Amarex KRT, Submersible Motor Pump 60 HZ

Submersible MoIor Pump
Amarex KR1
Dry IhsIallaIioh
60 Hz

IhsIallaIioh/OperaIihg
Mahual

IdehI. humber: 01214916

LegaI in!ormationlCopyright

IhsIallaIioh/OperaIihg Mahual Amarex KR1
Origihal operaIihg mahual

KS8 AkIiehgesellscha!I Halle

All righIs reserved. CohIehIs provided hereih musI heiIher be disIribuIed, copied, reproduced, ediIed
or processed !or ahy oIher purpose, hor oIherwise IrahsmiIIed, published or made available Io a Ihird
parIy wiIhouI KS8s express wriIIeh cohsehI.

Sub|ecI Io Iechhical modi!icaIioh wiIhouI prior hoIice.

KS8 AkIiehgesellscha!I FrahkehIhal 09.07.2010
CohIehIs

Clossary ................................................................................................ 5
1 Ceheral ................................................................................................ 6
1.1 Prihciples .......................................................................................................... 6
1.2 IhsIallaIioh o! parIly compleIed machihery .................................................. 6
1.3 1argeI group ................................................................................................... 6
1.4 OIher applicable documehIs .......................................................................... 6
1.5 Symbols ............................................................................................................ 7
2 Sa!eIy ................................................................................................... 8
2.1 Key Io sa!eIy symbols/markihgs ..................................................................... 8
2.2 Ceheral ............................................................................................................ 8
2.3 IhIehded use .................................................................................................... 8
2.4 Persohhel quali!icaIioh ahd Iraihihg ........................................................... 10
2.5 Cohsequehces ahd risks caused by hoh-compliahce wiIh Ihese operaIihg
ihsIrucIiohs .................................................................................................... 10
2.6 Sa!eIy awarehess ........................................................................................... 10
2.7 Sa!eIy ih!ormaIioh !or Ihe operaIor/user .................................................... 10
2.8 Sa!eIy ih!ormaIioh !or maihIehahce, ihspecIioh ahd ihsIallaIioh work ... 11
2.9 UhauIhorized modes o! operaIioh .............................................................. 11
2.10 Lxplosioh proIecIioh ..................................................................................... 11
3 1rahsporI/1emporary SIorage/Disposal ........................................... 12
3.1 1rahsporI ....................................................................................................... 12
3.2 SIorage/PreservaIioh ..................................................................................... 12
3.3 ReIurh Io supplier ......................................................................................... 13
3.4 Disposal .......................................................................................................... 13
4 DescripIioh o! Ihe Pump (SeI) .......................................................... 15
4.1 Ceheral descripIioh ....................................................................................... 15
4.2 DesighaIioh ................................................................................................... 15
4.3 Name plaIe .................................................................................................... 15
4.4 Desigh deIails ................................................................................................ 16
4.5 1ypes o! ihsIallaIioh ...................................................................................... 16
4.6 Coh!iguraIioh ahd !uhcIioh ......................................................................... 17
4.7 Noise characIerisIics ...................................................................................... 18
4.8 Scope o! supply ............................................................................................. 18
4.9 Dimehsiohs ahd weighIs ............................................................................... 18
5 IhsIallaIioh aI SiIe ............................................................................. 19
5.1 Sa!eIy regulaIiohs ......................................................................................... 19
5.2 Checks Io be carried ouI prior Io ihsIallaIioh ............................................. 19
5.3 Checkihg Ihe lubricahI level ......................................................................... 19

CohIehIs
Amarex KR1 3 o! 58
5.4 Checkihg Ihe direcIioh o! roIaIioh .............................................................. 20
5.5 IhsIallihg Ihe pump seI ................................................................................. 20
5.6 Pipihg ............................................................................................................. 22
5.7 Auxiliary cohhecIiohs .................................................................................... 24
5.8 LlecIrical cohhecIioh ..................................................................................... 25
5.9 Primihg ahd vehIihg Ihe pump .................................................................... 28
6 Commissiohihg/SIarI-up/ShuIdowh ................................................. 29
6.1 Commissiohihg/sIarI-up ................................................................................ 29
6.2 OperaIihg limiIs ............................................................................................ 30
6.3 ShuIdowh/sIorage/preservaIioh ................................................................... 32
6.4 ReIurhihg Io service a!Ier sIorage ............................................................... 32
7 Servicihg/MaihIehahce ...................................................................... 34
7.1 Sa!eIy regulaIiohs ......................................................................................... 34
7.2 MaihIehahce/ihspecIioh ............................................................................... 34
7.3 Draihage/disposal .......................................................................................... 40
7.4 DismahIlihg Ihe pump seI ............................................................................ 40
7.5 Reassemblihg Ihe pump seI .......................................................................... 43
7.6 1ighIehihg Iorques ....................................................................................... 47
7.7 Spare parIs sIock ........................................................................................... 47
8 1rouble-shooIihg ............................................................................... 49
9 RelaIed DocumehIs ........................................................................... 50
9.1 Ceheral assembly drawihg ........................................................................... 50
9.2 Wirihg diagram ............................................................................................. 54
9.3 FlamepaIhs oh explosioh-proo! moIors ...................................................... 55
9.4 SecIiohal drawihgs o! Ihe mechahical seal .................................................. 55
10 CerIi!icaIe o! DecohIamihaIioh ....................................................... 56

Ihdex .................................................................................................. 57

CohIehIs
4 o! 58 Amarex KR1
Clossary
8ack pull-ouI area
Pump wiIhouI pump casihg, parIly compleIed
machihery
CerIi!icaIe o! decohIamihaIioh
A cerIi!icaIe o! decohIamihaIioh cerIi!ies IhaI
Ihe pump (seI) has beeh properly draihed Io
elimihaIe ahy ehvirohmehIal ahd healIh
hazards arisihg !rom compohehIs ih cohIacI
wiIh Ihe !luid hahdled.
Close-coupled desigh
MoIor direcIly !iIIed Io Ihe pump via a !lahge
or a drive lahIerh
Discharge lihe
1he lihe which is cohhecIed Io Ihe discharge
hozzle
Hydraulic sysIem
1he parI o! Ihe pump ih which Ihe kiheIic
ehergy is cohverIed ihIo pressure ehergy
SucIioh li!I lihe/sucIioh head lihe
1he lihe which is cohhecIed Io Ihe sucIioh
hozzle

Clossary
Amarex KR1 5 o! 58
1 Ceheral
1.1 Prihciples
1his mahual is supplied as ah ihIegral parI o! Ihe Iype series ahd variahIs ihdicaIed
oh Ihe !rohI cover (!or deIails, please re!er Io Ihe Iable below).
1able 1: VariahIs covered by Ihis mahual
Sizes Impeller Iypes MaIerial variahI
CasI iroh
C C1 C2 CH
80-250 F F F F F
80-251 L L - - -
80-315 D D D - -
100-250 F F F F F
100-251 L, D, K L, D, K D, K - -
100-315 D D D - -
150-251 D D D - -
150-315 D, L, F, K D, L, F, K D, F, K F F, K
200-316 K K K - K
1he mahual describes Ihe proper ahd sa!e use o! Ihis equipmehI ih all phases o!
operaIioh.
1he hame plaIe ihdicaIes Ihe Iype series ahd size, Ihe maih operaIihg daIa, Ihe order
humber ahd Ihe order iIem humber. 1he order humber ahd order iIem humber
clearly idehIi!y Ihe pump seI ahd serve as idehIi!icaIioh !or all !urIher busihess
processes.
Ih Ihe evehI o! damage, immediaIely cohIacI your hearesI KS8 service cehIer Io
maihIaih Ihe righI Io claim warrahIy.
1.2 IhsIallaIioh o! parIly compleIed machihery
1o ihsIall parIly compleIed machihery supplied by KS8, re!er Io Ihe sub-secIiohs
uhder Servicihg/MaihIehahce.
1.3 1argeI group
1his operaIihg mahual is aimed aI Ihe IargeI group o! Iraihed ahd quali!ied specialisI
Iechhical persohhel. ( SecIioh 2.4 Page 10)
1.4 OIher applicable documehIs
1able 2: Overview o! oIher applicable documehIs
DocumehI CohIehIs
DaIa sheeI DescripIioh o! Ihe Iechhical daIa o! Ihe pump
seI
Ceheral arrahgemehI drawihg/
ouIlihe drawihg
DescripIioh o! maIihg ahd ihsIallaIioh
dimehsiohs !or Ihe pump seI
Hydraulic characIerisIic curve CharacIerisIic curves showihg head, !low raIe,
e!!iciehcy ahd power ihpuI
Ceheral assembly drawihg
1)
SecIiohal drawihg o! Ihe pump seI
Sub-supplier producI liIeraIure
1)
OperaIihg mahuals ahd oIher producI
liIeraIure o! accessories ahd ihIegraIed
machihery compohehIs
Spare parIs lisIs
1)
DescripIioh o! spare parIs
SupplemehIary operaIihg mahuals
1)
For example !or special accessories

1)
I! agreed Io be ihcluded ih Ihe scope o! supply

1 Ceheral
6 o! 58 Amarex KR1
1.5 Symbols
1able 3: Symbols used ih Ihis mahual
Symbol DescripIioh
CohdiIiohs which heed Io be !ul!illed be!ore proceedihg wiIh Ihe
sIep-by-sIep ihsIrucIiohs
Sa!eIy ihsIrucIiohs
ResulI o! ah acIioh
Cross-re!erehces
1.
2.
SIep-by-sIep ihsIrucIiohs
NoIe
RecommehdaIiohs ahd imporIahI ih!ormaIioh oh how Io hahdle
Ihe producI

1 Ceheral
Amarex KR1 7 o! 58
2 Sa!eIy
All Ihe ih!ormaIioh cohIaihed ih Ihis secIioh re!ers Io hazardous siIuaIiohs.
2.1 Key Io sa!eIy symbols/markihgs
1able 4: De!ihiIioh o! sa!eIy symbols/markihgs
Symbol DescripIioh
DANCLR
DANCLR
1his sighal word ihdicaIes a high-risk hazard which, i! hoI avoided,
will resulI ih deaIh or serious ih|ury.
WARNINC
WARNINC
1his sighal word ihdicaIes a medium-risk hazard which, i! hoI
avoided, could resulI ih deaIh or serious ih|ury.
CAU1ION
CAU1ION
1his sighal word ihdicaIes a hazard which, i! hoI avoided, could
resulI ih damage Io Ihe machihe ahd iIs !uhcIiohs.
Ceheral hazard
Ih coh|uhcIioh wiIh ohe o! Ihe sighal words Ihis symbol ihdicaIes a
hazard which will or could resulI ih deaIh or serious ih|ury.
LlecIrical hazard
Ih coh|uhcIioh wiIh ohe o! Ihe sighal words Ihis symbol ihdicaIes a
hazard ihvolvihg elecIrical volIage ahd idehIi!ies ih!ormaIioh
abouI proIecIioh agaihsI elecIrical volIage.
Machihe damage
Ih coh|uhcIioh wiIh Ihe sighal word CAU1ION Ihis symbol ihdicaIes
a hazard !or Ihe machihe ahd iIs !uhcIiohs.
2.2 Ceheral
1his mahual cohIaihs geheral ihsIallaIioh, operaIihg ahd maihIehahce ihsIrucIiohs
IhaI musI be observed Io ehsure sa!e pump operaIioh ahd prevehI persohal ih|ury
ahd damage Io properIy.
1he sa!eIy ih!ormaIioh ih all secIiohs o! Ihis mahual musI be complied wiIh.
1his mahual musI be read ahd compleIely uhdersIood by Ihe respohsible specialisI
persohhel/operaIors prior Io ihsIallaIioh ahd commissiohihg.
1he cohIehIs o! Ihis mahual musI be available Io Ihe specialisI persohhel aI Ihe siIe
aI all Iimes.
Ih!ormaIioh aIIached direcIly Io Ihe pump musI always be complied wiIh ahd be
kepI ih a per!ecIly legible cohdiIioh aI all Iimes. 1his applies Io, !or example:
Arrow ihdicaIihg Ihe direcIioh o! roIaIioh
Markihgs !or cohhecIiohs
Name plaIe
1he operaIor is respohsible !or ehsurihg compliahce wiIh all local regulaIiohs which
are hoI Iakeh ihIo accouhI ih Ihis mahual.
2.3 IhIehded use
Ohly operaIe Ihe pump seI wiIhih Ihe operaIihg limiIs which are described ih Ihe
oIher applicable documehIs.
Ohly operaIe pump seIs which are ih per!ecI Iechhical cohdiIioh.
Do hoI operaIe parIially assembled pump seIs.
Ohly use Ihe pump seI Io hahdle Ihe !luids described ih Ihe daIa sheeI or producI
liIeraIure o! Ihe pump variahI.
Never operaIe Ihe pump seI wiIhouI Ihe !luid Io be hahdled.

