Professional Documents
Culture Documents
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1 Chander, Sailesh
Design Features
6 5 7 4 2
(5) Combustion System (6) Burners (7) Turbine (8) Exhaust (1) Generator Coupling
3 1
2 Chander, Sailesh
3 1 2
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3 Chander, Sailesh
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45 MW, 37 %
Blade #1
Inco 738 Coating Sermalloy J TBC on platforms Inco 792 Coating SV349 TBC on platforms
Blade #2
Blade #3
Vane #2
Inco 939
Vane #3
Vane #1
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5 Chander, Sailesh
Brayton Cycle - GT
12 bar a
P 2s 2 3 T
1200 C
3
400 C
2s 2
4 4s
550 C
1 1 4s 4 V
30 C ambient
s
1 bar a
1-2s : compressor- compressed adiabatic reversible*, no heat exchanged (isentropic) 2s-3 : combustor heated at const pressure 3-4s: turbine expanded adiabatic reversible* (isentropic) 4s-1: exhaust /HRSG cooling at const pressure *ideal case, same entropy (s) pdfMachine
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6 Chander, Sailesh
Increasing GT Efficiency
Net Turbine Power = Turbine power Compressor Power = mc[ (T3 T4) (T2-T1)] --------------a Fuel in = mc[T3 - T2] ----------------------------------b
m=flow rate, c =Spec heat
Efficiency = b / a or T4 T2 + T1 T3 - T2
T3 (firing temp) = increase fuel flow into combustor T2 (compressor outlet temp) = increase compressor ratio or sealing
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7 Chander, Sailesh
Efficiency
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8 Chander, Sailesh
1981 V94.2
2002
36 [%] 34 32 30
100 80 800
V94.2(3)
900
1000
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GT CCPP
Nuclear /Coal/Hydro
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10 Chander, Sailesh
The Market Conditions Have Changed Dramatically in the Power Industry Over the Last 10 Years
Market Conditions
Efficiency
Risk Guaranty*
Years
* technical warranties, delivery time
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11 Chander, Sailesh
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12 Chander, Sailesh
EOH
Type of inspection = Minor inspection = Initial inspection = Medium inspection = Hot gas path inspection = Major inspection
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13 Chander, Sailesh
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!
14 Chander, Sailesh
Maintenance actions
Action
Open manhole
Action
Remove upper casing half, upper and lower half of turbine blade carrier Hot Gas Path Inspection
Minor Inspection
Action
Disassemble the machine with the rotor remaining in the bearings
Major Inspection
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15 Chander, Sailesh
Activities
Disassembly of the gas turbine (without compressor) Replacing of turbine stationary blade assemblies Replacing of turbine stationary blades stage 1- 2 (V94.2) Replacing of turbine moving blades stage 1- 3 (V94.2) Combustion chamber inspection
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16 Chander, Sailesh
Activities
Complete disassembly of the gas turbine (excl. removal of rotor) Removal and inspection of compressor stationary blade assemblies and turbine stationary blade assemblies Replacing of turbine stationary blades stage 1-2 (V94.2) Replacing of turbine moving blades stage 1-3 (V94.2) Combustion chamber inspection Inspection according to checklist
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!
17 Chander, Sailesh
36.4 % electricity
100 % fuel
Pgt Pst Paux Pnet Heat duty Qfired 44.30 0 0.10 44.20 0 121.4 MW MW MW MW MJ/s MJ/s
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Alfa --Net electrical efficiency 36.4 % Net total efficiency Chander, 36.4 % Sailesh
18
Plants
CCPP - Combined Cycle Power Plants
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19 Chander, Sailesh
Sankey-Diagram
Fuel 689 MW 100 % Stack gas 56 MW 8.13 % Exhaust gas 425 MW 61.68 %
GUD =
100 = 58.4 %
3_3_0_0_4/a PG W71
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20 Chander, Sailesh
100 % fuel
35.9 % electricity
Pgt Pst Paux Pnet Heat duty Qfired 43.69 20.78 0.70 63.77 0 120.9 MW MW MW MW MJ/s MJ/s
27 deg C 35 % losses
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Alfa --Net electrical efficiency 52.7 % pdfMachine A pdf writer that quality PDF files with ease! Netproduces total efficiency 52.7 %
21 Chander, Sailesh
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!
22 Chander, Sailesh
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23 Chander, Sailesh
Typical Cycle Design for V94.2 GUD Multi- Shaft Block with Dual-Pressure Steam Cycle
economiser
G ~ Air Exhaust gas HRSG HRSG2 G ~
evap
HRSG2
superheater
HRSG2
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24 Chander, Sailesh
1 5
6 9 s
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25 Chander, Sailesh
Diffuser
Gas turbine
50 m (164 ft)
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26
Scope
CONFIGURATION: 1 Block of 1-on-1 Combined Cycle
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27 Chander, Sailesh
Structures/system
Month no.
(25-28mths)
Contract award Civil works Crane (ST building) Heat-recovery boiler (1 HRSG) Acid cleaning Water/steam cycle Circulating-water equipment Steam turbine / condenser Generator ST Oil flushing ST Gas turbine / generator unit 1 (Gas turbine / generator unit 2) Oil flushing GT Comm.: gas turbine 1 and 2 I&C/Electrical equipment Transformer Comm.: HRSG, ST, water/steam cycle Trial run
10 12 14 Site activities
16
18
20
22
24
CW pipes
CW system
1.Ignition GT1
1.steam
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Chander,
pdfMachine A pdf writer that produces quality PDF files with ease! Produce quality PDF files in seconds and preserve the integrity of your original documents. Compatible across nearly all Windows platforms, simply open the document you want to convert, click print, select the Broadgun pdfMachine printer and thats it! Get yours now!
29 Chander, Sailesh