ID.No./Seat No.

MEHRAN UNIVERSITY OF ENGINEERING AND TECHNOLOGY, JAMSHORO. FIRST TERM FINAL YEAR (7TH TERM) B.E.(MECHANICAL) SUPPLEMENTARY EXAMINATION 2008 OF 03 & 04-BATCHES UNDER EXTERNAL SYSTEM MACHINE DESIGN & CAD-II Dated: 09-04-2008 Time allowed: 03 Hours. Max Marks:80 NOTE: ATTEMPT ANY FIVE QUESTIONS. Q.No. Marks [06] [10]

[06] [10]

[05] [11]

[03] [03] [10]

01. (a) How the shaft is designed when it is subjected to bending moment only? (b) A mild steel shaft transmits 23 Kw at 200 r.p.m. It carries a central load of 900 N and is simply supported between the bearings 2.5 meters apart. Determine the size of the shaft, if the allowable shear stress is 42 Mpa and the maximum tensile or compressive stress is not to exceed 56 Mpa. What size of the shaft will be required, if it is subjected to gradually applied loads? Take the value of Km and Kt for rotating shafts with gradually applied loads as 1.5 and 1.0 respectively. 02. (a) What is a key ? State forms of key and their application. (b) Design a Cast iron flange coupling for a steel shaft transmitting 15 Kw at 200 r.p.m and having an allowable shear stress of 40 Mpa.The working stress in the bolts should not exceed 30 Mpa. Assume that the same material is used for shaft and key and that of crushing stress is twice the value of its shear stress. The maximum torque is 25% greater than the full load torque. The shear stress for cast iron is 14 Mpa. 03. (a) What are the various types of pulleys commonly used for the transmission of power? (b) A pulley of 0.9 m diameter revolving at 200 r.p.m. is to transmit 7.5 Kw. Find the width of a leather belt if the maximum tension is not to exceed 14.3 N in 10 mm width. The tension on the tight side is twice that on the slack side. Determine the diameter of the shaft and the dimensions of various parts of the pulley, assuming it to have six arms. Maximum stress is not to exceed 63 N/mm2 04. (a) Define and give application of following wire ropes: (i) 6 X 7 rope (ii) 6 X 19 rope (iii) 6 X 37 rope (b) Find (i) no. of wires (ii) the diameter of each wire and (iii) the area of a 1.5 cm 6-37 wire rope. (c) Select a wire rope for a vertical mine hoist to lift a load of 55 KN from a depth 300 meters. A rope speed of 500 meters/min is to be attained in 10 seconds.

Cont'd on P/-2.

(-2-) 05.(a) Define the following terms: (i) (ii) Bearing characteristic number and bearing modulus, Coefficient of friction for journal bearing; [03] [03]

(b) A full journal bearing of 50 mm diameter and 100 mm long has a bearing pressure of 1.4 N/mm 2. The speed of the journal is 900 r.p.m, and the ratio of journal diameter to the diameteral clearance is 1000. The bearing is lubricated with oil whose absolute viscosity at the operating temperature of 75 C may be taken as 0.011 Kg/m-s. The room temperature is 35 C. Find: (i) The amount of artificial cooling required, and [05]

(ii)

The mass of the lubricating oil required, if the difference between the outlet and inlet temperature of the oil is 10 C . Take specific heat of the oil as 1850 J/kg/C

[05]

06. (a) What are the advantages of a flexible coupling? And what is the application of a universal [06] coupling? (b) Design a cast iron flange coupling for a mild steel shaft transmitting 120 h.p at 250 r.p.m. [10] The allowable shear stress in the shaft is 400 kgf/cm2 and the angle of twist is not to exceed 1 in a length of 20 diameters. The allowable shear stress in the coupling bolt is 300 kgf/cm2. 07. (a) What are the advantages of multi-plate clutch over single plate clutch? [04]

(b) A multiple disc clutch, steel on bronze is to transmit 6 h.p at 750 r.p.m. The inner radius of the contact is 4 cm and outer radius of the contact is 7 cm. The clutch operates in oil with an expected coefficient of 0.1. The average allowable pressure is 3.5 kgf/cm2. Find: (i) The total no. of steel and bronze discs; [03] (ii) The actual axial force required, [03] (iii) The actual average pressure; and [03] (iv) The actual maximum pressure. [03] 08. What do you know about the operating principles of ANSYS analysis software? Discuss the main setting stages of ANSYS analysis software. --------------------THE END--------------------[16]