/32Ra
20Ra/32Ra
20Ra/32Ra
Mill Finish
Mill Finish

Specifications
In compliance with ASME SB626 and ASTM B626
* Full Line Stencil On Tube OD
* Plastic Sleeved & Capped on Polished ID &
OD tubing
* Lengths in 20-0 (+1/4, -0)

Weld Insert
Rings
Size (Tube OD)
1/2
3/4
1
1 1/2
2

Standard Tolerances
Nominal OD
Size (inches)

OD
Tolerance

Center to
Face
Tolerance

Length of
Straight
Tangent

Perpendicularity
of face to
tangent

Squareness of
Elbow or Tee
Branches

Wall
Thickness

1/2

.005

.050

1.500

0.005

90 1

0.065

3/4

.005

.050

1.500

0.005

90 1

0.065

.005

.050

1.500

0.008

90 1

0.065

1 1/2

.008

.050

1.500

0.008

90 1

0.065

.008

.050

1.750

0.008

90 1

0.065

Wall
Thickness
Tolerance*

+.005/-.008

BPE-DT-5; Mechanical polish

The American Society of Mechanical Engineers (ASME) has prepared a standard intended for design,
materials, construction, inspection, and testing of vessels, piping, and related accessories such as
pumps, valves, and fittings for use in the biopharmaceutical industry, referred to as ASME BPE.
This catalog does not intend to address criteria in the ASME BPE specification. The items offered within
this catalog are in accordance with ASME BPE dimensions and tolerances.

STANDARD

Items

B14AM-Size-C22
Tri Clamp Ferrule - Long
Size (Tube OD)

1/2

1.750

3/4

1.750

1.750

1 1/2

1.750

2.250

BPE-DT-22

14WMPS-Size-C22
Tri Clamp Ferrule - Short
Size (Tube OD)

1/2

0.500

3/4

0.500

0.500

1 1/2

0.500

0.500

14MPW-Size-C22
Tri Clamp Ferrule - Heavy Wall
B

Size (Tube OD)

1.625

0.870

1.160

1 1/2

1.625

1.370

1.676

1.750

1.870

2.192

Non-stocked item

B2S-Size-C22
90 Weld Ell
Size (Tube OD)

1/2

3.000

3/4

3.750

3.000

1 1/2

3.750

4.750

BPE-DT-7

B2KS-Size-C22
45 Weld Ell
45
Size (Tube OD)

2.250

1 1/2

2.500

3.000

BPE-DT-8

45

B2KMP-Size-C22
45 Tri Clamp Ell
Size (Tube OD)

1.125

1 1/2

1.483

1.750

BPE-DT-17
Non-stocked item

B2CMP-Size-C22
90 Tri Clamp Ell
Size (Tube OD)

1/2

2.000

3/4

2.750

2.000

1 1/2

2.750

3.500

BPE-DT-16

B2CMW-Size-C22
90 Tri Clamp X Weld Ell
Size (Tube OD)

1/2

3.000

1.625

3/4

3.000

1.625

3.000

2.000

1 1/2

3.750

2.750

4.750

3.500

BPE-DT-12

B7WWW-Size-C22
Weld Tee
Size (Tube OD)

1/2

1.875

3/4

2.000

2.125

1 1/2

2.375

2.875

BPE-DT-9

B7WWMS-Size-C22
Short Outlet Tri-Clamp Tee

Size (Tube OD)

1/2

1.875

1.000

3/4

2.000

1.125

2.125

1.125

1 1/2

2.375

1.375

2.875

1.625

BPE-DT-15

B7RWWW-Size-C22
Reducing Tee

Size (Tube OD)

1 x 1/2

2.125

2.125

1 x 3/4

2.125

2.125

1 1/2 x 1

2.375

2.375

2x1

2.875

2.625

2 x 1 1/2

2.875

2.625

BPE-DT-10

B7RWWMS-Size-C22
Short Outlet Reducing Tee

Size (Tube OD)

1 x 1/2

2.125

1.000

1 x 3/4

2.125

1.125

2x1

2.875

1.625

2 x 1 1/2

2.875

1.625

BPE-DT-14

B31-Size-C22
Concentric Reducer
Size (Tube OD)

1 1/2 x 1

5.000

2x1

7.250

2 x 1 1/2

5.250

BPE-DT-11

B32-Size-C22
Eccentric Reducer
Size (Tube OD)

