Powerlink G3 Lighting Control Systems: Class 1210

POWERLINK G3 Lighting Control Systems
Class 1210
TM
CONTENTS
WHY LIGHTING CONTROL? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SYSTEM ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 CONFIGURATION SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 POWERLINK G3 CONTROLLERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 POWERLINK G3 POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 POWERLINK G3 CONTROL BUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 POWERLOGIC ETHERNET GATEWAY (EGX) . . . . . . . . . . . . . . . . . . . 18 REMOTELY OPERATED CIRCUIT BREAKERS . . . . . . . . . . . . . . . . . . . 19 NF PANELBOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SYSTEM COMPONENT STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . 22 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Why Lighting Control?
WHY LIGHTING CONTROL?

Lighting is the largest single consumer of electric power in a typical building, often exceeding over 30% of the total energy cost. Thats why lighting control is so important. By controlling lights during non-occupancy periods, energy cost associated with lighting can often be reduced by over 50%. In addition, lighting control also helps defer replacement costs of lamps and ballasts by reducing the number of annual burn hours. Many building codes now require the use of lighting controls to reduce energy consumption. Meeting such requirements, while still creating a comfortable and productive workspace, requires an intelligent lighting control system. Providing light, where and when needed, while reducing lighting in unoccupied areas is the main function of an intelligent lighting control system.
The SolutionPOWERLINK G3
For many designers, the task of engineering a suitable lighting control system has become a daunting task. The designer must balance space constraints, equipment and installation costs, maintenance and operational concerns, and above all, ensure a code-compliant installation. Fortunately, the POWERLINK G3 Lighting Control System is the solution for all these concerns. This system addresses many of these concerns by: Using a standard Square D Type NF Lighting Panelboard: Square D is the only manufacturer that offers a lighting control system that mounts in a standard lighting panelboard. All POWERLINK G3 components mount in the panel just like a standard circuit breaker. Documenting your control system layout is as simple as indicating which branch circuits are to be controlled. Saving space: Since the lighting control system is located inside the lighting panelboard, valuable wall and floor space is available for more productive uses. Square D also offers space-saving, column width panelboards and flexible modular panelboard systems. Complying with codes: With todays high available fault currents, its extremely important that your system meets code requirements. The POWERLINK G3 is fully UL Listed and meets NEC 110-10 requirements.
POWERLINK G3 Panelboard
Choose Your System Capabilities

The POWERLINK G3 product line offers a simple, cost-effective means for controlling branch lighting circuits. Three systems are offered that support a variety of capabilities depending on your application needs. 500 Level System The 500 level system is designed to be used in conjunction with other control devices such as external time clocks, access systems, occupancy sensors, or other building systems that provide either dry-contact closures or digital serial communications. In response to these commands, the controller will automatically switch a programmed group of lighting circuits. The controller also contains both RS-232 and RS-485 communication ports and can be easily interfaced with a building automation system.
2 2002 Schneider Electric All Rights Reserved

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1000 Level System The 1000 level system includes all the features of the 500 level system and incorporates a flexible time scheduler that eliminates the need for external time clocks. This time scheduler includes many control features that are not found in traditional, mechanical time clocks or energy management systems. These features include automatic daylight savings adjustments, sunrise and sunset tracking according to geographic location, and special events that will run only on specific dates. The 1000 level system is ideally suited for stand-alone systems in retail, office, institutional, and industrial facilities. 2000 Level System The 2000 level system combines the control, input, and scheduling features of the other systems with the added benefit of embedded Ethernet connectivity. This provides the ultimate in control capabilities and communication with a true peer-to-peer (P2P) control network that allows different controllers to share input signals, schedules, and lighting zone states. For instance, the status of a photo sensor input connected to one controller can be shared across multiple panels, allowing this single sensor input to control branch circuits in other 2000 level POWERLINK panels located throughout a facility. Using Ethernet connectivity, network installation costs are reduced by eliminating the need for a dedicated lighting control network. The network can be maintained by your existing network support staff. This helps reduce operating costs and improve reliability, since maintenance of the network requires no special networking skills that are usually associated with a dedicated lighting control network.
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2002 Schneider Electric All Rights Reserved

