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Carbide and Diamond Tools

Issue 2008/2009
20 a Ye rs f vh

vhf Tools for...


Engraving universal gravers and engravers milling cutters as well as special tools for engraving stainless steel Milling tools from one to four cutting edges made of carbide or diamond in more than 250 variants! Deburring/Chamfering removing burrs or chamfering edges with special tools from vhf Countersinking countersinks for screws in wood, plastics, non-ferrous metals or steel Polishing special diamond polishing cutters bring your edges of cut to a high gloss Thread Cutting either pure thread cutters or combined circular thread cutters with drill Drilling fine drills in 0.1 mm gradations for different kinds of materials

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your CAM system needs...

Welcome to vhf, and thank you very much for your interest in our range of tools. This new catalogue issue shows our updated range of standard and special tools for the years 2008 and 2009. Again, we are very pleased by the development of the vhf tool sector during the validity period of the last catalogue. For instance, the sales volume of our popular universal single tooth cutter Varius has increased by more than 40% from 2005 to 2006. In order to fully meet the increased demand, we have increased our workforce and invested considerably in our machinery. At the same time, we took this opportunity for a spin-off of an independent company, vhf tools GmbH, as a pure production site for vhf tools. Thus the vhf group has grown to four members in the meantime. However, please still contact vhf camfacture AG for all questions and orders. This new foundation comes along with good news for you: the increased efficiency in the tool production allows us to reduce the prices of tools which we sell in large quantities. Furthermore we could keep the prices of many other tools constant in spite the increased costs for carbide. Please ask us any question concerning our catalogues or tools, our friendly vhf team will be glad to help you. Frank Benzinger Manager

All prices exclude VAT, customs duties and transportation/packaging fees Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request and you will find them on the internet at www.vhf-camfacture.de All trade and product names mentioned in this catalogue belong to their owners Technical modifications and errors excepted February 2008.

Carbide and Diamond Tools

General Information

Table of Contents
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Carbide Tools Gravers 10 Box Gravers 12 Engravers Milling Cutters for Acrylic 13 Engravers Milling Cutters for Stainless Steel 14 Single Tooth Cutters Varius 15 Single Tooth Cutters, Top Profile 16 Single Tooth Cutters, Polished Flute 17 Single Tooth Cutters, Hawk Beak Profile 18 Single Tooth Cutters, Left-Hand Twist 19 Single Tooth Cutters, Polish. Flute, Left-Twist 20 Double Tooth Cutters Varius 21 Double Tooth Cutters, Fishtail 22 Double Tooth Cutters, Face Radius 23 Triple Tooth Cutters Varius 24 Triple Tooth Cutters for Stainless Steel 25 Four Tooth Cutters Varius 26 Deburring Tools 27 Isolation Engraving Tool 28 Rub Out Cutters 29 PCB Profile Cutters 30 Router Bits 31 V Slot Cutters 31 Long Hole Slot Cutters 31 Slot Cutters 32 Dovetail Cutters 32 Radius Cutters 33 Chamfering Cutters 33 Character Cutters 33 Thread Cutters 34 Circular Thread Cutters 35 Drills 36 Diamond Tools Diamond Single Tooth Cutters Diamond Double Tooth Cutters Diamond Polishing Cutters Diamond Polishing Gravers Accessories Stop Rings Reducing Bushes Cooling Liquids Appendix Hints for the Right Number of Teeth Tips for the Proper Use of Tools Setting the Operational Parameters Milling Same or Counter Direction What to Do in Case of Problems? Cooling/Lubrication Order Form 37 38 39 40 41 41 41 42 42 43 43 44 44 45

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Carbide and Diamond Tools

Count on Carbide...
Due to its extraordinary features, tools made of carbide are far superior to those made of high speed steel (HSS). For high speed cutting, HSS tools can no longer be used. Thats why all tools in this catalogue are carbide tools either completely or partly. Most of our tools are solid carbide tools, the diamond tools consist of a carbide shank with an attached diamond and the router bits have carbide cutting edges. Carbide is an artificial product and consists mainly of the hard materials tungsten carbide and other finest grind powders. This mixture will be sintered under extreme pressure and high temperatures until it becomes a solid object. Therefore carbide cannot be compared to ferrous materials like steel. However, due to its extreme hardness and finest graining which ensure a long endurance and clear edges of cut, it is also more brittle and fragile than steel.

General Information

... or on Diamond!
Diamond is even much harder than carbide. Carbide tools with diamond attachment enable you to process even harder materials and have a multiple of the endurance of carbide tools. We use two sorts of diamonds mono crystalline and polycrystalline diamonds. Our monocrystalline diamonds correspond in their structure to natural diamonds although they have been produced artificially. They are excellent for polishing acrylic to a high gloss. Polycrystalline diamonds will be sintered from numerous unit crystals at high temperatures and pressures to a solid plate. This production process is comparable to that of carbide. Using these tools you can work on materials of all hardness grades. Despite their higher cost price, diamond tools are the more economic alternative for many processing tasks last but not least due to the possibility that they can be regrind for several times.

Carbide and Diamond Tools

Free of Shipping Costs via Internet


vhf offers all tools which are listed in this catalogue also on the internet. Under the address www.vhf-camfacture.de

General Information
Ordering tools quickly and comfortably via internet

you will get into our internet shop. There you will find all tools which are described on the following pages. Especially attractive for you is that all tools which you order via internet will be delivered free of shipping costs. Besides that, you will always get the latest offers. Tools which have been added to our range of products will be immediately available including all technical data. So it is in any case worthwile to pay a visit to the internet shop.

Tools Live in the Working Process


We exhibit our carbide and diamond tools at about one dozen trade fairs per year which are focused on quite different topics. The range extends from trade fairs for wood, plastics or metal processing up to specialized fairs for sign making or electronics. It will be a pleasure for us to welcome you at one of these fairs where you can see many of our tools live in the working process on our engraving and milling systems. Moreover, we exhibit numerous production samples which help you, too, to estimate the quality of our tools and machines. Please ask us for the latest trade fair calendar or just check these dates directly on our web site. tools in the working process at about one dozen trade fairs per year

Carbide and Diamond Tools

Order Today, Use It Tomorrow...


... if you order a delivery for Germany until noon. As we have about 20,000 standard tools and special tools always in stock, they can be delivered usually directly. If we receive your order until 12:00, we will forward the parcel on the same day. Depending on the distance, you will receive your tools usually within the following time spans:
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General Information

Germany: 24 hours European Union: 48 to 72 hours Worldwide: 5 to 15 days

In very urgent cases, it is also possible to send the deliveries for an additional charge as express parcel or with a courier service. just 24 of approximately 20,000 tools which are always on stock

Special Wishes?
If you need a custom-made tool or if you need larger amounts of a special tool type, just give us a call. For instance, we can produce several kinds of tools exactly according to your specifications. So you will always have the proper tool for your special tasks. Or you may have a great demand for a special kind of tool. In this case, we can agree an annual order at an attractive fixed price. Within one year, you can order partial deliveries of a previously defined total amount whenever you need the tools. You can take advantage of reduced storage costs and low capital lockup. Nevertheless you will benefit from advantageous quantity discounts. We would be glad to submit you an appropriate offer. cheaper in larger quantities ask us for annual orders

Carbide and Diamond Tools

All Carbide and Diamond Tools...


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General Information

Gravers
Our classic gravers for engraving plastics, wood and non-ferrous metals with top angles already from 15 on (ideal for working without workpiece levelling). Page 10

Single Tooth Cutters, Hawk Beak Profile


Its very sharp and exposed cutting edge with an extreme grinding and a large flute makes this tool ideal for working mainly on aluminium. Page 18

Box Gravers
A box graver is a special kind of graver with a top angle of 92. This tool is very well suitable for chamfering or edge bending, e. g. for cabinet makers. Page 12

Single Tooth Cutters, Left-Hand Twist


Our single tooth cutter Varius is also available with a left-hand twist, i. e. the workpiece will be pressed downwards while it is being processed. Page 19

Engravers Milling Cutters for Acrylic


This engravers milling cutter is equipped with a flute. So the chips can be removed better and your engravings in acrylic become clean-cut and burr-free. Page 13

Single Tooth Cutters, Polished, Left-Twist


The single tooth cutter with polished flute for working on plastics is also available with a left-hand twist. Very handy for small workpieces and vacuum tables. Page 20

Engr. Milling Cutters for Stainless Steel


Engraving stainless steel needs an engravers milling cutter with a special cutting edge to achieve clear results and a long endurance also in this material. Page 14

Double Tooth Cutters Varius


With its two cutting edges, this version of our milling cutter Varius is suitable for working on harder sorts of aluminium and softer ferrous metals. Page 21

Single Tooth Cutters Varius


This universal tool of our own brand Varius has a favourable cost/performance ratio. You can work with it on different kinds of materials from plastics to aluminium. Page 15

Double Tooth Cutters, Fishtail


Due to its fishtail grinding, this milling cutter can dip into hard materials quite easily. It has a cost/performance ratio which is nearly unbeatable. Page 22

Single Tooth Cutters, Top Profile


Its conic tip makes this cylindric tool suitable for engraving as well as for milling. The large polished flute ensures an optimum chip clearance. Page 16

Double Tooth Cutters, Face Radius


The cutting edge of this double tooth cutter is semi-circular rounded for optimum results in threedimensional moulds or models without disturbing steps. Page 23

Single Tooth Cutters, Polished Flute


This tool has a mirror finished polished flute, so the risk of clogging is very low. Thus this milling cutter is ideal for working on extruded acrylic. Page 17

Triple Tooth Cutters Varius


Our Varius milling cutter with three cutting edges is especially suitable for steel, reinforced plastics and epoxide compounds. Its endurance is excellent, too. Page 24

Carbide and Diamond Tools

... Compiled at a Glance


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General Information

Triple Tooth Cutters for Stainless Steel


For milling stainless steel with little abrasive force on the workpiece, this coated triple tooth cutter is equipped with a specially shaped and very short cutting edge. Page 25

Thread Cutters
This is a special tool for metric internal or external in pre-drilled holes (also blind holes) with the CAM Page 34 cutting threads tapped system.

Four Tooth Cutters Varius


The four-toothed Varius is used for very hard materials, e. g. for milling tempered steel, cast and other sorts of material which are difficult to machine. Page 26

Circular Thread Cutters


A patented special tool which offers the possibility to drill the hole and to cut the thread in one working cycle. You save the time of the tool changing process. Page 35

Deburring Tools
This tool is used for deburring, countersinking, chamfering of non-ferrous metals and plastics on your CAM system without manual reworking. Page 27

Drills
These tools which are available in steps of 0.1 mm are used for drilling holes into plastics, non-ferrous metals or into printed circuit boards. Page 36

Isolation Engraving Tool


Our special tool for engraving isolation channels on printed circuit boards and other hard materials. The results become burr-free and cleancut. Page 28

Diamond Single Tooth Cutters (PCD)


If the cutting edge is made of diamond instead of carbide, you will achieve a significantly improved surface quality and endurance without coolant. Page 37

Rub Out Cutters


Its shortened cutting edge and its very sharp grinding make this cutter ideal for removing larger copper areas from printed circuit boards (rub out areas). Page 29

Diamond Double Tooth Cutters (PCD)


The second cutting edge again extends the endurance and enables a slightly improved smoothness. This milling cutter is ideal for processing harder materials. Page 38

PCB Profile Cutters


This tool has diamond patterned teeth and a fishtail grinding and so it is well suitable for milling very hard materials with a high endurance. Page 30

Diamond Polishing Cutters


You can produce polished acrylic letters or logos of any shape directly on your milling system. Separate polishing machines become dispensable. Page 39

Router Bits
Available in eight different variants for chamfering edges or milling sIots, characters and radii. These router bits are not only used for working on wood. Page 31

Diamond Polishing Gravers


This tool with its attached diamond polishes engravings on sophisticated acrylic signboards etc. to a high gloss. It is available with a top angle of 60 and 90. Page 40

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Carbide and Diamond Tools

Gravers
Description: Gravers are conic tools (halved carbide rod) with one cutting edge. The deeper you dip into your workpiece, the broader becomes the engraving. The relationship between dipping depth and engraving width is determined by the top angle of the tool. A smaller top angle enables a more constant engraving width, even if the surface is not absolutely plane. We recommend our special 15 gravers for spindles without workpiece levelling. On request, we can also produce special designs. Instead of the shown conical flattened gravers, there are also cylindrical rounded gravers available. Additionally, we offer a regrinding service at a price of 6. per tool. Fields of Application: Optimal for plastics, non-ferrous metals and wood. Stop Ring: 3 mm gravers are equipped with a stop ring (white), distance from tool tip to back of ring: 21 mm; stop rings for 4 and 6 mm gravers can be found on page 41. Top angle from 15 on for constant engraving width