1 1/2 x 1

5.000

2 x 1 1/2

5.250

BPE-DT-11

Tri-Clamp Clamp
(304 Stainless Steel)
Size (Tube OD)

Part Number

1/2

13MHHS-0.75-S

1 1/8

3/4

13MHHS-0.75-S

1 1/8

13MHHM-1.5-S

2 1/8

1 1/2

13MHHM-1.5-S

2 1/8

13MHHM-2-S

2 21/23

16AMP-Size-C22
Solid End Cap
Size (Tube OD)

1 1/2

0.250

0.250

Gaskets
Standard Tri-Clamp
Material

1/2

3/4

40MP-U (Buna)
42MP-U (Buna)

10

X
X

X
X

40MP-SFY (Viton)
42MP-SFY (Viton)

X
X

40MP-G (PTFE)
42MP-G (PTFE)

X
X

X
X

X
X

2
X

40MP-E (EPDM)
42MP-E (EPDM)

1 1/2

40MP-X (Silicone)
42MP-X (Silicone)

X
X

SANITARY

Butt-Weld Pipe Adapters

Tube O.D. Weld Adapters For Schedule Pipe Welding

A
L

1
C
L

Figure 1
1/4

3/16
A

3/16

C
Figure 3

C
Figure 2

Sanitary
Clamp Size

Nominal
Pipe Size

Overall
Length

1/2

1/2

1 3/4

0.065

3/4

1/2

1 3/4

3/4

3/4

Tube End - A Pipe End - C (Schedule 10)

Wall
Thickness

Ref. DWG
Figure

C.S.I. Part
Number

0.840

0.083

SW3105PX05T

0.065

0.840

0.083

SW3105PX75T

1 3/4

0.065

1.050

0.083

SW3175PX75T

1 1/2

0.065

1.315

0.109

SW3110PX10T

1 1/2

1 1/2

1 1/2

0.065

1.900

0.109

SW3115PX15T

1 1/2

0.065

2.375

0.109

SW3120PX20T

Nominal Pipe
Wall
OD Size
Thickness

11

SANITARY

Clamp Pipe Adapters

Tube O.D. Clamp Adapters For Schedule Pipe Welding

1
C
Figure 1

L
3/16

L 3/16

Figure 3

C
Figure 2

12

Pipe End - C (Schedule 10)

Sanitary
Clamp Size

Nominal
Pipe Size

Overall
Length

Nominal Pipe
OD Size

Wall
Thickness

Ref. DWG
Figure

C.S.I. Part Number

1/2

1/2

1 3/4

0.840

0.083

14MPW05P

3/4

1/2

1 3/4

0.840

0.083

14MPW75X05P

3/4

3/4

1 3/4

1.050

0.083

14MPW75P

1 1/2

1.315

0.109

14MPW10P

1 1/2

1 1/2

1 1/2

1.900

0.109

14MPW15P

1 1/2

2.375

0.109

14MPW20P

JACKETED
Tubing

For Superior Corrosion Resistance

Concentric Jacketed tube-in-tube

design features:
Product tube size range from 1/2 to 4
Multiple media jacket connections available
Pipe or tube size
All stainless steel construction
Standard 316L stainless steel outer tubes
Hastelloy C-22 product tubes
All welded or removable jacket design
Variety of mounting options available

Jacketed tube and fitings applications:

Maintaining temperature in holding loops
In-line cooking
Transfer unstable products prone to crystallization or solidification
General heating or cooling of product lines
Insulating products lines in areas where conventional insulation is impractical

Common industry applications:

Candy and confection products
Sauces and salsa
Cosmetic and health care
Pharmaceutical products
Pharmaceutical water systems

HOT WATER HEATING SYSTEMS AVAILABLE

13

FLOW

Transfer Panels

Standard Sizes:

2 Line

3 Triangle

3 Around 1

4 Square

6 Rectangle
4 Diamond

6 Around 1

14

4 Around 1

8 Double Square

8 Around 1

Spool Detail
(US Patented)
Our Hastelloy C-22 spool design (US Patented)
allows installation of product contact Hastelloy
C-22 spools into 316L stainless steel panels
while maintaining the integrity of the corrosion
resistant elements of Hastelloy C-22.