Control Strategies
modem security system B A C+D D (timed On) Asales lights Bstocking lights Cparking lot lights Dsignage lights
All POWERLINK G3 systems offer a variety of control options to meet most lighting control strategies: Manual ControlLocal occupant control or timed delay override is available by wiring low voltage switches to the POWERLINK G3 Controller. Low voltage, Class 2 control wiring lowers overall system cost by eliminating costly conduit wiring runs and expensive 3-way and 4-way line voltage wall switches. It also provides a power limited circuit in areas such as schools and correctional facilities where access to line voltage components presents a potential hazard. Occupancy ControlWall mounted and ceiling mounted occupancy sensors can be connected directly to the POWERLINK G3 Controller inputs. They can also be wired in parallel with local low voltage switches to provide local occupant override. By using the auxiliary power feature of the controller, expensive slave packs can often be eliminated. SchedulingWiring a time clock or building control system to the POWERLINK G3 Controller inputs provides time-based control. The controller enhances the capabilities of these systems by providing features such as blink notice and timed occupant override capabilities. With the 1000 and 2000 level controllers, an integral time scheduler provides even greater scheduling capabilities. Photometric ControlPhotocells and daylight sensors can be connected to the POWERLINK G3 Controller to switch zones in response to changing light levels. This provides unprecedented control for controlling lights in parking lots, garages, ball fields, and other outdoor sports complexes. Daytime lighting options for corridors in airport lobbies and atriums can also be easily accommodated. Digital InterfaceThe POWERLINK G3 Controller contains both RS-232 and RS-485 communications ports. These ports support an industrystandard open MODBUS protocol. Manufacturers of building automation systems who support the MODBUS standard can also provide communications interfaces that control individual remotely-operated circuit breakers, inputs, and other operating parameters.
time switch
photocell control
switch override
POWERLINK G3 systems accommodate a wide variety of control devices such as occupancy sensors, card access readers, low voltage switches, inputs from external building systems, and photo sensors.
Setup is easily accomplished, either from the keypad or from easy-to-use Windows-based software.

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System Architecture
SYSTEM ARCHITECTURE
All POWERLINK G3 systems feature powerful communications capabilities that will lower total cost while providing a reliable control and remote monitoring capability. Three levels of communications are provided that can be easily tailored to individual application requirements.
Subnet Communications
The 500, 1000, and 2000 level POWERLINK G3 Controllers include the ability to directly operate up to eight control buses. Such a capability allows a single controller to directly operate up to 168 POWERLINK G3 Remotely-Operated Circuit Breakers. Control buses may be located either individually or as pairs in standard NF Lighting Panelboards. The controller signals the control buses to switch the associated branch circuits and polls each POWERLINK G3 Circuit Breaker to determine its actual status. Communications between the controller and the control buses are made with a 4-wire, Class 1 communications cable (Belden 27326 or equivalent). Slave panels (those containing control buses and remotely operated circuit breakers, but no controller) may be mounted up to 400 feet away from the master panel that contains the controller.
Slave Panels
Master Panel
Slave Panel
Slave Panel
Subnet
Master Panel
Subnet
To the PC, Modem, or Building Management System
Automation Network
The 500, 1000, and 2000 level POWERLINK G3 Controllers also incorporate an automation level network that permits each controller to be accessed from a remote location. In many applications, this network is used to connect individual or multiple controllers to a personal computer, modem, or building management system. Each controller provides both RS-485 and RS-232 serial ports for connection to the automation network. Up to 247 controllers can be located on a single network. Network wiring consists of low cost, 2-wire, Class 2 communications cable (Belden 9841 or equivalent).
Automation Network via RS-485
Master Slave Slave
Master Slave Slave
Master Slave Slave
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System Architecture
The automation level network is also frequently used to communicate with other building systems such as energy management and card access systems. All POWERLINK G3 controllers incorporate MODBUS ASCII/RTU protocol with the automation network. This industrial-proven open protocol is widely accepted and supported by many building automation manufacturers and integrators.
Ethernet Connectivity
Two options are available with POWERLINK G3 systems to connect to existing Ethernet systems. The first option consists of a Square D Ethernet Gateway (EGX) that provides an interface between the automation level network and Ethernet. This web-enabled gateway provides high-speed access for up to 64 POWERLINK G3 panels or other MODBUS compatible devices. The second option uses the integral on-board Ethernet capability of the POWERLINK G3 2000 Level Controller. In addition to providing high-speed, Ethernet access, this controller also provides fast peer-to-peer (P2P) connectivity between panels. With a 2000 level system, master panels can share inputs, schedules, and lighting zone logic states.
PC with Ethernet connection
OPTION 1
Ethernet Gateway EGX
+
syste
m
Lk Tx Rx
10/100 Base T 100 Base FX
COM
COM
1 (RS-48 5) COM 2 (RS-48 5)
2 (RS-2
32)
24V
8W
10 9 8 7 6
Rx- Rx+ Tx- Tx+
5 4 3 2 1
RS-4 85
uratio 5 ConfigCOM 1 RS-48 2

COM
RS-485
Rx- Rx+ Tx-
Tx Rx
Tx+
789 456 123
10
Ethernet Network
Subnet
Location C 2000 level controller with on-board Ethernet Locations A and B with 500 or 1000 level controllers using an EGX for Ethernet connection
OPTION 2

