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Environmental Quality
The consideration of environmental issues guarantees a high level of product quality and environmental protection. For example, recycling the process water is a key feature of our mass finishing technology. In this case, the positive effect on the environment is reflected in savings of compound and water of up to 95 %. At the same time, a high level of process reproducibility and finishing quality is guaranteed.
Team Spirit
Rsler is a dynamic organization where the initiative and commitment of each employee plays a key role. Systematic training and a cooperative management with lean structures are essential elements of our corporate philosophy. This allows us to create a workplace environment which attracts talented young people.
ISO 9001:2008
Turbine components
Shot blasting is a technology which directs blastmedia onto a parts surface at a speed of up to170 m/sec. The media is accelerated either Automotive parts by turbines (airless), compressed air, or electric pumps (water jet cleaning). The blast results depend on the type of blast machine, processing parameters and selected blast media.
Jewellery/watch parts
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Electronic components
Descaling, Derusting Paint Stripping, Coating Removal Core Removal, Sand Removal Shot Peening Surface Cleaning Deburring High-pressure Water Jet Blasting, Satin Finish Wet Blasting Painting, Rust Protection Surface Finishing Roughening
Aerospace components Implant and medical instruments
L L L L L L L L L L
Bearing components
Gearbox components
Machine components
Shot Blasting
Our comprehensive product range offers modern shot blasting technologies which completely fulfill todays market requirements. In addition, we are constantly working with our customers to develop individual solutions to specific surface treatment problems.
Technical data:
Max. part size (measured diagonally in mm) Tumble belt diameter (mm) Type of turbines Number of turbines Power of turbines (kW) Integrated separation Machine length (mm) Machine height (mm)
Technical data:
Type of turbines Number of turbines Power of turbines (kW) Max. parts weight (kg/running meter) Max. pass width (mm) Max. pass height (mm) Loading height (mm)1 Machine length (mm) Machine height (mm) Media cleaning systems Air volume dust collector (m3/h)
1
Hurricane 28, 32, 42 2, 4 or 8 5.5 15 100 800 400 1,000 7,000 5,300 approx. 5.5 15 100 1,000 400 1,000 7,000 5,300 approx. 5.5 15 100 1,250 500 1,200 7,000 5,300 approx. 5.5 15 100 1,600 600 1,300 8,000 5,600 approx.
Date: 10/12
rotating drum screen, air wash separator and dust collecting system 4,000 10,000 4,000 10,000 4,000 10,000 5,000 10,000
Technical Data: 1
Maximum load (kg/m) Blasting efficiency at rust level B/SA 2 : sheets up to (m/min) profiles up to (m/min) Number of turbines and power 2 -Option
RRB 11/5
RRB 16/5
RRB 22/5
RRB 22/5 HD
RRB 27/6
RRB 27/6 HD
RRB 34/6
RRB 34/6 HD
RRB 42/6
RRB 42/6 HD
RRB 52/6 HD
Max. component width/height (mm) 1,000 x 500 1,500 x 500 2,000 x 500 2,000 x 500 2,500 x 600 2,500 x 600 3,200 x 600 3,200 x 600 4,000 x 600 4,000 x 600 5,000 x 600
1,250 1,250 1,200 1,500 1,200 2,000 1,200 2,000 2,000 2,000 2,000
2 1.5 4 x H42 11 kW 15 kW
2 1.5 6 x H42 11 kW 15 kW
2 1.5 6 x H42 11 kW 15 kW
2 1.5
4 3
2 1.5
4 3 10 x H42 30 kW 37 kW
4 3 14 x H42 30 kW 37 kW
8 x H42 6 x H42 8 x H42 22 kW 15 kW 22 kW 22 kW 30 kW/37 kW 8 x Rutten C 380 x22 kW 8 x Rutten Y 400 x22 kW 7,050 5,500 6,400 7,050 5,500 6,900 7,050 7,100 7,000
10 x Rutten 12 x Rutten C 380 x30 kW C 380 x30 kW 10 x Rutten 12 x Rutten Y 400 x30 kW Y 400 x30 kW 7,050 7,100 7,000 7,050
Date: 05/12
Machine length (mm) with blow/brush-off Machine width (mm) Machine height (mm)
