Proceedings of the International Conference on Advances in Materials and Materials Processing (ICAMMP-2006)

3-5 February 2006

Editors:

U.K.Chatterjee

and B.K. Dhindaw

TIB/UB Hannover 130 243 442

89

Department

of

Metallurgical

and Materials

Indian Institute of Technology,

Engineering Kharagpur, India

Contents

ICAMMP-2006

iii
v

Preface

Plenary/Keynote

Lectures Die

Design

of

Optimized

Coatings

J. Lin, S. Myers, B. Mishra and J. J. Moore

Development of Laboratory Equipment for Simulation Softening and Melting of Blast Furnace Burden
Sandro

of Reduction,

14

Aguiar

De

Carvalho, Varadarajan

Seshadri and Cldudio Batista Vieira

Microslructural Modelling for Friction Stir Welding of Aluminium J. D. Robson, N. Kamp and A. Sullivan

Alloys

25

Customized Pad Engineering Solutions for Copper Chemical Mechanical Planarization (CMP): Extending Conventional CMP
P. K.

39

Roy,

M,

Deopura,

S. Misra and E.

Hwang
49
C. Garcia De Andres

Advanced Ultra

F. G. Caballero, C.

High Strength Bainitic Steels Garcia-Mateo, C. Capdevila and

Composite Materials
The Application of Self-Propagating High Temperature Synthesis (SHS)
of R. 59

Engineered Ayers, D, Burkes,

Porous

Composite

Biomedical Materials (Invited

Paper)

G. Gottoli, H.C. Yiand J.J. Moore

An

Experimental Investigation on the Fabrication and Testing of Mechanical Properties of Aluminum- Silica Gel Metal Matrix Composite (MMC)
A. Biswas and K.K. Sharma

74

Synthesis

of Aluminium-Cementite Metal Matrix K. Mishra

Composite by

79

Mechanical

Alloying Debasis Cliaira, S, Sangal and B.

Electroactive

Shape Memory

Effect of

Polyurethane Composites
and Jae Whan Cho

Filled

86

with Carbon Nanotubes and Nanda

Conducting Polymer
Chae

Gopal Sahoo, Yong

Jung

Influence of Impact
and its

Velocity on Solid Particle Erosion

Behaviour of

Polyethcrimidc

91

Composites

A.P. IJarsha and Avinash A. Thakre

vii

The S.

Drilling

of Metal Matrix

Composites- Surface and

Subsurface Studies

Basavarajappa, G. Chandramohan,
Chip
Formation

M. Prabu, K. Mukund and M. Ashwin of Unidirectional

Contact Pressure in

During Orthogonal Cutting Bhatnagar

CFRP Composites
G.

Venugopala Rao,

Puneet Mahajan and Naresh

on

Effect of Fiber Waviness

Elastic Moduli of Carbon/Carbon

Composites

M.VenkatRao, P.

Mahajan

andR. KMittal
on

Effect of Environmental of A. C.

Aging Glass/Epoxy Composites

the

Repeated Low-Velocity Impact Performance Kumar,

P.

Niranjanappa,

E. S. Dwarakadasa, Subodh

Sampath Kumaran

and R. K. Kumar

Development of Bulk Nano-Al^ Dispersed

Ball Milled Precursor D. Das, A. Samanta and

Cu-Matrix

Composite Using

P.P.Chaltopadhyay
on

Role of Temperature on Wettability of Ag-Cu-In-Ti Alloy Strength of cBN -C20 Steel Brazement
A. Ghosh and

cBN and

on

the

A.K.Chattopadhyay Al-4.5Cu-5Tib2 Composite Mushy State

R. Mitra and M. SiC V. V. Processed

Evolution of Microstructure in

by

Multiple

Roll Passes in

Mervin A.

Herbert, R. Maiti,

Chakraborty

Aging Behaviour of Al-Cu-Mg AlloySharmilee Pal, R. Maiti, R. Mitra and

Composites
Bhanuprasad

Abrasive Wear Behavior of Zircon Sand and Alumina Reinforced Al-4.5 wt% Cu Alloy Matrix Composites A Comparative
-

Study

Sanjeev Das, Siddhartha Das,

Role of Modified Filler
on

Karabi Das

the

Properties

of

Composite

Poly (Vinyl Alcohol)-

Red Mud

Materials

A. H. Bhat and A. K. Banthia

Syntheis of in-situ
Prashant Kumar

Al-Zn-Cu

Alloy/Al203

Metal Matrix

Dey,

T. G. Durai, Karabi Das and

Composite (MMC) Siddhartha Das

Deformation Behaviour

Mechanical Properties and Trip Effect

Steels

on

{Invited Paper)