Size = 1.5

Size = 2.0

Transfer Panel Port

Layout

2 Line

14

7.5

16

9.5

3 Triangle

14

14

7.5

16

16

9.5

3 Around 1

16

14

7.5

20

16

9.5

4 Square

14

14

7.5

16

16

9.5

4 Diamond

14

18

7.5

16

22

9.5

4 Around 1

16

16

7.5

20

20

9.5

6 Rectangle

20

14

7.5

26

16

9.5

6 Around 1

20

20

7.5

26

26

9.5

8 Double Square

28

14

7.5

34

16

9.5

8 Around 1

20

20

7.5

26

26

9.5

All dimensions are in inches.

15

CORROSION
Tables

These tables of laboratory data are intended as guidance for what alloys might be tested in a given environment.
They must NOT be used as the major basis for alloy selection, or as substitutes for competent corrosion
engineering work.

Corrosion Rates in Caustic (NaOH)

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

2205

nitrogen purge

50

80

176

96hr

0.6

2.4

2205

nitrogen purge

50

85

185

96hr

0.12

4.8

2205

nitrogen purge

50

90

194

96hr

0.15

5.8

2205

(boiling)

50

143

290

5x48hr

0.61

24

304

(boiling)

50

143

290

5x48hr

4.65

183

304L

(boiling)

50

143

290

5x48hr

1.8

71

316

(boiling)

50

143

290

5x48hr

3.12

123

316L

(boiling)

50

143

290

5x48hr

1.98

78

AL-6XN

(boiling)

50

143

290

5x48hr

0.41

16

C-276

(boiling)

50

143

290

5x48hr

0.452

17.8

625

(boiling)

50

143

290

5x48hr

0.061

2.4

Temperature for Initiation of Crevice Corrosion in Ferric Chloride (FeCl36H2O)

10% FeCl3 H2O, per ASTM G 48 Practice B, (PRE) N = Cr + 3.3Mo + 30N

Alloy

16

Mo

Temperature

Pitting Resistance

Ref

Equivalent, (PRE) N

316L

2.1

-3

27

23

2205

3.1

20

68

38

AL-6XN

6.2

43

110

48

625

9.0

45

113

51

625

9.0

55

131

51

13

C-276

15.4

55

130

66

Corrosion Rates in Hydrochloric Acid (HCl)

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

2205

plus 0.3% FeCl3

30

86

96hr

0.01

0.2

2205

plus 0.3% FeCl3

45

113

96hr

0.20

7.8

2205

plus 0.3% FeCl3

55

131

96hr

0.38

15

AL-6XN

boiling

boiling

1.49

58.7

AL-6XN

23

78

0.003

0.12

AL-6XN

23

78

0.003

0.12

AL-6XN

23

78

0.003

0.12

AL-6XN

23

78

0.102

4.02

AL-6XN

23

78

0.216

8.82

AL-6XN

23

78

0.270

10.6

AL-6XN

52

126

0.553

21.8

AL-6XN

52

126

0.348

13.7

AL-6XN

52

126

1.698

66.9

AL-6XN

52

126

1.935

76.2

AL-6XN

pH 1.5

65.5

150

0.0009

0.035

AL-6XN

pH 1.0

65.5

150

0.0010

0.039

AL-6XN

pH 0.5

65.5

150

0.9139

36.0

AL-6XN

pH 1.0

79.4

175

0.0009

0.035

AL-6XN

pH 1.5

93.3

200

0.0008

0.031

AL-6XN

pH 1.0

93.3

200

0.0008

0.031

C-276

boiling

boiling

0.25

10

C-276

boiling

boiling

0.34

13.4

C-276

1.5

boiling

boiling

0.74

29

C-276

90

194

0.025

C-276

boiling

boiling

1.55

61

C-276

boiling

boiling

1.78

70

C-22

boiling

boiling

0.076

C-22

1.5

boiling

boiling

0.28

11

C-22

90

194

nil

nil

C-22

boiling

boiling

1.55

61

C-22

90

194

<1

<1

C-22

boiling

boiling

2.13

84

625

1.3

40

104

28 days

<0.01

<0.4

12

625

welded w 625

1.3

40

104

28 days

0.09

3.5

12

625

66

150

1.8

71

625

10

66

150

2.1

81

625

15

66

150

1.7

65

17

Corrosion Rates in Hydrochloric Acid (HCl) continued

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

625

20

66

150

1.3

50

625

25

66

150

1.0

38

625

30

66

150

0.9

34

625

concentrated

66

150

0.4

15

Corrosion Rates in Hydrofluoric Acid (HF)