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System Architecture
Communications
The controller of the POWERLINK G3 system is equipped with the following communication ports: RS-232 serial port is typically used to directly configure the controller from a laptop computer. The serial interface can be used to connect slave panels to the subnet and to make connections to a personal computer of a control system with a similar communications port. RS-485 port enables automation network connections that link communications to all controllers. With the use of a repeater, up to 247 panels can be networked. Standard operating protocol is MODBUS ASCII/RTU. Baud rates are available up to 38.4 kB. The 1000 level controllers are also available with an optional N2 protocol version for connection to Johnson Controls Metasys or Companion systems. Ethernet port (available in the 2000 level system) allows direct connection to an Ethernet LAN or WAN for global control. Direct Ethernet connection provides these benefits: cost savings by eliminating additional network communications devices. global connectivity that allows control from any PC with an IP address. global input to control any circuit breaker or group of circuit breakers on the system. data transfer rates up to 10 Mbps. global schedules to control any circuit breaker or group of circuit breakers on the system, regardless of panel location. For a full discussion on the POWERLINK G3 network communications, refer to Data Bulletin 1210DB0002, Communications Wiring for POWERLINK G3 Systems.
RS-232 and RS-485 Ports
Ethernet Port
1000 level controller
2000 level controller
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Configuration Software
CONFIGURATION SOFTWARE
POWERLINK Controller Software (PCS)
POWERLINK Controller Software (PCS) completes the system with easy to use software that is designed specifically for use with the POWERLINK G3 system. PCS makes your lighting control system quick and simple to configure, monitor, and control, with nothing more than a click of a mouse.
PCS software lets you configure the system locally via the RJ11 front panel
port, over a network, or remotely via modem connection. PCS Features Windows Graphical User InterfacePCS software uses familiar point-andclick commands and intuitive screens to display setup information and operational status. Easy setupInput types, timer values, name tags, and blink notices operation can all be set from PCS. System statusEach panel can be individually monitored to determine individual circuit breakers (on/off/non-responding) or system operational status.
View status, control inputs and zones of circuit breakers, set lighting schedulesall from convenience of your laptop computer or desktop using POWERLINK Controller Software.
Zone overrideZones can be quickly and easily overridden ON or OFF from a remote site. There is even a timer command that only allows the override to operate for a pre-set time, eliminating the need to later remove the override. Phone DirectoryUsers such as property managers and chain store operators will enjoy the convenience of the integral phone directory for quick access to remote sites via dial-up modem communications. Configuration storageSystem configurations are stored to the hard drive for record retention. This file system is especially convenient to use on multiple panel systems where the feature can be used to copy configurations. Export filesSystem configurations can be quickly exported for easy e-mailing to remote sites. Catalog Selection
Catalog Number PCS101 Description POWERLINK Controller Software

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POWERLINK G3 Controllers
POWERLINK G3 CONTROLLERS
Hardware Description
POWERLINK G3 Controllers provide the interface and logic necessary for the operation of the entire control system. These devices monitor inputs, convey circuit breaker and system status, execute time schedules, handle serial communications, and allow system configuration from the front panel keypads or through serial connection. The controller mounts in the panel interior across from the power supply and occupies the top three adjacent pole spaces. Each controller can control up to eight control buses connected to its subnet. A remote mounting bracket is available for mounting the controller and power supply remotely, if sufficient space is not available in the panelboard. Controllers feature include: An LED (500 level) or LCD (1000 and 2000 level) display for local setup and diagnostics. LCD versions feature a back-lit display for viewing in dark locations. The front panel keypads provide access to the configuration and system status. These keys can be locked-out via software command or by a password. A front panel RS-232 serial connection is also furnished for connecting a laptop computer to the system to download software or upgrade firmware. Controller operating programs and configurations are stored in non-volatile RAM, ensuring the program will be retained, even when the controller is removed from the panel. All POWERLINK G3 Controllers also feature the unique ability to receive firmware upgrades without having to replace programming chips. Firmware upgrades can be made locally or over the network.
LED Display of the 500 level controller
LCD Display of the 1000 and 2000 level controllers
Power supply
Level 1000 controller mounted in the panelboard
External Control Inputs

POWERLINK G3 Controllers accept commands from both dry-contact inputs and serial communications. Typical control devices include low voltage pushbutton wall switches, occupancy sensors, photo sensors, card access, and building automation systems. Terminals on the controller allow connection to external control devices. The 500 level controllers can accept up to eight separate control inputs, while the 1000 and 2000 level controllers can accommodate either eight 3-wire or sixteen 2-wire inputs. All controllers provide 24 Vdc control power for sensing contact status. Wiring runs between external control devices and the controller can be made by following NEC Class 2 wiring practices. Controller inputs can be configured for status feedback to operate pilot lights or actuate other control equipment. Maximum current available to each status output is 7.5 mA at 24Vdc. Input types include: Maintained NO (normally open with or without blink) Maintained NC (normally closed with or without blink) Momentary Toggle Momentary On Dual Momentary
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CLASS 2 / CLASE 2 / CLASSE 2 24V MAX. AL-CU RS232 RX TX COM 1 RS485 24
Input timers, with settings from 5 minutes to 18 hours, can also be incorporated into the input configuration to provide timed override control. For a complete discussion of inputs, refer to Data Bulletin 1210DB0001, Typical Input Configurations for POWERLINK G3 Systems.
Time Scheduler
8 7 6 5
The 1000 and 2000 level controllers feature a flexible on-board time scheduler. The clock circuit incorporates the latest technology to compensate for clock drift. Capacitor backup ensures the correct controller time will be retained during power outages up to 30 days. The following time scheduling events are provided: Sixteen independent time schedules, each with 24 ON/OFF daily periods. Day of week calendar (7 day repeating). Special date periods. Each period can be set for a single event, to repeat over a specified period, or to repeat perpetually. Capabilities include: Repeat every week by day Repeat every month by day or date Repeat every year by day or date Repeat every n days Sunrise/sunset tracking by geographic location (suitable for either northern or southern hemispheres), including configuration +/ offsets.
Input compartment label of the 1000 level controller
Logic for Control Sources

