Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Preparation of side formwork and steel work. Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health Bodily injury/ Fracture Physical injury

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Likelihood

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date :

Risk Level

Koh Teck Lee Project Manager 15/12/2012

Risk Control Likelihood Risk Level

Rev. No. -

Severity

Severity

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Implementation Person Supervisor/ Foreman Supervisor/ Foreman Supervisor/ Foreman Supervisor/ Foreman Supervisor/ Foreman Supervisor/ Foreman Supervisor/ Foreman

Due Date

Remark

Preparation of side formwork

Slipped and fall on the Pallet table Hand hit by side formwork

Control of Oil application/ housekeeping/TBM/PPE proper arrangement of side formwork and provision of access/ housekeeping / /PPE removal / bending of nails and rebars / Illumination/ housekeeping/TBM/PPE Proper housekeeping/stacking, provision of adequate access/ TBM/PPE Use of proper Ppe - protective gloves Use of proper Ppe - protective gloves Guarding at all dangerous parts of machine must be provided Proper connection and distribution board shall be provided for tapping of electricity. Ensure that proper earthing is provided for the generator used on site.

Step on hazard (protruding nails/rabars) 2

Lower limbs injury

Erection and Tripped over reinforcement/ steel Physical injury fabrication of steel mesh reinforcement/ steel mesh Sharp cutting edges of rebar Minor cuts Caught in between bars minor fracture / laceration cuts

2 1 4

2 2 3

4 2 12

Use of proper Ppe - protective gloves Using industrial socket, avoid cable from moisture

2 1 3

2 2 2

4 2 6

Worker finger cut by bar bending Physical injury machine Electrical hazards Injury to person/property

Supervisor/ Safety Supervisor

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Concreting works Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Risk Level Likelihood

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date : Koh Teck Lee Project Manager 15/12/2012
Risk Control Likelihood Risk Level Severity Severity Implementati on Person Site Supervisor

Rev. No. -

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Due Date

Remark

Preparation works before concreting

Truck topping

Concreting works

Damage to property/ injury to people Poor coordination between truck Damage to property/ operator, signalman and injury to people workers. Hazard arising from unguarded Iinjury to people pull start disc. Accidental opening of concrete Injury to people bucket. Walking on steel reinforcement (tripping hazard) Hit against objects Falling/physical injury bodily injury

Ground condition check by engineer Use of qualified worker.

3 2

2 1

6 2

Sinnalman to communiate with driver

3 2

2 1

6 2

Equipment without guard must be kept in store Inspection on opening mechanism of concrete bucket before concreting. Designated access/ housekeeping/Toolbox meeting /PPE Use trained workers / TBM / PPE

3 3

1 3

3 9 Close supervision by experience supervisor/ Provide shoring system. Provide walking platform on the reinforcement

3 3

1 3

3 9

Site Supervisor Site Supervisor Supervisor Foreman

3 1

3 3

9 3

3 1

3 3

9 3

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity:Pre-cast Component Handling Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health Human body injury/ill-health

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) G Subani (Lifting Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Likelihood Risk Level

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date : Koh Teck Lee Project Manager 15/12/2012
Risk Control Likelihood Risk Level Severity Severity Implementation Person

Rev. No. -

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Due Date

Remark

Pre-cast Component Struck by dropped pre-cast Handling components due to failure of Lifting machines

Daily operator visual inspection on crane components - hoistrope, hook block, slings & lifting gears & operational checks on limit switches and various brakes. Periodic examination of the cranes lifting gears by authorised examiners Implement control over the lifting lug design & its fabrication

15

Conduct risk assessment to mitigate risks associated with the lifting operation

Crane Operator/ Lifting Supervisor

Struck by dropped pre-cast components due to defective lifting gears

Human body injury/ill-health

15

Plan for the lifting operations & document the plan and procedure Select suitable equipment which is properly maintained & in good working condition Clarify the roles/responsibility of personnel involved in the lifting operation Provide suitable training and select the appropriate and experienced lifting team

