Fiberglass Pipe Design

AWWA MANUAL OF WATER SUPPLY PRACTICES

M45

Client Project Pipe Size

: : :

Lanco Power Limited Vidarva DN - 1000 mm, SN - 5000 kPa, PN - 6

Bar

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M45

Definition of Variables :

Bd Cn = D Df DL DN E EH

Trench Width at Pipe Springline, (mm) 1600 mm Scallar calibration factor (used in buckling equation) 0.55
Mean Pipe Diameter, (mm)

= = = = = =

1009.0 mm
Shape Factor, (dimensionless)

5.50 Deflection Lag Factor, (dimensionless) 1.50

Nominal Diameter, (mm)

1000 mm
Ring Flexural Modulus of Elasticity, (MPa) Hoop Tensile Modulus of Elasicity, (MPa)

EI F
FS b FS Pr

= = = =

10132.21 MPa Stiffness Factor per Unit Length of Pipe Wall, (m2-N/m) Load per Unit Length, (N/m) Bending Design Factor (dimensionless) 1.50 Pressure Design Factor (dimensionless) 1.80
Pipe Stiffness, (KPa) Native Soil Group (as per installation Catalogue)

F/ D y = G= h min h max h int Hw = = = =

G3
Minimum Height of Ground Surface Above Top of Pipe, (mm)

2000 mm
Maximum Height of Ground Surface Above Top of Pipe, (mm)

4000 mm
Depth at which Load From Wheels Intersact, (mm)

1322 mm
Depth of Water Table From Ground Level, (mm) .

1000 mm
Height of Water Surface Above Top of Pipe at Minimum Cover Depth, (mm)

h w(min) = h w(max) = HDB = ID =

1000 mm
Height of Water Surface Above Top of Pipe at Maximum Cover Depth, (mm)

3000 mm
Hydrostatic Design Basis, (mm/mm) - (For Strain Basis) .

0.65% Inside Diameter, (mm) 992.53 mm I = Moment of Inertia of Pipe Wall For Ring Bending, (mm4) per Linear Length (mm) Impact Factor at Minimum Cover Depth, (Dimensionless) = I f_min 1.060 Impact Factor at Maximum Cover Depth, (Dimensionless) I f_max = 1.000 Bedding Coefficient, (Dimensionless) Kx = 0.100 Modulus Correction Factor for Poisson's Ratio of the Soil, (Dimensionless) K = 0.743 Dimension of Area of Wheel Load at Pipe Crown Depth in the Direction of Travel at Minimum Cover Depth, (m) L 1_at_h_min = 2.254 m Dimension of Area of Wheel Load at Pipe Crown Depth in the Direction of Travel at Maximum Cover Depth, (m) L 1_at_h_max = 4.254 m Dimension of Area of Wheel Load at Pipe Crown Depth Transverse to the Direction of Travel at Minimum Cover Depth, (m) L 2_at_h_min = 2.169 m Dimension of Area of Wheel Load at Pipe Crown Depth Transverse to the Direction of Travel at Maximum Cover Depth, (m) L 2_at_h_max = 3.169 m Life Load Direction Relative To Pipe Axis LLD = Across Pipe Axis Life Load Reduction Factor at Minimum Cover Depth LL_RF at_h_min = 1.000 Life Load Reduction Factor at Maximum Cover Depth LL_RF at_h_max = 1.000 Factor to Account For Life Load Distribution With Depth of Fill LLDF = 1.000 Multiple Presence Factor, (Dimensionless) MP = 1.200 Composite Soil Constrained Modulus at Minimum Cover Depth, (Dimensionless) M s_at_h_min = 5.611 MPa Composite Soil Constrained Modulus at Maximum Cover Depth, (Dimensionless) M s_at_h_max = 5.936 MPa Constrained Modulus of the Pipe Zone Embankment at Minimum Cover Depth, (Dimensionless) M sb_at_h_min = 5.611 MPa