Clock Zone State
Input
Clock Input Timer Zone State
The 500 level system allows multiple POWERLINK G3 Circuit Breakers to be programmed or mapped to a particular input. One input can control up to 168 circuit breakers connected to the systems subnet. Circuit breakers can be shared between inputs to create overlapping zone configurations. Whenever a circuit breaker is shared between multiple zones, its commanded remote state will follow the ORd status of the inputs. Configurations of this type are extremely useful in egress areas where lighting is shared among different lighting zones. The 1000 level system introduces on-board time schedules into the logic. Up to 16 zones can be configured and independently controlled by either a dedicated input or time schedule. By default, each zone has a dedicated input and time schedule configured for OR operation. This type of configuration is ideal for interior lighting zones where a timed override is needed during non-scheduled time periods. However, the configuration can be changed to an AND configuration for specific purposes such as disabling photo sensors during specific time periods. The 2000 level controllers have the additional feature of variable sources. This allows support for up to four, user-selectable control sources per zone. Each source can be any schedule, any input, any zone, or any remote source. The remote source is configurable only if the 2000 level controllers are networked via Ethernet.
Input
Clock
Zone State
Input Timer Clock Zone State
Input/Clock configuration options for 1000 level systems showing OR and AND logic options (with and without input timers)

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Remote Sources
Remote sources is a unique feature available to the 2000 level controllers. The remote sources feature lets one controller share a control source from another controller. A common application of the remote source feature is the sharing of an input. Listed below are a few common examples of how an input can be shared among 2000 level controllers: Controllers sharing one input for a lighting zone served by multiple panels (for example, a factory department with a local override) Controllers sharing multiple inputs to control a zone from multiple locations (for example, gymnasium lights with a switch at each entrance) All controllers sharing one input to control all zones (for example, a contact closure from a security system or fire alarm) Controllers sharing one input to control selected zones (for example, a cleaning crew switch in which half the lights come on) Control and annunciator panel that can control and show remote status of selected zones from multiple controllers (for example, prisons)
Auxiliary Power
Auxiliary Power
All POWERLINK G3 Controllers feature an auxiliary power post for powering external control devices. This auxiliary supply can furnish up to 100 mA at 24 Vdc.
Catalog Selection
Catalog Number NF500G3 NF1000G3 Description 500 Level POWERLINK G3 Controller 1000 Level POWERLINK G3 Controller
NF2000G3 2000 Level POWERLINK G3 Controller Add suffix N2 to controller catalog number for use with Johnson Controls.
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Controller Feature Comparison

Feature Input terminals
2-wire 2-wire with status feedback 3-wire 8 8 8 16 8 8 16 8 8
System Level 500 1000 2000
Input Types
2-wire normally open 2-wire normally closed 2-wire normally open with automatic blink notification 2-wire normally closed with automatic blink notification 2-wire momentary toggle 2-wire momentary ON 2-wire momentary OFF 3-wire momentary
Input timers (5 min up to 18 hours) Time Scheduler

Zones ON-OFF periods/schedule 7-day repeating schedule 32 special event/holiday periods AM/PM selection Automatic daylight savings Sunrise/sunset with offsets
16 24
16 24
Network Variables
Communications inputs (network accessible) Remote sources (per controller) Maximum subscriptions (per source) 64 64 64 32 256
Zones
Maximum number Maximum remotely operated circuit breakers (per sub-net) Blink notice (single, double, delay no blink) 64 168 64 168 64 168
Zone Logic
Maximum sources per zone Configurable source logic (OR, AND, LAST EVENT) 1 2 4
Networking
RS-232 port RS-485 port Ethernet (10BaseT port)
Protocols
Modbus ASCII/RTU Modbus TCP Johnson Controls N2
Front Panel
LED display with cover Backlit LCD display Password or front panel disable
Memory
Non-volatile memory for programs and configuration On-board capacitor to power clock chip during power outage Flash memory for firmware upgrade Terminals accept 2418 AWG conductors. 7.5 mA maximum load per input terminal. Requires PCS configuration software for setup. Order NF1000G3N2 controller for use with Johnson Controls.