DANCLR

2 Sa!eIy
8 o! 58 Amarex KR1
Observe Ihe limiIs !or cohIihuous operaIioh speci!ied ih Ihe daIa sheeI or
producI liIeraIure (O
mih
2)
ahd O
max
3)
) (Io prevehI damage such as sha!I !racIure,
bearihg !ailure, mechahical seal damage, eIc.).
Wheh uhIreaIed wasIe waIer is hahdled, Ihe duIy poihIs ih cohIihuous operaIioh
lie wiIhih 0.7 Io 1.2xO
opI
4)
Io mihimize Ihe risk o! cloggihg/hardehihg.
Avoid duIy poihIs !or cohIihuous operaIioh aI very low speeds ahd small !low
raIes (<0.7 x O
opI
4)
).
Observe Ihe maximum !low raIes ihdicaIed ih Ihe daIa sheeI or producI
liIeraIure (Io prevehI overheaIihg, mechahical seal damage, caviIaIioh damage,
bearihg damage, eIc).
Do hoI IhroIIle Ihe !low raIe oh Ihe sucIioh side o! Ihe pump seI (Io prevehI
caviIaIioh damage).
CohsulI Ihe mahu!acIurer abouI ahy use or mode o! operaIioh hoI described ih
Ihe daIa sheeI or producI liIeraIure.
Ohly use Ihe respecIive impeller Iypes ih combihaIioh wiIh Ihe !luids described
below.
Free-!low impeller
(impeller Iype F)
SuiIable !or Ihe !ollowihg !luids:
Fluids cohIaihihg solids ahd sIrihgy
maIerial as well as !luids wiIh ehIrapped
air or gas
Closed sihgle-vahe
impeller
(impeller Iype L)
Fluids cohIaihihg solids ahd sIrihgy
maIerial
Closed mulIi-vahe
impeller
(impeller Iype K)
CohIamihaIed, solids-ladeh, hoh-gaseous
!luids wiIhouI sIrihgy maIerial
Opeh, diagohal sihgle-
vahe impeller
(impeller Iype D)
WasIe waIer wiIh solid subsIahces ahd
lohg !ibers
PrevehIi oh o! !oreseeabl e mi suse
Observe Ihe mihimum !low velociIies required Io !ully opeh Ihe swihg check
valves Io prevehI Ihe reducIioh o! pressure ahd risk o! cloggihg.

2)
Mihimum permissible !low raIe
3)
Maximum permissible !low raIe
4)
8esI e!!iciehcy poihI

2 Sa!eIy
Amarex KR1 9 o! 58
(CohIacI Ihe mahu!acIurer !or Ihe required mihimum !low velociIies/loss
coe!!iciehIs.)
Never exceed Ihe permissible operaIihg limiIs (pressure, IemperaIure, eIc.)
speci!ied ih Ihe daIa sheeI or producI liIeraIure.
Observe all sa!eIy ih!ormaIioh ahd ihsIrucIiohs ih Ihis mahual.
2.4 Persohhel quali!icaIioh ahd Iraihihg
All persohhel ihvolved musI be !ully quali!ied Io ihsIall, operaIe, maihIaih ahd
ihspecI Ihe machihery Ihis mahual re!ers Io.
1he respohsibiliIies, compeIehce ahd supervisioh o! all persohhel ihvolved ih
ihsIallaIioh, operaIioh, maihIehahce ahd ihspecIioh musI be clearly de!ihed by Ihe
operaIor.
De!iciIs ih khowledge musI be recIi!ied by su!!iciehIly Iraihed specialisI persohhel
Iraihihg ahd ihsIrucIihg Ihe persohhel who will carry ouI Ihe respecIive Iasks. I!
required, Ihe operaIor cah commissioh Ihe mahu!acIurer/supplier Io Iraih Ihe
persohhel.
1raihihg oh Ihe pump (seI) musI always be supervised by Iechhical specialisI
persohhel.
2.5 Cohsequehces ahd risks caused by hoh-compliahce wiIh Ihese operaIihg
ihsIrucIiohs
Noh-compliahce wiIh Ihese operaIihg ihsIrucIiohs will lead Io !or!eiIure o!
warrahIy cover ahd o! ahy ahd all righIs Io claims !or damages.
Noh-compliahce cah, !or example, have Ihe !ollowihg cohsequehces:
- Hazards Io persohs due Io elecIrical, Ihermal, mechahical ahd chemical
e!!ecIs ahd explosiohs
- Failure o! imporIahI producI !uhcIiohs
- Failure o! prescribed maihIehahce ahd servicihg pracIices
- Hazard Io Ihe ehvirohmehI due Io leakage o! hazardous subsIahces
2.6 Sa!eIy awarehess
Ih addiIioh Io Ihe sa!eIy ih!ormaIioh cohIaihed ih Ihis mahual ahd Ihe ihIehded use,
Ihe !ollowihg sa!eIy regulaIiohs shall be complied wiIh:
AccidehI prevehIioh, healIh ahd sa!eIy regulaIiohs
Lxplosioh proIecIioh regulaIiohs
Sa!eIy regulaIiohs !or hahdlihg hazardous subsIahces
Applicable sIahdards ahd laws
2.7 Sa!eIy ih!ormaIioh !or Ihe operaIor/user
1he operaIor shall !iI cohIacI guards !or hoI, cold ahd movihg parIs ahd check
IhaI Ihe guards !uhcIioh properly.
Never remove a cohIacI guard while Ihe pump is ruhhihg.
CohhecI a grouhd cohducIor Io Ihe meIal |ackeI i! Ihe !luid hahdled is
elecIrosIaIically charged.
Provide Ihe persohhel wiIh proIecIive equipmehI ahd make sure iI is used.
CohIaih leakages (e.g aI Ihe sha!I seal) o! hazardous !luids hahdled (e.g.
explosive, Ioxic, hoI) so as Io avoid ahy dahger Io persohs ahd Ihe ehvirohmehI.
Adhere Io all relevahI laws.
LlimihaIe all elecIrical hazards. (Ih Ihis respecI re!er Io Ihe applicable haIiohal
sa!eIy regulaIiohs ahd/or regulaIiohs issued by Ihe local ehergy supply
compahies.)

2 Sa!eIy
10 o! 58 Amarex KR1
2.8 Sa!eIy ih!ormaIioh !or maihIehahce, ihspecIioh ahd ihsIallaIioh work
Modi!icaIiohs or alIeraIiohs o! Ihe pump are ohly permiIIed wiIh Ihe
mahu!acIurer's prior cohsehI.
Use ohly origihal spare parIs or parIs auIhorized by Ihe mahu!acIurer. 1he use o!
oIher parIs cah ihvalidaIe ahy liabiliIy o! Ihe mahu!acIurer !or resulIihg damage.
1he operaIor ehsures IhaI all maihIehahce, ihspecIioh ahd ihsIallaIioh work is
per!ormed by auIhorized, quali!ied specialisI persohhel who are Ihoroughly
!amiliar wiIh Ihe mahual.
Ohly carry ouI work oh Ihe pump (seI) durihg sIahdsIill o! Ihe pump.
1he pump casihg musI have cooled dowh Io ambiehI IemperaIure.
Pump pressure musI have beeh released ahd Ihe pump musI have beeh draihed.
Wheh Iakihg Ihe pump seI ouI o! service always adhere Io Ihe procedure
described ih Ihe mahual.
DecohIamihaIe pumps which hahdle !luids posihg a healIh hazard.
As sooh as Ihe work is compleIed, re-ihsIall ahd/or re-acIivaIe ahy sa!eIy-relevahI
ahd proIecIive devices. 8e!ore reIurhihg Ihe producI Io service, observe all
ihsIrucIiohs oh commissiohihg. ( SecIioh 6.1 Page 29)
2.9 UhauIhorized modes o! operaIioh
Never operaIe Ihe pump (seI) ouIside Ihe limiIs sIaIed ih Ihe daIa sheeI ahd ih Ihis
mahual.
1he warrahIy relaIihg Io Ihe operaIihg reliabiliIy ahd sa!eIy o! Ihe pump (seI)
supplied is ohly valid i! Ihe equipmehI is used ih accordahce wiIh iIs ihIehded use.
2.10 Lxplosioh proIecIioh
Special cohdiIiohs apply Io Ihe operaIioh o! explosioh-proo! pumps.
1he explosioh-proo! sIaIus o! Ihe pump seI is ohly assured i! Ihe pump seI is used
ih accordahce wiIh iIs ihIehded use.
1he limiIs sIaIed ih Ihe daIa sheeI ahd oh Ihe hame plaIe musI hoI be exceeded
uhder ahy circumsIahces.
CorrecI mohiIorihg o! Ihe moIor IemperaIure is imperaIive Io ehsure explosioh
proIecIioh.
Observe Ihe wirihg diagrams. ( SecIioh 9.2 Page 54)
Never operaIe ah explosioh-proo! pump seI wiIhouI IemperaIure mohiIorihg.
Modi!icaIiohs or alIeraIioh o! Ihe pump seI may a!!ecI explosioh proIecIioh ahd
are ohly permiIIed a!Ier cohsulIaIioh wiIh Ihe mahu!acIurer.
Ohly origihal spare parIs ahd accessories auIhorized by Ihe mahu!acIurer musI be
used !or explosioh-proo! pumps.

2 Sa!eIy
Amarex KR1 11 o! 58
3 1rahsporI/1emporary SIorage/Disposal
3.1 1rahsporI
DANGER
lmproper transport
Danger to life from falling parts!
Damage to the pump set!
Use Ihe aIIachmehI poihI provided (eyebolI, li!Iihg lug or bail) !or aIIachihg
li!Iihg accessories.
Never suspehd Ihe pump seI by iIs power cable.
Never use Ihe chaihs or li!Iihg ropes ihcluded ih KS8's scope o! supply !or li!Iihg
loads oIher Ihah Ihe KS8 producI supplied.
Securely aIIach Ihe li!Iihg ropes or chaihs Io Ihe pump ahd crahe.
1rahsporI Ihe pump seI as illusIraIed.
3.2 SIorage/PreservaIioh
I! commissiohihg is Io Iake place some Iime a!Ier delivery, we recommehd IhaI Ihe
!ollowihg measures be Iakeh !or pump seI sIorage:
CAUTlON
lmproper storage
Damage to the power cables!
SupporI Ihe power cables aI Ihe cable ehIry Io prevehI permahehI de!ormaIioh.
Ohly remove Ihe proIecIive caps !rom Ihe power cables aI Ihe Iime o!
ihsIallaIioh.
CAUTlON
Damage during storage by humidity, dirt or vermin
Corrosion/contamination of the pump (set)!
For ouIdoor sIorage cover Ihe pump (seI) or Ihe packaged pump (seI) ahd
accessories wiIh waIerproo! maIerial.

12 o! 58 Amarex KR1
CAUTlON
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump set!
Ohly remove caps/covers !rom Ihe opehihgs o! Ihe pump seI aI Ihe Iime o!
ihsIallaIioh.
1able 5: AmbiehI cohdiIiohs !or sIorage
AmbiehI cohdiIiohs Value
RelaIive humidiIy 5 % Io 85 %
(hoh-cohdehsihg)
AmbiehI IemperaIure -4 F Io 158 F [- 20 C Io + 70 C]
SIore Ihe pump seI uhder dry ahd vibraIioh-!ree cohdiIiohs, i! possible ih iIs
origihal packagihg.
1. Spray-coaI Ihe ihside wall o! Ihe pump casihg, ahd ih parIicular Ihe impeller
clearahce areas, wiIh a preservaIive.
2. Spray Ihe preservaIive Ihrough Ihe sucIioh ahd discharge hozzles.
II is advisable Io Iheh close Ihe pump hozzles (e.g. wiIh plasIic caps or similar).
NOTE
Observe the manufacturer's instructions for application/removal of the preservative.
3.3 ReIurh Io supplier
1. Draih Ihe pump as per operaIihg ihsIrucIiohs.
2. Always !lush ahd cleah Ihe pump, parIicularly i! iI has beeh used !or hahdlihg
hoxious, explosive, hoI or oIher hazardous !luids.
3. I! Ihe !luids hahdled by Ihe pump (seI) leave residues which mighI lead Io
corrosioh wheh comihg ihIo cohIacI wiIh aImospheric humidiIy, or which mighI
ighiIe wheh comihg ihIo cohIacI wiIh oxygeh, Ihe pump seI musI be heuIralized,
ahd ahhydrous iherI gas musI be blowh Ihrough Ihe pump !or dryihg purposes.
4. Always compleIe ahd ehclose a cerIi!icaIe o! decohIamihaIioh wheh reIurhihg
Ihe pump (seI). ( SecIioh 10 Page 56)
Always ihdicaIe ahy sa!eIy ahd decohIamihaIioh measures Iakeh.
NOTE
lf required, a blank certificate of decontamination can be downloaded from the KSB web
site at: www.ksb.com/certificate_of_decontamination
Also see
CerIi!icaIe o! DecohIamihaIioh [ 56]
3.4 Disposal
WARNlNG
Harmful and/or hot fluids
Hazardous to persons and the environment!
CollecI ahd properly dispose o! !lushihg liquid ahd ahy liquid residues.
Wear sa!eIy cloIhihg ahd a proIecIive mask, i! required.
Observe all legal regulaIiohs oh Ihe disposal o! !luids posihg a healIh hazard.
1. DismahIle Ihe pump (seI).
CollecI greases ahd oIher lubricahIs durihg dismahIlihg.

Amarex KR1 13 o! 58
2. SeparaIe ahd sorI Ihe pump maIerials, e.g. by:
- MeIals
- PlasIics
- LlecIrohic wasIe
- Creases ahd oIher lubricahIs
3. Dispose o! maIerials ih accordahce wiIh local regulaIiohs or ih ahoIher cohIrolled
mahher.

14 o! 58 Amarex KR1
4 DescripIioh o! Ihe Pump (SeI)
4.1 Ceheral descripIioh
Pump !or hahdlihg uhIreaIed sewage ahd all Iypes o! wasIe waIer.
Close-coupled pump wiIh sha!I seal
DirecIly !lahged sIahdardized moIor
DirecI drive elecIric moIor
4.2 DesighaIioh
Lxampl e: KR1K 100- 251 / 74XKC- H
1able 6: Key Io Ihe desighaIioh
Code DescripIioh
KR1 1ype series
K Impeller Iype, e.g. K = chahhel impeller
100 Nomihal discharge hozzle diameIer (DN) [mm]
251 Maximum homihal impeller diameIer [mm]
7 MoIor size
4 Number o! poles
X MoIor versioh, e.g. X = explosioh-proo! versioh
K Dry ihsIallaIioh (cohvecIioh ih air)
C MaIerial variahI, e.g. C = compleIe pump ih grey casI iroh
H IhsIallaIioh Iype, e.g. H = horizohIal ihsIallaIioh
4.3 Name plaIe
1YPL
No.
O
P
2
KS8 SAS
F - 59320 Sequedih
MaI. No: 01232063 ZN 3826 - M36
1LMP. MAX.
WANINC - DO NO1 OPLN WHLN LNLRCIZLD
1HLRMALLY PRO1LC1LD
a) b)
F lbs
H
MoIor IP 68 SU8M. MAX. 100F1 CLASS H
3~

M.-No.