Engraving Tools

Gravers, 1536
Article No. GS-015-010-3-40 GS-015-020-3-40 GS-015-030-3-40 GS-015-040-3-40 GS-015-050-3-40 GS-015-070-3-40 GS-015-100-3-40 Top Angle 15 15 15 15 15 15 15 Engraving Width 0.10 mm 0.20 mm 0.30 mm 0.40 mm 0.50 mm 0.70 mm 1.00 mm Shank Diameter 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm 3 mm Total Length 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm Price in Euro 12.00 12.00 12.00 12.00 12.00 12.00 12.00 - 5% 24 11.40 11.40 11.40 11.40 11.40 11.40 11.40 - 10% - 15% - 20% 59 1019 2049 10.80 10.20 9.60 10.80 10.20 9.60 10.80 10.20 9.60 10.80 10.20 9.60 10.80 10.20 9.60 10.80 10.20 9.60 10.80 10.20 9.60 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60

GS-036-010-3-40 36 0.10 mm 3 mm 40 mm 12.00 11.40 GS-036-010-4-40 36 0.10 mm 4 mm 40 mm 15.00 14.25 GS-036-010-6-40 36 0.10 mm 6 mm 40 mm 22.00 20.90 GS-036-020-3-40 36 0.20 mm 3 mm 40 mm 12.00 11.40 GS-036-020-4-40 36 0.20 mm 4 mm 40 mm 15.00 14.25 GS-036-020-6-40 36 0.20 mm 6 mm 40 mm 22.00 20.90 GS-036-030-3-40 36 0.30 mm 3 mm 40 mm 12.00 11.40 GS-036-030-4-40 36 0.30 mm 4 mm 40 mm 15.00 14.25 GS-036-030-6-40 36 0.30 mm 6 mm 40 mm 22.00 20.90 GS-036-040-3-40 36 0.40 mm 3 mm 40 mm 12.00 11.40 GS-036-040-4-40 36 0.40 mm 4 mm 40 mm 15.00 14.25 GS-036-040-6-40 36 0.40 mm 6 mm 40 mm 22.00 20.90 GS-036-050-3-40 36 0.50 mm 3 mm 40 mm 12.00 11.40 GS-036-050-4-40 36 0.50 mm 4 mm 40 mm 15.00 14.25 GS-036-050-6-40 36 0.50 mm 6 mm 40 mm 22.00 20.90 GS-036-070-3-40 36 0.70 mm 3 mm 40 mm 12.00 11.40 GS-036-070-4-40 36 0.70 mm 4 mm 40 mm 15.00 14.25 GS-036-070-6-40 36 0.70 mm 6 mm 40 mm 22.00 20.90 GS-036-100-3-40 36 1.00 mm 3 mm 40 mm 12.00 11.40 GS-036-100-4-40 36 1.00 mm 4 mm 40 mm 15.00 14.25 GS-036-100-6-40 36 1.00 mm 6 mm 40 mm 22.00 20.90 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

11

Gravers, 6090
Article No. GS-060-010-3-40 GS-060-010-4-40 GS-060-010-6-40 GS-060-020-3-40 GS-060-020-4-40 GS-060-020-6-40 GS-060-030-3-40 GS-060-030-4-40 GS-060-030-6-40 GS-060-040-3-40 GS-060-040-4-40 GS-060-040-6-40 GS-060-050-3-40 GS-060-050-4-40 GS-060-050-6-40 GS-060-070-3-40 GS-060-070-4-40 GS-060-070-6-40 GS-060-100-3-40 GS-060-100-4-40 GS-060-100-6-40 Top Angle 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 60 Engraving Width 0.10 mm 0.10 mm 0.10 mm 0.20 mm 0.20 mm 0.20 mm 0.30 mm 0.30 mm 0.30 mm 0.40 mm 0.40 mm 0.40 mm 0.50 mm 0.50 mm 0.50 mm 0.70 mm 0.70 mm 0.70 mm 1.00 mm 1.00 mm 1.00 mm Shank Diameter 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm Total Length 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm Price in Euro 12.00 15.00 22.00 12.00 15.00 22.00 12.00 15.00 22.00 12.00 15.00 22.00 12.00 15.00 22.00 12.00 15.00 22.00 12.00 15.00 22.00 - 5% 24 11.40 14.25 20.90 11.40 14.25 20.90 11.40 14.25 20.90 11.40 14.25 20.90 11.40 14.25 20.90 11.40 14.25 20.90 11.40 14.25 20.90 - 10% - 15% - 20% 59 1019 2049 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 10.20 9.60 13.50 12.75 12.00 19.80 18.70 17.60 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.80 13.50 19.80 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 10.20 12.75 18.70 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60 9.60 12.00 17.60

Engraving Tools

GS-090-010-3-40 90 0.10 mm 3 mm 40 mm 12.00 11.40 GS-090-010-4-40 90 0.10 mm 4 mm 40 mm 15.00 14.25 GS-090-010-6-40 90 0.10 mm 6 mm 40 mm 22.00 20.90 GS-090-020-3-40 90 0.20 mm 3 mm 40 mm 12.00 11.40 GS-090-020-4-40 90 0.20 mm 4 mm 40 mm 15.00 14.25 GS-090-020-6-40 90 0.20 mm 6 mm 40 mm 22.00 20.90 GS-090-030-3-40 90 0.30 mm 3 mm 40 mm 12.00 11.40 GS-090-030-4-40 90 0.30 mm 4 mm 40 mm 15.00 14.25 GS-090-030-6-40 90 0.30 mm 6 mm 40 mm 22.00 20.90 GS-090-040-3-40 90 0.40 mm 3 mm 40 mm 12.00 11.40 GS-090-040-4-40 90 0.40 mm 4 mm 40 mm 15.00 14.25 GS-090-040-6-40 90 0.40 mm 6 mm 40 mm 22.00 20.90 GS-090-050-3-40 90 0.50 mm 3 mm 40 mm 12.00 11.40 GS-090-050-4-40 90 0.50 mm 4 mm 40 mm 15.00 14.25 GS-090-050-6-40 90 0.50 mm 6 mm 40 mm 22.00 20.90 GS-090-070-3-40 90 0.70 mm 3 mm 40 mm 12.00 11.40 GS-090-070-4-40 90 0.70 mm 4 mm 40 mm 15.00 14.25 GS-090-070-6-40 90 0.70 mm 6 mm 40 mm 22.00 20.90 GS-090-100-3-40 90 1.00 mm 3 mm 40 mm 12.00 11.40 GS-090-100-4-40 90 1.00 mm 4 mm 40 mm 15.00 14.25 GS-090-100-6-40 90 1.00 mm 6 mm 40 mm 22.00 20.90 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

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Carbide and Diamond Tools

Box Gravers
Description: These special gravers with a top angle of 92 are very well suitable for bevelling. The material will be cut through nearly completely and bent up then. The oversize of 2 equals tolerances and offers space for glue. The name of the tool box graver results from this application: it can be used for producing boxes, or more generally, for cabinet making. We would be glad to manufacture on request also other special designs of gravers. For calculating the maximum material thickness which you can process with this tool, just subtract the engraving width (tip diameter of the graver) from the half cutting edge diameter. Fields of Application: Universal tools for plastics, wood and aluminium. Stop Ring: Appropriate stop rings can be found on page 41.

Engraving Tools

Ideal for producing boxes and furniture

Box Gravers, 92
Article No. Cut. Edge Engrav. Shank Total Price - 5% Diameter Width Diameter Length in Euro 24 GS-092-0300-010-3-40 3.00 mm 0.10 mm 3 mm 40 mm 12.00 11.40 GS-092-0600-020-4-40 6.00 mm 0.20 mm 4 mm 40 mm 36.00 34.20 GS-092-0600-020-6-40 6.00 mm 0.20 mm 6 mm 40 mm 26.00 24.70 GS-092-0800-030-6-40 8.00 mm 0.30 mm 6 mm 40 mm 46.00 43.70 GS-092-0800-030-8-40 8.00 mm 0.30 mm 8 mm 40 mm 38.00 36.10 GS-092-1000-040-6-50 10.00 mm 0.40 mm 6 mm 50 mm 75.00 71.25 GS-092-1000-040-10-50 10.00 mm 0.40 mm 10 mm 50 mm 50.00 47.50 GS-092-1200-050-12-50 12.00 mm 0.50 mm 12 mm 50 mm 58.00 55.10 GS-092-1600-050-12-60 16.00 mm 0.50 mm 12 mm 60 mm 125.00 118.75 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 10.80 10.20 9.60 32.40 30.60 28.80 23.40 22.10 20.80 41.40 39.10 36.80 34.20 32.30 30.40 67.50 63.75 60.00 45.00 42.50 40.00 52.20 49.30 46.40 112.50 106.25 100.00

Carbide and Diamond Tools

13

Engravers Milling Cutters for Acrylic


Description: Engravers milling cutters are like the gravers conic tools with one cutting edge and a top angle of 30, 60 or 90 degrees. The additional polished spiral flute enables a very good chip clearance. Thus your engravings are performed burr-free and clean cut. Fields of application: Special cutters for engraving acrylic, but also for engraving other sorts of plastics and non-ferrous metals. Stop Ring: Appropriate stop rings can be found on page 41.

Engraving Tools

Polished flute for burr-free engravings in acrylic

Engravers Milling Cutters


Article No. GF-030K-020-3-40 GF-030K-020-4-40 GF-030K-020-6-40 GF-030K-050-3-40 GF-030K-050-4-40 GF-030K-050-6-40 GF-030K-070-3-40 GF-030K-070-4-40 GF-030K-070-6-40 GF-060K-020-3-40 GF-060K-020-4-40 GF-060K-020-6-40 GF-060K-050-3-40 GF-060K-050-4-40 GF-060K-050-6-40 GF-060K-070-3-40 GF-060K-070-4-40 GF-060K-070-6-40 Top Angle 30 30 30 30 30 30 30 30 30 60 60 60 60 60 60 60 60 60 Engraving Width 0.20 mm 0.20 mm 0.20 mm 0.50 mm 0.50 mm 0.50 mm 0.70 mm 0.70 mm 0.70 mm 0.20 mm 0.20 mm 0.20 mm 0.50 mm 0.50 mm 0.50 mm 0.70 mm 0.70 mm 0.70 mm Shank Diameter 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm 3 mm 4 mm 6 mm Total Length 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm 40 mm Price in Euro 22.00 25.00 32.00 22.00 25.00 32.00 22.00 25.00 32.00 22.00 25.00 32.00 22.00 25.00 32.00 22.00 25.00 32.00 - 5% 24 20.90 23.75 30.40 20.90 23.75 30.40 20.90 23.75 30.40 20.90 23.75 30.40 20.90 23.75 30.40 20.90 23.75 30.40 - 10% - 15% - 20% 59 1019 2049 19.80 18.70 17.60 22.50 21.25 20.00 28.80 27.20 25.60 19.80 18.70 17.60 22.50 21.25 20.00 28.80 27.20 25.60 19.80 18.70 17.60 22.50 21.25 20.00 28.80 27.20 25.60 19.80 22.50 28.80 19.80 22.50 28.80 19.80 22.50 28.80 19.80 22.50 28.80 19.80 22.50 28.80 19.80 22.50 28.80 18.70 21.25 27.20 18.70 21.25 27.20 18.70 21.25 27.20 18.70 21.25 27.20 18.70 21.25 27.20 18.70 21.25 27.20 17.60 20.00 25.60 17.60 20.00 25.60 17.60 20.00 25.60 17.60 20.00 25.60 17.60 20.00 25.60 17.60 20.00 25.60

GF-090K-020-3-40 90 0.20 mm 3 mm 40 mm 22.00 20.90 GF-090K-020-4-40 90 0.20 mm 4 mm 40 mm 25.00 23.75 GF-090K-020-6-40 90 0.20 mm 6 mm 40 mm 32.00 30.40 GF-090K-050-3-40 90 0.50 mm 3 mm 40 mm 22.00 20.90 GF-090K-050-4-40 90 0.50 mm 4 mm 40 mm 25.00 23.75 GF-090K-050-6-40 90 0.50 mm 6 mm 40 mm 32.00 30.40 GF-090K-070-3-40 90 0.70 mm 3 mm 40 mm 22.00 20.90 GF-090K-070-4-40 90 0.70 mm 4 mm 40 mm 25.00 23.75 GF-090K-070-6-40 90 0.70 mm 6 mm 40 mm 32.00 30.40 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

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Carbide and Diamond Tools

Engravers Milling Cutters for Stainless Steel


Description: This engravers milling cutter has a very short cutting edge and a very stable geometry (three-quarter carbide rod with an additional flute). The tool has a top angle of 35 or 60 degrees and a special coating for working on stainless steel. This makes it ideal for engraving very hard metal types. Fields of Application: Special tool for engraving stainless steel. Stop Ring: Appropriate stop rings can be found on page 41.

