JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 1. Activity Sitepreparation

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safetyawareness Heatstress Noise VehiclesMovement

Uncontrolled Risk H M L
M

ControlMeasures
DESCONemployeesshallhavemandatorytraining. Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtainedpriortostartofworkanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableonsite andstrictlyfollowed Toolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork. AppropriatePPEshallbewornbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflectivejacket. Nowaternoworkpolicyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewornwhererequired. Noisemeterwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofApproved/Trainedlicensedrivers. Vehiclemovementsonsiteshallbecontrolledbybanksman Appropriatesignagetobeprovided.

ResidualRisk H M L L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Uncontrolled ResidualRisk Risk Step Activity Hazard H M L ControlMeasures H M L Transportation Failureofequipment L 2. M ConducttoolboxtalkandLMRApriortostartofworkatthe shiftingofmaterial /crane/Trailer/Pickup/ specificlocation. toWorklocation Trucketc Ensuretheconditionofequipment,inspected,stickerPlaced ByUsingCrane Roadtrafficaccidentduring andforappropriatecolorcode. ,Trailer,BoomTruck transportationofTanks Allrigginggearshallbecertified. Pickupetc shellplates,pipespools/ Syntheticbeltornylonslingshallbeusedinsteadofsteel supportsandother wireropeforholdingofmaterial. material. Ensurecraneoperatorsandriggersfullyunderstandallwork tasksandhazards. Loadshallbesecuredonthetrailerbedtoprevent Bodypartinjuryduring accidentalfall. loadingandunloading Craneoperatorshallhavethethirdparty,certifiedand operation applicablelicense. Usepropertaglineduringloading/offloadingmaterial. AccessrouteshallbesurveyedbeforetransportingtheShell Plates,pipes&supportmaterialetc. Barricadewithappropriatesignboardontheeffectivearea. Riggersshallbeexperiencedandthirdpartycertified.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard Pinchpoint. Vehiclehittoexisting facility .

Uncontrolled Risk H M L M

ControlMeasures Useleatherglovesforhandprotection. Keepawaybodyparts(hand,feet,head,e.t.c)fromtheline offire(LOF). Suitablelengthoftrailershallbearrangedaccordingto lengthofShellPlates,pipespools,supportsetc. Redflagatthebackendoflongpipespoolshallbe provided. Sitespecifictrafficrulesshallbefollowed. Allvehiclemovementswillbecontrolledbyacertifiedbanks man. Banksmanshallbeprovidedforreversingvehicle.

ResidualRisk H M L

Manualshiftingof materialcivilwork material stacking/ includingback fillingofsoiletc Includingrebar

HandInjury Fallofmaterial Manualhandlinghazards CumulativeBackInjuries PersonsInjury Slip,tripandfall Sharpedgesofrebar

Useglovestopreventcutsonhands. Moveallunnecessarypersonsaway Ifloadisheavytakehelpofotherperson Usemanualhandlingtechniques. UseproperPPE Removeunwantedmaterialfromsite. Experiencepersonshallbedeployedforrebarfixingjob.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard

Activity installationwork

Uncontrolled Risk H M L

ControlMeasures Trainedsteelcutterandtrainedsteelfixershallbe deployedforeachwork. Validinspectionstickertoolsandplantsshallbeallowed. Restrictedentryonlyauthorizedpersonsallowedonlyin steelfixingarea. Generalhousekeepingrequiredtopreventslip,tripsand falls. Accessareatobeclearfromallobstructions. Usebasketwhileliftingthematerial. Nailstoberemoved. Ensuredustmaskorrespirator. Allotsufficientmanpower. CorrectPPEs(leathergloves,cutresistantglovesetc)tobe worn. Explainpropermanualhandlingtechniquesduringtoolbox talk. Usemechanicalmeanswhereverpractical. Maintaingoodhousekeeping. Benddownallnails/protrudingobjects

ResidualRisk H M L

Installation/ removalof Shutteringwork& denailingusing handtools.

Slips,trips,falls Protrudingnails Puncturing/brushing againstsharpedgesof concrete Fingersgettingcaught betweentheforms Dust Impropermanualhandling

Installationofform

Slips/tripandfalls

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard Protrudingobjects Puncturetools Inappropriateoperator Tripsandfall SharpObjects Dieselspillage Contactwithcement chemicals Fire

Activity workandconcrete walkways UseofPowertools likedrilling machines,Electric Saw/Generatoretc Settingofconcrete usingdiesel concretevibrator andhandtools

Uncontrolled Risk H M L

ControlMeasures Stepsorrampwillbeprovidedforaccess Allaccessandegresswillbeclearfrommaterial,toolsand equipment protectionshouldbeprovided Onlytrained/experiencedpersontousethepowertools. ProperPPEshouldbeworn. Onlytrainedoperatortouseequipment CorrectPPEtobewornbymasons(rubberbootswithsteel toecaps)aspercementMSDS Trainedfirewatchtobeprovided. Fireextinguisherstobekeptatupwinddirectionnearby vibrator. UseproperSpillKit. Goodhousekeepingmaintainedinworkingarea Donottakewaterfromthefirewatertank. Onlytrained/experiencedpersontousethepowertools. ProperPPEshouldbeworn.