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POWERLINK G3 Power Supply
POWERLINK G3 POWER SUPPLY

The POWERLINK G3 Power Supply provides the necessary power to operate the controller and control buses, and to operate the remotely operated circuit breakers. The power supply attaches to an NF Panelboard interior in the same manner as a standard 3-pole circuit breaker. The power supply derives its power from the panelboard interior bus and converts the line-voltage into two separate supplies: one supply furnishes the controller with a 24 Vdc, Class 2 source; the other supply furnishes the control bus and sub-net with a 24 Vdc, Class 1 source. An optional type of power supply, furnished with primary leads, is available for use with a separately derived primary power source. This option is often used in applications where the system must remain operational during power outages. In such applications, the external leads are connected to a uninterruptible power supply (UPS) or alternate power source. In 20-in. wide panels, the power supply is always located in the upper left-hand corner of the interior with the controller mounted adjacent to it on the righthand side.
Features
Attaches to panelboard interior, occupies three adjacent pole spaces. External lead for connection to panel neutral.
Power Supply
Modular connectors provide secure plug-in connections for connection to left-side control bus and controller. LED indication of Class 1 and Class 2 voltage sources operational status. Removable communication terminal block for making sub-net connections. Internally self-protected against short-circuits and electrical surges. Low continuous power draw, less than 20 VA. Optional external leads for connection to remote power source.
Catalog Section
Catalog Number Power Supply (Panelboard Bus Powered) NF120PSG3 Power Supply (Externally Powered) NF120PSG3L Voltage Rating (+/- 10%) System Voltage
110-120 Vac 50/60 Hz 220-240 Vac 50/60 Hz 277 Vac 50/60 Hz
120/240 Vac 208Y/120 Vac 380Y/220 Vac 415Y/240 Vac 480Y/277 Vac
NF240PSG3
NF240PSG3L
NF277PSG3
NF277PSG3L
Power supply furnished with 50 external power leads to connect to remote power source.
Power Supply Installed
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POWERLINK G3 Control Bus
POWERLINK G3 CONTROL BUS

Control Bus
POWERLINK G3 Control Buses provide the interface between the system
controller and remotely operated circuit breakers. Specifically, they distribute 24 Vdc switching power and control signals to switch remotely operated circuit breakers, and report circuit breaker status back to the system controller. Either one or two control bus strips can be mounted in a single panelboard. If only one control bus is required, it is always mounted on the left-hand side of a standard panelboard or at the top of a column-width panelboard.
Features
Attaches to NF Panelboard interior mounting rail (for panelboards manufactured after August 1, 2000). Modular connectors provide secure plug-in connections for remotely operated circuit breaker and control electronics. LEDs to indicate operational status. Catalog Selection
Catalog Number NF12SBLG3 NF12SBRG3 NF18SBLG3 NF18SBRG3 NF21SBLG3 NF21SBRG3 Total Spaces 12 18 21 Panel Side Left Right Left Right Left Right
Control Bus

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Accessories
ACCESSORIES
Slave Address Selector
The slave address selector is required for each slave panel connected to a subnet. The slave address selector establishes a unique system address for the panel that is both essential for system operation and useful when the system is accessed from a remote location. The slave address selector plugs directly onto control buses located on the left side of the panel. Features Rotary operated switch labeled 07 for addressing panels Removable terminal block for connecting sub-net cable Modular plug for slave bus connect harness to connect to right-hand smart bus
Slave Address Selector
Catalog Selection
Catalog Number NFSELG3 Description Slave Address Selector
Harness Assemblies
Required for use in slave panels furnished with two control buses. The harness is used to connect the right control bus to the slave address selector. This harness contains modular plugs on each end. A column-width slave bus connect harness is available for column-width applications. Catalog Selection
Catalog Number NF2HG3 Description Slave Bus Connect Harness Column-width Slave Bus Connect Harness
Slave Bus Connect Harness
NF4HG3
Slave bus connect harness
Control bus subnet connection Address setting
Harness connection Control bus subnet 4-wire connection to master control bus and/or other slave panels
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Accessories
Column-width Controller Cable

Required extension cable to connect the power supply to the controller when supplied with a NF Column-width Panelboard.
Catalog Selection
Catalog Number NFCWG3 Description Column-width Controller Cable
Column-width Controller Cable
Remote Mounting Adapter

The remote mounting adapter provides a means for mounting the POWERLINK G3 panels with a controller and power supply in a separate enclosure. This bracket is ideal for retrofit applications where all 42 circuit spaces in the panelboard are required for branch circuit breakers. If ordering the remote mounting adapter, order power supplies with the (L) suffix. Communications to the POWERLINK G3 panels are made with a subnet connection. NOTE: Every panel will require its own slave address selector NFSELG3.
Catalog Selection
Catalog Number NFADAPTERG3 Description Remote Mounting Adapter Kit
Remote Mounting Adapter
Controller Front Panel Serial Cable

The controller front panel serial cable is used to make direct RS-232 connections from the controller to a PC or laptop computer.
Catalog Selection
Catalog Number NFFPCG3 Description RS-232 Serial Cable
Serial Cable

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Accessories
Custom Barrier Kit

The custom barrier kit is an optional kit that provides a heavy-duty cable barrier at the panelboard entry and controller base.
Catalog Selection
Catalog Number NFASBKG3 Description Custom Barrier Kit
Custom Barrier Kit
Modem Kit
This modem kit contains all the necessary components for use with the controller. The kit contains the following items: MultiTech 33.6 k Modem, driver disk, and instruction bulletin Power supply DB-25 male to DB-9 male adapter Communications cable (Square D CAB-106) Catalog Selection
Modem Kit
Catalog Number 6382G3MODEM Description Modem Kit
RS-485/RS-232 Converter Kit