Crane Operator/ Lifting Supervisor Crane Operator/ Lifting Supervisor Crane Operator/ Lifting Supervisor Crane Operator/ Lifting Supervisor Crane Operator/ Lifting Supervisor

Struck by dropped pre-cast Human body injury/ill-health components due to failure of lifting lug of the pre-cast components Entanglement of slings with other Human body injury/ill-health materials

15

Adequate supervision by lifting supervisor & implement safe lifting procedures. Provide details of the pre-cast components in terms of weight, lifting locations, rigging method and concrete strength Adequate supervision by lifting supervisor & implement safe lifting procedures.

Struck by dropped pre-cast components due to overloading

Human body injury/ill-health

12

Trapped between suspended pre- Human body injury/ Damage to cast and other fixed structure or pre-cast elements other material

12

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Storage of Pre-cast Components Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health Damage to pre-cast elements

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) G Subani (Lifting Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Likelihood Risk Level

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date : Koh Teck Lee Project Manager 15/12/2012
Risk Control Likelihood Risk Level Severity Severity Implementation Person

Rev. No. -

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Due Date

Remark

Storage of Pre-cast Components

Lack of storage planning

Unstable pre-cast panels due to inadequate supports

Damage to pre-cast elements

Storage area should be large enough for pre-cast components to be stored properly with adequate room for lifting equipment and for manoeuvring trucks, cranes and other relevant vehicles. Pre-cast components should not be stored directly on the ground. Generally, two discrete support points should be provided. Timber supports raised above the ground or dedicated racking systems should be used in all cases

Supervisor

Overloading due to inadequate design of supporting structures for supporting racks/frames

Damage to pre-cast elements

The area should be reasonably level and hard surfaced with adequate drainage to ensure that a safe workplace can be maintained. Pre-cast components should be stored in such a manner that each component supports only its own weight without any load being imposed by other components.

Supervisor

Supervisor

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Unloading materials Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health Physical injury Physical injury

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) G Subani (Lifting Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Likelihood Risk Level Severity

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date : Koh Teck Lee Project Manager 15/12/2012
Risk Control Likelihood Risk Level Severity Implementati on Person Site Supervisor Site Supervisor Site Supervisor Site Supervisor/ Signalman Site Supervisor/ Signalman

Rev. No. -

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Due Date

Remark

Unloading materials Contact with sharp/ protruding parts Caught in-between materials

Wear Proper PPE Wear Proper PPE/ Protective gloves

1 2

2 2

2 4 Signalman to communiate with driver & use of tagline for bulky items

1 2

2 2

2 4

Inproper manual lifting 8

Vehicle using site Road accident while entering access, transporting site during loading & unloading of material in and out of excavator from trailer of site. Road accident while moving out Injury to people / of site Damage to property

Damage to property/ injury to people Injury to people

Use of proper PPE - protective gloves Drivers must brief to reduce speed and activate filter signal early to inform behind vehicles about his intention. Drivers must be briefed to give way to fast moving traffic and also to ensure its the right time for him to drive on.

3 3

1 2

3 6 Signalman to communiate with driver

3 3

1 2

3 6

Signalman to communiate with driver

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Liifting by Lorry crane/ Mobile crane Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013
Hazard Identification Possible Injury/ ill-health Damage to pre-cast culvert, drains, human body and property Damage to , pre-cast culvert, drains, human body and property

WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Site Supervisor) G Subani (Lifting Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Likelihood Risk Level Severity

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date : Koh Teck Lee Project Manager 15/12/2012
Risk Control Likelihood Risk Level Severity Implementation Person

Rev. No. -

No

Work Activity

Hazard

Existing Control Measure

Additional Risk Control

Due Date

Remark

Lorry / Mobile Crane

Collision of Lorry Crane

Ground Guides are deployed to guide vehicles in efficient manner with congested road Adhere vehicle travelling speed limit of 15 km/hr within site Qualified lifting supervisor, rigger and signaller for lifting operation must be certified by MOM and underwent proper lifting training Crane is parked at designated location in accordance to the site requirement Ground condition must be even surface and rigid. All outriggers are fully extended and rested fully on steel plates Crane is levelled after outrigger extension Crane is inspected by lifting supervisor prior to lifting Hoisting load is within SWL of the crane.