Ultra-High-Strength

Bainitic

C. Garcia-Mateo and F. G. Caballero

Mode of Deformation Manish

Roy

during Tribological Degradation (Invited Paper)

viii

On

CBN Wheel

High Speed Deep Grinding (Invited Paper)

of

Bearing Steel by Monolayer

S. Ghosh, S. Paul and A. B.

Chattopadhyay

Role of Tensile Properties in Studying The Fatigue Process

S. Sen

Development of a New N2+H2 Sintered Mechanical Properties

S. Dhanasekaran and R.

Steels

Containing MoS2 and

its

Gnanamoorthy
High Formability Steel N. R. Bandyopadhyay
Stainless Steel

Development
K. P.

of As-Rolled

Das,

S.

Tarafder and

High Temperature Deformation Behavior of PH13-8Mo Joy Mittra, Manuj Nahar, P,J. Potdar and I. S. Batr

Deformation Induced Internal Stresses and Microstructural Changes in Single Crystal Ni-Base Superalloy SCI6
S.

Chaudhuri,

W.

Chen, G. Schumacher

and R. P. Wahi Behavior of

Effect of Grain Size on the Room K.

AISI 3161 Austenitic Stainless Steel

Temperature Low Cycle Fatigue

Basil,

M. Das and P. C. Chakraborti

Room K.

Chattopadhyay,

Temperature Mechanical Behaviour of Cast Arc-Melted Nb-Si-Mo Alloys R. Mitra, G. Balachandran and K. K. Ray
on

Influence of Microstructure Dual-Phase Steel

A.
A

Short Crack

Fatigue Threshold

in Ferrite-Bainite

Kumar,

S. B.

Singh and K.

K.

Ray
of- the -Art

Review of Burnishing: State

P. K. Shot P. K.

Brahmankar,

C. Y. Seemikeri and S. B.
-

Mahagaonkar

Peening: State Brahmankar, S.

of -the -Art B.

Mahagaonkar and

C. Y. Seemikeri

Deformation Behavior of AISI Grade 304 LN Stainless Steel

Arpan Das,

S.

Sivaprasad,

S. K. Das and S.

Tarafder

Extrusion Processing of High

Chandan Mondal, A. K.

Strength

Al

Alloy
T.

7055 K. S. Prasad

Mukhopadhyay,

Raghu and

Wear Behaviour of Deformed Carbon Steel

V.

Toppo,

S. B.

Singh And

K. K.

Ray

ix

Effect of Grain Refinement, Modification and

Cutting

Tool Inserts on

325

Machinability

and Surface Characteristics of Eutectic Al-Si

Alloys

K. G. Basvakumar, P. G. Mukunda, A. K Prasada Rao and M. Chakraborty

Influence of Grain Refiners and Modifiers

on

Tribological Properties

of

338

Flypoeutectic Al-Si Alloys

K. G. Basvakumar, P. G. Mukunda, A. K. Prasada Rao and M. Interface Fracture Toughness of Chromium Nitride and Zinc P. Haider, S. Ghosh, A. Dasgitpta, V. S.

Chakraborty
on

Raghunathan

and K. K.

Coating Ray

Steels

351

Environmental

Degradation
359

Laser-Assisted Modification of Surface Microstructure for Localized Corrosion Resistance of R. K.

Magnesium Alloys (Invited Paper)

S.

Singh Raman,

Murray

and M. Brandt 369

Microstructure-Corrosion Correlation of Lead & Lead-Antimony Alloys

P. K. Mitra, S. Paul, A.

Bandopadhyay

and K. P.

Choudhury
Matrix

Environmental Degradation of Advanced

Polymer

(Carbon/Epoxy)

377

Composites
Kalyan Kumar Singh and E. S. Dwarakadasa
Effect of Mechanical and

Milling
P

on

the Corrosion Behaviour of

Al-Zn/A^Oj

|.

385

Al-Zn-Cu/Al203

in NaCl Solution

T. G. Durai, Karabi Das and Siddhartha Das

Isothermal and Cyclic Oxidation of Mo-Si-B and Mo-Si-B-Al Alloys in the Temperature Range of 400 1300c
-

392

S.

Paswan,

R. Mitra and S. K.

Roy
on

On the Effect of Age-Hardening Treatment

of Aluminium-Lithium
P. S.