The RS-485/RS-232 converter kit allows connection from the RS-485 port of the controller to the serial port of a personal computer.
Catalog Selection
Catalog Number 6382G3MODEM Description RS-485/RS-232 Converter Kit
RS-485/RS-232 Converter Kit
Subnet Cable
The subnet cable (not shown) connects one controller to another in a subnet. No connectors are attached.
Catalog Selection
Catalog Number
NFSN06 NFSN10 NFSN25 NFSN50
Description
6 ft (1.83 m) Subnet Cable 10 ft (3.05 m) Subnet Cable 25 ft (7.62 m) Subnet Cable 50 ft (15.24 m) Subnet Cable
Additional lengths available by ordering NFSN( ), where ( ) equals the number of feet required. Maximum length available is 1000 ft (304.8 m).
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POWERLOGIC Ethernet Gateway (EGX)
POWERLOGIC ETHERNET GATEWAY (EGX)

The EGX provides high-speed, Ethernet connectivity to existing network infrastructure for level 500 and 1000 controllers. Features High-speed communications: Fast 10 or 100 megabits/second Ethernet communications eliminates bottlenecks by moving data at network speeds. Easy connectivity by capitalizing on existing LAN infrastructure to reduce communications wiring costs. Multiple device support with a single EGX, which can be assigned a single IP address to provides high-speed Ethernet communications for up to 64 devices (32 per RS-485 serial port). Open platform provides broad connectivity options: Ethernet networking using MODBUS/TCP allows transparent access via intranet/internet.
The EGX mounted on a DIN rail is only one of the flexible mounting options available for the EGX.
Supports any MODBUS or POWERLOGIC device. Port to port serial communications lets a master device (such as a programmable controller) connected to one serial port, communicate to devices connected to the other serial port. Flexible mounting options include DIN rail, panel/wall mount or tabletop.
Technical Specifications
PHYSICAL CHARACTERISTICS Dimensions 7.9 x 4.9 x 1.1 inches Weight 1.5 lbs. (0.7 Kg) Mounting Din rail, panel/wall mount, table top COMMUNICATIONS Serial ports One RS-485 serial port One port configurable for RS-232 or RS-485 (support for 2-wire or 4-wire) One 10/100 Mbit UTP port One 100 Mbit Fiber Optic port (EGX-400 only) Ethernet: One 10/100 Mbit UTP port; One 100 Mbit Fiber Optic port (EGX-400 only) Serial: MODBUS, JBUS, POWERLOGIC, and SY/MAX Input Voltage 24 Vdc Maximum burden 8 Watts
Ethernet ports Protocols
CONTROL POWER
Catalog Selection
Catalog Number EGX200 Description One UTP Ethernet Port (10/100 Mbit), one RS-485 serial port, and a second serial port configurable for RS-485 or RS-232. One UTP Ethernet Port (10/100 Mbit), one Fiber optic port (100 Mbit), one RS-485 serial port and a second serial port configurable for RS-485 or RS-232, and 8 MB of memory for storing web pages, instruction bulletins, equipment drawings, etc.
EGX400

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Remotely Operated Circuit Breakers
REMOTELY OPERATED CIRCUIT BREAKERS

POWERLINK G3 remotely operated circuit breakers are designed for installation in Square D Type NF Lighting Panelboards as part of the POWERLINK G3 Lighting Control System. These circuit breakers provide the same overcurrent protection as found in standard circuit breakers.
The Best in Remote Operation

A robust 24 Vdc motor, along with a highly effective trip mechanism, provides a remote operation capability that is unequaled in terms of compact size, electrical ratings, and mechanical life. When the circuit breaker handle is in the ON position, the motor and drive train can open and close the contacts. When the handle is in the OFF position or the circuit breaker is tripped, the contacts cannot be closed remotely. The auto/manual switching mode selector on the front of the circuit breaker provides mechanical override capability. In manual mode, the motor drive train is disconnected from the contact, allowing the circuit breaker handle to operate the contacts like a conventional circuit breaker. A sensing circuit determines the presence or absence of voltage on the loadside terminal and reports the actual circuit breaker contact position back to the control system.
ECB-G3 Series Bolt-on remotely operated circuit breakers
Tripping System with True rms Sensing

POWERLINK ECB-G3 Circuit Breakers have a permanent trip unit that contains
Circuit breaker handle
a factory preset thermal (overload) trip element and a magnetic (short circuit) trip element in each pole. The thermal trip element is true rms sensing and is calibrated to carry the continuous current rating of the breaker at 40C (140F) free air ambient temperature. In accordance with the National Electrical Code, POWERLINK ECB-G3 circuit breakers are intended to be applied at up to 80 percent of their continuous current rating.
Manual override
Operating Mechanism with VISI-TRIP Indicator