Engraving Tools

Considerable advantages in stainless steel

Engravers Milling Cutters


Article No. GF-035V-020-3-40 GF-035V-040-3-40 Top Angle 35 35 Engraving Width 0.20 mm 0.40 mm Shank Diameter 3 mm 3 mm Total Length 40 mm 40 mm Price in Euro 28.00 28.00 - 5% 24 26.60 26.60 - 10% - 15% - 20% 59 1019 2049 25.20 23.80 22.40 25.20 23.80 22.40 23.80 23.80 22.40 22.40

GF-060V-020-3-40 60 0.20 mm 3 mm 40 mm 28.00 26.60 25.20 GF-060V-040-3-40 60 0.40 mm 3 mm 40 mm 28.00 26.60 25.20 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

15

Single Tooth Cutters Varius


Description: This single tooth cutter of our own brand Varius is made of finest grain carbide; it has a spiral flute. Its endurance is superior. Fields of Application: This tool is a universal single tooth cutter for milling aluminium, copper, zinc, brass, cast acrylic and plastics which do not tend to smear. Stop Ring: Appropriate stop rings can be found on page 41.

Single Tooth Cutters

All-rounder: single tooth cutter of finest grain carbide

Single Tooth Cutters Varius


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-SC-0060-3-030-38 0.60 mm 3 mm 3.0 mm 38 mm 22.00 20.90 ES-SC-0080-3-040-38 0.80 mm 3 mm 4.0 mm 38 mm 22.00 20.90 ES-SC-0100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 22.00 20.90 ES-SC-0120-3-050-38 1.20 mm 3 mm 5.0 mm 38 mm 22.00 20.90 ES-SC-0150-3-050-38 1.50 mm 3 mm 5.0 mm 38 mm 22.00 20.90 ES-SC-0160-3-060-38 1.60 mm 3 mm 6.0 mm 38 mm 22.00 20.90 ES-SC-0180-3-070-38 1.80 mm 3 mm 7.0 mm 38 mm 22.00 20.90 ES-SC-0200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 20.00 19.00 ES-SC-0200-3-080-40 2.00 mm 3 mm 8.0 mm 40 mm 21.00 19.95 ES-SC-0200-6-060-40 2.00 mm 6 mm 6.0 mm 40 mm 24.00 22.80 ES-SC-0240-3-080-38 2.40 mm 3 mm 8.0 mm 38 mm 22.00 20.90 ES-SC-0250-3-090-38 2.50 mm 3 mm 9.0 mm 38 mm 22.00 20.90 ES-SC-0280-3-120-38 2.80 mm 3 mm 12.0 mm 38 mm 22.00 20.90 ES-SC-0300-3-100-40 3.00 mm 3 mm 10.0 mm 40 mm 15.00 14.25 ES-SC-0300-6-100-40 3.00 mm 6 mm 10.0 mm 40 mm 21.00 19.95 ES-SC-0400-4-100-40 4.00 mm 4 mm 10.0 mm 40 mm 17.00 16.15 ES-SC-0400-4-140-50 4.00 mm 4 mm 14.0 mm 50 mm 18.00 17.10 ES-SC-0400-6-120-40 4.00 mm 6 mm 12.0 mm 40 mm 22.00 20.90 ES-SC-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 23.00 21.85 ES-SC-0500-6-140-40 5.00 mm 6 mm 14.0 mm 40 mm 25.00 23.75 ES-SC-0600-6-140-50 6.00 mm 6 mm 14.0 mm 50 mm 22.00 20.90 ES-SC-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 23.00 21.85 ES-SC-0800-8-250-75 8.00 mm 8 mm 25.0 mm 75 mm 31.00 29.45 ES-SC-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 43.00 40.85 ES-SC-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 55.00 52.25 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 18.00 17.00 16.00 18.90 17.85 16.80 21.60 20.40 19.20 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 13.50 12.75 12.00 18.90 17.85 16.80 15.30 14.45 13.60 16.20 15.30 14.40 19.80 18.70 17.60 20.70 19.55 18.40 22.50 21.25 20.00 19.80 18.70 17.60 20.70 19.55 18.40 27.90 26.35 24.80 38.70 36.55 34.40 49.50 46.75 44.00

16

Carbide and Diamond Tools

Single Tooth Cutters with Top Profile


Description: This cylindric milling cutter has a conic tip for dipping more easily into the workpiece. A large polished flute ensures an optimum chip clearance. Fields of Application: The conic tip is very well suitable for engraving plastics, aluminium and non-ferrous metals. Due to the fact that this tool is a milling cutter, it is also possible to make deep engravings. If you dip so deep into the workpiece that the top profile vanishes completely in the run-out material, this single tooth cutter is perfectly suitable for milling softer synthetic materials like PVC, polyethylene, softer acrylic, Teflon etc. Stop Ring: All cutters are equipped with a stop ring (grey), distance from tool tip to back of ring: 21 mm; on request also available without stop ring. Cutter with top profile for milling and engraving

Single Tooth Cutters

Single Tooth Cutters, Top Profile


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-DP-150-3-055-38 1.50 mm 3 mm 5.5 mm 38 mm 16.00 15.20 ES-DP-200-3-095-38 2.00 mm 3 mm 9.5 mm 38 mm 16.00 15.20 ES-DP-300-3-095-38 3.00 mm 3 mm 9.5 mm 38 mm 16.00 15.20 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 14.40 13.60 12.80 14.40 13.60 12.80 14.40 13.60 12.80

Carbide and Diamond Tools

17

Single Tooth Cutters with Polished Flute


Description: This single tooth cutter has a mirror finished polished flute. So the risk of clogging is low and the chip clearance is very good. The cutting edge of this tool is extremely sharp and faceted. So the results will become very smooth even at high rates of feed. Fields of Application: This tool has been developed especially for working on extruded acrylic; however, it is also very well suitable for working on other sorts of plastics, wood and thermoplastics.

Single Tooth Cutters

Stop Ring: Appropriate stop rings can be found on page 41.

The original often copied, but still unmatched

Single Tooth Cutters, Pol. Flute


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-PS-0100-3-040-30 1.00 mm 3 mm 4.0 mm 30 mm 31.00 29.45 ES-PS-0150-3-060-30 1.50 mm 3 mm 6.0 mm 30 mm 33.00 31.35 ES-PS-0200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 18.00 17.10 ES-PS-0200-2-080-60 2.00 mm 2 mm 8.0 mm 60 mm 23.00 21.85 ES-PS-0200-3-080-30 2.00 mm 3 mm 8.0 mm 30 mm 32.00 30.40 ES-PS-0300-3-100-30 3.00 mm 3 mm 10.0 mm 30 mm 18.00 17.10 ES-PS-0300-3-100-60 3.00 mm 3 mm 10.0 mm 60 mm 23.00 21.85 ES-PS-0300-3-200-60 3.00 mm 3 mm 20.0 mm 60 mm 23.00 21.85 ES-PS-0300-6-100-50 3.00 mm 6 mm 10.0 mm 50 mm 33.00 31.35 ES-PS-0400-4-120-50 4.00 mm 4 mm 12.0 mm 50 mm 19.00 18.05 ES-PS-0400-4-200-60 4.00 mm 4 mm 20.0 mm 60 mm 25.00 23.75 ES-PS-0400-4-300-70 4.00 mm 4 mm 30.0 mm 70 mm 28.00 26.60 ES-PS-0400-6-120-50 4.00 mm 6 mm 12.0 mm 50 mm 33.00 31.35 ES-PS-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 23.00 21.85 ES-PS-0500-5-300-70 5.00 mm 5 mm 30.0 mm 70 mm 33.00 31.35 ES-PS-0500-6-160-50 5.00 mm 6 mm 16.0 mm 50 mm 34.00 32.30 ES-PS-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 25.00 23.75 ES-PS-0600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 33.00 31.35 ES-PS-0600-6-380-80 6.00 mm 6 mm 38.0 mm 80 mm 40.00 38.00 ES-PS-0800-8-220-60 8.00 mm 8 mm 22.0 mm 60 mm 44.00 41.80 ES-PS-0800-8-380-80 8.00 mm 8 mm 38.0 mm 80 mm 58.00 55.10 ES-PS-1000-10-300-75 10.00 mm 10 mm 30.0 mm 75 mm 54.00 51.30 ES-PS-1200-12-300-75 12.00 mm 12 mm 30.0 mm 75 mm 67.00 63.65 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 27.90 26.35 24.80 29.70 28.05 26.40 16.20 15.30 14.40 20.70 19.55 18.40 28.80 27.20 25.60 16.20 15.30 14.40 20.70 19.55 18.40 20.70 19.55 18.40 29.70 28.05 26.40 17.10 16.15 15.20 22.50 21.25 20.00 25.20 23.80 22.40 29.70 28.05 26.40 20.70 19.55 18.40 29.70 28.05 26.40 30.60 28.90 27.20 22.50 21.25 20.00 29.70 28.05 26.40 36.00 34.00 32.00 39.60 37.40 35.20 52.20 49.30 46.40 48.60 45.90 43.20 60.30 56.95 53.60

18

Carbide and Diamond Tools

Single Tooth Cutters with Hawk Beak Profile


Description: This single tooth cutter has a very sharp, exposed cutting edge (hawk beak) with an extreme grinding. The large flute enables a very good chip clearance. So the risk is low that the tool may clog during the milling process, also in softer sorts of aluminium. Fields of Application: Special milling cutter for aluminium; however, also very good results in plastics and wood. Stop Ring: Appropriate stop rings can be found on page 41.

Single Tooth Cutters

This hawk beak is especially keen on aluminium...

Single Tooth Cutters, Hawk Beak


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-HB-0200-2-070-30 2.00 mm 2 mm 7.0 mm 30 mm 24.00 22.80 ES-HB-0200-4-070-33 2.00 mm 4 mm 7.0 mm 33 mm 21.00 19.95 ES-HB-0200-6-060-40 2.00 mm 6 mm 6.0 mm 40 mm 26.00 24.70 ES-HB-0300-3-100-40 3.00 mm 3 mm 10.0 mm 40 mm 16.00 15.20 ES-HB-0300-4-100-33 3.00 mm 4 mm 10.0 mm 33 mm 22.00 20.90 ES-HB-0300-6-100-40 3.00 mm 6 mm 10.0 mm 40 mm 22.00 20.90 ES-HB-0400-4-100-40 4.00 mm 4 mm 10.0 mm 40 mm 19.00 18.05 ES-HB-0400-4-140-50 4.00 mm 4 mm 14.0 mm 50 mm 20.00 19.00 ES-HB-0400-6-120-40 4.00 mm 6 mm 12.0 mm 40 mm 28.00 26.60 ES-HB-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 28.00 26.60 ES-HB-0500-6-140-40 5.00 mm 6 mm 14.0 mm 40 mm 29.00 27.55 ES-HB-0600-6-140-40 6.00 mm 6 mm 14.0 mm 40 mm 24.00 22.80 ES-HB-0600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 25.00 23.75 ES-HB-0800-8-250-75 8.00 mm 8 mm 25.0 mm 75 mm 34.00 32.30 ES-HB-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 53.00 50.35 ES-HB-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 69.00 65.55 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 21.60 20.40 19.20 18.90 17.85 16.80 23.40 22.10 20.80 14.40 13.60 12.80 19.80 18.70 17.60 19.80 18.70 17.60 17.10 16.15 15.20 18.00 17.00 16.00 25.20 23.80 22.40 25.20 23.80 22.40 26.10 24.65 23.20 21.60 20.40 19.20 22.50 21.25 20.00 30.60 28.90 27.20 47.70 45.05 42.40 62.10 58.65 55.20

Einzahnfrser

Carbide and Diamond Tools

19

Single Tooth Cutters with Left-Hand Twist


Description: Our universal single tooth cutter Varius is also available with a left-hand twisted flute. So the chips wont be transported to the top but be pressed downwards into the milled slot, although the tool is right-cutting like all vhf tools. An advantage of the left-hand twist is that the workpiece will be pressed downwards, too. Fields of Application: Especially when workpieces have to be milled on a vacuum table with low holding force, the danger that the workpiece may loosen accidentally due to the corkscrew effect will be reduced considerably. The left-hand twist also shows advantages when working on thin materials or such which tend to fray easily. However, the removal rate is reduced a little bit. This tool is good for milling aluminium, copper, zinc, brass, acrylic, plastics... Stop Ring: Appropriate stop rings can be found on page 41.

