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Easun MR Tap Changers (P) Ltd.

RECOMMENDED MAINTENANCE SCHEUDLE FOR EASUN MR MAKE ON LOAD TAP CHANGERS


OLTC TYPE A- Star RECOMMENDED MAINTENANCE PERIODICITY* PERIOD OPERATIONS Every 3 Years Every 70,000 Operations Every 400,000 Operations Every 35,000 Operations Every 300,000 Operations Every 70,000 Operations Every 400,000 Operations V-Delta, V I 700 Tappings at Line End Every 3 Years Every 35,000 Operations Every 300,000 Operations Every 70,000 Operations Every 400,000 Operations Every 70,000 Operations Every 50,000 Operations Every 35,000 Operations Every 800,000 Operations Every 500,000 Operations Every 5 Years Every 4 Years Every 4 Years Every 3 Years Every 70,000 Operations Every 50,000 Operations Every 50,000 Operations Every 40,000 Operations Every 10,00,000 Operations Every 800,000 Operations Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Selector Inspection and replacement of components if any. RECOMMENDED CHECKS TO BE CARRIED OUT Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. MANDATORY REPLACEMENTS Fasteners, Gaskets, O rings & Main Spring assembly. Switching Insert (Diverter Switch assembly). Fasteners, Gaskets, O rings & Main Spring assembly. Switching Insert (Diverter Switch assembly). Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly). Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly). Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly). Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips.

A-Delta

Every 3 Years

V-Star

Every 5 Years

Tappings at Middle

Every 6 Years

D I 200, D I - 400 D I 600, D III 200 D III 400, D III 500, D I 800 D I 1200, D I 1500 , D Delta D _ Entire Range D Entire Range M III 350 Y, M III 500 Y, M I 351 M III 600 Y, M I 501, M I 601, M I 802 M I 1200, M I 1500, M I 1800. M III 350 , M III 600 M - Entire Range M Entire Range Drive Mechanism MA 2

Every 5 Years Every 5 Years Every 3 Years

Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Selector Inspection and replacement of components if any.

Replace with a new Diverter Insert and the old one may be sent to E-MR for complete checking. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips.

Replace with a new Diverter Insert and the old one may be sent to E-MR for complete checking. Snap Action Switch & B 9 Cam Inspection Gear box inspection & Greasing Inspection of Cam Switches, Contactors, MPR Gear Box Inspection & Greasing

MA 9 & MA 9A

Every 50,000 Operations Every 100,000 Operations Every 200,000 Operations Every 50,000 Operations Every 100,000 Operations Every 200,000 Operations

Replacement of Motor Replacement of Gear Box Replacement of Motor Replacement of Gear Box.

GENERAL: For all OLTCs oil filtration is to be carried out at least once in a year or every 10,000 operations (whichever is earlier) and oil to be replaced and filtered at the time of overhauling. HELP LINE: Call +91-44-6390882/883/863, 6300882/883 Easun MR OLTC CARE for performing any of the above maintenance checks and overhauling. e-mail: easunmr@vsnl.com Easun MR also undertakes OLTC CARE PACKAGE AMC For OLTCs and one time overhaul contracts. * Whichever is earlier Remember to mention OLTC type, serial number and number of operations performed at the time of reporting problem.

Ref:EMR/RMS/2K1 Issue 01/2001

Easun MR Tap Changers (P) Ltd.

RECOMMENDED MAINTENANCE SCHEUDLE FOR EASUN MR MAKE ON LOAD TAP CHANGERS FOR HEAVY DUTY/ FURNACE APPLICATIONS

OLTC TYPE V-Star

RECOMMENDED MAINTENANCE PERIODICITY* PERIOD OPERATIONS Every 2 Years Every 50,000 Operations Every 300,000 Operations

RECOMMENDED CHECKS TO BE CARRIED OUT Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit.

MANDATORY REPLACEMENTS Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly).

V-Delta, V I - 700 Tappings at Middle

Every 4 Years

Every 50,000 Operations Every 300,000 Operations Every 35,000 Operations Every 300,000 Operations Every 50,000 Operations Every 40,000 Operations Every 30,000 Operations Every 800,000 Operations Every 400,000 Operations

Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Inspection of selector and replacement of components if required.

Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly). Fasteners, Gaskets and O rings. Switching Insert (Diverter Switch assembly). Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips.

Tappings at Line end

Every 2 Years

D I 200, D I - 400 D I 600, D III 200 D III 400, D III 500, D I 800 D I 1200, D I 1500 D Entire Range D Entire Range M III 350 Y, M III 500 Y, M I 351 M III 600 Y, M I 501, M I 601, M I 802 M I 1200, M I 1500, M I 1800. M III 350 , M III 600 M Entire Range M Entire Range Drive Mechanism MA 2

Every 3 Years Every 2 Years Every 2 Years

Every 3 Years Every 3 Years Every 2 Years Every 2 Years

Every 60,000 Operations Every 40,000 Operations Every 30,000 Operations Every 30,000 Operations Every 10,00,000 Operations Every 500,000 Operations

Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Overhauling of Diverter Switch, Inspection of Fixed Contacts, Moving Contacts and Resistance Unit. Inspection of selector and replacement of components if required.

Replace with a new Diverter Insert and the old one may be sent to E-MR for complete checking. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips. Fasteners, Head Cover Gasket & Stop Block Impact Strips.

Replace with a new Diverter Insert and the old one may be sent to E-MR for complete checking. Snap Action Switch & B 9 Cam Inspection Gear box inspection & Greasing Inspection of Cam Switches, Contactors, MPR Gear Box Inspection & Greasing

MA 9 & MA 9A

Every 50,000 Operations Every 100,000 Operations Every 200,000 Operations Every 50,000 Operations Every 100,000 Operations Every 200,000 Operations

Replacement of Motor Replacement of Gear Box Replacement of Motor Replacement of Gear Box.

GENERAL: For all OLTCs oil filtration is to be carried out at least once in a year or every 10,000 operations (whichever is earlier) and oil to be replaced and filtered at the time of overhauling. HELP LINE: Call +91-44-6390882/883/863, 6300882/883 Easun MR OLTC CARE for performing any of the above maintenance checks and overhauling. e-mail: easunmr@vsnl.com Easun MR also undertakes OLTC CARE PACKAGE AMC For OLTCs and one time overhaul contracts. Remember to mention OLTC type, serial number and number of operations performed at the time of reporting problem. *Whichever is earlier

Ref:EMR/RMS/2K1 Issue 01/2001

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