POWERLINK ECB-G3 Circuit Breakers have an over-center toggle mechanism
Status flag
that provides quick-make, quick-break operation and the unique VISI-TRIP circuit breaker trip indicator. The operating mechanism is trip-free, which means the circuit breaker will trip even though the operating handle may be restricted to the ON position. Without any restrictions, the operating handle moves to a position between ON and OFF when the circuit breaker is tripped. An internal crossbar provides common tripping of all poles on 2- and 3-pole POWERLINK ECB-G3 Circuit Breakers.
1-pole ECB-G3 19
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Remotely Operated Circuit Breakers
Circuit breaker handle
Status flag
Oversize lug DC motor
Bolt-on connections
Control connector
Circuit Breaker Interior
Features
Overcurrent protectionPOWERLINK ECB-G3 Circuit Breakers provide the same overload and short circuit protection as standard thermal magnetic circuit breakers. Series connected ratings up to 200,000 rms symmetrical amperes Integral ON/OFF/trip status position indicator. Manual override Rated for 200,000 remote operations Bolt-on line connectors Modular control connectors UL Listed for high intensity discharge lighting (HID) UL Listed switch duty rated (SWD), and heating, air-conditioning, refrigeration rated (HACR)
Catalog Selection
ECB-G3 Bolt-on Remotely Operated Circuit Breakers UL Listed
Ampere Rating One-Pole 277 Vac, 14kAIR 120 Vac, 65kAIR Catalog Number Two-Pole 480/277 Vac, 14kAIR 240 Vac, 65kAIR Catalog Number Three-Pole 480Y/277 Vac, 14kAIR 240 Vac, 65kAIR Catalog Number Lug Wire Size (suitable for use with 75C conductors)
15 20 30
ECB14015G3 ECB14020G3 ECB14030G3
ECB24015G3 ECB24020G3 ECB24030G3
ECB34015G3 ECB34020G3 ECB32030G3
(1) #12 - 8 AL or (1) #14 -10CU
All ECB-G3 circuit breakers are UL Listed for use with HID lighting, as HACR type for use with air conditioning, heating, and refrigeration equipment having motor group combinations and marked for use with HACR type circuit breakers. 15A and 20A ECB-G3 have UL Listed SWD ratings. ECB32030G3 rated of 240V operation only42kAIR.
UL Listed mechanical accessories

Catalog Number HPAFD Number of Poles 1, 2, 3 Description Handle padlock attachment

6/02

NF Panelboards
NF PANELBOARDS
The NF Panelboard offers superior performance and application flexibility for commercial and industrial electrical systems up to 480Y/277V. Square D is the only lighting control supplier that offers a full range of enclosure options including NEMA 3R, 5 and 12. Designs are available to suit your needs: Standard The NF Panelboard offers superior performance and application flexibility for commercial and industrial electrical systems up to 480Y/277V. This versatile lighting and power distribution panelboard features a wide selection of circuit breakers, accessories, and ready-to-install kits, as well as 200% rated neutrals for non-linear loads. Column-width These innovative panels are designed to fit into a standard size W, H, or I-beam support columns commonly found in distribution and industrial facilities. Column-width panelboards can also be wall mounted, saving valuable floor and wall space where tight equipment space is a concern. Modular Panelboard Systems (MPS) This panel system bundles electrical distribution equipment into a single, factory assembled and wired integrated system. This approach replaces the traditional method of independently mounting each panelboard and lighting control system, which saves space and reduces installation time. Modular panelboard systems are tailored to specifications and are available with a mix of Square D NQOD, NF, NF Column-width and POWERLINK interiors, as well as optional power and control wiring, dry type transformers, lighting contactors, transient voltage surge suppression (TVSS) units, and enclosure space for field installed equipment. All MPS panelboards are Underwriters Laboratories (UL) Listed under File E33139 (Panelboard UL67). Integrated power center (IPC This integrated system offers the wide range of factory assembled and wired panelboards interiors, dry type transformers, and lighting control as offered with the MPS line. In addition, the IPC offers factory installed and programmed building management systems, automatic transfer switches, and motor starters. Regardless of your system complexity, Square D has the expertise to integrate your requirements into one optimized, cost effective, space saving solution. IPCs are Underwriters Laboratories (UL) Listed under file E83877 (Dead-Front Switchboard UL891). Catalog Reference for Panelboards
Catalog Document Number
1670CT9601 2010CT0001
Description
NF & NF Column-Width Catalog Modular Panelboard Systems Catalog Integrated Power Center Catalog
POWERLINK G3 lighting control system installed in a column-width panel
2735CT0001
21
6/02

System Component Standards
SYSTEM COMPONENT STANDARDS

ENVIRONMENTAL STANDARDS Operating Temperature (external panelboard ambient) Storage Temperature Operating Humidity ESD Immunity RF Susceptibility Electrical Fast Transient Susceptibility Electrical Surge Susceptibility, power line Electrical Surge Susceptibility, interconnection lines FCC STANDARDS Controller Control Bus UL Listed 916 Energy Management Equipment UL Listed 916 Energy Management Equipment Meets NEC requirements for Class 1 control circuits Meets NEC requirements for maximum allowable gutter fill Power Supply UL Listed 916 Energy Management Equipment Meets NEC requirements for Class 1 and 2 control circuits Remotely Operated Circuit Breakers UL Listed 489 Molded Case Circuit Breakers NEMA Standard AB-1-1986 Canadian Standards Association (CSA) Standard 22.5 Molded Case Circuit Breakers Federal Specification W-C-375B/GEN, Class 11a, 11b; 12a, 12b; and 13a, 13b CERTIFICATIONS 1000 and 2000 Controllers California Title 24 5C to +40C 20C to +85C 5% to 95% (non-condensing) IEC 1000, Level 4 IEC 1000, Level 3 IEC 1000, Level 3 IEC 1000, Level 4 IEC 1000, Level 3 Part 15, Class A