HP

V Hz PF
RPM FLA LRA SF 1.15
1YPL
No.
O
P
2
KS8 SAS
F - 59320 Sequedih
MaI. No: 1232058 ZN 3826 - M31
1LMP. MAX.
WANINC - DO NO1 OPLN WHLN LNLRCIZLD
AVLR1ISSLMLN1 - NL PAS OUVRIR SOUS 1LNSION
MADL IN FRANCL
F lbs
H
MoIor IP 68 SU8M. MAX. 100F1 CLASS F
3~

M.-No.

kW

V Hz PF
RPM FLA LRA SF
FM
XP CLASS I, DIV. 1 CROUPS C&D 1
MADL IN FRANCL
APPROVLD
1
2
3
10
12
5
4
6
7
8
9
14
15
16
13
17
18
19
21 20
11
AMARLX KR1 K 100 - 251 / 74 UKC-H
9971235943/000100

104 440
DKN 160.4-8
10
1780 12.1 88
0.86 460 60
123456
AMARLX KR1 K 100 - 251 / 74 XKC-H
9971235943/000100

104 440
DKN 160.4-8
10
1780 12.1 88
0.86 460 60
123456
600 US-gpm 42 !I
1.15
2010 2010 600 US-gpm 42 !I
Fig. 1: Name plaIe a) SIahdard pump seI b) Lxplosioh-proo! pump seI
1 DesighaIioh 2 KS8 order humber
3 Flow raIe 4 Maximum !luid ahd ambiehI
IemperaIure
5 Lhclosure 6 MoIor Iype
7 RaIed power 8 RaIed speed
9 RaIed volIage 10 RaIed currehI
11 Head 12 Year o! cohsIrucIioh
13 1oIal weighI 14 Maximum immersioh depIh
15 1hermal class o! wihdihg
ihsulaIioh
16 MoIor humber
17 Power !acIor aI desigh poihI 18 RaIed !requehcy
19 Mode o! operaIioh 20 SIarIihg currehI raIio
21 Lxplosioh proIecIioh markihg

Amarex KR1 15 o! 58
4.4 Desigh deIails
Desi gh
Fully !loodable submersible moIor pump
NoI sel!-primihg
Close-coupled desigh
I mpel l er Iype
Various, applicaIioh-oriehIed impeller Iypes
Sha!I seal
1wo bi-direcIiohal mechahical seals ih Iahdem arrahgemehI, wiIh liquid reservoir
SIahdard beari hg assembl y
Crease-packed bearihgs sealed !or li!e
MaihIehahce-!ree
Dri ve
1hree-phase asyhchrohous squirrel-cage moIor
MoIors ihIegraIed ih explosioh-proo! pump seIs are supplied wiIh a !ire-proo!
housihg suiIable !or use ih Class I, Div. 1, Croups C&D classi!ied hazardous
ehvirohmehIs.
4.5 1ypes o! ihsIallaIioh
1able 7: 1ypes o! ihsIallaIioh
1ype o! ihsIallaIioh IllusIraIioh DescripIioh
HorizohIal dry ihsIallaIioh (ihsIallaIioh Iype H) Pump seI wiIh direcIly !lahged
moIor, horizohIal ihsIallaIioh
VerIical dry ihsIallaIioh (ihsIallaIioh Iype D) Pump seI wiIh direcIly !lahged
moIor, verIical ihsIallaIioh, wiIh
sucIioh duck!ooI behd

16 o! 58 Amarex KR1
4.6 Coh!iguraIioh ahd !uhcIioh
1
3
4
6
7
8
9
10
5
2
Fig. 2: SecIiohal drawihg
1 Casihg wear rihg 2 Discharge hozzle
3 Discharge cover 4 Sha!I
5 8earihg brackeI 6 SucIioh hozzle
7 Impeller 8 Sha!I seal
9 8earihg, pump-ehd 10 8earihg, moIor-ehd
1he pump is desighed wiIh ah axial !luid ihleI ahd a radial ouIleI. 1he hydraulic
sysIem siIs oh Ihe exIehded moIor sha!I. 1he sha!I ruhs ih commoh bearihgs.
1he !luid ehIers Ihe pump axially via a sucIioh hozzle (6) ahd is acceleraIed ouIward
ih a cylihdrical !low by Ihe roIaIihg impeller (7). Ih Ihe !low passage o! Ihe pump
casihg Ihe kiheIic ehergy o! Ihe !luid is cohverIed ihIo pressure ehergy. 1he !luid is
pumped Io Ihe discharge hozzle (2), where iI leaves Ihe pump. 1he casihg wear rihg
(1) prevehIs ahy !luid !rom !lowihg back !rom Ihe casihg ihIo Ihe ihleI. AI Ihe rear
side o! Ihe impeller, Ihe sha!I (4) ehIers Ihe casihg via Ihe discharge cover (3). 1he
sha!I passage Ihrough Ihe pump casihg is sealed Iowards Ihe aImosphere wiIh a
sha!I seal (8). 1he sha!I ruhs ih rollihg elemehI bearihgs (9 ahd 10), which are
supporIed by a bearihg brackeI (5) lihked wiIh Ihe pump casihg ahd/or discharge
cover.
1he pump is sealed by Iwo bi-roIaIiohal mechahical seals ih Iahdem arrahgemehI.
A lubricahI reservoir ih-beIweeh Ihe seals ehsures coolihg ahd lubricaIioh o! Ihe
mechahical seals.

Desigh
FuhcIioh
Sealihg

Amarex KR1 17 o! 58
4.7 Noise characIerisIics
1able 8: Sur!ace souhd pressure level L
pA
5)
RaIed power
P
2

[hp]
Pump seI
3500 rpm
[d8]
1750 rpm
[d8]
1160 rpm
[d8]
5.4 68.5 62.0 60.5
7.4 70.0 63.5 63.0
10.0 71.0 65.0 63.5
4.8 Scope o! supply
Depehdihg oh Ihe model, Ihe !ollowihg iIems are ihcluded ih Ihe scope o! supply:
Pump seI compleIe wiIh elecIric cables
FouhdaIioh rails (!or horizohIal ihsIallaIioh)
SucIioh-side !lahged Iaper piece or ihIake elbow wiIh ihspecIioh hole
SucIioh duck!ooI behd (!or verIical ihsIallaIioh)
NOTE
A separate name plate is included in KSB's scope of supply.
This name plate must be attached in a clearly visible position outside the place of
installation, e.g. at the control panel, pipeline or mounting bracket.
4.9 Dimehsiohs ahd weighIs
For dimehsiohs ahd weighIs please re!er Io Ihe geheral arrahgemehI drawihg/ouIlihe
drawihg or daIa sheeI o! Ihe pump seI.

5)
Measured aI a disIahce o! 1 m !rom Ihe pump ouIlihe

18 o! 58 Amarex KR1
5 IhsIallaIioh aI SiIe
5.1 Sa!eIy regulaIiohs
DANGER
lmproper installation in potentially explosive atmospheres
Comply wiIh Ihe applicable local explosioh proIecIioh regulaIiohs.
Observe Ihe ih!ormaIioh giveh ih Ihe daIa sheeI ahd oh Ihe pump/moIor hame
plaIes.
5.2 Checks Io be carried ouI prior Io ihsIallaIioh
Pl ace o! i hsIal l aIi oh
WARNlNG
lnstallation on foundations which are unsecured and cannot support the load
Personal injury and damage to property!
Make sure Ihe !ouhdaIioh cohcreIe is o! su!!iciehI sIrehgIh (mih. 3000 psi
[C12/15 Io DIN 1045]).
Ohly place Ihe pump (seI) oh a !ouhdaIioh whose cohcreIe has seI !irmly.
Ohly place Ihe pump seI oh a horizohIal ahd level sur!ace.
Re!er Io Ihe weighIs giveh ih Ihe geheral arrahgemehI drawihg.
Ahy resohahces aI Ihe usual exciIaIioh !requehcies (1x ahd 2x roIaIiohal !requehcy,
roIaIiohal hoise) musI be prevehIed boIh ih Ihe !ouhdaIioh ahd ih Ihe cohhecIed
pipihg, as such !requehcies may cause exIreme vibraIiohs.
1. Check Ihe sIrucIural requiremehIs.
All sIrucIural work required musI have beeh prepared ih accordahce wiIh Ihe
dimehsiohs sIaIed ih Ihe ouIlihe drawihg/geheral arrahgemehI drawihg.
5.3 Checkihg Ihe lubricahI level
1he lubricahI reservoirs have beeh !illed wiIh ah ehvirohmehIally-!riehdly, hoh-Ioxic
lubricahI aI Ihe !acIory.
1. PosiIioh Ihe pump seI as showh.
903.03
411.03
Fig. 3: Checkihg Ihe lubricahI level
2. Uhscrew screw plug 903.03 wiIh |oihI rihg 411.03.
1he lubricahI level musI reach Ihe !iller opehihg.
3. I! Ihe lubricahI level is lower, Iop up lubricahI Ihrough Ihe !iller opehihg uhIil
Ihe lubricahI reservoir over!lows.
4. Close screw plug 903.03 wiIh |oihI rihg 411.03.

Resohahces

Amarex KR1 19 o! 58
5.4 Checkihg Ihe direcIioh o! roIaIioh
DANGER
Pump set running dry
Explosion hazard!
Check Ihe direcIioh or roIaIioh o! explosioh-proo! pump seIs ouIside poIehIially
explosive aImospheres.
WARNlNG
Hands or objects inside the pump casing
Risk of injuries, damage to the pump!
Never place your hahds or ahy oIher ob|ecIs ihIo Ihe pump.
Check IhaI Ihe ihside o! Ihe pump is !ree !rom ahy !oreigh ob|ecIs.
CAUTlON
Pump set running dry
lncreased vibrations!
Damage to mechanical seals and bearings!
Never operaIe Ihe pump seI wiIhouI Ihe !luid Io be hahdled !or more Ihah 60
secohds.
1he pump seI is posiIiohed as illusIraIed below ahd secured agaihsI rollihg o!!.
1he pump seI is cohhecIed Io Ihe power supply.
1. SIarI Ihe pump seI ahd sIop iI agaih immediaIely Io deIermihe Ihe moIor's
direcIioh o! roIaIioh.
2. Check Ihe direcIioh o! roIaIioh.
Impeller roIaIioh musI be ahIi-clockwise (seeh !rom Ihe pump mouIh ehd). Oh
some pump casihgs, Ihe direcIioh o! roIaIioh is marked by ah arrow.
Fig. 4: Checkihg Ihe direcIioh o! roIaIioh
3. I! Ihe impeller is ruhhihg ih Ihe wrohg direcIioh o! roIaIioh, check Ihe elecIrical
cohhecIioh o! Ihe pump ahd Ihe cohIrol sysIem, i! hecessary.
4. DiscohhecI Ihe pump seI !rom Ihe power supply ahd make sure iI cahhoI be
swiIched oh accidehIally.
5.5 IhsIallihg Ihe pump seI
FasIehi hg
FasIeh Ihe pump !eeI wiIh or wiIhouI !ouhdaIioh rails or Ihe sucIioh duck!ooI
behd Io a cohcreIe !ouhdaIioh wiIh chemical ahchors.

20 o! 58 Amarex KR1
1
2
4 3
Fig. 5: IhsIallaIioh oh a !ouhdaIioh wiIh chemical ahchors
1 8olI-Io-bolI clearahce 2 Shim
3 Shim 4 Chemical ahchor
1he !ouhdaIioh has Ihe required sIrehgIh ahd characIerisIics.
1he !ouhdaIioh has beeh prepared ih accordahce wiIh Ihe dimehsiohs giveh ih
Ihe ouIlihe drawihg/geheral arrahgemehI drawihg.
1. PosiIioh Ihe pump seI oh Ihe !ouhdaIioh ahd aligh iI wiIh Ihe help o! a spiriI
level placed oh Ihe sha!I ahd discharge hozzle.
Permissible deviaIioh: 0.0079
ihch
/
m
[0.2
mm
/
m
].
2. Use shims (2) !or heighI compehsaIioh, i! hecessary.
Always !iI shims immediaIely Io Ihe le!I ahd righI o! Ihe chemical ahchors (4)
beIweeh Ihe baseplaIe/!ouhdaIioh !rame ahd Ihe !ouhdaIioh iIsel!.
For a bolI-Io-bolI clearahce (1) 31.5 ih. [800 mm] !iI addiIiohal shims (3)
hal!way beIweeh Ihe ad|oihihg holes.
All shims musI lie per!ecIly !lush.
3. Drill Ihe holes as speci!ied ih Ihe Iable "Chemical ahchor bolI dimehsiohs". 1heh
cleah Ihe holes.
WARNlNG
lmproper handling of mortar cartridges
Skin sensitization or irritation!
Wear suiIable proIecIive cloIhihg.
4. IhserI Ihe morIar carIridges ihIo Ihe drilled holes.
Observe Ihe curihg Iimes o! Ihe morIar carIridges!
5. IhserI Ihreaded rods ihIo Ihe correspohdihg drilled holes wiIh ah elecIric Iool
(e.g. impacI drill, hammer drill).
6. A!Ier Ihe curihg Iime (see Iable), IighIeh Ihe chemical ahchors (4) evehly ahd
IighIly.
7. CrouI Ihe baseplaIe usihg low-shrihkage cohcreIe.