Single Tooth Cutters

The left-hand twist presses the workpiece downwards

Single Tooth Cutters, Left-Twist


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-SC-LD-0300-3-100-38 3.00 mm 3 mm 10.0 mm 38 mm 25.00 23.75 ES-SC-LD-0400-4-140-38 4.00 mm 4 mm 14.0 mm 38 mm 27.00 25.65 ES-SC-LD-0500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 35.00 33.25 ES-SC-LD-0600-6-200-50 6.00 mm 6 mm 20.0 mm 50 mm 37.00 35.15 ES-SC-LD-0800-8-200-75 8.00 mm 8 mm 20.0 mm 75 mm 59.00 56.05 ES-SC-LD-1000-10-250-75 10.00 mm 10 mm 25.0 mm 75 mm 78.00 74.10 ES-SC-LD-1200-12-250-75 12.00 mm 12 mm 25.0 mm 75 mm 98.00 93.10 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 22.50 21.25 20.00 24.30 22.95 21.60 31.50 29.75 28.00 33.30 31.45 29.60 53.10 50.15 47.20 70.20 66.30 62.40 88.20 83.30 78.40

20

Carbide and Diamond Tools

Single Tooth Cutters, Polished, Left-Hand Twist


Description: Like the universal single tooth cutter Varius, our single tooth cutters with polished flute are also available with a left-hand twist. This single tooth cutter has a mirror finished polished flute. So the risk of clogging is low and the chip clearance is very good. The cutting edge of this tool is very sharp and the results will become very smooth even at high rates of feed. Fields of Application: This tool has been developed especially for working on extruded acrylic; however, it is also very well suitable for working on other sorts of plastics and wood. Stop Ring: Appropriate stop rings can be found on page 41.

Single Tooth Cutters

Cutter with left-hand twist for acrylic and plastics

Single Tooth Cutters, Left, Polish.


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ES-PS-LD-100-3-040-30 1.00 mm 3 mm 4.0 mm 30 mm 33.00 31.35 ES-PS-LD-150-3-060-30 1.50 mm 3 mm 6.0 mm 30 mm 34.00 32.30 ES-PS-LD-200-2-080-30 2.00 mm 2 mm 8.0 mm 30 mm 19.00 18.05 ES-PS-LD-200-2-080-60 2.00 mm 2 mm 8.0 mm 60 mm 23.00 21.85 ES-PS-LD-200-3-080-30 2.00 mm 3 mm 8.0 mm 30 mm 34.00 32.30 ES-PS-LD-300-3-100-30 3.00 mm 3 mm 10.0 mm 30 mm 19.00 18.05 ES-PS-LD-300-3-100-60 3.00 mm 3 mm 10.0 mm 60 mm 24.00 22.80 ES-PS-LD-400-4-120-50 4.00 mm 4 mm 12.0 mm 50 mm 20.00 19.00 ES-PS-LD-400-4-200-60 4.00 mm 4 mm 20.0 mm 60 mm 26.00 24.70 ES-PS-LD-400-4-300-70 4.00 mm 4 mm 30.0 mm 70 mm 29.00 27.55 ES-PS-LD-500-5-160-60 5.00 mm 5 mm 16.0 mm 60 mm 24.00 22.80 ES-PS-LD-600-6-200-60 6.00 mm 6 mm 20.0 mm 60 mm 26.00 24.70 ES-PS-LD-600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 35.00 33.25 ES-PS-LD-600-6-380-80 6.00 mm 6 mm 38.0 mm 80 mm 42.00 39.90 ES-PS-LD-800-8-220-60 8.00 mm 8 mm 22.0 mm 60 mm 46.00 43.70 ES-PS-LD-800-8-380-80 8.00 mm 8 mm 38.0 mm 80 mm 60.00 57.00 ES-PS-LD-1000-10-300-75 10.00 mm 10 mm 30.0 mm 75 mm 56.00 53.20 ES-PS-LD-1200-12-300-75 12.00 mm 12 mm 30.0 mm 75 mm 68.00 64.60 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 29.70 28.05 26.40 30.60 28.90 27.20 17.10 16.15 15.20 20.70 19.55 18.40 30.60 28.90 27.20 17.10 16.15 15.20 21.60 20.40 19.20 18.00 17.00 16.00 23.40 22.10 20.80 26.10 24.65 23.20 21.60 20.40 19.20 23.40 22.10 20.80 31.50 29.75 28.00 37.80 35.70 33.60 41.40 39.10 36.80 54.00 51.00 48.00 50.40 47.60 44.80 61.20 57.80 54.40

Carbide and Diamond Tools

21

Double Tooth Cutters Varius


Description: This cutter of our own brand Varius has two teeth and is made of finest grain carbide. It has a 30 degree spiral flute and a TiAlN special coating for a longer endurance. Fields of Application: For milling hard sorts of aluminium (Rm > 300 N/mm2), zinc, brass, magnesium, graphite, construction or cementation steel. Stop Ring: Appropriate stop rings can be found on page 41.

Double Tooth Cutters

All-round double tooth cutter of finest grain carbide

Double Tooth Cutters Varius


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ZS-SC-0020-3-006-38 0.20 mm 3 mm 0.6 mm 38 mm 52.00 49.40 ZS-SC-0030-3-009-38 0.30 mm 3 mm 0.9 mm 38 mm 38.00 36.10 ZS-SC-0040-3-012-38 0.40 mm 3 mm 1.2 mm 38 mm 28.00 26.60 ZS-SC-0050-3-015-38 0.50 mm 3 mm 1.5 mm 38 mm 28.00 26.60 ZS-SC-0060-3-018-38 0.60 mm 3 mm 1.8 mm 38 mm 28.00 26.60 ZS-SC-0070-3-021-38 0.70 mm 3 mm 2.1 mm 38 mm 28.00 26.60 ZS-SC-0080-3-024-38 0.80 mm 3 mm 2.4 mm 38 mm 22.00 20.90 ZS-SC-0090-3-027-38 0.90 mm 3 mm 2.7 mm 38 mm 22.00 20.90 ZS-SC-0100-3-030-38 1.00 mm 3 mm 3.0 mm 38 mm 22.00 20.90 ZS-SC-0110-3-033-38 1.10 mm 3 mm 3.3 mm 38 mm 22.00 20.90 ZS-SC-0120-3-036-38 1.20 mm 3 mm 3.6 mm 38 mm 22.00 20.90 ZS-SC-0130-3-039-38 1.30 mm 3 mm 3.9 mm 38 mm 22.00 20.90 ZS-SC-0140-3-042-38 1.40 mm 3 mm 4.2 mm 38 mm 22.00 20.90 ZS-SC-0150-3-045-38 1.50 mm 3 mm 4.5 mm 38 mm 20.00 19.00 ZS-SC-0160-3-048-38 1.60 mm 3 mm 4.8 mm 38 mm 18.00 17.10 ZS-SC-0170-3-051-38 1.70 mm 3 mm 5.1 mm 38 mm 18.00 17.10 ZS-SC-0180-3-054-38 1.80 mm 3 mm 5.4 mm 38 mm 18.00 17.10 ZS-SC-0190-3-057-38 1.90 mm 3 mm 5.7 mm 38 mm 18.00 17.10 ZS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 ZS-SC-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 ZS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 ZS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 ZS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 ZS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 ZS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 ZS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 ZS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 46.80 44.20 41.60 34.20 32.30 30.40 25.20 23.80 22.40 25.20 23.80 22.40 25.20 23.80 22.40 25.20 23.80 22.40 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 18.00 17.00 16.00 16.20 15.30 14.40 16.20 15.30 14.40 16.20 15.30 14.40 16.20 15.30 14.40 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 18.00 17.00 16.00 21.60 20.40 19.20 29.70 28.05 26.40 46.80 44.20 41.60 59.40 56.10 52.80

22

Carbide and Diamond Tools

Double Tooth Cutters with Fishtail


Description: Due to its fishtail grinding, this double tooth cutter can dip even into hard materials quite easily. On request, this tool is also available with a 1/8 inch shank. Fields of Application: A versatile double tooth cutter with an almost unbeatable cost/performance ratio for milling non-ferrous metals, plastics, wood and compound materials. Special Features: Good value tool with long endurance and clear-cut results. Stop Ring: All cutters are equipped with a stop ring (green), distance from tool tip to back of ring: 21 mm; on request also available without stop ring. Universally applicable and a sensational bargain

Double Tooth Cutters

Double Tooth Cutters, Fishtail


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 24 59 1019 2049 ZS-FS-050-3-030-38 0.50 mm 3 mm 3.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-060-3-030-38 0.60 mm 3 mm 3.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-080-3-040-38 0.80 mm 3 mm 4.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-120-3-050-38 1.20 mm 3 mm 5.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-140-3-060-38 1.40 mm 3 mm 6.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-160-3-060-38 1.60 mm 3 mm 6.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-240-3-100-38 2.40 mm 3 mm 10.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 ZS-FS-300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 9.50 9.03 8.55 8.08 7.60 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

23

Double Tooth Cutters with Face Radius


Description: This milling cutter has two cutting edges and is made of finest grain carbide. The tip of the tool is semi-circular rounded. Fields of Application: Due to its face radius, this tool is specially intended for model, tool and mould making. Materials that can be worked on are aluminium, zinc, brass, magnesium, acrylic, graphite and plastics. For working on materials like GRP composites, carbon fiber reinforced plastics, cast iron, epoxy resin or harder sorts of metals, it is also possible to get these cutters with four teeth and a TiAlN special coating. Stop Ring: Appropriate stop rings can be found on page 41.

Double Tooth Cutters

Cutter with face radius for mould making

Double Tooth Cutters, Radius


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 ZS-SCR-0100-3-050-38 1.00 mm 3 mm 5.0 mm 38 mm 19.00 18.05 ZS-SCR-0150-3-060-38 1.50 mm 3 mm 6.0 mm 38 mm 19.00 18.05 ZS-SCR-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 ZS-SCR-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 ZS-SCR-0300-3-250-60 3.00 mm 3 mm 25.0 mm 60 mm 26.00 24.70 ZS-SCR-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 21.00 19.95 ZS-SCR-0400-4-250-60 4.00 mm 4 mm 25.0 mm 60 mm 30.00 28.50 ZS-SCR-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 27.00 25.65 ZS-SCR-0500-5-300-70 5.00 mm 5 mm 30.0 mm 70 mm 33.00 31.35 ZS-SCR-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 31.00 29.45 ZS-SCR-0600-6-300-70 6.00 mm 6 mm 30.0 mm 70 mm 38.00 36.10 ZS-SCR-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 42.00 39.90 ZS-SCR-0800-8-350-80 8.00 mm 8 mm 35.0 mm 80 mm 59.00 56.05 ZS-SCR-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 66.00 62.70 ZS-SCR-1000-10-450-100 10.00 mm 10 mm 45.0 mm 100 mm 83.00 78.85 ZS-SCR-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 88.00 83.60 ZS-SCR-1200-12-450-100 12.00 mm 12 mm 45.0 mm 100 mm 102.00 96.90 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 23.40 22.10 20.80 18.90 17.85 16.80 27.00 25.50 24.00 24.30 22.95 21.60 29.70 28.05 26.40 27.90 26.35 24.80 34.20 32.30 30.40 37.80 35.70 33.60 53.10 50.15 47.20 59.40 56.10 52.80 74.70 70.55 66.40 79.20 74.80 70.40 91.80 86.70 81.60

24

Carbide and Diamond Tools

Triple Tooth Cutters Varius


Description: These triple tooth cutters of our own brand Varius are made of finest grain carbide and have a 30 degree spiral flute with a centre cut. They already have a TiAlN special coating for a longer endurance. Fields of Application: Triple tooth cutters are especially suitable for milling tool steel, graphite, thermosetting plastics, grey cast iron, cast steel, malleable cast iron, GRP composites, carbon fiber reinforced plastics and epoxy resin. Stop Ring: Appropriate stop rings can be found on page 41.

