Tool Engg.

PROJECT TITLE 2009 Design of Blow Moulding Dies

Design & Mnfg. Of Jigs & Fixtures for Lower Arm Bracket

Performance of Cryogenically treated cutting tools by experimental and FEA

Design and Manufacturing of Injection Mould for Rotor Assembly

Design and manufacturing of Injection molding tool for the component Bru Cap

Design and Manufacturing of Flange Die for Rear Bumper Mounting Bracket (L&R)

Design and Mold Flow Analysis for the

Manufacturing of Single Cavity Injuction mold of Ram Component for Electrical transformer

Design of Blow Moulding Dies

Design and Manufacturing of Plastic Injection Mould for IV Regulator

Tool Life Improvement of Pearcing Punch for slot pearcing of Roller Tappet body

Die Design and Analysis of Street light

holder component by pressure die casting process

Design and Analysis of conventional

mould for a component brush housing.

Design and analysis of Welding and Assembly Fixtures for the "CAB Assembly" for BMRC

Testing Tool Design through Analysis approach for certification testing of a Transport Aircraft Wing.

Optimization of Cantilever type snapfit design and analysis for injection moulded

components.
Design of Jig for Assembling the Main Door of Saras Aircraft

2010 Effect of Raiser and chill location on fluid flow and solidification with respect to Gravity Die Casting Design and Development of Rail hook for cable handling in an x-ray imaging device Design of Progressive Tool and Stage Tools for Bracket of automotive engine Design , Development and analysis of Press Tool for hook hood lock auxiliary catch Design Analysis, and Manufacturing of Progressive Press Tool for contact spring Design, Analysis and Manufacture of Press Tool for Base Plate of Window

Regulator Design optimization of gating system by fluid flow and solidification simulation for front axle housing Design & Development of Milling fixture for bracket assembly of GE-CF 34 engine Design and manufacturing of Relief and tightness testing fixture for for fuel pump check valve Effect of Cooling Ciruit on Flow and Solidification in HPDC process for intake manifold Design of Flexible Progressive and Bending Tools for Aero Engine Bracket Components Design and Fabrication of Assembly fixture for mounting circlip to the piston Design and Analysis of fixture for pressing and caulking operations for Flyweight Assembly Optimization of Fixture Design

2008 Evaluation of Tool Wear Characteristics white cast iron -turning Evaluation of Tool Wear Characteristics white white cast iron drilling Design of RTM Moulds

Ergonomic Design and Analysis of Assembly work station for machine tool sub-systems Multi Body Dynamics Simulation of Tractor Gear Box Parametric Study of twin screw extrusion for processing epoxy/carbon black nanocomposites using

orthogonal array technique

Design and Analysis of Coil Tubing Lifting Frame Design for Manufacturability & assembly of Retention module Cover for an Automotive side door latch mechanism Comparitive Study of RTM and Hand lay-up techniques A Parametric Study of Drilling process for polypropylene and particulate reinforced polypropylene using Design of experiments Failure Analysis of Double row angular contact Ball bearing used in Automobiles Lean Design for "A" Type Elements of Fuel Injection Pumps Reverse Engineering & Performance Analysis of Turbocharger Components Design of End of Line tester for DC Fastening Tool Design of Pressure head Assembly for BTA Drilling Machine Performance Analysis of DC Brush Motor and HTDM of Unfurable Antenna Drilling of Jute/Polypropylene Composites using Design of Experiments Design & Development of a Free wheel Mechanism for radial piston hydraulic motor. Estimation of Mass Properties of a space craft Improving the rigidity of an interventional X-ray patient

positioner system for accurate images Thermo Mechanical analysis of Engine block of IC Engine Joining of Sheet Metals using Polymer Bonds

PDM

2008
Design of the Test Fixture for Vibration Testing of Radar Scanner

Fabrication and Characterization of Composite Laminates with Induced Discontinuties

Productivity and Quality Improvement through Lean Manufacturing in L2K2 Recliner Assy. Line

Process Optimization of High Speed Milling for Radar Microwave Components.by Grey Relation Based Taguchi Method.

Development & Characterization of Magnets Produced by Vacumm Assisted Plasma Pressure Densification Process.

Development of Light Weight Composite Materials for Aircraft Stabilizer.

Design of Severe Plastic Deformation System for Composites.

Optimization of Strtuctural Configuration of a Micro Satellite.

Redesign and Development of Bottle Washing Machine

Value Analysis and Implementation of PLM best practices using Windchill PDM link 8.0

Improvization of Material Data Management in PLM (Enovia VPM) for Aircraft Design.

Development of Austempered Ductile Iron Gear for Hyreaulic Gear Pump

Productivity improvement of RSV Link Honing Process by Six Sigma Methodology.