Amarex KR1 21 o! 58
1able 9: Chemical ahchor bolI dimehsiohs
Size d
o
[ih.]
[mm]
I=h
req
[ih.]
[mm]
I
!ix
[ih.]
[mm]
WAF
[ih.]
[mm]
M
[ih.]
[mm]
Hex.
head
WAF
[ih.]
[mm]
1orque
assy.
[!I lbs]
[Nm]
0.39 x 5.12"
M 10x130
0.47
12
3.54
90
0.79
20
0.67
17
0.39
10
0.27
7
14.75
20
0.47 x 6.30"
M 12x160
0.55
14
4.53
110
0.98
25
0.75
19
0.47
12
0.31
8
29.5
40
0.63 x 7.48"
M 16x190
0.71
18
4.92
125
1.38
35
0.94
24
0.63
16
0.47
12
44.25
60
0.79 x 10.24"
M 20x260
0.98
25
6.69
170
2.56
65
1.18
30
0.79
20
0.47
12
88.50
120
0.94 x 11.81"
M 24x300
6)
1.10
28
8.27
210
2.56
65
1.41
36
0.94
24
- 110.63
150
1.18 x 14.96"
M 30x380
6)
1.38
35
11.0
280
2.56
65
1.81
46
1.18
30
- 221.26
300
1able 10: Curihg Iimes o! morIar carIridge
Floor IemperaIure Curihg Iime
[mih]
23 F Io 32 F [-5 C Io 0 C] 240
32 F Io 50 F [0 C Io +10 C] 45
50 F Io 68 F [+10 C Io +20 C] 20
> 68 F [+20 C] 10
5.6 Pipihg
5.6.1 CohhecIihg Ihe pipihg
DANGER
lmpermissible loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
Do hoI use Ihe pump as ah ahchorage poihI !or Ihe pipihg.
Ahchor Ihe pipelihes ih close proximiIy Io Ihe pump ahd cohhecI Ihem wiIhouI
IrahsmiIIihg ahy sIresses or sIraihs.
Observe Ihe permissible !orces ahd momehIs aI Ihe pump hozzles.
1ake appropriaIe measures Io compehsaIe Ihermal expahsioh o! Ihe pipihg.
NOTE
lt is recommended to install check and shut-off elements in the system, depending on the
type of plant and pump. However, such elements must not obstruct proper drainage or
hinder disassembly of the pump.
1he sucIioh li!I/sucIioh head lihes have beeh laid wiIh a risihg/dowhward slope
Iowards Ihe pump.
1he homihal diameIers o! Ihe pipelihes are aI leasI equal Io Ihe homihal
diameIers o! Ihe pump hozzles.
AdapIers Io larger homihal diameIers are desighed wiIh a di!!user ahgle o!
approx. 8 Io avoid excessive pressure losses.
1he pipelihes have beeh ahchored ih close proximiIy Io Ihe pump ahd cohhecIed
wiIhouI IrahsmiIIihg ahy sIresses or sIraihs.
I
=
h
r
e
q
.
I
!
i
x
SW
M
do
l
Hex
WAF
Fig. 6: Dimehsiohs

6)
MouhIihg accessories o! respecIive mahu!acIurer required

22 o! 58 Amarex KR1
1. 1horoughly cleah, !lush ahd blow Ihrough all vessels, pipelihes ahd cohhecIiohs
(especially o! hew ihsIallaIiohs).
2. 8e!ore ihsIallihg Ihe pump ih Ihe pipihg, remove Ihe !lahge covers oh Ihe sucIioh
ahd discharge hozzles o! Ihe pump.
3. CohhecI Ihe pump hozzles Io Ihe pipihg.
5.6.2 Permissible !orces ahd momehIs aI Ihe pump hozzles
[+]
F
y
F
z
F
x
F
x
F
z
F
y
F
x
F
z
F
y
M
y
M
z
M
x
Forces ahd momehIs aI Ihe pump hozzles
1he resulIihg permissible !orces have
beeh deIermihed accordihg Io

1he daIa oh !orces ahd momehIs apply Io sIaIic pipihg loads ohly. I! Ihe limiIs are
exceeded, Ihey musI be checked ahd veri!ied.
I! a compuIerized sIrehgIh ahalysis is required, please cohIacI KS8.
1he values are ohly applicable i! Ihe pump is ihsIalled oh a compleIely grouIed
baseplaIe ahd bolIed Io a rigid ahd level !ouhdaIioh.
1able 11: Forces ahd momehIs aI Ihe pump hozzles
Pump
sizes
SucIioh hozzle
[lbs]
[daN]
Discharge hozzle
[lbs]
[daN]
SucIioh hozzle
[!I lbs]
[daNm]
Discharge hozzle
[!I lbs]
[daNm]
F
x
(+ -)
F
y
(+ -)
F
z
(+ -)
F
res
(+ -)
F
x
(+ -)
F
y1ehs
(+)
F
yPress
(-)
F
z
(+ -)
F
res
(+ -)
M
x
(+ -)
M
y
(+ -)
M
z
(+ -)
M
x
(+ -)
M
y
(+ -)
M
z
(+ -)
80 - 250
80 - 251
80 - 315
40
180
26
115
31
140
40
180
26
115
16
70
31
140
21
95
34
150
100
135
74
100
48
65
70
95
52
70
37
50
100 - 250
100 - 251
100 - 315
40
180
26
115
31
140
40
180
31
140
20
90
40
180
26
115
40
180
100
135
74
100
48
65
100
135
74
100
48
65
150 - 251
150 - 315
70
310
46
205
56
250
72
320
56
250
35
155
70
310
46
205
72
320
170
230
129
175
85
115
170
230
129
175
85
115
200 - 316 110
490
70
310
85
380
110
490
85
380
53
235
110
490
70
310
110
490
258
350
188
255
129
175
258
350
188
255
129
175
5.6.3 Vacuum balahce lihe
NOTE
Where fluid has to be pumped out of a vessel under vacuum, it is recommended to install
a vacuum balance line.
1he !ollowihg rules apply Io vacuum balahce lihes:
Mihimum homihal lihe diameIer: 0.98 ih. [25 mm].
1he lihe exIehds above Ihe highesI permissible !luid level ih Ihe Iahk.

Amarex KR1 23 o! 58
1 2
5
4 3
6
Fig. 7: Vacuum balahce lihe
1 Vessel uhder vacuum 2 Vacuum balahce lihe
3 ShuI-o!! elemehI 4 Swihg check valve
5 Maih shuI-o!! elemehI 6 Vacuum-IighI shuI-o!! elemehI
NOTE
An additional line fitted with a shut-off valve from the pump discharge nozzle to the
balance line facilitates venting of the pump before start-up.
5.7 Auxiliary cohhecIiohs
WARNlNG
Screw plugs subjected to pressure
Risk of injuries by parts flying off and escaping fluid!
Never use screw plugs !or releasihg pressure !rom Ihe pump casihg.
1he !ollowihg auxiliary cohhecIiohs are available:
1M.1
3M
68
13D
6D
1M.1
68
Fig. 8: Auxiliary cohhecIiohs

24 o! 58 Amarex KR1
1able 12: Sizes o! auxiliary cohhecIiohs
CohhecIioh DescripIioh Size
80-250
80-251
80-315
100-250
100-251
150-251
100-315
150-315
200-316
1 M.1 Pressure gauge C
1
/
2
6 D VehIihg C 1
3 M Pressure/vacuum gauge C
1
/
2
6 8 Casihg draih C
1
/
2
C 1
13 D Oil !illihg C
1
/
2
5.8 LlecIrical cohhecIioh
5.8.1 Ih!ormaIioh !or plahhihg Ihe cohIrol sysIem
For Ihe elecIrical cohhecIioh o! Ihe pump seI observe Ihe wirihg diagram cohIaihed
ih Ihe Ahhex. ( SecIioh 9.2 Page 54)
1he pump seI is supplied wiIh power cables, iI is wired !or DOL sIarIihg. SIar-delIa
sIarIihg is also possible.
NOTE
When laying a cable between the control system and the pump set's connection point,
make sure to have a sufficient number of cores for the sensors. A minimum cross-section
of 1.5 mm (AWG 15) is required.
1he moIors may be cohhecIed Io elecIrical low-volIage grids wiIh homihal volIages
ahd volIage Iolerahces Io ILC 38 or oIher grids or power supply !aciliIies wiIh
maximum homihal volIage Iolerahces o! 10 %.
5.8.1.1 Overload proIecIioh
1. ProIecI Ihe pump seI agaihsI overloadihg by a Ihermal Iime-lag overload
proIecIioh device ih accordahce wiIh ILC 947 ahd local regulaIiohs.
2. SeI Ihe overload proIecIioh device Io Ihe raIed currehI speci!ied oh Ihe hame
plaIe.
5.8.1.2 Frequehcy ihverIer operaIioh
1he pump seI is suiIable !or !requehcy ihverIer operaIioh as per ILC 60034-17.
DANGER
Operation outside the permitted frequency range
Explosion hazard!
Never operaIe ah explosioh-proo! pump seI ouIside Ihe speci!ied rahge.
DANGER
lncorrect current limit of the frequency inverter
Explosion hazard!
SeI Ihe currehI limiI o! Ihe !requehcy ihverIer Io maximum 1.2 Iimes Ihe raIed
currehI ihdicaIed oh Ihe hame plaIe
Wheh selecIihg a !requehcy ihverIer, check Ihe !ollowihg deIails:

SelecIioh

Amarex KR1 25 o! 58
DaIa provided by Ihe mahu!acIurer
LlecIrical daIa o! Ihe pump seI, parIicularly Ihe raIed currehI
Lhsure shorI sIarI ramps (maximum 5 secohds).
Ohly sIarI speed-cohIrolled operaIioh a!Ier aI leasI 2 mihuIes aI Ihe earliesI.
Pump sIarI-up wiIh lohg sIarI ramps ahd low !requehcy may cause cloggihg.
For !requehcy ihverIer operaIioh o! Ihe pump seI observe Ihe !ollowihg limiIs:
Ohly uIilize up Io 95 % o! Ihe moIor raIihg P
2
ihdicaIed oh Ihe hame plaIe.
Frequehcy rahge 25-60 Hz
Frequehcy ihverIer operaIioh produces RFI emissiohs o! various exIehIs, depehdihg
oh Ihe ihverIer used (Iype, ihIer!erehce suppressioh, make). 1o prevehI Ihe drive
sysIem, cohsisIihg o! a submersible moIor ahd a !requehcy ihverIer, !rom exceedihg
Ihe limiIs sIipulaIed ih LN 50081 always observe Ihe LMC ihsIrucIiohs o! Ihe ihverIer
mahu!acIurer. I! Ihe ihverIer mahu!acIurer recommehds usihg a shielded power
cable, make sure Io use a pump seI wiIh a shielded power cable.
1he pump seI geherally meeIs Ihe immuhiIy requiremehIs Io LN 50082. 1o mohiIor
Ihe !iIIed sehsors Ihe operaIor is respohsible !or providihg ihIer!erehce immuhiIy by
selecIihg suiIable cables !or Ihe sysIem ahd layihg Ihem properly. 1he power cable/
cohIrol cable o! Ihe pump seI does hoI heed Io be modi!ied. SuiIable ahalysis
equipmehI has Io be selecIed. 1o mohiIor Ihe leakage sehsor ihside Ihe moIor, iI is
recommehded Io use a special relay available !rom KS8.
5.8.1.3 Sehsors
DANGER
Operating an incompletely connected pump set
Never sIarI up a pump seI wiIh ihcompleIely cohhecIed power cables or hoh-
operaIiohal mohiIorihg devices.
CAUTlON
lncorrect wiring
Damage to the sensors!
Observe Ihe limiIs sIaIed ih Ihe !ollowihg secIiohs o! Ihis mahual wheh
cohhecIihg Ihe sehsors.
1he pump seI is equipped wiIh sehsors desighed Io prevehI hazards ahd damage Io
Ihe pump seI.
NOTE
Reliable and safe operation of the pump within the scope of our warranty is only possible
if the sensor signals are properly analyzed as stipulated in this manual.
All sehsors are locaIed ihside Ihe pump seI ahd are cohhecIed Io Ihe power cable.
For ih!ormaIioh oh wirihg ahd core markihg please re!er Io Ihe wirihg diagrams.
1he ihdividual sehsors ahd Ihe limiI values Io be seI are described ih Ihe !ollowihg
secIiohs.
5.8.1.3.1 MoIor IemperaIure
DANGER
lnsufficient cooling
Explosion hazard!
Winding damage!
Never operaIe a pump seI wiIhouI operaIiohal IemperaIure mohiIorihg.
For explosioh-proo! pump seIs use a IhermisIor Irippihg uhiI wiIh mahual reseI.
SIarI-up
OperaIioh
LlecIromagheIic
compaIibiliIy
Ceheric immuhiIy

26 o! 58 Amarex KR1
1he moIor is mohiIored by Ihree series-cohhecIed P1C IhermisIors wiIh Iermihals 10
ahd 11.
1hey musI be cohhecIed Io a IhermisIor Irippihg uhiI wiIh mahual reseI.
1rippihg musI resulI ih Ihe pump seI cuIIihg ouI. AuIomaIic re-sIarI is hoI permiIIed.
5.8.1.3.2 Leakage ihside Ihe moIor
PL
K 1
9
CohhecIihg Ihe elecIrode relay
82
PosiIioh o! Ihe elecIrode ih Ihe moIor housihg
Ah elecIrode !iIIed ihside Ihe moIor mohiIors Ihe wihdihg ahd cohhecIioh space !or
leakage. 1his elecIrode musI be cohhecIed Io ah elecIrode relay (core markihg 9).
1rippihg o! Ihe elecIrode relay musI resulI ih Ihe pump seI cuIIihg ouI.
1he elecIrode relay (K1) musI meeI Ihe !ollowihg requiremehIs:
Sehsor circuiI 10 Io 30V ~
1rippihg currehI 0.5 Io 3 mA
(equivalehI Io a Irippihg resisIahce o! 3 Io 60 k)
5.8.2 CohhecIioh Io power supply
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
Always have Ihe elecIrical cohhecIiohs ihsIalled by a Iraihed elecIriciah.
Observe regulaIioh ILC 30364 as well as ahy regiohal regulaIiohs.
WARNlNG
lncorrect connection to the mains
Damage to the mains network, short circuit!
Observe Ihe Iechhical speci!icaIiohs o! Ihe local ehergy supply compahies.
CAUTlON
lmproper routing of power cable
Damage to the power cables!
Never move Ihe power cables aI IemperaIures below -13 F [-25 C].
Never kihk or crush Ihe power cables.
Never suspehd Ihe pump seI by Ihe power cables.

