Contents Hardware AC500

System data and system configuration ......................................................................... 1-4

System data ............................................................................................................................................... 1-4
Mounting and disassembling the Terminal Bases, the CPUs and the couplers ........................................ 1-8
Mounting and disassembling the Terminal Units and the I/O modules ................................................... 1-14
Mechanical dimensions ........................................................................................................................... 1-18
Switch-gear cabinet assembly ................................................................................................................. 1-21
Insertion / replacement of the Lithium battery ......................................................................................... 1-22
Insertion of the SD Memory Card ............................................................................................................ 1-24
Connection system .................................................................................................................................. 1-25
Mechanical encoding ............................................................................................................................... 1-30
General wiring recommendations ............................................................................................................ 1-31
Behaviour of the system in case of power supply interruptions and power recovering ........................... 1-31
I/O-Bus...................................................................................................................................................... 1-32
Serial interfaces of the CPU Terminal Bases ........................................................................................... 1-32
Serial interface COM1 .............................................................................................................................. 1-33
CS31 system bus...................................................................................................................................... 1-35
Serial interface COM2 .............................................................................................................................. 1-40
FieldBusPlug / FBP................................................................................................................................... 1-42
Modbus ..................................................................................................................................................... 1-43
PROFIBUS................................................................................................................................................ 1-44
Ethernet .................................................................................................................................................... 1-50
ARCNET ................................................................................................................................................... 1-51

General considerations for EMC-conforming assembly and

construction ...................................................................................................................................... 1-54
General principles ..................................................................................................................................... 1-54
Cable routing............................................................................................................................................. 1-54
Cable shields ............................................................................................................................................ 1-55
Switch-gear cabinet .................................................................................................................................. 1-55
Reference potential................................................................................................................................... 1-55
Equipotential bonding ............................................................................................................................... 1-56

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Terminal Bases and Terminal Units .................................................................................. 2-1

CPU Terminal Bases TB511 to TB541 ....................................................................................................... 2-2
FBP Terminal Units TU505 and TU506 ........................................................................... see Hardware S500
I/O Terminal Units TU515 and TU516 ............................................................................. see Hardware S500
I/O Terminal Units TU531 and TU532 ............................................................................. see Hardware S500
CS31 Terminal Units TU551-CS31 and TU552-CS31 .................................................... see Hardware S500

FBP Interface Modules

PROFIBUS DP built with PDP21 and PDP22 FieldBusPlugs ........................................ see Hardware S500
FBP Interface Module DC505-FBP ................................................................................ see Hardware S500

CS31 Bus Modules

High-speed counter of S500 modules ............................................................................ see Hardware S500
CS31 Bus Module DC551-CS31 ..................................................................................... see Hardware S500

CPUs ......................................................................................................................................................... 3-1

CPUs PM571, PM581, PM582 and PM591............................................................................................... 3-2

Communication modules .......................................................................................................... 4-1

Overview of the AC500 communication modules....................................................................................... 4-2
Communication module PROFIBUS DP CM572-DP................................................................................. 4-7
Communication module DeviceNet CM575-DN ...................................................................................... 4-12
Communication module Ethernet CM577-ETH ........................................................................................ 4-19
Communication module CANopen CM578-CN ....................................................................................... 4-23

Digital input and output modules

High-speed counter of S500 modules ............................................................................ see Hardware S500
Digital input module DI524.............................................................................................. see Hardware S500
Digital input/output module DC522 .................................................................................. see Hardware S500
Digital input/output module DC523 .................................................................................. see Hardware S500
Digital input/output module DC532 .................................................................................. see Hardware S500
Digital input/output module DC541-CM ...................................................................................................... 5-2
Digital input/output module DX522 .................................................................................. see Hardware S500
Digital input/output module DX531 .................................................................................. see Hardware S500

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Analog input/output modules

Analog input module AI523.............................................................................................. see Hardware S500
Analog output module AO523.......................................................................................... see Hardware S500
Analog input/output module AX521 ................................................................................. see Hardware S500
Analog input/output module AX522 ................................................................................. see Hardware S500

Accessories ......................................................................................................................................... 6-1

SD Memory Card MC502 ........................................................................................................................... 6-2
Lithium battery TA521................................................................................................................................. 6-4
Pluggable Marking Holder TA523............................................................................................................... 6-6
Dummy Coupler Module TA524 ................................................................................................................. 6-8
Set of 10 white Plastic Markers TA525..................................................................................................... 6-10
Wall mounting accessory TA526 ............................................................................................................. 6-12
Programming cable TK501 ...................................................................................................................... 6-13
Programming cable TK502 ....................................................................................................................... 6-15
24 V DC Power supplies CP24... ............................................................................................................. 6-17

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