Alloy

18

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

316

21

70

1.25

49.1

316

21

70

2.33

91.8

316

40

104

7.8

306

316

50

122

1.82

71.8

316

50

122

5.3

209

316

50

122

15.9

626

AL-6XN

21

70

0.08

3.2

AL-6XN

21

70

0.20

8.0

AL-6XN

40

104

0.82

32.4

AL-6XN

50

122

0.10

4.1

AL-6XN

50

122

0.43

16.9

AL-6XN

50

122

0.98

38.4

AL-6XN

50

122

1.42

55.9

AL-6XN

50

122

2.0

78.7

AL-6XN

70

158

0.54

21.1

AL-6XN

70

158

1.98

78

AL-6XN

70

158

3.05

120

C-276

70

158

0.23

C-276

70

158

0.25

10

C-22

70

158

0.23

C-22

70

158

0.36

14

625

70

158

0.51

20

625

70

158

0.41

16

Corrosion Rates in Nitric Acid (HNO3)

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

2205

65

boiling

boiling

240hr

0.20

7.9

2205

65.3

boiling

boiling

0.13

5.3

304

65

116

241

0.23

304L

plus 3% HF

10

70

158

4hr

157

6410

304L

75

25

77

>21 days

<0.4

<17

11

304L

75

50

122

>21 days

0.4

17

11

304L

75

75

167

>21 days

4.8

189

11

304L

80

25

77

>21 days

<0.4

<17

11

304L

80

50

122

>21 days

0.4

17

11

304L

80

75

167

>21 days

3.5

138

11

304L

85

25

77

>21 days

1.3

52

11

304L

85

50

122

>21 days

1.3

52

11

304L

85

75

167

>21 days

15

590

11

316

plus 3% HF

68

155

4.18

165

316

10

90

194

0.22

316

plus 2% HCl

60

50

122

0.28

11

316

A 262 C

65

boiling

boiling

24hr

0.872

34

316L

65.3

boiling

boiling

0.25

9.8

316L

plus 3% HF

10

70

158

4hr

64.6

2540

AL-6XN

plus 3% HF

68

155

1.55

61

AL-6XN

plus 3% HF

10

70

158

4hr

2.56

101

AL-6XN

A 262 C

65

boiling

boiling

24hr

0.738

29

C-276

10

90

194

<0.01

0.2

C-276

plus 3% HF

10

70

158

4hr

6.71

264

C-276

65

116

241

0.74

29

C-276

plus 2% HCl

60

50

122

0.21

8.2

C-22

plus 3% HF

10

70

158

4hr

1.71

67

625

plus 3% HF

10

70

158

4hr

3.96

156

625

65

boiling

boiling

0.76

30

Corrosion Rates in Phosphoric Acid (H3PO4)

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

304

50

boiling

boiling

5x48hr

0.18

304

70

boiling

boiling

5x48hr

0.81

32

316

20

boiling

boiling

0.183

7.2

316

54

boiling

boiling

0.580

2.28

19

Corrosion Rates in Phosphoric Acid ( H3PO4) continued

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

316

60

boiling

boiling

0.305

12

316L

70

110

230

3.9

154

AL-6XN

10

120

248

120hr

0.021

0.81

AL-6XN

10

135

275

120hr

0.197

7.76

AL-6XN

10

150

302

120hr

0.400

15.75

AL-6XN

20

boiling

boiling

5x48hr

0.006

0.24

AL-6XN

54

boiling

boiling

0.015

0.059

AL-6XN

plus 800 ppm Cl-

70

100

212

168hr

1.22

48

AL-6XN

plus 1% HF

70

100

212

168hr

0.518

20.4

C-22

85

100

212

24hr

0.19

7.5

10

C-22

85

100

212

168hr

0.05

2.0

10

C-22

85

154

309

24hr

1.08

42.5

10

625

plus 0.8% HF

55

boiling

boiling

48hr

0.42

16.5

Time

Corrosion Rate

Corrosion Rates in Sulphuric Acid (H2SO4)