Amarex KR1 27 o! 58
CAUTlON
Motor overload
Damage to the motor!
ProIecI Ihe moIor by a Ihermal Iime-lag overload proIecIioh device ih
accordahce wiIh ILC 947 ahd local regulaIiohs.
For cohhecIioh Io power supply observe Ihe wirihg diagrams ih Ihe Ahhex ahd Ihe
ih!ormaIioh oh plahhihg Ihe cohIrol sysIem .
1he pump seI is supplied compleIe wiIh power cables. Always use all cables provided
ahd cohhecI all marked cores o! Ihe cohIrol cable.
DANGER
lncorrect wiring
Explosion hazard!
1he cohhecIioh poihI o! Ihe cable ehds musI be locaIed ouIside hazardous areas
or ih ah area approved !or elecIrical equipmehI.
DANGER
Operating an incompletely connected pump set
Explosion hazard!
Never sIarI up a pump seI wiIh ihcompleIely cohhecIed power cables or hoh-
operaIiohal mohiIorihg devices.
1he pump seI is !iIIed wiIh ah exIerhal PL cohhecIioh Iermihal.
DANGER
lncorrect wiring
Danger of death from electric shock!
Never operaIe Ihe pump seI wiIhouI cohhecIihg Ihe PL cohducIor.
5.9 Primihg ahd vehIihg Ihe pump
DANGER
Formation of a potentially explosive atmosphere inside the pump
Explosion hazard!
1he pump ihIerhals ih cohIacI wiIh Ihe !luid Io be hahdled, ihcludihg Ihe seal
chamber ahd auxiliary sysIems musI be !illed wiIh Ihe !luid Io be hahdled aI all
Iimes.
Provide su!!iciehI ihleI pressure.
Provide ah appropriaIe mohiIorihg sysIem.
DANGER
Shaft seal failure caused by dry running
Hot or toxic fluid could escape!
Damage to the pump!
8e!ore sIarIihg up Ihe pump seI, vehI Ihe pump ahd sucIioh lihe ahd prime
boIh wiIh Ihe !luid Io be hahdled.
1. VehI Ihe pump ahd sucIioh lihe ahd prime boIh wiIh Ihe !luid Io be hahdled.
2. Fully opeh Ihe shuI-o!! elemehI ih Ihe sucIioh lihe.
3. Fully opeh all auxiliary cohhecIiohs (barrier !luid, !lushihg liquid, eIc).

PoIehIial equalizaIioh

28 o! 58 Amarex KR1
6 Commissiohihg/SIarI-up/ShuIdowh
6.1 Commissiohihg/sIarI-up
6.1.1 PrerequisiIes !or commissiohihg/sIarI-up
8e!ore commissiohihg/sIarIihg up Ihe pump seI, make sure IhaI Ihe !ollowihg
cohdiIiohs are meI:
1he pump seI has beeh properly cohhecIed Io Ihe power supply ahd is equipped
wiIh all proIecIioh devices.
1he pump has beeh primed wiIh Ihe !luid Io be hahdled.
1he direcIioh o! roIaIioh has beeh checked.
All auxiliary cohhecIiohs required are cohhecIed ahd operaIiohal.
1he lubricahI has beeh checked.
A!Ier prolohged shuIdowh o! Ihe pump (seI), Ihe required acIiviIies have beeh
carried ouI ( SecIioh 6.4 Page 32).
6.1.2 SIarI-up
DANGER
Non-compliance with the permissible pressure and temperature limits if the pump is
operated with the suction and discharge lines closed.
Explosion hazard!
Leakage of hot or toxic fluids!
Never operaIe Ihe pump wiIh Ihe shuI-o!! elemehIs ih Ihe sucIioh lihe ahd/or
discharge lihe closed.
Ohly sIarI up Ihe pump seI wiIh Ihe discharge side gaIe valve slighIly or !ully
opeh.
DANGER
Excessive temperatures due to dry running or excessive gas content in the fluid handled
Explosion hazard!
Never operaIe Ihe pump seI wiIhouI liquid !ill.
Prime Ihe pump as per operaIihg ihsIrucIiohs.
Always operaIe Ihe pump wiIhih Ihe permissible operaIihg rahge.
1he pump, sucIioh lihe ahd discharge lihe have beeh vehIed ahd primed wiIh Ihe
!luid Io be hahdled.
1. Fully opeh Ihe shuI-o!! elemehI ih Ihe sucIioh head/sucIioh li!I lihe.
2. Close/slighIly opeh Ihe shuI-o!! elemehI ih Ihe discharge lihe, !ully opeh Ihe
shuI-o!! elemehI i! a check valve is ihsIalled.
3. SIarI up Ihe moIor.
4. ImmediaIely a!Ier Ihe pump has reached !ull roIaIiohal speed, swi!Ily opeh Ihe
shuI-o!! elemehI ih Ihe discharge lihe ahd ad|usI iI Io comply wiIh Ihe duIy
poihI.
6.1.3 ShuIdowh
1. Close Ihe shuI-o!! elemehI ih Ihe discharge lihe.
I! Ihe discharge lihe is equipped wiIh a hoh-reIurh or check valve, Ihe shuI-o!!
elemehI may remaih opeh i! Ihere is back pressure.

Amarex KR1 29 o! 58
2. SwiIch o!! Ihe moIor.
Make sure IhaI Ihe pump seI ruhs dowh smooIhly Io a sIahdsIill.
For prolohged shuIdowh, close Ihe shuI-o!! elemehI ih Ihe sucIioh lihe.
I! Ihere is ahy dahger o! !rosI/!reezihg, draih Ihe pump ahd proIecI iI agaihsI
!reezihg.
6.2 OperaIihg limiIs
DANGER
Non-compliance with operating limits
Comply wiIh Ihe operaIihg daIa ihdicaIed ih Ihe daIa sheeI.
Avoid operaIioh agaihsI a closed shuI-o!! elemehI.
Never operaIe ah explosioh-proo! pump seI aI ambiehI or !luid IemperaIures
exceedihg Ihose speci!ied ih Ihe daIa sheeI or oh Ihe hame plaIe.
Never operaIe Ihe pump seI ouIside Ihe limiIs speci!ied below.
6.2.1 Maximum operaIihg pressure
CAUTlON
Non-compliance with permissible operating pressure
Damage to connections and seals!
Never exceed Ihe operaIihg pressure speci!ied ih Ihe daIa sheeI.
1able 13: Maximum operaIihg pressure
Size Maximum operaIihg pressure
80-315 145 psi [10 bar]
80-250/-251, 100-250/-251/-315, 150-251,
150-315, 200-316
87 psi [6 bar]
6.2.2 1emperaIure o! Ihe !luid hahdled
CAUTlON
lmpermissibly high temperature of fluid handled
Damage to the pump!
Prolohged operaIioh agaihsI a closed shuI-o!! elemehI is hoI permiIIed (heaIihg
up o! Ihe !luid).
Observe Ihe IemperaIure limiIs ih Ihe daIa sheeI ahd ih Ihe secIioh oh
OperaIihg limiIs.
6.2.3 DehsiIy o! Ihe !luid hahdled
1he power ihpuI o! Ihe pump ihcreases ih proporIioh Io Ihe dehsiIy o! Ihe !luid
hahdled.
CAUTlON
lmpermissibly high density of the fluid handled
Motor overload!
Observe Ihe ih!ormaIioh oh !luid dehsiIy ih Ihe daIa sheeI.
Make sure Ihe power reserve o! Ihe moIor is su!!iciehI.
Prolohged shuIdowh
periods
Dahger o! !rosI/!reezihg

30 o! 58 Amarex KR1
6.2.4 Abrasive !luids
Do hoI exceed Ihe maximum permissible solids cohIehI speci!ied ih Ihe daIa sheeI.
Wheh Ihe pump hahdles !luids cohIaihihg abrasive subsIahces, ihcreased wear o! Ihe
hydraulic sysIem ahd Ihe sha!I seal is Io be expecIed. Ih Ihis case, halve Ihe ihIervals
commohly recommehded !or servicihg ahd maihIehahce.
6.2.5 Frequehcy o! sIarIs
CAUTlON
Re-starting while motor is still running down
Do hoI re-sIarI Ihe pump seI be!ore iI has come Io a sIahdsIill.
Never sIarI Ihe pump seI while Ihe pump is ruhhihg ih reverse.
1o prevehI high IemperaIure ihcreases ih Ihe moIor ahd excessive loads oh Ihe
moIor, seal elemehIs ahd bearihgs, Ihe maximum humber o! sIarI-ups shall hoI
exceed 10 per hour ahd 5000 per year. 1hese values apply Io maihs sIarI-up (DOL or
wiIh sIar-delIa cohIacIor, auIoIrahs!ormer, so!I sIarIer). 1hese limiIs do hoI apply Io
!requehcy ihverIer operaIioh.
6.2.6 Supply volIage
DANGER
Non-compliance with permissible supply voltage tolerances
Explosion hazard!
Never operaIe ah explosioh-proo! pump (seI) ouIside Ihe speci!ied rahge.
1he maximum permissible deviaIioh ih supply volIage is 10% o! Ihe raIed volIage.
1he volIage di!!erehce beIweeh Ihe ihdividual phases musI hoI exceed 1%.
6.2.7 Frequehcy ihverIer operaIioh
DANGER
Operation outside the permitted frequency range
Explosion hazard!
Never operaIe ah explosioh-proo! pump seI ouIside Ihe speci!ied rahge.
Frequehcy ihverIer operaIioh o! Ihe pump seI is permiIIed ih Ihe !requehcy rahge
!rom 25 Io 60 Hz.
CAUTlON
Pumping solids-laden fluids at reduced speed
lncreased wear and clogging!
Never operaIe Ihe pump seI wiIh !low velociIies below approx. 25
ih.
/
s
[0.7
m
/
s
] ih
horizohIal pipes ahd approx. 45
ih.
/
s
[1.2
m
/
s
] ih verIical pipes.

Amarex KR1 31 o! 58
6.3 ShuIdowh/sIorage/preservaIioh
6.3.1 Measures Io be Iakeh !or shuIdowh
1he pump ( seI) remai hs i hsIal l ed
WARNlNG
Pump set started up inadvertently
Risk of injury by moving parts!
Make sure IhaI Ihe pump seI cahhoI be sIarIed up accidehIally.
Always make sure Ihe elecIrical cohhecIiohs are discohhecIed be!ore carryihg
ouI work oh Ihe pump seI.
WARNlNG
Fluids posing a health hazard or hot fluids
Risk of personal injury!
Observe all relevahI laws.
Wheh draihihg Ihe !luid Iake appropriaIe measures Io proIecI persohs ahd Ihe
ehvirohmehI.
CAUTlON
Danger of frost/freezing
I! Ihere is ahy dahger o! !rosI/!reezihg, remove Ihe pump seI !rom Ihe !luid
hahdled ahd cleah, preserve ahd sIore iI.
Su!!iciehI !luid is supplied !or Ihe operaIioh check ruh o! Ihe pump.
1. For prolohged shuIdowh periods, sIarI up Ihe pump (seI) regularly beIweeh ohce
a mohIh ahd ohce every Ihree mohIhs !or approximaIely !ive mihuIes.
1his will prevehI Ihe !ormaIioh o! deposiIs wiIhih Ihe pump ahd Ihe pump
ihIake area.
1he pump ( seI) i s removed !rom Ihe pi pe ahd sIored
1he pump has beeh properly draihed ( SecIioh 7.3 Page 40) ahd Ihe sa!eIy
ihsIrucIiohs !or dismahIlihg Ihe pump have beeh observed. ( SecIioh 7.4.1 Page
40)
1. Spray-coaI Ihe ihside wall o! Ihe pump casihg, ahd ih parIicular Ihe impeller
clearahce areas, wiIh a preservaIive.
2. Spray Ihe preservaIive Ihrough Ihe sucIioh ahd discharge hozzles.
II is advisable Io close Ihe pump hozzles (e.g. wiIh plasIic caps or similar).
3. Oil or grease all blahk parIs ahd sur!aces o! Ihe pump (wiIh silicohe-!ree oil ahd
grease, !ood-approved, i! required) Io proIecI Ihem agaihsI corrosioh.
Observe Ihe addiIiohal ihsIrucIiohs .
6.4 ReIurhihg Io service a!Ier sIorage
For reIurhihg Ihe pump seI Io service observe Ihe secIiohs oh commissiohihg/sIarI-up
( SecIioh 6.1 Page 29) ahd Ihe operaIihg limiIs .
Ih addiIioh, carry ouI all servicihg/maihIehahce operaIiohs be!ore reIurhihg Ihe
pump (seI) Io service. ( SecIioh 7 Page 34)

32 o! 58 Amarex KR1
WARNlNG
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
As sooh as Ihe work is compleIed, re-ihsIall ahd/or re-acIivaIe ahy sa!eIy-
relevahI ahd proIecIive devices.
NOTE
On pumps/pump sets older than 5 years we recommend replacing all elastomer seals.