Design and Development of Horizontal Stabilizer of an Aircraft

Design & Development of An Automatic Windo Regulator Test Rig

Design of Cantilever and Diaphragm type MEMS Switch for wireless Communication System. Design of Shelter Integrated with Elevation System Study of Grid Stiffened UUV for structural design and manufacturing

2009
Design & Development of Fixtures for Proof Turning operation of NISSAN XH5 Pistons A Systematic approach to obtain a production standard DMU Green Supply Chain Strategy for PC Waste Management in Bangalore City usiong systems Dynamics Reactive Synthesis and Sintering Studies on Intermetallic Materials A Study of Epoxy nano composites mechanical properties in moisture effect. Parametric Study of Stiffened Composite Structures Using Design of Experiments.

Study of Thermal Stability of Multi layered Polymer Mirror by FEA CO2 Laser drilling of GFRP's Design of Quick Coupler for Back Hoe Excavator Experimental Studies on Multiaxial Glass Fibre Reinforced Polymer Composites Tuning a Welding SME for occupational health and safety (OHSAS 18001 AND OHSAS 18002 Certification. Effect of Twin Screw Design Parameters on the Mechanical and thermal behaviour of nano composites Acceleration Signals Generation and Effect of Strain Rate on the Crashworthiness of Front Rails of Geometro Car by FE Method. Design of Oxygen Removal system for a Semi

Conductor fabricating Machine

Particle Impact Erosion Behaviour of GFRP's using design of experiments. Design of Cantilever type MEMS devices Design of collection network for personal computer Waste in Bangalore Region. Structural Design aspects of unmanned combat air vehicle for aeroelastic loads and flutter.

2010 Implementation of Low-Cost Linear Elements in Interventional Patient Positioning System through Design for Reliability (DFR) Approach

Productivity improvement through lean implementation in an Automotive Part Manufacturing Industry Crash Analysis of Automotive Bumper Enabling digital design, Product Data Management and workflow management in an SME using Windchill PLM Design Evaluation of C Arm Frame Structure using numerical approach Drillability of Carbon nanopowder/Vinylester/ Glass composites using design of experiments Thermal Fatigue Analysis of Steam

Turbine Rotor using FEA

Investigation of Performance of control valve used in Tractor Development of erosion resistant polymer nanocomposite based on nano clay Design and Fabrication of RTM Mould for Cylindrical vessels - an experimental study Multibody dynamic analysis of windmill drivetrain of 1 MW capacity. Ergonomic Design and Analysis of Assembly work station for machine tool sub-systems Multi Body Dynamics Simulation of Tractor Gear Box Parametric Study of twin screw extrusion for processing epoxy/carbon black nanocomposites using

orthogonal array technique

Design and Analysis of Coil Tubing Lifting Frame Design for Manufacturability & assembly of Retention module Cover for an Automotive side door latch mechanism Comparitive Study of RTM and Hand lay-up techniques A Parametric Study of Drilling process for polypropylene and particulate reinforced polypropylene using Design of experiments Failure Analysis of Double row angular contact Ball bearing used in Automobiles Lean Design for "A" Type Elements of Fuel Injection Pumps Reverse Engineering & Performance Analysis of Turbocharger Components Design of End of Line tester for DC Fastening Tool Design of Pressure head Assembly for BTA Drilling Machine Performance Analysis of DC Brush Motor and HTDM of Unfurable Antenna Drilling of Jute/Polypropylene Composites using Design of Experiments Design & Development of a Free wheel Mechanism for radial piston hydraulic motor. Estimation of Mass Properties of a space craft Improving the rigidity of an interventional X-ray patient

positioner system for accurate images Thermo Mechanical analysis of Engine block of IC Engine Joining of Sheet Metals using Polymer Bonds

CIM

2008 Lean Line Design of twin Electrode Spark Plug

Assembly

Electro Deposition of Thin Coating Tribological Study of Electrodeposited Composite Coating Parametric Studies on Computer Interfaced Ball Mill for Synthesis of Ultrafine Powders
Parametric Study on Twin Screw Extrusion for Processing Nanocomposites.

Design & Fabrication of Conveyor Type Microwave Heating System

Laser Drilling of Polymer Matrix Composites.

2009
Fabrication and Simulation of Rotating Electro Co-Deposition Attachments.

Design and fabrication of piston cylindera

apparatus for differential thermal analysis

Production Integration and traceability system

Simulation of Unmanned Ship Navigation by Analytical Approach

Development of Design to Manufacture Tubing Methodology in DMU Environment

Measurement System Analysis

Design of Computer Interfaced Fatigue test instrument for shape memory alloy

Characterization of Electro pneumatic closed loop Control valve

Stress Analysis of Stiffen Curved Panel with two bay crack under bi-axial loading Stress Intensity Factor Analysis of an Cylindrical Shell Subjected to Internal Pressure. Analysis of an Aircraft wing and crack initiation of wing Design and Development of Modified Support Structure and End Fittings for a Star Sensor of a Satellite. Capability Studies of Critical Characterstics undertaken at BOSCH Bangalore Plant Modular Automated Testing and Assembly Unit Sequencing and Controlling by Programmable Logic Controller. Sintering studies using vacuum assisted plasma pressure densification machine Processs Establishment of CP1H

Pump OP20 Operations on GROB Development of Numerical Relation between the size of the ZnO Nanoparticals to the combustion technique parameter by Taguchi

Technique
Design and Optimization of Transport Aircraft Wing Rib

2010 Development and Characterization of Chromium Free Nickel based alloys material and its weldeability studies with stainless steel.