Triple Tooth Cutters

All-round triple tooth cutter of finest grain carbide

Triple Tooth Cutters, Varius


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 DS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 DS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 DS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 DS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 DS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 DS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 DS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 DS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 18.00 17.00 16.00 21.60 20.40 19.20 29.70 28.05 26.40 46.80 44.20 41.60 59.40 56.10 52.80

Carbide and Diamond Tools

25

Triple Tooth Cutters for Stainless Steel


Description: These milling cutters with three teeth have a very short cutting edge and a special coating for a longer endurance. The flute has an angle of 45 degrees instead of the usual 30 degrees. This reduces the abrasive force on the workpiece. The cutting force is being distributed more equally and the endurance of the tool will be prolonged. Fields of Application: This tool is especially suitable for milling stainless steel. Stop Ring: Appropriate stop rings can be found on page 41.

Triple Tooth Cutters

Cutter with special geometry for stainless steel

Triple Tooth Cutters f. Stainl. Steel


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 DS-ED-0100-4-020-50 1.00 mm 4 mm 2.0 mm 50 mm 39.00 37.05 DS-ED-0200-4-030-50 2.00 mm 4 mm 3.0 mm 50 mm 39.00 37.05 DS-ED-0300-6-045-57 3.00 mm 6 mm 4.5 mm 57 mm 39.00 37.05 DS-ED-0400-6-060-57 4.00 mm 6 mm 6.0 mm 57 mm 39.00 37.05 DS-ED-0500-6-070-57 5.00 mm 6 mm 7.0 mm 57 mm 39.00 37.05 DS-ED-0600-8-080-63 6.00 mm 8 mm 8.0 mm 63 mm 45.00 42.75 DS-ED-0800-10-100-72 8.00 mm 10 mm 10.0 mm 72 mm 67.00 63.65 DS-ED-1000-10-120-72 10.00 mm 10 mm 12.0 mm 72 mm 67.00 63.65 DS-ED-1200-12-150-83 12.00 mm 12 mm 15.0 mm 83 mm 79.00 75.05 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 35.10 33.15 31.20 35.10 33.15 31.20 35.10 33.15 31.20 35.10 33.15 31.20 35.10 33.15 31.20 40.50 38.25 36.00 60.30 56.95 53.60 60.30 56.95 53.60 71.10 67.15 63.20

26

Carbide and Diamond Tools

Four Tooth Cutters Varius


Description: The four tooth cutters of our own brand Varius are made of finest grain carbide. They have a 30 spiral flute and a TiAlN special coating for a longer endurance. On request, we can also deliver four tooth cutters with a face radius for mould making. Fields of Application: We recommend to use four tooth cutters for working on high-alloy steel and tempered steel, cast, titanium, nickel alloys, die steel and other materials which are hard to cut. Stop Ring: Appropriate stop rings can be found on page 41.

Four Tooth Cutters

Snappish: four teeth for very hard materials

Four Tooth Cutters Varius


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 VS-SC-0020-3-006-38 0.20 mm 3 mm 0.6 mm 38 mm 52.00 49.40 VS-SC-0030-3-009-38 0.30 mm 3 mm 0.9 mm 38 mm 38.00 36.10 VS-SC-0040-3-012-38 0.40 mm 3 mm 1.2 mm 38 mm 28.00 26.60 VS-SC-0050-3-015-38 0.50 mm 3 mm 1.5 mm 38 mm 28.00 26.60 VS-SC-0060-3-018-38 0.60 mm 3 mm 1.8 mm 38 mm 28.00 26.60 VS-SC-0070-3-021-38 0.70 mm 3 mm 2.1 mm 38 mm 28.00 26.60 VS-SC-0080-3-024-38 0.80 mm 3 mm 2.4 mm 38 mm 22.00 20.90 VS-SC-0090-3-027-38 0.90 mm 3 mm 2.7 mm 38 mm 22.00 20.90 VS-SC-0100-3-030-38 1.00 mm 3 mm 3.0 mm 38 mm 22.00 20.90 VS-SC-0110-3-033-38 1.10 mm 3 mm 3.3 mm 38 mm 22.00 20.90 VS-SC-0120-3-036-38 1.20 mm 3 mm 3.6 mm 38 mm 22.00 20.90 VS-SC-0130-3-039-38 1.30 mm 3 mm 3.9 mm 38 mm 22.00 20.90 VS-SC-0140-3-042-38 1.40 mm 3 mm 4.2 mm 38 mm 22.00 20.90 VS-SC-0150-3-045-38 1.50 mm 3 mm 4.5 mm 38 mm 20.00 19.00 VS-SC-0160-3-048-38 1.60 mm 3 mm 4.8 mm 38 mm 18.00 17.10 VS-SC-0170-3-051-38 1.70 mm 3 mm 5.1 mm 38 mm 18.00 17.10 VS-SC-0180-3-054-38 1.80 mm 3 mm 5.4 mm 38 mm 18.00 17.10 VS-SC-0190-3-057-38 1.90 mm 3 mm 5.7 mm 38 mm 18.00 17.10 VS-SC-0200-2-080-38 2.00 mm 2 mm 8.0 mm 38 mm 19.00 18.05 VS-SC-0200-3-090-38 2.00 mm 3 mm 9.0 mm 38 mm 19.00 18.05 VS-SC-0300-3-120-38 3.00 mm 3 mm 12.0 mm 38 mm 19.00 18.05 VS-SC-0400-4-120-40 4.00 mm 4 mm 12.0 mm 40 mm 19.00 18.05 VS-SC-0500-5-140-50 5.00 mm 5 mm 14.0 mm 50 mm 20.00 19.00 VS-SC-0600-6-160-50 6.00 mm 6 mm 16.0 mm 50 mm 24.00 22.80 VS-SC-0800-8-200-63 8.00 mm 8 mm 20.0 mm 63 mm 33.00 31.35 VS-SC-1000-10-220-72 10.00 mm 10 mm 22.0 mm 72 mm 52.00 49.40 VS-SC-1200-12-220-73 12.00 mm 12 mm 22.0 mm 73 mm 66.00 62.70 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 46.80 44.20 41.60 34.20 32.30 30.40 25.20 23.80 22.40 25.20 23.80 22.40 25.20 23.80 22.40 25.20 23.80 22.40 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 19.80 18.70 17.60 18.00 17.00 16.00 16.20 15.30 14.40 16.20 15.30 14.40 16.20 15.30 14.40 16.20 15.30 14.40 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 17.10 16.15 15.20 18.00 17.00 16.00 21.60 20.40 19.20 29.70 28.05 26.40 46.80 44.20 41.60 59.40 56.10 52.80

Carbide and Diamond Tools

27

Deburring Tools
Description: Tools with a diameter of up to 8 mm have 4 cutting edges, tools with a diameter of 10 or more mm have 5 cutting edges. These tools always have a TiAlN special coating for a longer endurance and a top angle of 90 degrees. In contrast to conventional deburring tools, this type can also be used at high rotational speeds for deburring or chamfering all kinds of contours quickly. Especially when you use larger tool diameters with a high frequency spindle, it is recommended to use this special tool type due to its very little unbalance. The life of the spindle will be prolonged and your results will be improved. Fields of Application: This tool is optimally suited for deburring and chamfering plastics, non-ferrous metals and steel. Stop Ring: Appropriate stop rings can be found on page 41. No chance for burrs with this special tool

Special Tools

Deburring Tools, 90
Article No. Cut. Edge Shank Cut. Edge Total Price - 5% Diameter Diameter Length Length in Euro 24 EG-0400-6-020-55 4.00 mm 6 mm 2.0 mm 55 mm 24.00 22.80 EG-0600-6-030-55 6.00 mm 6 mm 3.0 mm 55 mm 25.00 23.75 EG-0800-8-040-60 8.00 mm 8 mm 4.0 mm 60 mm 37.00 35.15 EG-1000-10-050-60 10.00 mm 10 mm 5.0 mm 60 mm 49.00 46.55 EG-1200-12-060-65 12.00 mm 12 mm 6.0 mm 65 mm 59.00 56.05 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards. - 10% - 15% - 20% 59 1019 2049 21.60 20.40 19.20 22.50 21.25 20.00 33.30 31.45 29.60 44.10 41.65 39.20 53.10 50.15 47.20

28

Carbide and Diamond Tools

Isolation Engraving Tool


Description: This conic special tool has been developed exclusively for vhf, the exact geometry of the cutting edge remains a secret recipe. This results in extremely burr-free and absolutely finely cleared out isolation channels. This is for instance decisive for your success when you produce prototypes of PCBs. Fields of Application: PCB prototyping by engraving isolation channels. Special Features: Its high endurance and stability even at high rates of feed make this tool an ideal fine engraving tool for nearly all kinds of materials. Stop Ring: All cutters are equipped with a stop ring (red), distance from tool tip to back of ring: 15 mm; on request also available without stop ring. PCB prototyping with long endurance

Special Tools

Isolation Engraving Tool


Article No. Cutting Edge Shank Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length in Euro 24 59 1019 2049 RS-ISO-STD 0.70 mm* 3 mm 30 mm 12.50 11.88 11.25 10.63 10.00 * the tool is tapered, the diameter at the tip of the tool is 0.05 mm Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

29

Rub Out Cutters


Description: The shortened cutting edge of this tool reduces the risk of fracture; it is very sharp and straight (fishtail grinding). So it becomes quite easy to dip even into harder sorts of materials. This tool is also well suitable for engraving without workpiece levelling. Fields of Application: You can use this tool especially for removing larger copper areas from printed circuit boards, but also for working on plastics and non-ferrous metals. Special Features: High rates of feed become possible due to a short cutting edge; long endurance. Stop Ring: All cutters are equipped with a stop ring (blue), distance from tool tip to back of ring: 15 mm; on request also available without stop ring. Cutter with extra short cutting edge and fishtail

Special Tools

Rub Out Cutters


Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 24 59 1019 2049 RO-050-3-015-30 0.50 mm 3 mm 1.5 mm 30 mm 12.50 11.88 11.25 10.63 10.00 RO-100-3-025-30 1.00 mm 3 mm 2.5 mm 30 mm 12.50 11.88 11.25 10.63 10.00 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

30

Carbide and Diamond Tools

PCB Profile Cutters


Description: This cutter has diamond patterned teeth (a special kind of carbide cutting edge) and a fishtail grinding at its tip. So it is especially useful for working on very hard materials. On request, this tool is also available with a 1/8 inch shank. Fields of Application: Milling outline contours of PCBs (epoxy resin) and other glass fibre reinforced plastics. Special Features: High rates of feed are possible and the tool has a great endurance. Stop Ring: All cutters are equipped with a stop ring (purple), distance from tool tip to back of ring: 21 mm; on request also available without stop ring.

Special Tools

Diamond patterned teeth: milling hard materials easily

Profile Cutters
Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 24 59 1019 2049 LK-100-3-040-38 1.00 mm 3 mm 4.0 mm 38 mm 9.00 8.55 8.10 7.65 7.20 LK-160-3-070-38 1.60 mm 3 mm 7.0 mm 38 mm 9.00 8.55 8.10 7.65 7.20 LK-200-3-085-38 2.00 mm 3 mm 8.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20 LK-240-3-085-38 2.40 mm 3 mm 8.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20 LK-300-3-105-38 3.00 mm 3 mm 10.5 mm 38 mm 9.00 8.55 8.10 7.65 7.20 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

31

Router Bits
Router bits are mostly used for working on wood. However, due to their carbide cutting edges they are also very well suitable for working on other kinds of materials like plastics. The router bits are available in different versions for chamfering or bevelling and for milling slots, characters or radii. Right of the schematic drawing of each tool, you can see the form of the milled channel. Ask for an individual offer if you are interested in annual orders or single orders of larger quantities.

Special Tools

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. Top angle 90 degrees.
LS

Fields of Application: This tool can be used in various ways: for milling (decoration) slots, chamfering, engraving characters etc...