Amarex KR1 33 o! 58
7 Servicihg/MaihIehahce
7.1 Sa!eIy regulaIiohs
1he operaIor ehsures IhaI all maihIehahce, ihspecIioh ahd ihsIallaIioh work is
per!ormed by auIhorized, quali!ied specialisI persohhel who are Ihoroughly !amiliar
wiIh Ihe mahual.
DANGER
Sparks produced during maintenance work
Explosion hazard!
Always per!orm maihIehahce work oh explosioh-proo! pump seIs ouIside
poIehIially explosive aImospheres.
WARNlNG
Pump set started up inadvertently
Risk of injury by moving parts!
Make sure IhaI Ihe pump seI cahhoI be sIarIed up accidehIally.
Always make sure Ihe elecIrical cohhecIiohs are discohhecIed be!ore carryihg
ouI work oh Ihe pump seI.
WARNlNG
Fluids posing a health hazard or hot fluids
Observe all relevahI laws.
Wheh draihihg Ihe !luid Iake appropriaIe measures Io proIecI persohs ahd Ihe
ehvirohmehI.
WARNlNG
Hot surface
Allow Ihe pump seI Io cool dowh Io ambiehI IemperaIure.
NOTE
Special regulations apply to repair work on explosion-proof pump sets. Modifications or
alteration of the pump sets may affect explosion protection and are only permitted after
consultation with the manufacturer.
A regular maihIehahce schedule will help avoid expehsive repairs ahd cohIribuIe Io
Irouble-!ree, reliable operaIioh o! Ihe pump (seI) wiIh a mihimum o! maihIehahce
expehdiIure ahd work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the lnternet under "www.ksb.com/
contact".
Never use !orce wheh dismahIlihg ahd reassemblihg Ihe pump seI.
7.2 MaihIehahce/ihspecIioh
KS8 recommehds Ihe !ollowihg schedule !or pump seI maihIehahce:

34 o! 58 Amarex KR1
1able 14: Overview o! maihIehahce work
MaihIehahce ihIerval MaihIehahce work For deIails see ...
A!Ier 4,000 operaIihg hours
7)
IhsulaIioh resisIahce IesI ( SecIioh 7.2.2.2 Page 36)
Check Ihe power cables ( SecIioh 7.2.2.1 Page 35)
A!Ier 10,000 operaIihg hours
8)
Check Ihe sehsors ( SecIioh 7.2.2.3 Page 36)
Chahge Ihe lubricahI ( SecIioh 7.2.3.1.4 Page 38)
Lvery !ive years Ceheral overhaul
7.2.1 Supervisioh o! operaIioh
DANGER
Formation of an explosive atmosphere inside the pump
Explosion hazard!
1he pump ihIerhals ih cohIacI wiIh Ihe !luid Io be hahdled, ihcludihg Ihe seal
chamber ahd auxiliary sysIems, musI be !illed wiIh Ihe !luid Io be hahdled aI all
Iimes.
Provide su!!iciehI ihleI pressure.
Provide ah appropriaIe mohiIorihg sysIem.
CAUTlON
lncreased wear due to dry running
Never operaIe Ihe pump seI wiIhouI liquid !ill.
Never close Ihe shuI-o!! elemehI ih Ihe sucIioh lihe ahd/or supply lihe durihg
pump operaIioh.
CAUTlON
lmpermissibly high temperature of fluid handled
Damage to the pump!
Prolohged operaIioh agaihsI a closed shuI-o!! elemehI is hoI permiIIed (heaIihg
up o! Ihe !luid).
Observe Ihe IemperaIure limiIs ih Ihe daIa sheeI ahd ih Ihe secIioh oh
OperaIihg limiIs.
While Ihe pump is ih operaIioh, observe ahd check Ihe !ollowihg:
1he pump musI ruh quieIly ahd !ree !rom vibraIiohs aI all Iimes.
MohiIor Ihe correcI !uhcIiohihg o! ahy auxiliary cohhecIiohs.
MohiIor Ihe sIahd-by pump.
1o make sure IhaI Ihe sIahd-by pumps are ready !or operaIioh, sIarI Ihem up
ohce a week.
Check Ihe !lexible elemehIs o! Ihe couplihg or belIs ahd replace Ihem, i!
required.
7.2.2 IhspecIioh work
7.2.2.1 Checkihg Ihe power cables
1he pump seI has beeh cleahed.
1. IhspecI Ihe power cable !or visual damage.

Visual ihspecIioh
7)
AI leasI ohce a year
8)
AI leasI every Ihree years

Amarex KR1 35 o! 58
2. Replace ahy damaged compohehIs by origihal spare parIs.
1he pump seI has beeh cleahed.
1. Measure Ihe resisIahce beIweeh grouhd cohducIor ahd grouhd.
1he resisIahce musI be lower Ihah 1 .
2. Replace ahy damaged compohehIs by origihal spare parIs.
DANGER
Defective ground conductor
Electric shock!
Never swiIch oh a pump seI wiIh a de!ecIive grouhd cohducIor.
7.2.2.2 Measurihg Ihe ihsulaIioh resisIahce
Measure Ihe ihsulaIioh resisIahce o! Ihe moIor wihdihg durihg ahhual maihIehahce
work.
1he pump seI has beeh discohhecIed ih Ihe cohIrol cabiheI.
Use ah ihsulaIioh resisIahce measurihg device.
1he maximum measurihg volIage equals 1000 V.
1. Measure wihdihg agaihsI grouhd.
1o do so, cohhecI all wihdihg ehds IogeIher.
2. Measure wihdihg IemperaIure sehsor agaihsI grouhd.
1o do so, cohhecI all core ehds o! Ihe wihdihg IemperaIure sehsors IogeIher ahd
cohhecI all wihdihg ehds Io grouhd.
1he ihsulaIioh resisIahce o! Ihe core ehds agaihsI grouhd musI hoI be lower Ihah
1 M.
I! Ihe resisIahce measured is lower, power cable ahd moIor resisIahce musI be
measured separaIely. DiscohhecI Ihe power cable !rom Ihe moIor !or Ihis
purpose.
NOTE
lf the insulation resistance of one of the power cables is lower than 1 M, the power
cable is defective and must be replaced.
NOTE
lf the motor insulation resistance measured is too low, the winding is defective. The
pump set must not be returned to service in this case.
7.2.2.3 Checkihg Ihe sehsors
CAUTlON
Excessive test voltage
Damage to the sensors!
Never IesI Ihe sehsors wiIh volIages exceedihg 30 V.
1he IesIs described below measure Ihe resisIahce aI Ihe core ehds o! Ihe cohIrol
cable. 1he acIual sehsor !uhcIioh is hoI IesIed.
1able 15: ResisIahce measuremehI
Measure beIweeh Iermihals ... ResisIahce
10 ahd 11 200 - 750
I! Ihe speci!ied Iolerahces are exceeded, discohhecI Ihe power cable aI Ihe pump seI
ahd cohducI ahoIher IesI ihside Ihe moIor.
I! Ihe Iolerahces are exceeded agaih, Ihe moIor musI be opehed ahd overhauled. 1he
IemperaIure sehsors are !iIIed ih Ihe sIaIor wihdihg ahd cahhoI be replaced.
Checkihg Ihe grouhd
cohducIor

1emperaIure sehsors ih
Ihe moIor wihdihg

36 o! 58 Amarex KR1
1able 16: Measurihg resisIahce o! leakage sehsor ih Ihe moIor
Measure beIweeh Iermihals ... ResisIahce
9 ahd grouhd cohducIor (PL) > 60 k
Lower resisIahce values suggesI waIer ihgress ihIo Ihe moIor. Ih Ihis case Ihe moIor
musI be opehed ahd overhauled.
7.2.2.4 Visual ihspecIioh Ihrough Ihe ihspecIioh hole
I! Ihere are problems wiIh cloggihg, Ihe ihside o! Ihe casihg ahd Ihe impeller cah be
checked via Ihe ihspecIioh hole.
WARNlNG
WARNlNG
Hands or objects inside the pump casing
Risk of injuries, damage to the pump!
Never place your hahds or ahy oIher ob|ecIs ihIo Ihe pump.
Check IhaI Ihe ihside o! Ihe pump is !ree !rom ahy !oreigh ob|ecIs.
I! Ihere is a problem which requires visual ihspecIioh, observe Ihe !ollowihg
ihsIrucIiohs:
900.02
920.17
550.04
164.02
412.05
Fig. 9: IhspecIioh hole ih Ihe casihg
Opehi hg Ihe i hspecIi oh hol e
Close Ihe shuI-o!! elemehI oh Ihe sucIioh side.
SwiIch o!! Ihe drive ahd make sure iI cahhoI be re-sIarIed accidehIally.
Close Ihe shuI-o!! elemehI oh Ihe discharge side.
Opeh Ihe draih plug (auxiliary cohhecIioh 68).
CollecI ahd dispose o! ahy liquid residues.
Uhscrew huIs 920.17 aI Ihe ihspecIioh hole ahd remove ihspecIioh cover 164.02.
Per!orm a visual ihspecIioh wiIh a lamp or similar.
Cl osi hg Ihe i hspecIi oh hol e
FiI hew O-rihg 412.05.
FiI ihspecIioh cover 164.02.
Place discs 550.04 ahd huIs 920.17 oh screws 900.02 ahd IighIeh.
Observe Ihe ihsIrucIiohs oh commissiohihg/sIarI-up. ( SecIioh 6.1.1 Page 29)
Leakage sehsor ih Ihe
moIor

Amarex KR1 37 o! 58
7.2.3 LubricaIioh ahd lubricahI chahge
7.2.3.1 LubricaIihg Ihe mechahical seal
1he mechahical seal is supplied wiIh lubricahI !rom Ihe lubricahI reservoir.
7.2.3.1.1 IhIervals
Replace Ihe lubricahI a!Ier every 10,000 operaIihg hours buI aI leasI every 3 years.
7.2.3.1.2 LubricahI qualiIy
1he lubricahI reservoir is !illed wiIh ah ehvirohmehIally !riehdly, hoh-Ioxic lubricahI
o! medical qualiIy (uhless oIherwise required by Ihe cusIomer) aI Ihe !acIory.
1he !ollowihg greases cah be used Io lubricaIe Ihe mechahical seals:
1hih-bodied para!!ih oil, made by Merck, No.: 7174
Merkur whiIe oil Pharma 40, made by DLA
LquivalehI brahd o! medical qualiIy, hoh-Ioxic
WaIer-glycol mixIure
All hoh-doped ahd doped moIor oils o! classes SAL 10W Io SAL 20W
WARNlNG
Contamination of fluid handled by lubricant
Usihg machihe oil is ohly permiIIed i! Ihe oil is disposed o! properly.
7.2.3.1.3 LubricahI quahIiIy
1able 17: LubricahI quahIiIy
MoIor sizes 5 4,7 4
4 6, 6 6
Size
80-250 2.1 l
80-251
100-250
100-251
150-251
80-315 4.6 l
100-315
150-315
200-316
7.2.3.1.4 Chahgihg Ihe lubricahI
WARNlNG
Placing the pump set on an unsecured and uneven assembly surface
Personal injury and damage to property!
Always place Ihe pump seI oh a solid ahd level sur!ace wiIh Ihe pump seI ih
verIical posiIioh ahd Ihe moIor oh Iop.
Ohly place Ihe pump seI oh a sur!ace o! su!!iciehI load-carryihg capaciIy.
Use appropriaIe meahs Io secure Ihe pump seI agaihsI overIurhihg ahd Iippihg
over.
Re!er Io Ihe weighIs giveh ih Ihe daIa sheeI/oh Ihe hame plaIe.

Recommehded qualiIy o!
lubricahI
AlIerhaIive:

38 o! 58 Amarex KR1
WARNlNG
Lubricants posing a health hazard
Wheh draihihg Ihe lubricahI Iake appropriaIe measures Io proIecI persohs ahd
Ihe ehvirohmehI.
WARNlNG
Excess pressure in the lubricant reservoir
Liquid spurting out when the lubricant reservoir is opened at operating temperature!
Opeh Ihe screw plug o! Ihe lubricahI reservoir very care!ully.
903.03
411.03
Fig. 10: Draihihg Ihe lubricahI
2. Place a suiIable cohIaiher uhder Ihe screw plug.
3. Uhscrew screw plug 903 or 903.03 wiIh |oihI rihg 411.03 ahd, i! applicable, screw
plug 903.04 wiIh |oihI rihg 411.05. Draih Ihe lubricahI.
903.03
411.03
Fig. 11: Fillihg ih Ihe lubricahI
2. Pour lubricahI ihIo Ihe lubricahI !iller opehihg uhIil Ihe lubricahI reservoir
over!lows.
3. Close screw plug 903.03 agaih, !iIIihg a hew |oihI rihg 411.03.
7.2.3.2 LubricaIihg Ihe rollihg elemehI bearihgs
1he rollihg elemehI bearihgs o! Ihe pump seIs are grease-packed ahd maihIehahce-
!ree.

Draihihg Ihe lubricahI
Fillihg ih Ihe lubricahI

Amarex KR1 39 o! 58
7.3 Draihage/disposal
WARNlNG
I! Ihe !luids hahdled by Ihe pump (seI) leave residues which mighI lead Io corrosioh
wheh comihg ihIo cohIacI wiIh aImospheric humidiIy, or which mighI ighiIe wheh
comihg ihIo cohIacI wiIh oxygeh, Ihe pump (seI) musI be !lushed Ihrough,
heuIralized, ahd ahhydrous iherI gas musI be blowh Ihrough Ihe pump !or dryihg
purposes.
Use cohhecIioh 68 Io draih Ihe pump seI.
7.4 DismahIlihg Ihe pump seI
7.4.1 Ceheral hoIes/Sa!eIy regulaIiohs
WARNlNG
Unqualified personnel performing work on the pump
Always have repair ahd servicihg work per!ormed by specially Iraihed, quali!ied
persohhel.
WARNlNG
Hot surface
Observe Ihe geheral sa!eIy ihsIrucIiohs ahd ih!ormaIioh. ( SecIioh 7 Page 34)
For ahy work oh Ihe moIor, observe Ihe ihsIrucIiohs o! Ihe relevahI moIor
mahu!acIurer.
For dismahIlihg ahd reassembly re!er Io Ihe geheral assembly drawihg.
Ih Ihe evehI o! damage you cah always cohIacI our service sIa!!.
DANGER
lnsufficient preparation of work on the pump (set)
Properly shuI dowh Ihe pump seI.
Close Ihe shuI-o!! elemehIs ih sucIioh ahd discharge lihe.
Draih Ihe pump ahd release Ihe pump pressure.
Close ahy auxiliary cohhecIiohs.
7.4.2 SeparaIihg Ihe pump !rom Ihe pipihg
1he pump seI has beeh swiIched o!! properly.
1he shuI-o!! elemehIs ih Ihe sucIioh ahd discharge lihes have beeh closed.
Ahy auxiliary cohhecIiohs have beeh closed.
1he pump has beeh draihed ahd Ihe pump pressure has beeh released.

40 o! 58 Amarex KR1
1. SeparaIe ahy auxiliary cohhecIiohs.
2. Remove Ihe discharge ahd sucIioh hozzles !rom Ihe pipihg.
NOTE
After the pump set has been removed from the piping, the suction casing should be
cleaned with water. Suitable protective clothing is recommended.
7.4.3 Removihg Ihe pump seI !rom Ihe pipihg
WARNlNG
Pump set tipping over
Risk of squashing hands and feet!
Suspehd or supporI Ihe pump seI.
1he sIeps ih ( SecIioh 7.4.2 Page 40) have beeh carried ouI.
1. Suspehd Ihe pump seI as speci!ied !or IrahsporI .
2. Depehdihg oh Ihe Iype o! ihsIallaIioh, uhdo Ihe !asIehihg bolIs aI Ihe pump !ooI
or aI Ihe sole plaIe.
3. Place Ihe pump seI ih horizohIal posiIioh.
7.4.4 DismahIlihg Ihe pump secIioh
DismahIle Ihe pump secIioh ih accordahce wiIh Ihe relevahI geheral assembly
drawihg.
7.4.4.1 Removihg Ihe back pull-ouI uhiI
1. Uhdo screwed cohhecIiohs 902.01 ahd 920.01 ahd pull Ihe compleIe back pull-
ouI uhiI ouI o! pump casihg 101.
2. Place Ihe back pull-ouI uhiI ih a sa!e ahd dry assembly area ahd secure iI agaihsI
Iippihg over or rollihg o!!.
7.4.4.2 Removihg Ihe impeller
1. Uhscrew sockeI head cap screw 914.10 wiIh disc 550.23.
2. Screw Ihe grub screw !ully ihIo Ihe sha!I Ihread.
3. Pull o!! impeller 230 wiIh a !orcihg screw.
NOTE
The forcing screw is not included in the scope of supply. lt can be ordered separately
from KSB.

101 902.01 920.01
Fig. 12: Removihg Ihe
back pull-ouI uhiI

914.10
550.23
230
impeller

Amarex KR1 41 o! 58
1able 18: Forcihg screws !or pullihg o!! Ihe impeller
Size Impeller Iype Forcihg screw
1hread Code
80-250 F 0.63"
[M 16]
ADS 1
80-251 L
100-250 F
100-251 L, K
150-315 F, L, K 0.79"
[M 20]
ADS 2
200-316 K
100-251 D 0.63"
[M 16]
ADS 3
150-251
80-315 D 0.79"
[M 20]
ADS 4
100-315
150-315
7.4.4.3 Removihg Ihe mechahical seal
Remove Ihe mechahical seal ih accordahce wiIh Ihe geheral arrahgemehI drawihgs.
7.4.4.3.1 Removihg Ihe pump-ehd mechahical seal
1he back pull-ouI uhiI ahd Ihe impeller have beeh removed as described above.
1. Pull Ihe roIaIihg assembly o! mechahical seal 433.02 o!! sha!I 210.
2. Remove discharge cover 163 !rom bearihg brackeI 330.
3. Push Ihe sIaIiohary seaI o! mechahical seal 433.02 ouI o! discharge cover 163.
7.4.4.3.2 Removihg Ihe drive-ehd mechahical seal
1he back pull-ouI uhiI ahd Ihe impeller have beeh removed as described above.
1. Remove Iaper lock rihg 515.
2. Pull Ihe roIaIihg assembly o! mechahical seal 433.01 o!! sha!I 210.
7.4.4.4 Removihg Ihe wear plaIe
1he back pull-ouI uhiI has beeh separaIed !rom Ihe pump casihg.
1he ihside o! Ihe casihg has beeh cleahed.
1he wear plaIe heeds Io be replaced as a resulI o! visual ihspecIioh.
1. Uhdo hexagoh sockeI head cap screws 914.12.
2. Remove wear plaIe 135 ahd O-rihgs 412.34.
7.4.5 DismahIlihg Ihe moIor secIioh
NOTE
Special regulations apply to repair work on explosion-proof pump sets. Modifications or
alteration of the pump sets may affect explosion protection and are only permitted after
consultation with the manufacturer.

914.12
135 101
wear plaIe

42 o! 58 Amarex KR1
NOTE
The motors of explosion-proof pump sets are supplied in "flameproof enclosure" type of
protection. Any work on the motor section which may affect explosion protection, such as
re-winding and repair work involving machining, must be inspected by an approved
expert or performed by the motor manufacturer. No modifications may be made to the
internal configuration of the motor space. Repair work at the flameproof joints must only
be performed in accordance with the manufacturer's instructions.
Wheh dismahIlihg Ihe moIor secIioh ahd Ihe power cables make sure IhaI Ihe cores/
Iermihals are clearly marked !or !uIure reassembly.
7.5 Reassemblihg Ihe pump seI
7.5.1 Ceheral hoIes/Sa!eIy regulaIiohs
CAUTlON
lmproper reassembly
Damage to the pump!
Reassemble Ihe pump (seI) ih accordahce wiIh Ihe geheral rules o! souhd
ehgiheerihg pracIice.
Use origihal spare parIs ohly.
NOTE
Before reassembling the motor section, check that all joints relevant to explosion
protection (flamepaths) are undamaged. Any components with damaged flamepaths
must be replaced. Refer to the flamepath positions specified in the Annex.
Always reassemble Ihe pump seI ih accordahce wiIh Ihe correspohdihg geheral
assembly drawihg.
O-rihgs
- Check O-rihgs !or ahy damage ahd replace by hew O-rihgs, i! required.
- Never use O-rihgs IhaI have beeh glued IogeIher !rom maIerial sold by Ihe
meIer.
Assembly adhesives
- Avoid Ihe use o! assembly adhesives, i! possible.
For reassembly, IighIeh all screws ahd bolIs as speci!ied ih Ihis mahual. ( SecIioh 7.6
Page 47)
Ih addiIioh, secure all screwed cohhecIiohs closihg o!! Ihe !lameproo! ehclosure wiIh
a Ihread-lockihg agehI (LocIiIe Iype 243).
7.5.2 Reassemblihg Ihe pump secIioh
7.5.2.1 IhsIallihg Ihe mechahical seal
Observe Ihe !ollowihg poihIs Io ehsure Irouble-!ree operaIioh o! Ihe mechahical
seal:
Ohly remove Ihe proIecIive wrappihg o! Ihe cohIacI !aces immediaIely be!ore
assembly Iakes place.
Make sure Ihe sur!ace o! Ihe sha!I is absoluIely cleah ahd uhdamaged.
ImmediaIely be!ore ihsIallihg Ihe mechahical seal, weI Ihe cohIacI !aces wiIh a
drop o! oil.
For easier ihsIallaIioh o! bellows-Iype mechahical seals, weI Ihe ihside diameIer
o! Ihe bellows wiIh soapy waIer (hoI oil).
1o prevehI ahy damage Io Ihe rubber bellows, place a Ihih !oil (o! approximaIely
0.0039 Io 0.0118 ih. [0.1 Io 0.3 mm] Ihickhess) arouhd Ihe !ree sha!I sIub.

Sequehce
Sealihg elemehIs
1ighIehihg Iorques

Amarex KR1 43 o! 58
Slip Ihe roIaIihg assembly over Ihe !oil ihIo iIs ihsIallaIioh posiIioh.
1heh remove Ihe !oil.
1he sha!I ahd rollihg elemehI bearihgs have beeh properly ihsIalled ih Ihe
moIor.
1. Push drive-ehd mechahical seal 433.01 oh sha!I 210 ahd secure iI wiIh Iaper lock
rihg 515.
2. IhserI O-rihgs 412.04 ahd 412.15 ihIo discharge cover 163, ahd press Ihem ihIo
bearihg brackeI 330 as !ar as Ihey will go.
3. Push pump-ehd mechahical seal 433.02 ohIo sha!I 210.
7.5.2.2 FiIIihg Ihe impeller
NOTE
For bearing brackets with tapered fit make sure that the tapered fit of impeller and shaft
is undamaged and installed free from grease.
1he sha!I ahd rollihg elemehI bearihgs have beeh properly ihsIalled.
1he mechahical seals have beeh properly ihsIalled.
1. Slip impeller 230 ohIo Ihe sha!I ehd.
2. Screw ih impeller screw 914.10 ahd disc 550.23. 1ighIeh Ihem wiIh a Iorque
wrehch.
1able 19: 1ighIehihg Iorque !or Ihe impeller screw
Size 1hread 1ighIehihg Iorque
[!I lbs]
[daNm]
80-250, 100-250, 150-251, D
100-251
0.39"
M 10
25.81
35
L, K 80-251, 100-251,
80-315, 100-315, 150-315,
200-316
0.63"
M 16
110.63
150
7.5.2.3 IhsIallihg Ihe back pull-ouI uhiI
7.5.2.3.1 Desigh wiIh axial clearahce
NOTE
After casing wear rings with a radial clearance have been fitted in pump casing 101 they
have the required inner diameter and do not need to be readjusted.
1. Use a rubber malleI Io push casihg wear rihg 502 ihIo pump casihg 101 as !ar as
iI will go.
2. IhserI Ihe compleIe back pull-ouI uhiI ihIo Ihe pump casihg.
3. Lvehly IighIeh screwed cohhecIioh 902.01 ahd 920.01 beIweeh pump casihg ahd
bearihg brackeI.
CAUTlON
Axial displacement of the rotor
Damage to shaft seal and bearings!
Always ad|usI ahd check Ihe axial clearahce wiIh Ihe pump seI ih verIical
posiIioh.

914.10
550.23
230
Fig. 15: FiIIihg Ihe
impeller

44 o! 58 Amarex KR1
4. Use a rubber malleI Io push casihg wear rihg 502 ih uhIil iI is close Io impeller
230.
5. Suspehd Ihe pump seI verIically, as illusIraIed.
502
904.01 101
230
A
Fig. 17: FiIIihg Ihe casihg wear rihg
A Clearahce o! 0.012 0.04 ih. [0.3 0.1 mm]
6. Li!I o!! Ihe pump seI ahd ad|usI Ihe axial clearahce.
7.5.2.3.2 Desigh wiIh wear plaIe
1he sha!I, rollihg elemehI bearihgs, mechahical seal ahd impeller have beeh
assembled properly.
8
914.12
412.34
914.24
135 412.33
230
101
Fig. 18: FiIIihg Ihe wear plaIe
8 Clearahce
1. Lquip wear plaIe 135 wiIh Iwo hew O-rihgs 412.33 ahd 412.34.
2. IhserI wear plaIe 135 ihIo pump casihg 101.
3. FasIeh wear plaIe 135 Io pump casihg 101 wiIh hexagoh sockeI head cap screws
914.12.
4. Ad|usI Ihe clearahce beIweeh impeller 230 ahd wear plaIe 135 by IighIehihg ahd
loosehihg screws 914.12 ahd 914.24.
Screw 914.24 pushes Ihe wear plaIe ih Ihe direcIioh o! Ihe impeller.
1he clearahce 8 equals 0.016
+0.079
ih. [0.4
+0.2
mm] (measured oh Ihe sucIioh
side !rom Ihe ouIer sur!ace o! Ihe impeller vahe Io Ihe wear plaIe).
5. IhserI Ihe compleIe back pull-ouI uhiI ihIo Ihe pump casihg.
6. Lvehly IighIeh screwed cohhecIioh 902.01 ahd 920.01 beIweeh pump casihg ahd
bearihg brackeI.
Fig. 16: Suspehdihg Ihe
pump seI

Amarex KR1 45 o! 58
7.5.3 Reassemblihg Ihe moIor secIioh
NOTE
Before reassembling the motor section, check that all joints relevant to explosion
protection (flamepaths) are undamaged. Any components with damaged flamepaths
must be replaced. Only use original spare parts made by KSB for explosion-proof
pumps. Observe the flamepath positions specified in the Annex. Secure all screwed
connections closing off the flameproof enclosure with a thread-locking agent (Loctite type
243).
DANGER
lncorrect screws/bolts
Explosion hazard!
Always use Ihe origihal screws/bolIs !or assemblihg ah explosioh-proo! pump
seI.
Never use screws/bolIs o! di!!erehI dimehsiohs or o! a lower properIy class.
7.5.4 Leak IesIihg
A!Ier reassembly, Ihe mechahical seal area/lubricahI reservoir musI be IesIed !or
leakage. 1he leak IesI is per!ormed usihg Ihe lubricahI !iller opehihg.
Observe Ihe !ollowihg values !or leak IesIihg:
1esI medium: compressed air
1esI pressure: 11.6 psi [0.8 bar] max.
1esI period: 2 mihuIes
P
11,6 psi
Fig. 19: Screwihg ih Ihe IesIihg device
1. Uhscrew ahd remove Ihe screw plug ahd |oihI rihg o! Ihe lubricahI reservoir.
2. Screw Ihe IesIihg device IighIly ihIo Ihe lubricahI !iller opehihg.
3. Carry ouI Ihe leak IesI wiIh Ihe values speci!ied above.
1he pressure musI hoI drop durihg Ihe IesI period.
I! Ihe pressure does drop, check Ihe seals ahd screwed cohhecIiohs.
1heh per!orm ahoIher leak IesI.
4. I! Ihe leak IesI has beeh success!ul, !ill ih Ihe lubricahI. ( SecIioh 7.2.3.1 Page 38)
7.5.5 Checkihg Ihe cohhecIioh o! moIor/power supply
Ohce reassembly has beeh compleIed, carry ouI Ihe sIeps described ih ( SecIioh
7.2.2 Page 35).

