Gray iron - Wikipedia, the free encyclopedia

http://en.wikipedia.org/wiki/Gray_iron

From Wikipedia, the free encyclopedia

Gray iron, or grey iron, is a type of cast iron that has a graphitic microstructure. It is named after the gray color of the fracture it forms, which is due to the presence of graphite.[1] It is the most common cast iron and the most widely used cast material based on weight.[2] It is used for housings where tensile strength is non-critical, such as internal combustion engine cylinder blocks, pump housings, valve bodies, electrical boxes, and decorative castings. Grey cast iron's high thermal conductivity and specific heat capacity are often exploited to make cast iron cookware and disc brake rotors.[3]

1 Structure 2 Classifications 3 Advantages and disadvantages 4 See also 5 Notes 6 References 7 Further reading

A typical chemical composition to obtain a graphitic microstructure is 2.5 to 4.0% carbon and 1 to 3% silicon. Silicon is important to making grey iron as opposed to white cast iron, because silicon is a graphite stabilizing element in cast iron, which means it helps the alloy produce graphite instead of iron carbides. Another factor affecting graphitization is the solidification rate; the slower the rate, the greater the tendency for graphite to form. A moderate cooling rate forms a more pearlitic matrix, while a slow cooling rate forms a more ferritic matrix. To achieve a fully ferritic matrix the alloy must be annealed.[1][4] Rapid cooling partly or completely suppresses graphitization and leads to formation of cementite, which is called white iron.[5] The graphite takes on the shape of a three dimensional flake. In two dimensions, as a polished surface will appear under a microscope, the graphite flakes appear as fine lines. The graphite has no appreciable strength, so they can be treated as voids. The tips of the flakes act as preexisting notches; therefore, it is brittle.[5][6] The presence of graphite flakes makes the Grey Iron easily machinable as they tend to crack easily across the graphite flakes.Grey iron also has very good damping capacity and hence it is mostly used as the base for machine tool mountings.

In the United States, the most commonly used classification for gray iron is ASTM International standard A48.[2] This classifies gray iron into classes which corresponds with its minimum tensile strength in thousands of pounds per square inch (ksi); e.g. class 20 gray iron has a minimum tensile strength of 20,000 psi (140 MPa). Class 20 has a high carbon equivalent and a ferrite matrix. Higher strength gray irons, up to class 40, have lower carbon equivalents and a pearlite matrix. Gray iron above class 40 requires alloying to provide solid solution strengthening, and heat treating is used to modify the matrix. Class 80 is the

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Gray iron - Wikipedia, the free encyclopedia

http://en.wikipedia.org/wiki/Gray_iron

highest class available, but it is extremely brittle.[5] ASTM A247 is also commonly used to describe the graphite structure. Other ASTM standards that deal with gray iron include ASTM A126, ASTM A278, and ASTM A319.[2] In the automotive industry the SAE International (SAE) standard SAE J431 is used to designate grades instead of classes. These grades are a measure of the tensile strength-to-Brinell hardness ratio.[2] Properties of ASTM A48 classes of gray iron[7] Tensile Compressive Tensile modulus Grade strength [ksi] strength [ksi] (E) [106 psi] 20 30 40 60 22 31 57 62.5 33 109 140 187.5 10 14 18 21 Properties of SAE J431 grades of gray iron[7] Grade Brinell hardness t/h G1800 120187 G2500 170229 G3000 187241 G3500 207255 G4000 217269

Description

135 Ferritic-pearlitic 135 Pearlitic-ferritic 150 Pearlitic 165 Pearlitic 175 Pearlitic

t/h = tensile strength/hardness

Gray iron is a common engineering alloy because of its relatively low cost and good machinability, which results from the graphite lubricating the cut and breaking up the chips. It also has good galling and wear resistance because the graphite flakes self lubricate. The graphite also gives gray iron an excellent damping capacity because it absorbs the energy. It also experiences less solidification shrinkage than other cast irons that do not form a graphite microstructure. The silicon promotes good corrosion resistance and increase fluidity when casting.[5] Gray iron is generally considered easy to weld.[8] Compared to the more modern iron alloys, gray iron has a low tensile strength and ductility; therefore, its impact and shock resistance is almost non-existent.[8] Relative damping capacity of various metals Materials Damping capacity Gray iron (high carbon equivalent) 100500 Gray iron (low carbon equivalent) 20100 Ductile iron Malleable iron White iron Steel Aluminum

520 815 24 4 0.465654

Natural log of the ratio of successive amplitudes

Meehanite Whimbling iron (and wefting iron)

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Gray iron - Wikipedia, the free encyclopedia

http://en.wikipedia.org/wiki/Gray_iron

1. ^ a b Smith & Hashemi 2006, p. 431. 2. ^ a b c d Schweitzer 2003, p. 72. 3. ^ "Society of Automotive Engineers" (http://www.sae.org/events/bce/tutorial-ihm.pdf). SAE. Retrieved 2011-05-24. 4. ^ Smith & Hashemi 2006, p. 432. 5. ^ a b c d Degarmo, Black & Kohser 2003, p. 77. 6. ^ Degarmo, Black & Kohser 2003, p. 76. 7. ^ a b Schweitzer 2003, p. 73. 8. ^ a b Miller, Mark R. (2007), Welding Licensing Exam Study Guide (http://books.google.com /books?id=Tw7zc8AcrOoC&pg=PT222), McGraw-Hill Professional, p. 191, ISBN 978-0-07-149376-5.

Degarmo, E. Paul; Black, J T.; Kohser, Ronald A. (2003), Materials and Processes in Manufacturing (9th ed.), Wiley, ISBN 0-471-65653-4. Schweitzer, Philip A. (2003), Metallic materials (http://books.google.com /books?id=0XQBmsD8aIQC), CRC Press, ISBN 978-0-8247-0878-8. Smith, William F.; Hashemi, Javad (2006), Foundations of Materials Science and Engineering (4th ed.), McGraw-Hill, ISBN 0-07-295358-6.

Stefanescu, Doru Michael (2002), Science and engineering of casting solidification (http://books.google.com/books?id=4FX4zvMYidMC), Springer, ISBN 978-0-306-46750-9. Retrieved from "http://en.wikipedia.org/w/index.php?title=Gray_iron&oldid=558128619" Categories: Cast iron Ferrous alloys Iron This page was last modified on 3 June 2013 at 13:47. Text is available under the Creative Commons Attribution-ShareAlike License; additional terms may apply. By using this site, you agree to the Terms of Use and Privacy Policy. Wikipedia is a registered trademark of the Wikimedia Foundation, Inc., a non-profit organization.

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