ResidualRisk H M L

8 9

Concretecuring withwater UseofPowertools likedrilling

Slips/tripandfalls Skin/eyeirritation Inappropriateoperator Tripsandfall

M M

L L

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard SharpObjects

Activity machines,Electric Saw/Generatoretc MinorMaintenance ofequipment. Electrical Connection

Uncontrolled Risk H M L

ControlMeasures

ResidualRisk H M L

10

11

Confinedspace entry.

Impropermanualhandling Slip/tripandfall. Workersstruckby hammer/Pin Injuries. Crushing. Caughtbetween. Poorlighting LakeofCommunication H Ventilation. Damagematerial

Oxygendeficiency

Alwaysfollowcarefullythemanufacturersinstructions. Repairscanbedoneonlyatdesignatedarea.Norepairshall bedoneonworksite. Onlytrainedandexperiencedmechanictoperformthejob. Onlytrainedpersonnelshallperformthisactivityusing propertools. Areatobeclearofallpersonnel. Driptrayshallbeprovidedtocontrolspillage. Allpersonnelworkinginconfinedspacemusthave confinedspacetraining. confinedspaceprocedureshallbefollowed. Holewatcherisattentiveallthetimeduringconfined spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatcherandsupervisor isestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confinedspaceactivities.Properaccess/agreesshouldbe

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard accumulationoftoxic gases

Uncontrolled Risk H M L

ControlMeasures maintained. GastesttobedonebyAGTpriortoenteringintothe confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsibilityofensuringthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe performancepreentrybriefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoringinensuringpersonworkinginsidepiperemains safeforentryandoccupation. Awrittenrescueplanthathasprovisionforconductinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekeptonsite.Raisingthealarm intheeventofanemergencyusingtheradio/mobile phonesprovidedtothem. Ensureeffectivecommunicationsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmaterialstackproperandcategorywise.

ResidualRisk H M L

Physicalhazards

Improperstackingof material

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard Lackofoxygen /oxygen/air deficiency Unauthorizedentrant

Uncontrolled Risk H M L

ResidualRisk L

12

Minormaintenance workConnection /Disconnectionand OperationofDiesel Generatorset/ Weldingmachines /ovens/ Distribution boards/grinderfor

Fire/Explosion Sparks.

ControlMeasures H M Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelargeboresize. SHE&SProcedureshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkunderclosesupervisionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe provided. Properventilationshallbethere. Workingcrewshellbetrainedforconfinedspaceworking. Obtainallnecessaryapprovalspriortostartthejob. Standbyfireextinguisher/Firewatcher. Barricadethearea. SWITCHOFFDG(Dieselgenerator)ifanyemergencyalarmis sounded.Switchofftheenginewhilefueling. Fuelingwillbedoneindaytime. Ensurenoconflictingjobsinvicinitybeforestartofjob. DGmusthaveinspectionsticker.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity powersupply purposeincluding repairwork.Using power

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard

Uncontrolled Risk H M L

ControlMeasures Ensurealllightsareintrinsicallysafeandarepreinspected. Closesupervisionduringactivity. Onlycompetentelectriciantoperformthejob. Properearthingshallbeprovided. AdequatelightingatworkareaandAccess/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercablemanagement Useclearsafetyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlagmanforequipmentmovementprovidedwith signaltorch. Closesupervisionrequiredwhileworkinginnightshift. EducatetheworkforceaboutEmergencyProcedure. Allsafetysignboardshallbedisplayedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut downallrunningequipment&Machineriesandreportedto MusterPoint

ResidualRisk H M L

13

Extended hour/nightWorks (Actualworkswill bethesameasday work)

Inadequatelightinginand aroundworkareas, causingshadowsorpoorly litworkareasthatcould resultinunsafeactsand injuriestakingplace

14

Emergency Procedure/ Response

PoorCommunication

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity

DESK.KJSA007

JSATitle:

TANKMODIFICATIONANDREPAIRWORK

Date 12/12/2012 KorangiandKeamariTanks Activity: Civilwork Civil work activity including installation of Shuttering,Rebar,Formwork,ConcreteworkandBackfillingactivity

Hazard ImproperAccess/Egress

Uncontrolled Risk H M L

ControlMeasures ProperAccess&Egressshallbeavailable. AllWorkforcesshallknowtheMusterPointlocation. EmergencyProceduretobefollowed. Emergency#00000000 Medical#00000000 Allwastegeneratedshallbecontainedanddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplantarea. UseProperPersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthesitetoasafe storagelocationimmediatelyafterthework.

ResidualRisk H M L

15. Housekeeping

Tripsandfall

SharpObjects

Equipmentdamage

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK