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9747-216-01
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The Formwork Experts
User information Doka column formwork RS
Contents Page
999747002 - 02/2009 Ü 3
The Formwork Experts
User information Doka column formwork RS
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The Formwork Experts
User information Doka column formwork RS
Pouring
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
Maintenance
● Only original Doka components may be used as
spare parts.
999747002 - 02/2009 Ü 5
The Formwork Experts
User information Doka column formwork RS
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
98013-102
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The Formwork Experts
User information Doka column formwork RS
Notes
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The Formwork Experts
User information Doka column formwork RS
Product description
Doka column formwork RS - the
steel formwork for high-grade circu-
lar reinforced concrete columns
Column formwork RS is used for producing concrete
surfaces that meet more stringent (fair-faced) specifica-
tions. Its precision-manufactured half-shells ensure
that the column cross-section is perfectly circular, even
at the shell joins.
9747-206-01
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The Formwork Experts
User information Doka column formwork RS
Areas of use
The following features are integrated in every Column
element RS: Column diameters
● connectors for joining together and vertically stack-
ing the half-shells D= 30 cm, 35 cm, 40 cm, 45 cm, 50 cm and 60 cm
● crane-hoisting point
● stacking lugs
● centring mechanism
To form a column cross-section, two Column elements
RS are joined together.
Height grid
9747-221-01
By combining panels with heights of 0.25 m, 0.50 m,
1.00 m and 3.00 m, a 25 cm height grid is obtained. Diameters 24 cm, 25 cm, 55 cm, 65 cm, 70 cm, 75 cm
Column elements RS 0.25 m may only be used as the and 80 cm available on enquiry.
top elements. The crane lifting chain, and all connec-
tions to the vertical profile, must be attached to the col- Materials schedule
umn element below this top element. Formwork height [m]
Column element RS
3.00m 1.00m 0.50m 0.25m
0.25 2
0.50 2
0.75 2 2
25
1.00 2
1.25 2 2
1.50 2 2
1.75 2 2 2
2.00 4
2.25 4 2
2.50 4 2
2.75 4 2 2
50
3.00 2
3.25 2 2
3.50 2 2
300
3.75 2 2 2
4.00 2 2
4.25 2 2 2
4.50 2 2 2
4.75 2 2 2 2
5.00 2 4
5.25 2 4 2
5.50 2 4 2
100
5.75 2 4 2 2
6.00 4
6.25 4 2
6.50 4 2
6.75 4 2 2
9747-201-01
7.00 4 2
Dimensions in cm 7.25 4 2 2
7.50 4 2 2
7.75 4 2 2 2
8.00 4 4
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The Formwork Experts
User information Doka column formwork RS
9747-210-01
A
9747-223-01
9747-208-01
9747-205-01
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The Formwork Experts
User information Doka column formwork RS
9747-211-01
Second formwork-half
➤ Attach the lifting chain to the shored (i.e. still stand-
ing) formwork-half.
➤ Undo the panel-strut anchorages from the ground.
➤ Set down the crane-held half of the formwork ready
for cleaning, and secure it so that it cannot fall over.
For information on how to reposition a formwork-half 9747-207-01
complete with a platform, see "Platform configurations
with Doka column formwork platform 150/90 cm".
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The Formwork Experts
User information Doka column formwork RS
Plumbing accessories
Fixing to the ground
➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!
9727-343-01 9727-344-01
9745-214-01
Anchor x2!
a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm
e ... Slotted hole diam. 18x38 mm
f ... diam. 35 mm
☞ Important note:
The formwork panels must be held stable in
every phase of the construction work!
Please observe all applicable safety regula- A
tions! B
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The Formwork Experts
User information Doka column formwork RS
Fixing the struts to the formwork Eurex 60 550 used as a shoring &
plumbing accessory
As the "Doka plumbing strut Eurex 60 550" – fitted with
the appropriate accessories – this prop can also be
used for shoring high formwork.
A
● Can be connected directly – without modification – to
Doka framed formwork and Doka timber-beam form-
work
● The "Adjusting strut 540 Eurex 60" makes handling
9747-204-01
much easier, especially when the formwork is being
➤ Place the hammerhead of the panel-strut prop head transferred.
