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200ff FEB.21

Assembly ond lnstrucfion Monu<rl

For SAFETY during Assembly

To safelyassemble and usethis robot, pleasebe carefulof the followingpoints: manualthoroughly and be sure that O Readthe instruction you understand it beforebeginning assembly.Followthe instructions carefully to ensurecorrectassembly. carewhen usingtools. sufficient O Exercise functions, some kit partsmay be OTo providethe required small,havesharpedges,or be madeof metalor glass. Partsshouldbe handled carefully aroundsmallchildren to preventthemfrom puttingthe partsin their mouthor injuring themselves with the parts.lf a childswallowsa partor bag,consult Also,be sure a doctorimmediately. to tear the bagswhichcontainsthe partsand discard themwherethey cannotbe reachedby children. heat dispersion regarding for parts O Followthe instructions whichgenerateheat. in this to the instructions OAssemblethe kit according manual. (pressure Attempting to changethe productspecifications resistance, electriccurrent,etc.)from thosespecifiedby this company at the time of designmay resultin malfunction or an accident. O nOeOTlC ARM EDGEspecifications, shape ,etc.are subjectto changewithoutnotice.

Additional cautions regarding ROBOTICARM EDGE

OWhen using batteries,pleasebe carefulof the followingpoints:

1. 2.

with the polarity(+7-; terminals Insertbatteries positioned correctly Do not short-circuit batteryterminals, disassemble batteries, applyheatto them,or discardthem in fire. liquidleakage, Doingso may resultin heatgeneration, or explosion. After use, be sure to removethe batteries. Keep batteries and the batteryholderfrom gettingwet. lf they get wet, removethe batteries and wipe the batteries and batteryholderdry with a cloth.

3. 4.

ELPFUL HINTS Before ASSEM

fCutting of parts Use a penknifeto cut small parts off the runners.Cut the parts so that burrs remain on the parts,and then file off the burrs from the small parts after cuttingthem free off the runners.

f Using tapping screws tapping screws, like wood screws,can cut threads in the materialsthey are screwed into at the same time as they fasten parts to that material. lf you tighten a tapping screw in one motion,it will become hard to turn the screw at a certain point, it may become impossibleto fully tightenthe screw, and the screw head may break. A better way is to tightenthe screw until it becomes difficultto tighten further,then loosenthe screw slightlybefore retighteningit further. Repeatthis actionseveraltimesuntilthe screw is completelytightened. f lgntening of screws and nuts lf screws and nuts are not tightened sufficiently, they may loosenwhen ROBOTICARM EDGE is operated, resultingin parts fallingoff during operation. On the other hand, overtightening may cause parts to become warped, making movementdifficult,or in the worst cases, impossible. Tighten screws and nuts sufficiently, but without overtightening.

a. A good way of tightening the tapping screws

1. Screw in. 2. Looseena little. 3. Screw in again.

""-p

Nuts

f MecnanicalParts List Parts requiredfor assemblyare maintainedin the mechanicalparts list. This will help identifyparts in the assemblyprocess.

Contents
ROBOTIC ARM EDGE: 1. Product Introduction 2. Tools YouMayNeed PartsList 3. Mechanical 4. Plastic Parts 5. MechanicalAssembly P.1 P.1 P.2 P.3 P.5

WiredControl Box: .. . 1. Product Introduction 2. Tools YouMayNeed 3. Mechanical PartsList 4. Pfastic Parts 5. MechanicalAssembly .-.-. p.z7 ..' p.27 . p.2T . ... p.z8 . p.2A

How it Works Trouble Shooting CircuitDiagram

p.31 .. p.33 .. . p.33

AfiAM
Wth RoboticArm Edge, command the gripper to openand close,wristmotion of 120degrees, an extensive elbowrangeof 300degrees, baserotation of 270 degrees, of 180degrees, basemotion vertical reachof 15 inches, horizontal reachof 12.6inches, andlifting capacity of 1009. WOW! Someof the addedfeatures include a searchlightdesignon the gripper and a safetygear indicator audible is included on allfivegearboxes to prevent injuryor gearbreakage any potential during operation. Maximum lift: 1009. Dimensions:9"L x 6.3"W x 15" H Weighfi 558 g
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Powersource required: 4 x"D" batteries(not included)

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Wired Control
Usingfive leversto controltheRoboticArm Edge movesup and down,left and right,anotheron-off switchto controlthesearchlight. Connect withmainunitby a 100cm flatcable.

Box

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27

28

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A1

O wiring

Finished Product
Motion M3:Elbow

Motion M2:Wrist M1:Gripper

SearchLight

M4:BaseMotion M5:BaseRotation
30

1. Pushany leveron the wiredcontroller to startoperation. 2.The different 12 movements of the RoboticArm Edgeas shownbelow:

++

=C,'

=C= +

31

area: 3.Working

withsafetygear,whenthe armopen, close,up or equipped 4. All the fivegearboxes position, the safety the buttons, and userkeepspushing lowerto the maximum gearbox protect da, da...' sound. make'da, gear willstartto workto and the onceyou hearthe safetygear the buttons release the lifeof gearbox, 5. To extend 'da, da,da'sound. emit

1. Ensure refer0@on page23,24) allwirings arecorrect.(Please please 2. lf the RoboticArm Edgedoesnot haveany response to the wiredcontroller, checkif the 'BATTERY' and 'GND'connectors are in rightposition, and alsoif the polarity.(Please batteries are placedin correct refer(Donpage13 ) please 3. lf the Robotic Arm Edgemoves wrongdirection, checkif wiringof Ml , M2, M3,M4,M5 are reversed.(Please referO@on page23,24) 4. lf the searchlight doesnot light,please checkif the 'L' connector is correct. (Please page23,24) refer(D(Eon

Wired Control Box

RoboticArm Edge
33