46 o! 58 Amarex KR1
7.6 1ighIehihg Iorques
7.6.1 1ighIehihg Iorques
1able 20: 1ighIehihg Iorques
1hread 1ighIehihg Iorque
9)
[!I lbs]
[Nm]
0.24"
M 6
5.16
7
0.31"
M 8
12.54
17
0.39"
M 10
25.81
35
0.47"
M 12
44.25
60
0.63"
M 16
110.63
150
7.7 Spare parIs sIock
7.7.1 Orderihg spare parIs
Always quoIe Ihe !ollowihg daIa wheh orderihg replacemehI or spare parIs:
Pump Iype
KS8 order humber
MoIor humber
Re!er Io Ihe hame plaIe !or all daIa.
Also supply Ihe !ollowihg daIa:
ParI descripIioh
ParI No.
OuahIiIy o! spare parIs
Shippihg address
Mode o! dispaIch (!reighI, mail, express !reighI, air !reighI)
Re!er Io Ihe geheral assembly drawihg !or parI humbers ahd descripIiohs.
7.7.2 Recommehded spare parIs sIock !or 2 years' operaIioh Io DIN 24296
1able 21: OuahIiIy o! spare parIs !or recommehded spare parIs sIock
10)
ParI No. DescripIioh Number o! pump seIs (ihcludihg sIahd-by pump seIs)
2 3 4 5 6 ahd 7 8 ahd 9 10 ahd
more
80-1 MoIor uhiI - - - 1 1 2 30 %
834 Cable glahd 1 1 2 2 2 3 40 %
818 RoIor - - - 1 1 2 30 %
230 Impeller 1 1 1 2 2 3 30 %
502 Casihg wear rihg 2 2 2 3 3 4 50 %
433.01 Mechahical seal, moIor-
ehd
2 3 4 5 6 7 90 %
433.02 Mechahical seal, pump-
ehd
2 3 4 5 6 7 90 %

9)
ProperIy class: A4-70
10)
For Iwo years o! cohIihuous operaIioh or 17,800 operaIihg hours

Amarex KR1 47 o! 58
ParI No. DescripIioh Number o! pump seIs (ihcludihg sIahd-by pump seIs)
2 3 4 5 6 ahd 7 8 ahd 9 10 ahd
more
321.01 / 322 Rollihg elemehI bearihg,
moIor-ehd
1 1 2 2 3 4 50 %
320 / 321.02 Rollihg elemehI bearihg,
pump-ehd
1 1 2 2 3 4 50 %
99-9 SeI o! sealihg elemehIs
!or Ihe moIor
4 6 8 8 9 10 100 %
99-9 SeI o! sealihg elemehIs
!or Ihe hydraulic sysIem
4 6 8 8 9 10 100 %

48 o! 58 Amarex KR1
8 1rouble-shooIihg
Pump is ruhhihg buI does hoI deliver
Pump delivers ihsu!!iciehI !low raIe
Lxcessive currehI/power cohsumpIioh
Ihsu!!iciehI discharge head
VibraIiohs ahd hoise durihg pump operaIioh
1able 22: 1rouble-shooIihg
A 8 C D L Possible cause Remedy
X Pump delivers agaihsI ah excessively high
discharge pressure.
Re-ad|usI Io duIy poihI.
X CaIe valve ih Ihe discharge lihe is hoI !ully
opeh.
Fully opeh Ihe gaIe valve.
X X Pump is ruhhihg ih Ihe o!!-desigh rahge (low
!low/overload).
Check Ihe pump's operaIihg daIa.
X Pump or pipihg are hoI compleIely vehIed. VehI ahd/or prime Ihe pump ahd pipihg, !iI a
vehI valve i! required.
X X X X IhleI lihe clogged by deposiIs Cleah Ihe ihIake or ihleI lihe, pump
compohehIs ahd hoh-reIurh valve.
X X DirI/!ibers ih Ihe clearahce beIweeh Ihe
casihg wall ahd impeller o! a sluggish roIor.
Check wheIher Ihe impeller cah be easily
roIaIed.
Cleah Ihe impeller, i! required.
X X X X Wear Replace worh parIs by hew ohes.
X X X De!ecIive riser (pipe ahd sealihg elemehIs). Replace de!ecIive riser pipes,
replace sealihg elemehIs.
X X X Impermissible air or gas cohIehI ih Ihe !luid
hahdled
CohIacI KS8.
X SysIem-ihduced vibraIiohs CohIacI KS8.
X X X X Wrohg direcIioh o! roIaIioh Check Ihe cohhecIioh o! Ihe moIor ahd
swiIchgear, i! ahy.
X X Wrohg supply volIage Check Ihe power cable.
Check Ihe cable cohhecIiohs.
X No volIage Check Ihe elecIrical ihsIallaIioh.
CohIacI Ihe ehergy supplier.
X Worh or de!ecIive rollihg elemehI bearihgs CohIacI KS8.
X X Ih case o! sIar-delIa coh!iguraIioh: moIor
ruhhihg ih sIar coh!iguraIioh ohly.
Check sIar-delIa cohIacIor.
X De!ecIive moIor wihdihg CohIacI KS8.
X SucIioh head is Ioo high, NPSHavailable
(posiIive sucIioh head) is Ioo low.
Check Ihe ihleI lihe !or cloggihg, cleah i!
hecessary, !ully opeh Ihe gaIe valve ih Ihe ihleI
lihe.
X MoIor has beeh Iripped by leakage mohiIor. Assigh quali!ied ahd Iraihed persohhel Io
deIermihe ahd remedy Ihe cause o! !ailure.
X 1he IhermisIor Irippihg uhiI wiIh mahual
reseI !or IemperaIure limiIer has Iripped Ihe
pump as a resulI o! Ihe permissible wihdihg
IemperaIure beihg exceeded.
Assigh quali!ied ahd Iraihed persohhel Io
deIermihe ahd remedy Ihe cause o! !ailure.

A
8
C
D
L

8 1rouble-shooIihg
Amarex KR1 49 o! 58
9 RelaIed DocumehIs
9.1 Ceheral assembly drawihg
MoIor sizes
5 4, 7 4,
4 6, 6 6

914.29
920.26 421.01
A - A
818
321.02
903.07
903.22
101 550.23 914.10 230 411.01 903.01
433.02
412.15
163
412.04
515
69-14
433.01
412.07
834
932.02
903.03
412.03
441
411.07
411.22
411.03
80-1
(81-59
811)
412.02
330
932.01 322 932.13
Ceheral assembly drawihg (impeller Iype F)

9 RelaIed DocumehIs
50 o! 58 Amarex KR1
1able 23: DeIailed views o! Ihe geheral assembly drawihg
SecIioh DeIailed view
Impeller Iype L
230
502
101
Impeller Iype K
502
503*
230
101
* I! applicable
Impeller Iype D
135
101
230
412.34
914.12
412.33

9 RelaIed DocumehIs
Amarex KR1 51 o! 58
Cable glahd
834
81-54
914.04
412.07
V
Upper bearihg
MoIor sizes
5 4,
4 6

529
322
932.01
421-01

9 RelaIed DocumehIs
52 o! 58 Amarex KR1
CohhecIiohs
* 900.02
550.04
920.17
* 164.02
412.05
81-29
81-51
914.04
(914.12)
914.24
914.02
902.01
920.01
916
* NoI !or
impeller Iype F 80-250
impeller Iype D 80-315
PlaIes
970.20
970.02
1able 24: LisI o! compohehIs
ParI No. DescripIioh ParI No. DescripIioh
69-14 Leakage sehsor 433.01/.02 Mechahical seal
80-1 MoIor uhiI 441 Sha!I seal housihg
81-29 1ermihal 502 Casihg wear rihg
81-51 Shim 503
11)
Impeller wear rihg
101 Pump casihg 515 1aper lock rihg
135 Wear plaIe 529 8earihg sleeve
163 Discharge cover 550.04/.23 Disc
164.02
12)
IhspecIioh cover 818 RoIor
230 Impeller 834 Cable glahd
321.02 Radial ball bearihg 900.02
12)
Screw
322 Radial roller bearihg 902.01 SIud
330 8earihg brackeI 903.01/.03/.07/.22 Screw plug
411.01/03/07/22/ 1oihI rihg 914.02/.04/.10/.12/.24/.26 Hexagoh sockeI head cap
screw
412./.02/.03/.04/.05/.07/.15/.33/.34 O-rihg 916 Plug
11)
I! ahy
12)
NoI !or F,L 80-250, D 80-315

9 RelaIed DocumehIs
Amarex KR1 53 o! 58
ParI No. DescripIioh ParI No. DescripIioh
421.01 Lip seal 920.01/.17/.26 NuI
932.01/.02/.13 Circlip
9.2 Wirihg diagram
U
1
U
1
V
1
V
1
W
1
W
1
U
2
U
2
V
2
V
2
W
2
W
2
PL
2
1
2
2
1
0
1
1
9
Y
U
1
V
1
W
1
U
2
V
2
W
2
Y-
L1
L1
L2
L2
L3
L3
Fig. 20: Wirihg diagram
R1-R3 1emperaIure sehsor 82 Leakage sehsor

9 RelaIed DocumehIs
54 o! 58 Amarex KR1
9.3 FlamepaIhs oh explosioh-proo! moIors
1able 25: Overview o! !lamepaIhs
MoIor sizes Pump seI
5 4, 7 4,
4 6, 6 6

1
2
3
1,2, 3 FlamepaIhs
9.4 SecIiohal drawihgs o! Ihe mechahical seal
1able 26: SecIiohal drawihgs o! Ihe mechahical seal
Sizes SecIiohal drawihg
MoIor sizes
5 4, 7 4,
4 6, 6 6
433.01 Mechahical seal (bellows-
Iype mechahical seal)
433.01
515
433.02
OW 309130-00
515 1aper lock rihg
433.02 Mechahical seal (bellows-
Iype mechahical seal)

9 RelaIed DocumehIs
Amarex KR1 55 o! 58
10 CerIi!icaIe o! DecohIamihaIioh

1ype ................................................................................................................................
Order humber/
Order iIem humber
13)
................................................................................................................................

Delivery daIe ................................................................................................................................

Field o! applicaIioh: ................................................................................................................................

Fluid hahdled
13)
: ................................................................................................................................

Please Iick where applicable
13)
:

radioacIive explosive corrosive Ioxic

harm!ul bio-hazardous highly !lammable sa!e

Reasoh !or reIurh
13)
: ................................................................................................................................

CommehIs: ................................................................................................................................

................................................................................................................................

1he pump/accessories have beeh care!ully draihed, cleahed ahd decohIamihaIed ihside ahd ouIside prior Io dispaIch/placihg
aI your disposal.
Oh seal-less pumps, Ihe roIor has beeh removed !rom Ihe pump !or cleahihg.

No special sa!eIy precauIiohs are required !or !urIher hahdlihg.
1he !ollowihg sa!eIy precauIiohs are required !or !lushihg !luids, !luid residues ahd disposal:

...............................................................................................................................................................

...............................................................................................................................................................

We coh!irm IhaI Ihe above daIa ahd ih!ormaIioh are correcI ahd compleIe ahd IhaI dispaIch is e!!ecIed ih accordahce wiIh
Ihe relevahI legal provisiohs.

.................................................................... ....................................................... .......................................................
Place, daIe ahd sighaIure Address Compahy sIamp

13)
Required !ields

10 CerIi!icaIe o! DecohIamihaIioh
56 o! 58 Amarex KR1
Ihdex
C
CerIi!icaIe o! decohIamihaIioh 56
Clearahces 45
Commissiohihg/sIarI-up 29
CohhecIioh Io power supply 28
D
DesighaIioh 15
DirecIioh o! roIaIioh 20
DismahIlihg 40
Disposal 13
L
LlecIromagheIic compaIibiliIy 26
Lxplosioh proIecIioh 20, 25, 26, 28, 29, 30, 31, 34, 35,
42, 46
F
FlamepaIhs 55
Frequehcy ihverIer operaIioh 26, 31
FuhcIioh 17
C
Ceheral assembly drawihg 50
Ceheric immuhiIy 26
I
IhsIallaIioh
IhsIallaIioh oh a !ouhdaIioh 21
IhsIallaIioh aI siIe 19
IhsulaIioh resisIahce IesI 35
IhIehded use 8
L
Leakage mohiIorihg 27
LubricahI
IhIervals 35
OualiIy 38
OuahIiIy 38
M
MaihIehahce work 35
Mechahical seal 55
Misuse 9
O
OperaIihg limiIs 8
Order humber 6
OIher applicable documehIs 6
Overload proIecIioh 25
P
ParIly compleIed machihery 6
Permissible !orces ahd momehIs aI Ihe pump hozzles
23
Pipihg 22
PreservaIioh 12
Primihg ahd vehIihg 28
ProducI descripIioh 15
R
Resohahces 19
ReIurh Io supplier 13
ReIurhihg Io service 32
S
Sa!eIy 8
Sa!eIy awarehess 10
Scope o! supply 18
Sehsors 26
Spare parIs sIock 47
SIorage 12
Supply volIage 31
1
1rouble-shooIihg 49
W
Wirihg diagram 54

Ihdex
Amarex KR1 57 o! 58
K5, Inc.
4415 Sarelleh Road Richmohd, VA 23231
Phohe: (804) 222-1818 Fax: (804) 226-6961 www.ksb-ihc.com
KS8 PUMPS Ihc.
5885 Kehhedy Road Mississauga OhIario L 4Z 2C3
Phohe: (905) 568-9200 Fax: (905) 568-3740 www.ksb.ca
2
5
5
3
.
8
7
1
-
1
4

Amarex KRT, Submersible Motor Pump 60 HZ

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Amarex KRT, Submersible Motor Pump 60 HZ

Uploaded by

Copyright:

Available Formats

Submersible MoIor Pump

You might also like