(A) up against one of the clamping points on the Col- ● Can be telescoped in 10 cm increments, with contin-
umn element RS, and fix it in place with the star grip uous fine adjustment.
nut.
Panel struts can also be fixed directly in a vertical
profile without using a prop head.
Panel struts
Product features:
● Can be telescoped in 8 cm increments
● Fine adjustment by screw-thread
● All parts are captively integrated - including the tel-
escopic tube (has safety stop to prevent dropout)
9745-208-01
588246000-3f
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The Formwork Experts
User information Doka column formwork RS
9747-238-01
9747-233-01
A
Note:
When used with the Ladder system XS, both formwork-
F
halves must each be fitted with 2 panel struts.
E
D
Tr625-207-04
A Connector XS RS
B Bolt and linch pin
C Ladder
D Cantilever profile
E Star grip nut
F Push-in bolt
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The Formwork Experts
User information Doka column formwork RS
A E
B
Tr625-201-01
G1
F
B
F D
F
E
D Tr625-213-01
A Connector XS RS
B Bolt and linch pin C
D Cantilever profile
E Star grip nut C
C Ladder D
F Push-in bolt
G Safety hook A c
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The Formwork Experts
User information Doka column formwork RS
B
Tr625-201-04
Close-up
F
C Tr625-211-01
B
D Ladder cage exit XS
F Safety latch
Tr625-201-03
➤ Attach the Ladder cage XS to the next available
A System ladder XS 4.40m rung. Attach further ladder cages, in each case to the
B Ladder extension XS 2.30m next available rung.
C Safety latch
B F
Tr625-201-02
E Ladder cage XS
F Safety latches (lift-out guard)
Tr625-202-01
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
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User information Doka column formwork RS
9747-205-01
9747-239-01
9747-236-01
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The Formwork Experts
User information Doka column formwork RS
Formwork height
Ladder 2.75- >3.00- >5.00- >7.25-
3.00 m 5.00 m 7.25 m 8.00 m
Connector XS RS 2 2 3 3
System ladder XS
1 1
4.40m
Ladder extension
1 2 1 2
XS 2.30m
Formwork height
Ladder cage
5.00-5.50 m >5.50-6.75 m >6.75-8.00 m
Ladder cage XS
2 3 4
1.00m
9747-235-01
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User information Doka column formwork RS
Notes
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The Formwork Experts
User information Doka column formwork RS
C
B
150 cm
90
cm 9719-203-01 E
A Rear railing
B Side railing
C Rear hoisting point
D Safety hook (blue) = front hoisting point
9747-206-01
E Extra hoisting point (red) in parked position
Note:
When folding the platform back down, first fold down
the rear railings, and then the side ones.
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The Formwork Experts
User information Doka column formwork RS
C
C
D 9747-228-01
C
The safety hook (D) drops down into its starting posi-
tion and automatically secures the platform against
D
D being accidentally lifted out.
➤ When the platform is lifted, the lifting chain acts on
the safety hook (D) and the platform is automatically
9744-207-01
unlocked.
C Rear crane suspension point
D Front crane suspension point
9747-229-01
9747-222-01
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The Formwork Experts
User information Doka column formwork RS
9747-232-01
9747-213-01
➤ Fix the extra crane hoisting point with the slide bolt
(F) on the underside of the platform.
9747-215-01
9747-231-01
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User information Doka column formwork RS
Note:
The Frameco bracket 90 can be used in the same way.
Setting up
➤ Hook the Bracket connection RS into the Column
element RS and fix it with a bolt and linch pin.
9747-234-01
C
Permitted service load: 1.5 kN/m2 (150 kg/m2)
TR563-200-01
E
C
D D
B
A
E
9764-233-01
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The Formwork Experts
User information Doka column formwork RS
E B 9747-224-01
E 9747-225-01 F
9747-226-01
9747-240-01
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The Formwork Experts
User information Doka column formwork RS
Additional precautions
Bracing with Multipurpose walings WS10 Top50
● on high (over 4.50 m) multi-element gangs, to stiffen Length of Multi-purpose walings:
the formwork when lifting it into the upright The Multi-purpose walings should be long enough to
● on multi-element gangs made by stacking many overlap the column-element reinforcement ribs immedi-
small column elements ately above and below the join.
with a "Screw-set M16x40 DIN 933 8.8" Attaching the Multipurpose waling:
➤ Fit the "Screw-set M16x40" on the shell join. Do this with Framax universal fixing bolts 10-25 cm (A)
and Super-plates 15.0 (B) fixed to the clamping points
on the column elements (C) .