6/02

Wiring Diagrams
WIRING DIAGRAMS
This section contains wiring diagrams for the POWERLINK G3 systems. Dimensions and wiring diagrams for panelboards can be found in the individual panelboard catalogs. See the catalog reference table on page 21 for a list of these catalogs.
Automation Network
Personal Computer or Modem RS-232 to RS-485 Converter Power Supply Controller
RS-485 Daisy Chain, 2-Wire, Twisted Pair Belden 9841 or equivalent
Slave Panel Slave Panel Master Panel
RS485 automation level communications wiring
Maximum Communication Cable Distances

Maximum Distances Baud Rate 18 Controllers
38,400 19,200 9,600 4,800 2,400 1,200 4,000 ft (1,219 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m)
916 Controllers
4,000 ft (1,219 m) 4,000 ft (1,219 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m) 5,000 ft (1,524 m)
1732 Controllers
3,000 ft (914 m) 4,000 ft (1,219 m) 4,000 ft (1,219 m) 4,000 ft (1,219 m) 4,000 ft (1,219 m) 4,000 ft (1,219 m)
23
6/02

Wiring Diagrams
RS-485 Converter Comms Terminal
RS-485 Daisy Chain, 3-Wire, Twisted Pair, Belden 8723 or equivalent
RS-232 Female DB-9 serial cable
TD (A) TD (B) RD (A)

RS-232 Female DB-9
Controller 5-pin Comms Terminal in Master Panel (1)

RS-485
Controller 5-pin Comms Terminal in Master Panel (n)
+
TX RX
COM 1 Controller 2
+
TX RX
+
Shield
To
Next Controller Master Panel
RD (B) GND +12 VDC

ECHO OFF ON
RS-232
+12 V
COM 1 Controller 1 Power Supply
Black/White Stripe Ground shield in one place only. Jumper on ECHO OFF
2-wire, RS-485 connection using a converter kit

6/02

Wiring Diagrams
Subnet
4-wire, 18 AWG, Class 1 cable, subnet cable (General Cable 236100, Belden Cable 27326, or equivalent) Slave Bus Interconnect Cable
Controller
Power Supply
Master Panel
Slave Panel
Slave Panel
Subnet system communications wiring
4-wire, 18 AWG, Class 1 subnet cable, General Cable 236100, Belden Cable 27326, or equivalent
+
A B
Power Supply in Master Panel
Slave Address Selector in Slave Panel 1
Slave Address Selector in Slave Panel 2
Subnet wiring detail
Maximum Subnet Wiring Distance Nominal Voltage Power Supply Power Supply Catalog Number
120 V 220 V 240 V 277 V NF120PSG3 NF240PSG3 NF240PSG3 NF277PSG3
To next Slave Address Selector
Max Cable Length

400 ft (122 m) 100 ft (30 m) 400 ft (122 m) 400 ft (122 m)
25
6/02

Wiring Diagrams
Typical Low Voltage Input Connections
Dual Momentary
Toggle Momentary
NO or NC Maintained
Pushbutton Momentary Pilot Switch Pilot Device 24 Vdc 7.5 mA Max
Inputs may share the common (+)
1
Control Wiring Class 2, #1822 AWG 1000 ft (305 m) Max
Various low voltage switch types
SW1
SW1
Pilot Devices 24 Vdc, 7.5 mA Max Per Input
SW2
SW2
(12)
4 (11)
3 (10)
(9)
Inputs may share the common (+)
Typical switch types wired in parallel

6/02

Wiring Diagrams
CLASS 2 / CLASE 2 / CLASSE 2 24V MAX. AL-CU COM 1
RS232
RX TX
RS485
24
8 4
7 3
6 2
5 1
G3LC8E Controller
6 7 8
G3PC Sensor (Typical)
1 2 3 4 5
Typical photo controller wiring diagram
CLASS 2 / CLASE 2 / CLASSE 2 24V MAX. AL-CU COM 1
RS232
RX TX
RS485
24
8 4
7 3
6 2
5 1
Controller (Typical) Common Control Wiring Class 2, #1822 AWG 1000 ft (305 m) Max
Control
Power 24 Vdc
24 Vdc, 33 MA
Power
Typical sensor wiring diagram
27
6/02
Square D Company 295 Tech Park Drive Suite 100 LaVergne, TN 37086 USA 1-888-Square D (1-888-778-2733)
www.squared.com www.powerlnk.com
Catalog No. 1210CT0201 Replaces 1210CT0101R5/01 and 1210CT0001R1/02

Powerlink G3 Lighting Control Systems: Class 1210

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Powerlink G3 Lighting Control Systems: Class 1210

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POWERLINK G3 Lighting Control Systems