Hydrogen-Induced Embrittlement

400

Alloys
Roychowdhury
406

Banerjee and

P. J.

Microstructure and Oxidation Behaviour of Laser and TIG Weldments of AISI316L Stainless Steel S. K. Samanta and S. K. Mitra

Nanostructured Materials

Far-from-Equilibrium Processing of Multiphase

Nanocomposites (Invited Paper) R. K. Sadangi, V. Shukla and B. H.
Kear

Ceramic

413

Electrochemical Fabrication of Metal-Based Nanostructures

Shigeki Nomura, Masayuki Mimmoto,

(Invited Paper)
Kagawa

41c,

Takeshi

Ohgai

and Akio

Nanocrystalline Dispersed Metallic Glass Composite by Annealing S. Ramakrishnan, J. Raj Krishna and B.S.S. Daniel Superparamagnetic Behavior Grown in Si02 Matrix
in

Above T

425

Non-Interacting NiFe204 Nanoparticles

432

Subarna Mitra and Kalyan Mandal Nanosized PZT S.

Roy,

S.

Synthesized by Homogeneous Precipitation Bysakh and J. Subrahmanyam

Tribobehaviour of

441

High Temperature
G. Srinath and R. Kinetic

Nylon

Clay Nanocomposites

448

Gnanamoorthy
and Evolution of Microhardness in 455

Aspects of the Nanocrystallization Alij2.xNi8Lax Amorphous Alloys

K. L. Sahoo, Rina Sahu and Amitava Mitra State of Art:

Vikas Chawla, Buta Formation of A. S.

Applications of Mechanical Alloyed Singh Sidlitt and S. Prakash

Nanomaterials-A Review

464

Optical Cavity in Porous Siliocn Nanostructure Bhattacharyya, S. M. Hossain, M- Ray and N. R. Bandyopadhyay

474

Crystallisation and Soft Magnetic Properties of CoFe-Based Nanocrystalline Alloy for High Temperature Applications
0. Mohanta, A. Mitra and A. K. Panda

479

Mechanical-Thermal Synthesis of Al-Ce/Al203 Nanocomposite powders

B. S. B.

486

Reddy,

K. Das, S. K. Pabi and S. Das

Phase Transformation Evolution of Bands During Intercritical Annealing of Dual Phase Steels (Invited Paper)
F. G. 493

Caballero,

A. Garcia-Junceda, C.

Capdevila and

C. Garcia De Andres Treatment of 500

Comparison of Globularisation

Behaviour

during Reheating

Different Pearlitic Microstructures (Invited Paper) J. P. Ferrer, C. Capdevila, F. G. Caballero and C. Garcia De Andres

Thermodynamics and Phase Equilibria in the Systems Involving Electronic Material J. P. Hajra and S. Acharya
DSC Studies And Determination of Activation

506

Energy of Precipitation Reactions

in

an

516

Al-Li-Cu-Mg-Zr Alloy
K. S. Ghosh, K. Das and U. K.

Chatterjee
523

Prediction of Macro- and Microstructures in Heat Affected Zone of a Steel Weldment

J. Jaidi, H. K. D. H. Bhadeshia and P. Dutta

XI

Structure and

commercially pure titanium and 304 stainless steel S. Kundu and S. Chatterjee
Evaluation of Kumkum

properties f diffusion

bonded transition joints between

531

using

nickel

interlayer

Annealing Banerjee

Texture in IF and EDD Steel Sheets

540

Effect of Cu Addition in
S. K.

Ghosh, A. Haldar and P. P.

Multiphase Ti, B Microalloyed Chattopadhyay

Temperature
in

Steel

551

ANN Model for Assessment of Ms B

Copper

Added Ti,

559

Microalloyed

Steel

S. K. Ghosh, P. Pal, P. P.

Chattopadhyay

and S. Datta 567

Development
M. Kundu, S.

High Strength Bainitic Steel Datta and P.P. Chattopadhyay

of

The Influence of

Cryogenic Treatment

on

the Carbide Precipitation and

575

Tribological
D.

Behaviour ol'D2 Steel

Das, A. K. Dutta, V. Toppo and K. K. Ray

of Cu-Al-Mn

Composition on Shape Memory Characteristics Shape Memory Alloys U. S. Mallik and V. Sampath
Influence of

583

Critical

Comparison

of Novel and Conventional

589

Processing K. Mukherjee, Study

for Dual-Phase Steels S. Uazra, P. Petkov and M. Militzer

of the Phase Transformation Behavior of

Thermomechanically Treated
Chakraborty

598

Ti-50.5 At% Ni

Shape Memory Alloy

Sudipto
Ghosh and M.

