design

PUMP AND LINE SIZE CALCULATION

Fluid
temperature
density
viscosity
normal flow rate
design max. Flow rate
volumetric flow rate
equipment pressure

Water
35
986
0.8
2.75
3.96
0.002789047
1

C
kg/m3
Cp
Kg/s
Kg/s
m3/s
bar

typical velocity
2 m/s
area of pipe
0.00139452 m2
diameter
0.04214811 m
42.148106 mm
economic pipe diameter
d,optimum
37.2363969 mm

cross sectional area of pipe

fluid velocity
SUCTION CALCULATION
LINE SIZE

VELOCITY
FRICTION LOSS
LINE LENGTH
LINE LOSS
ENTRANCE LOSS
STRAINER
SUBTOTAL1
static head
density*g*z1
equipment pressure
sub total 2
SUCTION PRESSURE
vapour pressure
NPSH

1962.5
0.0019625
1.42117027
0.00545453

50 MM
normal
maximum
1.421170269
1.2528 m/s
0.566985986 0.81645982 kpa/m
6.00488408 8.64703308 m
3.404685121 4.90274657 kpa
1.433843125
2.0647341 kpa
40
40 Kpa
4.838528246 6.96748067 kpa
1.2
1.2 m
11.607192
11.832 kpa
100
100 kpa
111.607192
111.832 kpa
106.7686638 104.864519 Kpa
40
40
6.902823396 6.70596499 m

from friction chart

f
566.985986
f
0.56698599

cross sectional area of pipe

DISCHARGE CALCULATION
LINE SIZE
40 MM
VELOCITY
0.056803394 0.08179689 m/s
FRICTION LOSS
0.000540847 0.00077882 kpa
LINE LENGTH
14.24
20.5056 m
LINE LOSS
0.007701661 0.01597016 kpa
control valve
50
72 kpa
Dynamic loss
50.00770166 72.0159702 kpa
static head
3.2
3.2 m
Equip. pr.
100
100 kpa
density*g*z2
30.952512
30.952512 kpa
subtotal
130.952512 130.952512 kpa
discharge pressure
180.9602137 202.968482 kpa
suction pressure
137.344 137.857889 Kpa
Diff pressure
43.61621366 65.1105932 kpa
Diff pressure

4.509226383

6.73140513 m

head

11.41204978

13.4373701 m

Page 1

velocity

design

pump flow rate

head
NPSH

10.04056795 m3/hr
18.31487318 m
6.902823396 m

Page 2

design

Nre

103895.081

Nre

613057.325

mm2
m2
m/s

If Re<2100,f=16/NRe
Re 3000to 50000,f=0.0014+[0.125/Re^(.32)]
Re 50000 to 1*10^6, f= 0.046*Re^(-0.2)

actual line length

bend
valve
total length

R/density x u2
N/m2
Kpa

2
1

1.2
2.52888636
2.27599772
6.00488408

m
m
m
m

0.003

1256 mm2
0.0491 m2
0.05680339 m/s

NRE
f

17502.5458
0.00651835

through friction chart

R/density x u2
f
0.54084698 N/m2
0.00054085 kpa

line actual length

bends
valves

4
2

8
4.8
1.44
14.24

m
m
m
m

Page 3

0.0017

design

1.79168528
7.44999798

1.05711548

Page 4

actual practical

Pump discharge pressure

Pr. At out let of dryer
line length given in prev. sheet

1.5 kg/cm2
1 kg/cm2

from previous sheet data

developed head

4.56389452 m

Page 5