1
8,200 7,000
Technical Data:
Max. gate width/part diameter (mm) Max. gate height/part height (mm) Max. hook weight (kg) Number of turbines and power (kW) Machine length total (mm) Machine width total (mm) Machine height total (mm) Air volume dust collector (m3/h) Foundry design type F Continuous design type RHBDT
1
Version RHBE 11/15 L/HD RHBE 13/18 L/HD RHBE 17/22 L/HD RHBE 22/27 L/HD RHBE 22/32 HD RHBE 27/27-47/72 HD L/HD L/HD L HD L HD L HD L HD L HD L HD HD HD x 1,100 1,500 400 500 2 x 5.5 2 x 5.5 5,000 4,500 3,800 3,800 4,750 4,750 3,000 3,000 1,300 1,800 500 1,000 2 x 7.5 3 x 7.5 5,400 5,000 4,350 4,350 5,250 5,275 3,000 4,000 x x 1,700 2,200 1,000 1,000 3 x 7.5 3 x 11 5,900 6,000 5,500 5,800 5,600 5,700 5,000 5,000 x x 2,200 2,700 1,000 1,000 4 x 7.5 4 x 11 6,550 6,590 6,065 7,000 6,625 7,100 7,500 15,000 x x 2,200 3,200 2,000 5 x 11 6,590 7,000 7,600 20,000 x x x x x x x x x x x x
On request.
Date: 10/12
Technical Data:
Max. part size (measured diagonally in mm) Type of turbines Number of turbines Power of turbines (kW) Capacity1 (kg/h) Integrated separation Machine length (mm) Machine height (mm)
1
SBM 1010
100
SBM 1210
190
SBM 1520
190
SBM 2020
265
Hurricane 28, 32 and 42 1 5.5 650 2,720 4,040 1 7.5 1,000 x 3,940 4,280 2 each 7.5 2,000 x 4,660 4,600 2 each 11 2,500 x 5,360 5,100
Date: 10/12
10
Technical Data:
Max. batch volume (l) Max. batch weight (kg) 1 Max. component weight (kg) Number of turbines and power (up to kW) Tumble belt Blast chamber width (mm) Machine height (mm) Media cleaning systems Requested volume power of dust collector unit (m/h3) Foundry design type F
1 2
RMBC 10.3
1,000 3,000 50 or 200 3 x 22
steel plate
2,255 8,200
2
vibratory screen, safety screen, air flow separation and dust collector unit
Higher payloads possible (option) Vibratory screen, drum screen, magnetic separator, air flow separation and dust collector
Date:11/12
1,000 2,000
1,000 2,000
10,000
11
Technical Data:
Rotary table diameter (mm) Max. parts height (mm) Max. load (kg) Number of turbines and power (kW) Machine width (mm) Machine length (mm) Machine height (mm) Air volume dust collector (m /h)
3
RDT 100
1,000 470 300 1 x 5.5 1,100 2,250 3,400 2,000
RDT 150
1,500 600 1,000 1 x 7.5 1,660 2,280 4,500 2,000
RDT 200
2,000 800 1,000 2 x 7.5 2,600 2,300 5,400 3,000
RDT 250
2,500 800 1,500 3 x 7.5 3,000 3,000 5,400 5,000
Date: 10/12
12
Technical Data:
Machine width (mm) Machine depth (mm) Machine height (mm) Max. parts height (mm) Max. parts width (mm) Rotary table diameter (mm) Number of satellites Satellite diameter (mm) Blasting gun Air nozzle (mm) Blasting nozzle (mm) Nozzle material Air requirement per nozzle (m3/h) Air volume dust collector (m3/h) Type Positioning accuracy of rotary table (mm)
RSA 1400
1,550 1,950 2,650 300 230 1,110 6, 8, 10, 12 110
2.0 6.0 8.0 14.0 Steel or boron carbide 15 140 2,000 Pressure blast or air injection +/- 0.5 (with indexing motor)
Date: 10/12
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Technical Data:
Batch volume (dm3) Max. batch weight (kg)/HD Max. turbine power (kW)/HD Machine width (mm) Machine depth (mm) Machine height (mm)
14
RMT 8
70 170 7.5 2,200 1,450 4,600
RMT 15
140 340 7.5 2,400 1,550 4,900
RMT 30
280 680 11 2,600 1,800 5,100
RMT 40
420
RMT 70
710
RMT 100
990
RMT 120
1.250
1,000/1,350 1,700/2,250 2,350/3,150 3,000/4,000 22.5/30 2,700 2,000 5,500 37 3,300 2,400 6,600 37 3,600 2,600 7,200 37 4,000 3,100 7,700
Date: 10/12
ST Blast Cabinets
Pressure and pressurized injector blast cabinets are ideal for blasting a wide variety of small parts. The cabinets can be equipped with turntables, baskets, blast nozzles, pressure blasting systems, oscillators and other special auxiliary blast units.