Performance Prediction of Polymer

Composites aged in Marine Media "Laser Drilling of carbon black dispersed polymer

nanocomposites" .
Prototyping, Manufacturing & assembly Feasibility study, static structural analysis and flow analysis for the redesign of Aquasure Armit (Storage Type water purifier) Development of Multi layared Hard facing Design and Optimization of a Radiographic X-ray collimator Design of Multi Spindle Variable Speed Variable Centre Distance Drilling Head for Special Purpose Machines Numerical Simulation of Plasmonic Solar Cells.

CO2 Laser Parametric Study for Surface Modification of Ceramics

by design of Experiment & FEA Laser Drilling of Alumina Ceramic Plates Design and Simulation of Thin film for Strain gauge applications.
Improvisation of Machining Parameters and CNC Programs for Increasing the Rate of Production on CNC Machines

Design and Development of Continuous Repetitive Corrugation

and Straightening system for strength

improvement.. Optimization of Spin coating parameters based on Zno thin film morphology Charectrization Al/Nanoclay Metal Matrix Composites.

MMD

2008

Development of Load Relieving System Using Shape Memory Alloy Structure for Space Craft Applications. Durability & Failure Studies of Nanoclay/Vinyl Ester Nanocomposites. D&F of Stretchig and Poling Unit for Continuous Production of B Phase PVDF Films Analysis of SMA SMP Composites Failure Analysis of Polymer Nanocomposites under Low Velocity Impact. Design of Buckling Test Rig for Shell Structures Application of Peridynamic Theory in Fracture Mechanics Numerical Investigation of Low Velocity Impact Response of FRP Composite Laminate Design & Fabrication of Vacuum Assisted Plasma Pressure Desnsfication System. Modelling and Computational analysis of the Performance of Monolithic & Segmented Penetrator. Sand Particles impact Erosion Behaviour of PMCs an Experimental and FEA study. Fatigue Life Estimation of Flap Ribs for

Commercial Aircraft. An Experimental Study on Thermal Error Compensation in CNC Turning Centre. Optimizing the Composition of Diamond Grinding Wheel Autoregressive Modelling & Damping Evaluation using Flight Flutter Test Data Design & Optimization of internal Gear Pump. Fatigue studies of Polymer Composite sandwich structures
2009
Moisture difffusion through polymer nanocomposites in hygrothermic ageing

Design Verification and Finite Element

Stress Analysis of Stiffened mounded

pressure vessel for LPG storage by Finite Element Approach

Redesiging of Dove tail design in axial compressor. Design and Analysis of 50 mm Airgun for high velocity impact study Design and Validation of a

Water decompression valve

Intrusion Analysis and Crashworthiness of Structural Components of a GEOMETRO Car by FE method Fatigue and Fracture behaviour of nanoclay

based polymer composites

Design & Fabrication of Polymer

Open Cell foam Sandwich Structure

Moisture diffusion in Organo Modified Montmorrilonate Nanoclay/ Vinyilester Composite

Design & Fabrication of Composite Corrugated Sandwich Structure

Influence of nanoclay on the glass - transition and microhatrdness of polymer nanocomposites Particle Impact Erosion Behaviour of

CFRPs using design of experiments.

Mechanical Characterization of Organomodified MMT/Vinylester

Nanocomposites.
Influence of Nanoclay on the fire Retardation and thermal behviour of polymer composoties Carbon-dioxide Laser drilling of Carbon fibre Reinforced Plastics Design & Validation of a Hydrostatic Bearing Linear Servo Hydraulic Actuator Buckling Analysis of Grid Stiffened

Composite Underwater Vessel.

2010 Dynamic Analysis of Friction Damper Suspension System Design and Analysis of Table Top for fetal Monitor Study of Crack Propagation in Landing Gear Supporting.

Bracket. Effect of Temperature material type and cycle time on fatigue analysis of exhaust manifold Fatigue analysis of an automobile steering tie-rod Modeling & Analysis of Airframe fuselage joint failure with multiple cracks. FEA of crack propagation in hydraulic turbine shaft. Low Speed Impact Response of Automotive Bumper to comply with Crash Regulations Fatigue analysis of nose landing gear support bracket Design Optimization for a Flexible Manufacturing Systems Development Of Kinematics For An Industrial Robot Performance of Polymer nanocomposites in hygrothermic ageing Design and Analysis of Docking mechanism for Fetal monitor Modeling and Analysis of Interventional X-Ray Patient Positioner System Analysis of Modular Fixture for Lathe Tail Stock Base Plate

Analytical Evaluation of Fatigue Crack Arrest Capability in Fuselage of Large Transport Aircraft

Thermo Mechanical fatigue Analysis of Engine Piston Buckling of Filament wound Cylindrical shells vessels for unmanned underwater applications by experimental and fea