In each case, there should be one fixing-point above
the join, and one below it.
Mount one Multi-purpose waling WS10 or WU12 per
formwork-half, on the connector-free side of the form-
A work.
C A
Tr730-200-01
9747-200-01
on the outside reinforcement ribs
For each formwork-half, one "Screw-set M16x40" must
be provided for every vertical stacking join.
Attaching the panel struts
A
D
C
Tr730-200-02
B A
9747-230-01
A Panel strut
B Multi-purpose waling WS10 Top50
C Connecting pin 10cm
D Spring cotter 5mm
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User information Doka column formwork RS
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The Formwork Experts
User information Doka column formwork RS
Notes
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The Formwork Experts
Component overview User information Doka column formwork RS
Column element RS D30 3.00m 149.0 587909000 Panel strut 540 without prop head 42.2 580366000
Column element RS D30 1.00m 65.0 587908000 Elementstütze 540 ohne Stützenkopf
Column element RS D30 0.50m 36.0 587907000 consisting of:
Column element RS D30 0.25m 22.5 587944000 (A) Plumbing strut 540 29.6 588250000
Column element RS D35 3.00m 166.0 587912000 Galvanised
Column element RS D35 1.00m 76.0 587911000 Length: 309 - 550 cm
Column element RS D35 0.50m 42.0 587910000
Column element RS D35 0.25m 26.0 587945000 (B) Adjusting strut 220 10.6 588251000
Column element RS D40 3.00m 175.0 587915000 Length: 171 - 224 cm
Column element RS D40 1.00m 80.7 587914000 (C) Prop shoe 2.1 588245000
Column element RS D40 0.50m 44.9 587913000 Galvanised
Column element RS D40 0.25m 27.7 587946000 Length: 20 cm
Column element RS D45 3.00m 188.0 587918000 Width: 11 cm
Column element RS D45 1.00m 85.0 587917000 Height: 10 cm
Column element RS D45 0.50m 48.0 587916000 Galvanised
Column element RS D45 0.25m 29.0 587947000
Column element RS D50 3.00m 195.0 587921000 Delivery condition: folded closed
Column element RS D50 1.00m 88.0 587920000 Observe all applicable safety regula-
Column element RS D50 0.50m 49.0 587919000 tions.
Column element RS D50 0.25m 31.5 587948000
Column element RS D60 3.00m 217.0 587927000 A
Column element RS D60 1.00m 96.5 587926000
Column element RS D60 0.50m 53.0 587925000
Column element RS D60 0.25m 34.2 587950000
Stützenelement RS
Painted blue
Ø 24 cm, 25 cm, 55 cm, 65 cm,
70 cm, 75 cm and 80 cm on inquiry!
B
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The Formwork Experts
User information Doka column formwork RS Component overview
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The Formwork Experts
Component overview User information Doka column formwork RS
D
Doka 4-part chain 3.20m 15.0 588620000
Doka-Vierstrangkette 3,20m
Max. load: With angle of inclination β
30°: 2400 kg (with 2 cables) or
E 3600 kg (with 4 cables)
Follow the directions in the "Operat-
ing Instructions"!
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The Formwork Experts
User information Doka column formwork RS Component overview
Super plate 15.0 2.0 581966000 System ladder XS 4.40m 33.2 588640000
Superplatte 15,0 System-Leiter XS 4,40m
Galvanised Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm
Permitted capacity, allowing a 1.6 : 1
factor of safety against failure: 120
kN
Perm. capacity to DIN 18216: 90 kN
Breaking load: > rod breaking load (>
195 kN)
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The Formwork Experts
Doka column formwork RS
Doka column formwork RS is ideal for forming circular reinforced-concrete columns requiring a high-
specification concrete finish. The great fitting accuracy of the Column elements RS and the versatility and
rugged construction of this steel formwork are what make it such a high-performance product.
Doka column formwork RS is available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?
Doka international
Certified to Doka GmbH
ISO 9001 Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: info@doka.com
Internet: www.doka.com