Technical Data:
Machine width (mm) Machine depth (mm) Machine height (mm) Blasting chamber width (mm) Blasting chamber depth (mm) Blasting chamber height (mm) Blasting gun: Air nozzle (mm) Blasting nozzle (mm) Nozzle material
3 1
ST 700 PS
1,270 1,050 1,640 740 760 490
ST 1000 PS
1,530 1,385 1,900 990 1,000 710
ST 1400 PS
2,000 1,480 2,000 1,390 1,230 810
Option
15
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RROB Roboblaster
Applications for this amazing, high performance shot blast system with one-arm robot include deburring, shot peening, and surface cleaning of large-sized delicate components. Compared with conventional shot-blasting systems, the RROB systems offer very short time cycles with absolute process reliability and repeatability blast results. Precise horizontal and rotary parts movement by the patented gripper provides a uniform finish and complete removal of the blast media. RROB systems are ideal for integration into automated production lines or manufacturing cells.
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Shot Peening
Shot peening is an important and essential process for improving component fatigue life in many industrial sectors, primarily in the aerospace and automotive industries. Drive components (i.e. gears) are often subjected to the shot peening process in order to induce compressive stresses, which considerably reduces the risk of fatigue cracks during their operation. The service life of many components such as gearbox components, drive and crank shafts, springs, turbine blades and turbine components in general and many others can be extended multiple times with shot peening.
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Wet Blasting
The wet blasting process is used for surface improvement, cleaning, stripping and shot peening of delicate, high-precision components. The main advantages are that no dust is created, the ability to use very fine abrasives, the reduced media fragmentation due to the water film (ideal for shot peening using with glass beads) and the reduced risk of inclusions (especially on soft metal) as water has a cleaning effect. Wet blasting is also used for blast cleaning parts partially covered with grease or oil.
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Deflashing Machines
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Automation
Based on the design of the overhead rail blast system RHBE 40/50 the Rsler engineers developed a tailor made concept that includes a split elevator. Other design features are the small foundation pit and the fastening directly to the building floor. This allows the operator to enter the shot blast machine from floor level without any steps. The RHBE allows single piece as well as batch processing of parts with a max. diameter of 4,000 mm, a height of 3,000 mm and a total weight of 15 t.
For heavy duty operation, usually found in foundries and forge shops, Rsler developed the RMBC 8.2 tumblast machine. This powerful shot blast system allows the blast cleaning of, for example, forged parts weighing up to 150 kg in batch volumes of 800 l and total batch weights of 2,000 kg. This system is extremely robust and due to its high blast intensity very productive. The blast chamber is lined with manganese steel to prevent premature wear.
Special roller conveyor shot blast systems were developed for the blast cleaning of complex welding constructions. To reach all areas, including interior and frontal areas, the turbines are placed on the blast chamber at a right angle to the transport direction forming two circles. In addition, the turbines of the first circle are tilted towards the transport direction, and the turbines of the second circle are tilted against the transport direction. The resulting blast pattern allows all-around blast coverage of the most complex welding constructions.
The RDT satellite rotary table shot blast machines are equipped with high performance turbines and allow the shot blasting (e.g. shot peening) of the parts in different positions. The placement of the turbines is such that the blast stream reaches all critical surface areas with the same intensity. Due to the compact design of these blast systems the distance between turbines and the processed parts is very short resulting in very intensive shot blast process.
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Conservation Lines
Complete preservation lines with pre-heating, shotblasting system, patented painting line and dryer from a single source.