V Slot Cutters
Article No. RB-VN-1270-6-127 RB-VN-1270-8-127 RB-VN-1600-8-127 RB-VN-1900-6-160 Cut. Edge Diameter 12.70 mm 12.70 mm 16.00 mm 19.00 mm Shank Diameter 6 mm 8 mm 8 mm 6 mm Cut. Edge Length (LS) 12.7 mm 12.7 mm 12.7 mm 16.0 mm Price in Euro 28.00 28.00 38.00 36.00 - 5% 24 26.60 26.60 36.10 34.20 - 10% 59 25.20 25.20 34.20 32.40 - 15% 1019 23.80 23.80 32.30 30.60

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. Negative cutting angle for perfectly even surfaces, against frayed out material.
S LS

Fields of Application: For producing tongue and groove or mortice and tenon joints, for milling space for hinges etc.

Long Hole Slot Cutters


Article No. RB-LN-1600-6-190 RB-LN-1600-8-190 RB-LN-1800-6-120 RB-LN-1800-8-120 RB-LN-2000-6-160 RB-LN-2000-8-160 Cut. Edge Shank Diameter (S) Diameter 16.00 mm 6 mm 16.00 mm 8 mm 18.00 mm 6 mm 18.00 mm 8 mm 20.00 mm 6 mm 20.00 mm 8 mm Cut. Edge Length (LS) 19.0 mm 19.0 mm 12.0 mm 12.0 mm 16.0 mm 16.0 mm Price in Euro 23.00 23.00 25.00 25.00 27.00 27.00 - 5% 24 21.85 21.85 23.75 23.75 25.65 25.65 - 10% 59 20.70 20.70 22.50 22.50 24.30 24.30 - 15% 1019 19.55 19.55 21.25 21.25 22.95 22.95

32

Carbide and Diamond Tools

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. Sharp like a razor blade and ground radially for perfect surfaces.
S LS

Fields of Application: Suitable for milling plane surfaces, slots for letters or blunt connections, notches, tongue and groove joints etc.

Slot Cutters
Article No. Cut. Edge Shank Cut. Edge Diameter (S) Diameter Length (LS) RB-NF-0600-6-254* 6.00 mm 6 mm 25.4 mm RB-NF-0600-8-254* 6.00 mm 8 mm 25.4 mm RB-NF-0800-6-317* 8.00 mm 6 mm 31.7 mm RB-NF-0800-8-317* 8.00 mm 8 mm 31.7 mm RB-NF-1000-6-317 10.00 mm 6 mm 31.7 mm RB-NF-1000-8-317 10.00 mm 8 mm 31.7 mm RB-NF-1200-6-317 12.00 mm 6 mm 31.7 mm RB-NF-1200-8-317 12.00 mm 8 mm 31.7 mm RB-NF-1400-6-317 14.00 mm 6 mm 31.7 mm RB-NF-1400-8-317 14.00 mm 8 mm 31.7 mm RB-NF-1500-6-317 15.00 mm 6 mm 31.7 mm RB-NF-1500-8-317 15.00 mm 8 mm 31.7 mm RB-NF-1600-6-317 16.00 mm 6 mm 31.7 mm RB-NF-1600-8-317 16.00 mm 8 mm 31.7 mm * slot cutters with a cutting edge diameter of up to 8 mm are made of solid carbide Price in Euro 28.00 28.00 30.00 30.00 30.00 30.00 30.00 30.00 32.00 32.00 32.00 32.00 34.00 34.00 - 5% 24 26.60 26.60 28.50 28.50 28.50 28.50 28.50 28.50 30.40 30.40 30.40 30.40 32.30 32.30 - 10% 59 25.20 25.20 27.00 27.00 27.00 27.00 27.00 27.00 28.80 28.80 28.80 28.80 30.60 30.60 - 15% 1019 23.80 23.80 25.50 25.50 25.50 25.50 25.50 25.50 27.20 27.20 27.20 27.20 28.90 28.90

Special Tools

NW LS S

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly; slot angles from 7 degrees to 14 degrees. Fields of Application: For producing the especially stable dovetail joints for cabinet or box production.

Dovetail Cutters
Article No. RB-SW-007-1600-6-220 RB-SW-007-1600-8-220 RB-SW-007-1900-6-220 RB-SW-007-1900-8-220 RB-SW-009-0950-6-095 RB-SW-009-0950-8-095 RB-SW-014-1270-6-127 RB-SW-014-1270-8-127 Slot Angle (NW) 7 7 7 7 9 9 14 14 Cut. Edge Shank Diameter (S) Diameter 16.00 mm 6 mm 16.00 mm 8 mm 19.00 mm 6 mm 19.00 mm 8 mm 9.50 mm 6 mm 9.50 mm 8 mm 12.70 mm 6 mm 12.70 mm 8 mm Cut. Edge Length (LS) 22.0 mm 22.0 mm 22.0 mm 22.0 mm 9.5 mm 9.5 mm 12.7 mm 12.7 mm Price in Euro 39.00 39.00 41.00 41.00 31.00 31.00 27.00 27.00 - 5% 24 37.05 37.05 38.95 38.95 29.45 29.45 25.65 25.65 - 10% 59 35.10 35.10 36.90 36.90 27.90 27.90 24.30 24.30 - 15% 1019 33.15 33.15 34.85 34.85 26.35 26.35 22.95 22.95

Carbide and Diamond Tools

33

LS S

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. On request, there are also quarter rod milling cutters with concave radius available. An overview of the quarter rod milling cutters is in our internet shop. Fields of Application: For milling rounded slots and for mould making.

Radius Cutters
Article No. Cut. Edge Shank Cut. Edge Diameter (S) Diameter Length (LS) RB-RF-0320-6-095* 3.20 mm 6 mm 9.5 mm RB-RF-0600-6-127* 6.00 mm 6 mm 12.7 mm RB-RF-0950-6-064 9.50 mm 6 mm 6.4 mm RB-RF-1270-6-095 12.70 mm 6 mm 9.5 mm RB-RF-1600-6-095 16.00 mm 6 mm 9.5 mm RB-RF-1600-8-095 16.00 mm 8 mm 9.5 mm RB-RF-1900-6-115 19.00 mm 6 mm 11.5 mm RB-RF-1900-8-115 19.00 mm 8 mm 11.5 mm * radius cutters with a cutting edge diameter of up to 6 mm are made of solid carbide Price in Euro 30.00 30.00 27.00 29.00 30.00 30.00 34.00 34.00 - 5% 24 28.50 28.50 25.65 27.55 28.50 28.50 32.30 32.30 - 10% 59 27.00 27.00 24.30 26.10 27.00 27.00 30.60 30.60 - 15% 1019 25.50 25.50 22.95 24.65 25.50 25.50 28.90 28.90

Special Tools

FW LS

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. For chamfering edges accurately (may also be used for producing polygons). The tool is available with three different chamfering angles. Fields of Application: Suitable for chamfering edges and to justify coatings.

Chamfering Cutters
Article No. RB-AF-015-2400-6-140 RB-AF-015-2400-8-140 RB-AF-030-2400-6-120 RB-AF-030-2400-8-120 RB-AF-045-2500-6-080 RB-AF-045-2500-8-080 Chamfering Angle (FW) 15 15 30 30 45 45 Cut. Edge Shank Diameter (S) Diameter 24.00 mm 6 mm 24.00 mm 8 mm 24.00 mm 6 mm 24.00 mm 8 mm 25.00 mm 6 mm 25.00 mm 8 mm Cut. Edge Length (LS) 14.0 mm 14.0 mm 12.0 mm 12.0 mm 8.0 mm 8.0 mm Price in Euro 26.00 26.00 26.00 26.00 26.00 26.00 - 5% 24 24.70 24.70 24.70 24.70 24.70 24.70 - 10% 59 23.40 23.40 23.40 23.40 23.40 23.40 - 15% 1019 22.10 22.10 22.10 22.10 22.10 22.10

Description: Massive steel body with two integrated carbide cutting edges, slotted straightly. The top angle has 60 degrees and the radius at the tip of the tool is 3.2 mm. The special profile is well suitable for milling free standing letters.
LS

Fields of Application: Effective removal of the material around the free standing letters.

Character Cutter
Article No. RB-SF-2540-6-190 Cut. Edge Diameter 25.40 mm Shank Diameter 6 mm Cut. Edge Length (LS) 19.0 mm Price in Euro 43.00 - 5% 24 40.85 - 10% 59 38.70 - 15% 1019 36.55

34

Carbide and Diamond Tools

Thread Cutters
Description: This carbide thread cutter is designed for cutting metric internal threads, but it can be used with certain restrictions also for external threads. The teeth of this tool have a logarithmical relief grinding. Fields of Application: Your thread in drill holes in metal or plastics will be ready after one circulation and you will achieve a very high thread quality. It is also possible to cut threads into tapped blind holes and the tool can produce as well normal threads as fine threads. Stop Ring: Appropriate stop rings can be found on page 41.

Special Tools

Thread cutting in only one operation cycle

Thread Cutters
Article No. Thread/ Cut. Edge Diam./ Shank Cut. Edge Total Price Pitch Core Diameter Diameter Length Length in Euro GSF-M03 M 3/0.5 mm 2.00 mm/1.4 mm 4 mm 3.0 mm 54 mm 98.00 GSF-M04 M 4/0.7 mm 2.60 mm/1.7 mm 6 mm 4.0 mm 54 mm 119.00 GSF-M05 M 5/0.8 mm 3.60 mm/2.6 mm 6 mm 5.4 mm 54 mm 126.00 GSF-M06 M 6/1.00 mm 4.40 mm/3.2 mm 6 mm 6.6 mm 60 mm 135.00 GSF-M08 M 8/1.25 mm 5.80 mm/4.3 mm 6 mm 9.0 mm 60 mm 160.00 GSF-M10 M 10/1.50 mm 7.80 mm/6.0 mm 8 mm 12.0 mm 60 mm 195.00 GSF-M12 M 12/1.75 mm 9.00 mm/6.9 mm 10 mm 13.5 mm 75 mm 239.00 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 10 upwards. - 5% 24 93.10 113.05 119.70 128.25 152.00 185.25 227.05 - 10% 59 88.20 107.10 113.40 121.50 144.00 175.50 215.10

Carbide and Diamond Tools

35

Circular Thread Cutters


Description: This tool with its special tip grinding is a multifunctional thread cutter and a tapping drill at the same time. It cuts the thread in the same working cycle in which also the tap hole is being milled. These two tools in one save not only an extra tool, but also a lot of time because the tool change process after the hole has been milled becomes obsolete. Fields of Application: The circular thread cutter with its patented technology is suitable for plastics and non-ferrous metals. It can be used for producing metric internal threads and highstrength cable glands (PG). Each thread cutter (except M6) can be used for producing several thread sizes, so this saves time for tool changes, too.

Special Tools

Stop Ring: Appropriate stop rings can be found on page 41.

Thread cutter and tapping drill at the same time

Circular Thread Cutters


Article No. Thread Shank Cut. Edge Total Price - 5% - 10% - 15% Diameter Length Length in Euro 24 59 1019 BGF-M2.5-M3 M 2.5M 3.0 3 mm 8.0 mm 40 mm 66.00 62.70 59.40 56.10 BGF-M4-M5 M 4.0M 5.0 3 mm 10.0 mm 40 mm 66.00 62.70 59.40 56.10 BGF-M6 M 6 6 mm 12.0 mm 50 mm 69.00 65.55 62.10 58.65 BGF-M8-M10 M 8M 10 6 mm 12.0 mm 50 mm 74.00 70.30 66.60 62.90 BGF-M12-M16 M 12M 16 6 mm 12.0 mm 50 mm 82.00 77.90 73.80 69.70 BGF-PG7-PG48 PG 7PG 48 6 mm 12.0 mm 50 mm 58.00 55.10 52.20 49.30 BGF-MKV metr. cable gland 6 mm 12.0 mm 50 mm 69.00 65.55 62.10 58.65 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 20 upwards. Please note that both, controller and production software, must be able to perform a helix movement to produce a thread with this tool. This is the case for all vhf controllers starting with CNC 550 and the manufacturing software Cenon.

36

Carbide and Diamond Tools

Drills
Description: These carbide drills for printed circuit boards, plastics or non-ferrous metals distinguish themselves by great quality and endurance. If you would like to drill titanium, steel or stainless steel, please ask us. On request, these tools are also available with a 1/8 inch shank. Stop Rings: All drills are equipped with a stop ring (yellow), distance from tool tip to back of ring: 21 mm; on request also available without stop ring.