12 Ground guide to warm vehicles or passersby of incoming lorry crane 12 All lifting related certificates (LM, LG & lifting personel) are inorder and within validity period

12

Ground Guide Crane Operator

10 Setting up of lorry crane

Toppling of crane

12 Crane Operator Lifting Supervisor -

Shincon Industrial Pte Ltd Risk Assessment Form

Project : HDB CONTRACT Contractor: Shincon Industrial Pte Ltd Work Activity: Liifting by Lorry crane/ Mobile crane Original Assessment date : 15 December 2012 Last review date Next review date :: 15 June 2013 WHSO: RA leader : RA member 1 : RA member 2 : RA member 3 : RA member 4 : RA member 5 :
Damage to pre-cast culvert, drains, human body and property

Francis Wong (Safety Officer) Rajmohan Vijay (Safety Supervisor) Shaiful Hamli Bin Moktar(Project Co-ordinator) Balasubramanian Karthikeyan (Site Engineer) Andrew Kiang (Supervisor) G Subani (Lifting Supervisor) Thangavel Thangaraj (Foreman)
Risk Evaluation Load is rigged by qualified rigger only Tag line with sufficient length (at least 6m) is tied on the load to better control during lifting All lifting signals to be instructed strictly by signaller during entire lifting operation No person are allowed to stand near or below suspended load All lifting crew and crane operator to stay within sight at all times during entire lifting operation All loads shall be predetermined to ascertain lifting capability of crane No person are allowed to stand below suspended load Safety latch of lifting block is in good condition and operational requirement Non operational personnel are to stay away from lifting zone at all time during entire lifting Area is clear from obstruction prior the lifting operation Proper and sufficient passage way in case of emergecy 3 3 9

Approved by : Ref. No. HDB/12/2012/R1 Signature : Name : Designation : Date :

Lifting supervisors is to overseees the lifting operation and empower to stop work shall there by any unsafe circumstances such as climate change

Koh Teck Lee Project Manager 15/12/2012

3 3 Risk Control 9 Lifting Supervisor

Rev. No. -

Hazard Identification 11 Lifting of Toppling of load commodities via lorry crane

Failure of lifting gears

Damage to pre-cast culvert, drains, and property

10 All lifting gears shall be physically checked prior the lifting operation to ensure consistency with valid certificates submitted and existing physical condition

10

Lifting Supervisor Crane Operator

Tripping over objects

Human body injury

Maintain proper housekeeping through the entire lifting operation

Severity scoring

Likelihood scoring

Recommended 5x5 Risk Matrix with numeric ratings

1-2 3-4 5-9

Very Low Risk Low Risk Medium Risk

10 - 16 High Risk 17 - 25 Very High Risk Note: The "Very Hight Risk" and "High Risk" must have additional control to bring below the "Medium Risk".

5x5 Risk Matrix with numeric ratings

Likelihood Rare (1) Severity Catastrophic (5) Major (4) Moderate (3) Minor (2) Negligible (1) 5 4 3 2 1 10 8 6 4 2 15 12 9 6 3 20 16 12 8 4 Remote (2) Occasional (3) Frequent (4) Almost Certain (5) 25 20 15 10 5

Low Risk Medium Risk High Risk

(1 - 3) (4 - 14) (15 - 25)

- Acceptable - Tolerable - Not acceptable

Low Risk

Acceptable

Medium Risk

Acceptable

No additional risk control measures may be needed. Frequent review and monitoring of hazards are required to ensure that the risk level assigned is accurate and does not increase over time. No additional risk control measures may be needed. Frequent review and monitoring of hazards are required to ensure that the risk level assigned is accurate and does not increase over time.