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www.rosler.com
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CH
USA
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RSLER Oberflchentechnik GmbH Werk Memmelsdorf Vorstadt 1 D-96190 Untermerzbach Tel.: +49 / 9533 / 924-0 Fax: +49 / 9533 / 924-300 info@rosler.com RSLER Oberflchentechnik GmbH Werk Hausen Hausen 1 D -96231 Bad Staffelstein Tel.: +49 / 9533 / 924-0 Fax: +49 / 9533 / 924-300 info@rosler.com
USA F I CH GB E NL B A RO RUS BR ZA CN
RSLER Metal Finishing USA, L.L.C. 1551 Denso Road USA-Battle Creek MI 49037 Tel.: +1/269/4413000 Fax: +1/269/4413001 rosler-us@rosler.com RSLER France Z.I. de la Fontaine dAzon B.P . 513 St. Clment F-89105 Sens Cedex Tel.: +33/3/86647979 Fax: +33/3/86655194 rosler-fr@rosler.com RSLER Italiana S.r.l. Via E. Vittorini 10/12 I -20863 Concorezzo (MB) Tel.: +39/039/611521 Fax: +39/039/6115232 rosler-it@rosler.com RSLER Schweiz AG Staffelbachstrae 189 Postfach 81 CH-5054 Kirchleerau Tel.: +41/62/7385500 Fax: +41/62/7385580 rosler-ch@rosler.com RSLER UK Unity Grove, School Lane Knowsley Business Park GB-Prescot, Merseyside L34 9GT Tel.: +44/151/4820444 Fax: +44/151/4824400 rosler-uk@rosler.com RSLER International GmbH & Co. KG Sucursal en Espaa Polg. Ind. Cova Solera C/Roma, 7 E-08191 Rub (Barcelona) Tel.: +34/93/5885585 Fax: +34/93/5883209 rosler-es@rosler.com RSLER Benelux B.V. Reggestraat 18 NL-5347 JG Oss Postbus 829 NL-5340 AV Oss Tel.: +31/412/646600 Fax: +31/412/646046 rosler-nl@rosler.com RSLER Benelux B.V. Avenue de Ramelot 6 Zoning Industriel B-1480 Tubize (Saintes) Tel.: +32/2/3610200 Fax: +32/2/3612831 rosler-be@rosler.com RSLER Oberflchentechnik GmbH Hetmanekgasse 15 A -1230 Wien Tel.: +43/1/6985180-0 Fax: +43/1/6985182 rosler-at@rosler.com RSLER Romania SRL Str. Horia Closca si Crisan 17-19 RO - 075100 Otopeni/ILFOV Tel.: +40/21/352 4416 Fax: +40/21/352 4935 rosler-ro@rosler.com
Publ.-Nr. GB.174.12 Specifications are subject to change without notice.
RSLER Russland 40 Bolshaya Semenovskaya Str. bldg. 1 office 413 107023 Moscow Tel./Fax: +7/495/665 63 32 Mob.: +7/495/505 23 15 rosler-ru@rosler.com RSLER do Brasil LTDA Estrada dos Galdinos 35 Jd. Barbacena 06700-000 - Cotia So Paulo - Brasil Tel.: +55/11/ 46123844 Fax: +55/11/ 46123845 rosler-br@rosler.com RSLER S.A. Surface Technologies P.O. Box 7949 66 Regency Drive Route 21 Corporate Park Irene Ext. 31 ZA-0046 Centurion Tel.: +27/12 / 345 2215 Fax: +27/12 / 345 3731 rosler-za@rosler.com RSLER BEIJING Office 11N, Tower A, Beijing Fu Hua Mansion No. 8, Chaoyangmen North Avenue Dong Cheng District Beijing 100027 P.R. China Tel.: +86 /10 /6554 73 86 +86 /10 /6554 73 89 Fax: +86 /10 /6554 73 87 rosler-cn@rosler.com RSLER SurfaceTech Pvt. Ltd. No. 9, I Main Road, M.L.A Layout R.T. Nagar IND-Bangalore 560 032 Tel.: +91/80 23534445 Fax: +91/80 23339165 rosler-in@rosler.com
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