Drills
Drills for PCBs and other sorts of hard materials

Drills
Article No. Cut. Edge Shank Cut. Edge Total Price - 5% - 10% - 15% - 20% Diameter Diameter Length Length in Euro 24 59 1019 2049 LB-050-3-053-38 0.50 mm 3 mm 5.3 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-060-3-070-38 0.60 mm 3 mm 7.0 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-070-3-085-38 0.70 mm 3 mm 8.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-080-3-105-38 0.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-090-3-105-38 0.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-100-3-105-38 1.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-110-3-105-38 1.10 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-120-3-105-38 1.20 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-130-3-105-38 1.30 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-140-3-105-38 1.40 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-150-3-105-38 1.50 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-160-3-105-38 1.60 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-170-3-105-38 1.70 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-180-3-105-38 1.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-190-3-105-38 1.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-200-3-105-38 2.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-210-3-105-38 2.10 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-220-3-105-38 2.20 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-230-3-105-38 2.30 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-240-3-105-38 2.40 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-250-3-105-38 2.50 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-260-3-105-38 2.60 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-270-3-105-38 2.70 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-280-3-105-38 2.80 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-290-3-105-38 2.90 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 LB-300-3-105-38 3.00 mm 3 mm 10.5 mm 38 mm 4.50 4.28 4.05 3.83 3.60 Ask for an individual offer if you are interested in annual orders or single orders of quantities from 50 upwards.

Carbide and Diamond Tools

37

Diamond Single Tooth Cutters


Description: This single tooth cutter is equipped with a centre-cutting polycrystalline diamond (PCD). This material consists of many unit crystals which were sintered at a very high temperature and pressure. It has a very fine granulation, is extremely hard and nearly free from abrasion. A PCD tool ensures best surface qualities without additional cooling. Its endurance is fantastic! Fields of Application: Due to its large flute, the PCD single tooth cutter is especially suitable for working on plastics or softer wood. Special Features: Very long endurance and regrindable for several times. Stop Ring: Appropriate stop rings can be found on page 41. Diamond equipped single tooth cutter for best surfaces

Diamond Tools

Diamond Single Tooth Cutters


Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% Diameter Diameter Length Channel* Length in Euro 24 PKD-ES-300-3-050-40 3.00 mm 3 mm 5.0 mm 8 mm 40 mm 105.00 99.75 PKD-ES-300-3-100-40 3.00 mm 3 mm 10.0 mm 13 mm 40 mm 117.00 111.15 PKD-ES-400-4-080-50 4.00 mm 4 mm 8.0 mm 11 mm 50 mm 116.00 110.20 PKD-ES-400-4-140-50 4.00 mm 4 mm 14.0 mm 17 mm 50 mm 134.00 127.30 PKD-ES-600-6-100-50 6.00 mm 6 mm 10.0 mm 15 mm 50 mm 143.00 135.85 PKD-ES-600-6-200-50 6.00 mm 6 mm 20.0 mm 25 mm 50 mm 206.00 195.70 PKD-ES-800-8-100-50 8.00 mm 8 mm 10.0 mm 15 mm 50 mm 161.00 152.95 PKD-ES-800-8-200-60 8.00 mm 8 mm 20.0 mm 25 mm 60 mm 241.00 228.95 Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications. * The chip channel indicates the maximum material thickness which can be processed. - 10% 59 94.50 105.30 104.40 120.60 128.70 185.40 144.90 216.90

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Carbide and Diamond Tools

Diam. Double Tooth Cutters


Description: The carbide shank of this centre cutting tool is equipped with two cutting plates of polycrystalline diamond (PCD). Due to the extreme hardness and the low wear of the material, you can process non-ferrous metals like aluminium without cooling. In spite of that you will achieve a fantastic endurance and best surface qualities. Tests in ceramics have shown a more than hundredfold endurance compared with a carbide tool. Fields of Application: The double tooth cutter will be used depending on its grinding for aluminium, harder wood, reinforced plastics, ceramics, graphite, compound materials and other highly abrasive materials. Dry processing is cost-efficient and your work environment remains clean. Special Features: High cutting speed, endurance and regrindable for several times. Stop Ring: Appropriate stop rings can be found on page 41. This diamond tool mills aluminium without cooling!

Diamond Tools

Diamond Double Tooth Cutters


Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% - 10% Diameter Diameter Length Channel* Length in Euro 24 59 PKD-ZS-600-6-100-50 6.00 mm 6 mm 10.0 mm 15 mm 50 mm 197.00 187.15 177.30 PKD-ZS-600-6-200-50 6.00 mm 6 mm 20.0 mm 25 mm 50 mm 266.00 252.70 239.40 PKD-ZS-800-8-100-50 8.00 mm 8 mm 10.0 mm 15 mm 50 mm 242.00 229.90 217.80 PKD-ZS-800-8-200-60 8.00 mm 8 mm 20.0 mm 25 mm 60 mm 341.00 323.95 306.90 Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications. By default, the grinding of the diamonds is designed for working on aluminium. If you would like to process other kinds of materials, please tell us them. * The chip channel indicates the maximum material thickness which can be processed.

Practical Tips
You can use a diamond single tooth cutter when you want to process the materials listed under Fields of Application with a smaller cutting edge diameter. For technical reasons, it is not possible to equip tools with smaller cutting edge diameters with more than one cutting edge. Please take care that you re-adjust the rotational speed and the feed rate accordingly while processing these materials.

Carbide and Diamond Tools

39

Diamond Polishing Cutters


Description: The monocrystalline diamond (MCD) which is attached to a carbide shank consists of pure carbon and is extremely resistant to wear. Although it has been produced synthetically, it has the same characteristics as a natural diamond. This ultra-hard material ensures glassy polishing edges. It is centre-cutting and cuts sidewards as well as downwards. Fields of Application: This tool is used for polishing acrylic edges and pockets of any contour. A cutting edge or pocket that has been milled is a sufficient preparation. So all kinds of polished acrylic letters or logos can be produced quite easily.

Diamond Tools

Special Features: Very long endurance and regrindable for several times. Stop Ring: Appropriate stop rings can be found on page 41. Polishes your acrylic edges and pockets to a high gloss

Diamond Polishing Cutters


Article No. Cut. Edge Shank Cut. Edge Chip Total Price - 5% - 10% Diameter Diameter Length Channel* Length in Euro 24 59 MKD-PF-400-4-030-50 4.00 mm 4 mm 3.0 mm 13 mm 50 mm 341.00 323.95 306.90 MKD-PF-400-4-040-50 4.00 mm 4 mm 4.0 mm 13 mm 50 mm 372.00 353.40 334.80 MKD-PF-400-4-050-50 4.00 mm 4 mm 5.0 mm 13 mm 50 mm 388.00 368.60 349.20 MKD-PF-400-4-060-50 4.00 mm 4 mm 6.0 mm 13 mm 50 mm on request MKD-PF-400-4-080-50 4.00 mm 4 mm 8.0 mm 13 mm 50 mm on request MKD-PF-600-6-030-50 6.00 mm 6 mm 3.0 mm 26 mm 50 mm 365.00 346.75 328.50 MKD-PF-600-6-040-50 6.00 mm 6 mm 4.0 mm 26 mm 50 mm 383.00 363.85 344.70 MKD-PF-600-6-050-50 6.00 mm 6 mm 5.0 mm 26 mm 50 mm 575.00 546.25 517.50 MKD-PF-600-6-060-50 6.00 mm 6 mm 6.0 mm 26 mm 50 mm on request MKD-PF-600-6-080-50 6.00 mm 6 mm 8.0 mm 26 mm 50 mm on request MKD-PF-600-6-090-50 6.00 mm 6 mm 9.0 mm 26 mm 50 mm on request MKD-PF-600-6-100-50 6.00 mm 6 mm 10.0 mm 26 mm 50 mm on request Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications. * The chip channel indicates the maximum material thickness which can be processed. Please note that there are good-value alternatives for the regular centre-cutting MCD polishing cutters available meanwhile: polishing cutters with a frontal diamond which does not cut over its centre. Due to the smaller width of its diamond, this tool costs much less, especially for greater cutting edge lengths. If you use it mostly for polishing edges, you wont realize any restrictions in the usage. Please ask us for appropriate offers.

Practical Tips
You can polish your workpieces in several steps if a fine polishing step does not bother you. For instance you can polish your 10 mm thick material with a cutting edge length of 4 mm in three steps. So you do not have to use a polishing cutter with a cutting edge length of 10 mm which is much more expensive. To achieve best polishing results, do not remove more than 0.05 mm of the material per working cycle.

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Carbide and Diamond Tools

Diamond Polishing Gravers


Description: The diamond of this polishing graver is tapered with angles of 60 and 90 degrees. The monocrystalline diamond (MCD) is extremely resistant to wear and ensures crystal clear engravings. Fields of Application: Using the polishing graver, you polish chamfers or engravings in acrylic to a high gloss. Up to a dipping depth of about 0.5 mm you can engrave directly with this tool, up to the maximum engraving depth of approximately 2 mm you have to preprocess your workpiece with a regular graver. Special Features: Very long endurance and regrindable for several times. Stop Ring: Appropriate stop rings can be found on page 41.

Diamond Tools

Polishes your engravings in acrylic to a high gloss

Diamond Polishing Gravers


Article No. MKD-PS-060-030-3-50 MKD-PS-060-030-4-50 MKD-PS-060-030-6-50 Top Angle 60 60 60 Engraving Width 0.30 mm 0.30 mm 0.30 mm Shank Diameter 3 mm 4 mm 6 mm Total Length 50 mm 50 mm 50 mm Price in Euro 363.00 368.00 374.00 - 5% 24 344.85 349.60 355.30 - 10% 59 326.70 331.20 336.60 326.70 331.20 336.60

MKD-PS-090-030-3-50 90 0.30 mm 3 mm 50 mm 363.00 344.85 MKD-PS-090-030-4-50 90 0.30 mm 4 mm 50 mm 368.00 349.60 MKD-PS-090-030-6-50 90 0.30 mm 6 mm 50 mm 374.00 355.30 Our diamond tools are hand-made uniques, so we are also able to produce custom versions according to your specifications.

Carbide and Diamond Tools

41

n Accessories
Stop Rings
n

The stop rings made of nickel silver are suitable for automatic tool changing units with collet chuck receptacles and high frequency spindles, the plastic stop rings are suitable for changing the tools manually. You can equip those tools with stop rings by yourself which are not already delivered with a ring. This enables a quicker exchange of tools without having to re-adjust the dipping depth afterwards. Material: plastics (AR-300K) resp. nickel silver (AR-...N) External Diam. 7.7 mm 10.6 mm 10.6 mm 10.6 mm 10.6 mm Internal Height Diam. 3 mm 4.5 mm 3 mm 6.5 mm 4 mm 6.5 mm 5 mm 6.5 mm 6 mm 6.5 mm Pack. Unit 20 5 5 5 5 Price 2.50 9.50 9.50 9.50 9.50

Art. No. AR-300K AR-300N AR-400N AR-500N AR-600N

Accessories

Scale of discount: > 3 packing units 5%, > 5 PU 10%, > 10 PU 15%
n

Using our enringing set, you can enring your 3 mm, 4 mm and 6 mm tools with stop rings by yourself. The set consists of an enringing plate and a steel pin punch. You will need nothing more, but a little hammer. Description Enringing set with pin punch Price 9,50

Art. No. AR-BP-SET

Reducing Bushes
n

Reducing bushes are used to clamp tools with a smaller shank diameter into a larger collet chuck. So it becomes for instance possible to clamp a tool with a shank diameter of 4 mm into a collet chuck with a diameter of 6 mm when you use the reducing bush RH-46. Intern. 3 mm 4 mm Extern. 6 mm 6 mm Length 20 mm 20 mm Price 18.00 18.00

Art. No. RH-36 RH-46

Scale of discount: > 5 packing units 5%, > 10 PU 10%, > 20 PU 15%

Cooling Liquids
n

If you use a special cooling lubricant for milling or engraving, you will achieve better results and the tool life will be extended. For some kinds of materials it is even absolutely necessary to use a cooling lubricant. Price 14.20

Art. No. Description ET-MK-EMUL Spray lubricant Emulgan-D (1 litre) for milling, drilling, grinding steel (water soluble up to 1:10); recommended for manual application ET-MK-ALUN Spray lubricant ALU-N (1 litre) for milling, cutting, sawing non-ferrous metals and steel; for usage in cooling and spraying unit ET-MK-WST20 Special lubricant WST 20 (1 litre) for working on non-ferrous metals and steel; only for usage in minimum quantity lubrication unit Scale of discount: > 2 packing units 5%, > 5 PU 10%, > 10 PU 15%