Narendranath S, K. V. Rao,

Materials

Processing
Viscosity
of Glasses from

On the Prediction of Slimit Pal, P.

Optical Basicity (Invited Paper)

605

Choitdhury and H. S. Ray

of

Investigation

Processing Parameters for Pulsed Closed-Field Unbalanced Magnetron Sputtered Titanium Carbide Thin Films (Invited Paper)
J. M. Anton, B. Mishra and J. J. Moore Effect of Metal Surface Texture and
on

611

Wetting

Characteristics of

Quench Medium
Kumar

618

Metal/ Quenchanl Interfacial Heat Transfer

K.

Narayan Prablui,

Peter Fernanda; Siddaram

Alegavi and Girish

Sources of Uncertainties in Experimental and Theoretical Studies of Viscosity of Silicate Melts

Sumit

625

Pal,

P.

Choitdhury and

H. S.

Ray

xii

Characterization of Ceramic-Metal Interface Brazed with Active Filler Alloy

97(Ag28Cu)3Ti

641

Abhijit Kar, Sudipta Mandal,

Effect of Fuel
on

K. Vekateswarhi

andAjoy Kumar Ray

648

Phase and Particle Size of Zr02 by Combustion Method

L.

M. V. Shankar

Prasad,

Mariappan

and R. Ramachandra Rao 655

The Influence of Process Parameters

Electrical

Shankar

on the Machining Characteristics in Discharge Machining of Al2O3P/6061Al Metal Matrix Composite Singh and Sachin Maheshwari

Application
Asit Klianra Process

of

powder metallurgy tool for

electrical

discharge machining (EDM)

663

Modelling
in
a

Physical and Mathematical Modelling of Two Phase Flows Nozzle (Invited Paper) Debasish Chatterjee and Dipak Mazumdar
Simulation of Microstructure Evolution

Hollow Jet

671

During

Hot

Strip Rolling

of

682

Complex-Phase

Steel

S. Sarkar, W.J. Poole and M. Militzer Numerical Simulation and Physical Modeling of Material Flow in Extrusion Process Amol Joshi and B. P. Gautham
The Use of Micromechanical R. 693

Modeling Gupta

to Assess the Structural

Integrity

Assessment

700

Issues in Bimetallic Steel Welds

Chhibber,

N. Arora, S. R.

and B. K. Dutta 707

Prediction of Surface Roughness in Metal Turning Process with Genetic Programming A. A. Shaikh and Chinmay K. Desai

Modeling Isochronal Austenite to Ferrite Transformation S. B. Singh, Kartliik Krishnan and Satyam S. Sahay
Numerical Simulation of M. Sundar,

Kinetics in Low Carbon Steel

715

Melting and Solidification in Laser Welding of Mild Steel D.K.Bandyopadyay, S. P. Chaudliuri, P.K. Dey, D. Misraand S. Roy Crystals During Solidification of a Binary Alloy

723

Transport

of Solid

731

Arvind Kumar and Pradip Dutta

Thermodynamic Equilibrium by Thermo-Calc Software

Calculations of Cold-Rolled TRIP-Aided Steel

739

Ashok Kumar Srivastava, G. Jha and N. A

Gope Dynamics
Model for Prediction of

Coupled Finite Volume

and Newtonian

747

Macrostructure for Functional Graded- Particulate Metal Matrix

Composites (Fg-Mmcs)

P.Padhi, S.Ghosh and S.C.Panigraid

xiii

Solidification

Processing
on

Effect of Solidification Mode Santanu Kr. Ray

Quality of Concast Steel

Products

(Invited Paper)

755

Constitutive Behaviour of Aluminum A.

Alloys

at Below

Solidus Temperatures

763

Chaudhary and M.

A. Wells

Measurement of Thermal Die Cast

Analysis

and Heat Transfer Parameters of

Gravity

770

SiC,,

Reinforced

Hypereutectic

Ai-Si

Alloy

Matrix

Composites

Subramanya

P. K,

Sathyapal Hegde

and K.

Narayan

Prabhu 777

Effect of Cooling Rate, during Cooling from Semi Solid State, on the Microstructure of Sr Modified Al-7Si-0.3Mg Alloy Containing l%Fe Impurity

Shankargoud Nyamannavar,
Hot

M. Ravi and K.

Narayan

Prabhu 784

R. Maiti, R.

Cracking in Chromium Cast Irons Mahapatra, M. Chakraborty

and A. K. Chakrabarti

Magnesium Alloy- SiCp

Surface Thermal

Reinforced Infiltrated Cast

Composites

790

S. Muthu Kumar and B. K. Dhindaw

Engineering
Spray Coating
of Abradable Ni Base

Composite

799

Uma Batra

Liquid
A.