Alloy

20

Notes

Concentration

Temperature

mm/yr

mils/yr

Ref

2205

nitrogen purge

10

55

131

96h

0.06

2.3

2205

nitrogen purge

10

60

140

96hr

0.17

6.7

2205

nitrogen purge

10

70

158

96hr

0.32

13

2205

nitrogen purge

60

15

59

96hr

4.0

157

2205

nitrogen purge

96.4

20

68

96hr

0.11

4.4

2205

nitrogen purge

96.4

25

77

96hr

0.14

5.4

304

35

95

5x48hr

0.71

28

304

35

95

5x48hr

6.1

240

304

80

176

5x48hr

8.9

350

304

95

30

86

0.28

11

304

_ m/s
plant test >1

96-98.5

14 days

0.18

7.1

12

316

10

boiling

boiling

5x48hr

9.42

371

316

reagent grade

10

80

176

5x48hr

2.3

91

316

+ 59 ppm Cl-

10

80

176

5x48hr

5.56

219

316

+ 119 ppm Cl-

10

80

176

5x48hr

5.6

221

316

+ 1187 ppm Cl-

10

80

176

5x48hr

2.0

80

316

+ 10600 ppm Cl-

10

80

176

5x48hr

6.3

250

316

reagent grade

30

80

176

5x48hr

60.34

2375

316

+ 80 ppm Cl-

30

80

176

48hr

dissolved

dissolved

135-140 C

Corrosion Rates in Sulphuric Acid (H2SO4) continued

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

316

+ 135 ppm Cl-

30

80

176

48hr

dissolved

dissolved

316

+ 1277 ppm Cl-

30

80

176

5x48hr

10.4

407

316

+ 10900 ppm Cl-

30

80

176

5x48hr

8.84

348

AL-6XN

pH 1.5

65.6

150

0.0007

0.029

AL-6XN

pH 1.0

65.6

150

0.0007

0.029

AL-6XN

pH 0.5

65.6

150

0.0013

0.053

AL-6XN

pH 0.5

79.4

175

0.0013

0.053

AL-6XN

pH 1.5

93.3

200

0.0013

0.053

AL-6XN

pH 1.0

93.3

200

0.0027

0.11

AL-6XN

pH 0.5

93.3

200

0.541

21.3

AL-6XN

10

boiling

boiling

5x48hr

2.14

84.4

AL-6XN

10

boiling

boiling

5x48hr

2.34

92.3

C-276

10

boiling

boiling

1.1

43

C-276

20

79

174

0.076

C-276

20

boiling

boiling

1.1

42

C-276

30

79

174

0.10

C-276

30

boiling

boiling

1.4

55

C-276

70

38

100

nil

nil

C-276

95

30

86

<0.01

0.12

C-276

technical grade

20

60

140

0.015

0.59

13

C-276

technical grade

40

60

140

0.036

1.4

13

C-276

technical grade

60

60

140

0.031

1.2

13

C-276

technical grade

80

60

140

0.021

0.83

13

C-276

technical grade

20

80

176

0.102

4.02

13

C-276

technical grade

40

80

176

0.081

3.19

13

C-276

technical grade

60

80

176

0.088

3.46

13

C-276

technical grade

80

80

176

0.372

14.6

13

C-276

technical grade

20

100

212

0.172

6.77

13

C-276

technical grade

40

100

212

0.247

9.72

13

C-276

technical grade

60

100

212

0.287

11.3

13

C-276

technical grade

80

100

212

6.220

245

13

C-22

industrial grade

10

boiling

boiling

3x48hr

0.12

4.5

C-22

+ 10000 ppm Cl-

10

boiling

boiling

3x48hr

3.26

128

C-22

10

boiling

boiling

0.28

C-22

20

79

174

0.025

C-22

20

boiling

boiling

0.84

33

C-22

30

79

174

0.076

21

Corrosion Rates in Sulphuric Acid (H2SO4) continued

Alloy

Notes

Concentration

Temperature

Time

Corrosion Rate
mm/yr

mils/yr

Ref

C-22

30

boiling

boiling

1.6

64

C-22

70

38

100

nil

nil

625

15

80

176

0.19

7.4

625

50

80

176

0.43

17

625

60

80

176

0.71

28

625

70

80

176

1.6

64

625

80

80

176

2.3

90

625

plus 4.9% HF

28

49-79

120-175

1.2

49

References
1. Haynes International publication H-2019E
2. CSI AL-6XN Technical Data & Fittings Catalog TDAL6XN-04/02-2M

Trademarks
AL-6XN is a registered trademark of ATI Properties, Inc., licensed to Allegheny Ludlum Corp.
Hastelloy and C-22 are a registered trademarks of Haynes International.

Copyright 2004 Central States Industrial Equipment & Service, Inc. All rights reserved.
No reproduction without permission of the author.

22