7.60

24.00

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Carbide and Diamond Tools

Hints for the Right Number of Teeth


In which case it is best that a milling cutter has as few teeth as possible... The main problem of milling slots is the agglomeration of chips on the cutting edge which may lead to a plugged milling cutter. When a milling cutter is finally plugged, it can no longer transport the chips, and the feeding force of the milling machine will break it. Usually this happens depending on the material long before the cutting edge is worn out. So, primarily the question whereto the chips should be discharged has to be solved. Usually this will be done upwards or to the back. However, the flute should be as large as possible to transport the chips past the substance of the milling cutter. A comparison of the cross-sections of different types clearly shows that the single tooth cutter has the greatest open space (= size of the flute). This leads to the lowest risk of plugging. The more cutting edges a milling cutter has, the more the open space is being reduced. The less cutting edges a milling cutter has (and the more tapered they are), the easier it is to dip into the surface of the workpiece. For working on materials which are mainly used for sign making like plastics (PVC, acrylic, foam plastic, etc.), derived timber products (e. g. press boards) and non-ferrous metals (soft aluminium, aluminium composite material, brass, ...), the single tooth cutter is usually better. The cutting edge erosion is less strong here than the risk of plugging. In which case it is best that a milling cutter has as many teeth as possible... The cutting edge is the wearing part of the milling cutter. The more cutting edges a milling cutter has, the more cutting edges share the wear. So the endurance, the life-time, if the tool will be prolonged. A milling cutter with more cutting edges has a better true running accuracy than with only one cutting edge. Due to the greater cross-sectional area of a multiple tooth cutter that is being covered by carbide, more heat will be dissipated to the collet chuck. This is especially useful if there is no other way of cooling. Another important factor is that the more cutting edges a tool has, the smaller become the chips. This leads to smoother surfaces. A double tooth cutter is recommended when you are working on thermosetting plastics or harder sorts of aluminium (short-chipping). We recommend multiple tooth cutters for very hard non-ferrous metals (very hard aluminium alloys, brass, ...) and for ferrous material.

Cross-section of single tooth cutter: The single tooth cutter has a great open space

Cross-section of triple tooth cutter: Three cutting edges need much more space

Appendix
n n n

Tips for the Proper Use of Tools


Always choose a milling cutter which is suitable for the material which you process. Please notice our extensive descriptions of the tools and their fields of application. Withstand the temptation to use a tool which you have at your fingertips incidentally. The tool should be as short as possible and be clamped as deep as possible into the collet chuck. Internal contours should be milled clockwise, external contours counter-clockwise; so the worse side which has been milled in same direction will always be waste. Please note also the paragraph Milling Same or Counter Direction. You should mill deeper slots in several steps, if possible. Usually, it is more economic to mill a slot in several steps with less dipping depth and at higher rates of feed than at once and accordingly slower. General guidelines for the dipping depth: foam plastic 510 fold cutting edge diameter plastic (acrylic, etc.) 0.22 fold cutting edge diameter aluminium 0.20.5 fold cutting edge diameter steel 0.10.3 fold cutting edge diameter stainless steel 0.050.1 fold cutting edge diameter In any case, the tool should be cooled if possible. The best way of cooling is with a spray lubricant or better than nothing with compressed air. You will find further information on cooling on page 44.

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43

Setting the Operational Parameters


For determining the operational parameters, we offer an interactive revolution and feed calculation tool on the internet. Under www.carbide-tools.com you will find in the sector Know How the possibility to get an automatic calculation of these values. However, whether it is actually possible to work with these theoretically determined values depends on the interaction of a number of factors:
n n n n n

what material is the workpiece made of? type of coolant/lubricant power/maximum rotational speed of the spindle minimum/maximum feed rate of the CAM system stiffness of the machine.

As there is a large number of possible system configurations, these values can only serve as clues. They are maximum values which are calculated for optimum external circumstances for which we cannot assume liability due to the abovementioned numerous configuration possibilities. You should approach these values from the safe side, i. e. you should choose at first for most materials a lower lowering speed, dipping depth and feed rate but keep up the rotational speed. During the milling process, you can further optimise the results by carefully changing the parameters. If the calculated feed rate should be faster than your CAM system can actually move, you should set the maximum speed of your system as feed rate instead. However, you should reduce in this case the rotational speed of the spindle a little bit. The dipping depth depends on the power of your spindle, i. e. only if your spindle has a sufficient power reserve, you may actually set the maximum dipping depth. In case of doubt: It is better to remove in more steps less material than too much at once. If you are not sure about the correct dipping depth, you should also reduce the feed rate. Depending on the construction of the machine, you should observe the following rule of thumb: when using lightweight construction machines (e. g. vhf CAM 100CAM 2040), you should reduce the removal rate, when using heavy machine tools, you should rather reduce the feed rate. Please observe also the load display of the spindle controller, especially when you are working with bigger tool diameters on difficult to machine (hard) materials like stainless steel. It should not exceed a load of 80%, if possible. So you should approach the specified dipping depth only stepwise and watch always your spindle load.

Appendix

Milling Same or Counter Direction


The quality of both milled edges of cut will never be exactly the same. While milling in the counter direction, the tool moves relatively regarded against the material. The chip size becomes increasingly bigger towards the middle. While milling in the same direction, the tool moves with the material; the chip size is reduced again until the exit of the cutting edge from the material. The cutting edge runs in the counter direction as well as in most parts of the same direction against massive material. However, immediately before the exit, there is not much material left. So the last bit will often be rather torn off instead of being cut cleanly. Therefore the counter direction becomes smoother than the same direction. However, this effect varies strongly with the characteristics of the material, the geometry and sharpness of the milling cutter and the operational parameters. Thus we recommend to mill internal contours clockwise and external contours counter-clockwise.

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Carbide and Diamond Tools

What to Do in Case of Problems?


n

If especially plastics should melt, the reason may be that the tool advances too slow and produces too much heat. Please reduce the rotational speed and increase the feed rate at the same time. If a milling cutter should become plugged, usually the chips have not been discharged quick enough. In such a case, the dipping depth and/or the feed rate have to be reduced. It may also help to use a different tool. Please note the hints on the number of cutting edges of milling cutters on page 42. When working on critical materials like extruded acrylic, milling cutters with polished flute have proven to be well suitable. Here the chips can hardly stick to the cutting edge. In case of a burr formation, you should increase the cooling. It could possibly become necessary to make also an additional finishing pass. If a tool breaks rather frequently, the removal rate is too high or the true running of the spindle is not exact enough. Please reduce in such a case the feed rate and/or the dipping depth and exchange the collet chuck for test reasons. If your material should not be listed, please classify it according to its machinability (hardness). When working on brass for instance, you should rather orient on the parameters of aluminium than on those of stainless steel, whereas when working on construction steel, you should rather orient on stainless steel than on aluminium. In case that your controller does not have a real look-ahead function (point-to-point or look-ahead of just one vector), you should stay below the calculated maximum feed rate, especially when performing fine engraving works. For instance, if you engrave small fonts which consist of numerous little vectors, the machine always has to accelerate and slow down strongly again. Even if the controller calculates one vector in advance (e. g. vhf CNC 450), it cannot accelerate in a curve to maximum speed because each next but one vector will be in the dark. You have a similar situation when you drive with your car in the fog, when you can only see from one guiding pole to the next. So an optimum velocity along the path (as is the case with CNC 550980) can only be achieved with limitations. The bearings of the machine and the tool will be exposed to strong forces due to the strong acceleration and brake applications. On top of that, the machine can overshoot due to the mass inertia. This effect becomes obvious in a bucking of the machine which leads to results that are worse on the whole. The speed advantage can be neglected. Please interrupt the output process as soon as the machine starts bucking and restart it at reduced speed. If a higher feed rate than your system permits would be possible according to tool and material data (please note also the abovementioned remarks concerning fine engraving works), you should reduce feed rate and rotational speed accordingly.

Appendix

Cooling/Lubrication
For working on most kinds of materials it is necessary or at least recommended to cool the cutting edge of the tool with air or lubricant. This improves the surface quality and prolongs the endurance of the tool. If cooling is not possible, the recommended minimum values for rotational speed should be adhered to; the feed rate, however, should not be set too slow. In this case, the heat dissipation will be made by the chips, otherwise you will risk that the material scorches. Recommended coolants/lubricants: Plastics/Acrylic: dry processing with chip extraction or cooling with compressed air Aluminium: spray lubricant ALU-N or minimum quantity lubricant WST 20 Steel: emulsion of spray lubricant Emulgan-D and water (mixing ratio up to 1:10) or minimum quantity lubricant WST 20 Stainless steel V2A, V4A: spray lubricant EmulganD or minimum quantity lubricant WST 20

Carbide and Diamond Tools

45

customer no.:
(if available))

company

contact person

vhf camfacture AG Im Marxle 3 72119 Ammerbuch Fax +49 (0)70 32 970 97-50

street

ZIP code/city/country

phone

fax

e-mail

VAT Id. no. (only for companies within EU)

Your vhf Order Form


quantity article number article description total price in

Minimum order value Germany: 50. ; EU + Switzerland: 100. ; worldwide: 250. . Forwarding expenses Germany: 4.80 ; EU + Switzerland: 9.80 ; worldwide: 24.80 (expenses for express delivery and larger shipments on request). Preferred way of payment: o bank collection less 2% discount (only within Germany) o prepayment o invoice (to foreign countries only on appointment) o Mastercard o Visa
credit card number & expiry date or account no. & bank code for bank collection

Total:

Bank Details
n

Dresdner Bank AG Stuttgart: Account no. 09 298 198 00 (bank code 600 800 00) IBAN: DE26 6008 0000 0929 8198 00 BIC (SWIFT code): DRESDEFF600 Ehninger Bank: Account no. 167 50 01 (bank code 600 693 55) IBAN: DE50 6006 9355 0001 6750 01 BIC (SWIFT code): GENODES1EHN Kreissparkasse Bblingen: Account no. 907 402 (bank code 603 501 30) IBAN: DE64 6035 0130 0000 9074 02 BIC (SWIFT code): SOLADES1BBL

date

signature

Deliveries are always subject to our Terms of Sale; we would be glad to send them to you on request and you will find them on the internet at www.vhf-camfacture.de. All prices mentioned in this catalogue exclude VAT and customs duties. vhf camfacture AG n Registered office: Ammerbuch, Germany n Manager: Dipl.-Ing. (FH) Frank Benzinger n Chairman of supervisory board: Dipl.-Finanzwirt (FH) Wolfgang Gsell n Amtsgericht Stuttgart HRB 724223 n VAT-IdNo.: DE 159661298

Payments from Switzerland: n Postfinance Schweiz: Account no. 91-931071-8 EUR

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Carbide and Diamond Tools

Product Catalogue CNC Machining Systems


In addition to the tools, we also offer suitable engraving and milling systems... On more than 80 pages, you will find reliable advice on the assembly of a CAM system which suits your needs optimally incl. an appropriate production software. If you are active in one the following branches of business, you will definitely find a proper machining system: sign making engraving model and mould making industry and manufacturing companies switch cabinet production electronics

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Here are only some of the most important features by which vhf CAM systems distinguish themselves: modular construction high-tensile aluminium construction precise steel linear guides numerous different machine sizes high working speed universal applicability easy usage 2 years warranty made in Germany complete service by vhf

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You will find clearly arranged and extensively described system modules (basic systems, spindles, fixing devices and accessories) with which you can assemble a complete CAM system in just a few steps. The technical data profile of each module immediately shows which component fits best for your application. So you will get a system with an optimum price/performance ratio. Of course, you can use the catalogue also for extending CAM systems of other manufacturers by highquality components.

Special Offer: CNC Milling System CAM 2030 Active Pro Easy operability, technical perfection and a fantastic price.

Complete system: 2 x 3 meters mounting area with special vacuum table, spindle with up to 30,000 RPM (4,100 W max. power output), cooling/spraying unit and dust extraction unit.

vhf camfacture AG Im Marxle 3 72119 Ammerbuch/Germany Telefon +49 (0)7032 97097-0 Telefax +49 (0)7032 97097-50 Internet www.vhf-camfacture.de E-Mail info@vhf.de

A C T I V E

P R O

FOR A PERFECT SHAPE.

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