Jet

Peening

A Novel Surface Modification Process: Studies and R.

on

Al

AA6063-T6 and AA6061-T4

Alloys

805

Sahaya Grinspan

Gnanamoorthy
812

Corrosion Performance and Bio-Compatibility of Laser Surface Modified Stainless Steels S.R.Gunapati, T.K. Maiti, A.K.Chakrabarti and U.K. Chatterjee Laser

Composite Surfacing
Majumdar,

of

Copper

for

J. Dutta

B. Ramesh

Chandra,

Improved Tribological Properties D. Biswas, A. K. Nath2 and I. Manna

819

Extractive Metallurgy Nodules Processing

Evolution P. K. Sen

Technology

for the New Millenium:

(Invited Paper)

Specific

Issues for Innovative

825

Theoretical Study of Stress Distribution Under Gas Cross Flow Condition S. Sarkar and G. S. Gupta
On the Non-Isothermal Kinetic B.

835

Sarangi,

I.

Mohanty and H.

S.

Investigation of Aluminothermic Reduction Ray

of

C0304

844

xiv

Some Newer

Applications

of

Hydrometallurgy

in the Treatment of

Complex

854

Ores/Residues, Wastes and Environmental Protection

K. Sarveswara Rao On the Sourav

Possibility
Das'

of the Deoxidation of

Tio2 By Mg

in

an

Inert

Atmosphere

861

and D. Ghosh

Special Materials
Tunable

Planarization M.

Functionally Graded Polymeric Pad for Oxide Chemical (CMP) (Invited Paper) Deopura, E. Hwang, S- Misra and P. K. Roy Processing
for

Mechanical

869

Aluminium Melt Foam

R. Edwin

Light Weight

Structures

877

Raj

and B.S.S. Daniel

Microstructure and Mechanical

Properties

of

Open-Cell

Aluminium Foam Made by

884

Sintering

and Dissolution Process

K.L.A.Khan, P.Mahajan and R.Prasad

Magnetocaloric Properties of LaFeu,57Sii 43 Intermetallic Compound K. Mandal, A. Yan, 0. Gutfleisch, A. Handstein and K.-H. Midler
Effect of Substitution of Different Ions
on

889

The Structural And Electrical

Properties

895

of Doped BZT Ceramics

Shrabanee Sen, R. N. P

Choudhary and P.Pramanik

Effect of Sn Addition into The CdSe Thin Films for Photoelectrochemical

J. Datta, C.

Applications

902

Bhattacharya and S. Bandyopadhyay

and Characterization of

Preparation
Thin Films
A. R.

Chemically Deposited

Mixed

[(Bii.x,Sbx)2S3]

909

Patil,

D. N.

Chape,

V. A.

Patil, Yoon, Seok

Jin and Nishad Karkare

Gamma Radiation-Induced Thin Films

Changes

in the Electrical

Properties of Tellurium Dioxide

913

G. Anil Kumar, T.K.

Malty, Ashu

Kumar andS. L. Sharma of 918

Application of GLARE(GLass REinforced) Material in The Wing Leading Edge Transport Aircraft P. Balachandra Shetty, P.G.Mukunda and V.K.Basalalli
Studies
on

Structural and Magnetic Properties of Zn-Mn Ferrites

P. Mukherjee, I. Manna

924

G. C. Jha, V. Srinivas, S. K. Ray, S. Goswami,

Materials for

Energy
of NI-MH

Charge-Discharge Characteristics
Negative
Electrode R. Shimamura, M. Mizumolo, T.

Battery using

V-TI-NI

Alloy

as

931

(Invited Paper) Ohgai and A. Kagawa

XV

Characterization of

Hydrogen Storage Capability

in

Advanced Battery

937

Materials (Invited Paper)

A.N. Lasseigne, B. Mishra and D.L. Olson

Flexible Solar Cells and Stable High Efficiency Four Terminal Solar Cells Using Thin Film Silicon Technology(/;v/7ec/ Paper)
A run Madan

945

Additional Paper

Study On Weldability

Behaviour of Al-Tic Metal Matrix

Ram Naresh Rai, G. L Index

Datta2

Composite

955

and M.

Chakraborty"
963

XVI