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M45

M sb_at_h_max = M sn_at_h_min = M sn_at_h_max = OD P PS PC PS PV PW = = = = = = =

q a_at_hmin = q a_at_hmax =

qu r
rC

=
=

R h_at_h_min = R h_at_h_max = R W_at_h_min = R W_at_h_max = Sb SC SC = = = = =

Constrained Modulus of the Pipe Zone Embankment at Maximum Cover Depth, (Dimensionless) 5.936 MPa Constrained Modulus of the Native Soil at Pipe Elevation and Minimum Cover Depth, (Dimensionless) 5.611 MPa Constrained Modulus of the Native Soil at Pipe Elevation and Maximum Cover Depth, (Dimensionless) 5.936 MPa Outside Diameter, (mm) . 1023.40 mm Vehicular Traffic Load (Wheel Load), (N) 71300 N Pipe Stiffness (KPa) or (Pa) 250 KPa Pressure Class, (KPa) .OR Pressure Rating (Bar) 6.00 Bar Surge Pressure, (KPa) or (Bar) 2.40 Bar Internal Vacuum Pressure, (KPa) or (Bar) 0.80 Bar Working Pressure, (KPa) or (Bar) 6.00 Bar Allowable Buckling Pressure at Minimum Cover Depth, (KPa) 214.197 KPa Allowable Buckling Pressure at Maximum Cover Depth, (KPa) 227.413 KPa Unconfined Compressive Strength, (KPa) Mean Pipe Radius, (mm) Rerounding Coefficient, (Dimensionless) 0.800 Buckling Strebgth Corretion Factor at Minimum Cover Depth, (Dimensionless) . 0.991 Buckling Strebgth Corretion Factor at Maximum Cover Depth, (Dimensionless) . 1.013 Water Buoyancy Factor at Minimum Cover Depth, (Dimensionless) 0.835 Water Buoyancy Factor at Maximum Cover Depth, (Dimensionless) 0.753 Long-Term, Ring-Bending Strain, (mm/mm) 0.013 Soil Support Combining Factor, (Dimensionless) Backfill Soil Category (as per installation catalogue) SC3 Ultimat Hoop Tensile Strength, (MPa) Hoop Tensile Strain, (mm/mm), at Pressure Class Minimum Compaction as % Modified Standard Proctor Density (FOR SC1 = Dumped or Compacted) 85% Specific Initial Tangential Stiffness , (Pa) 5000 Pa Thickness of pipe reinforced wall, (mm) 14.44 mm Thickness of Liner, (mm) 1.00 Length of Tire Footprint, (mm) 254 mm Width of Tire Footprint, (mm) 508 mm Total Pipe Thickness, (mm) 15.44 mm Vertical Soil Load on the Pipe at Minimum Cover Depth, (N/m2) 2 28700 N/m Vertical Soil Load on the Pipe at Maximum Cover Depth, (N/m2) 2 50100 N/m Live Load on the Pipe at Minimum Cover Depth, (N/m2) 2 18542 N/m Live Load on the Pipe at Maximum Cover Depth, (N/m2) 2 6347 N/m Specific Weight of the Soil, (N/m3) 3 18000 N/m Specific Weight of Submerged Soil, (N/m3) 3 10700 N/m Specific Weight of Water, (N/m3) 3 9800 N/m Poisson's Ratio of the Soil, (Dimensionless) 0.30 Predicted Vertical Pipe Deflection at Minimum Cover Depth, (mm) Predicted Vertical Pipe Deflection at Maximum Cover Depth, (mm) Maximum Allowable Long-Term Vertical Pipe Deflection, (mm) Maximum Allowable Long-Term Vertical Pipe Deflection When Tested by ASTM D4212 with a vertical diameter reduction by 5%, (mm) Maximum Ring-Bending Stress Due to Deflection, (MPa)

Si Sr

%SPD Modified = STIS t tL tl tw tt = = = = = =

W C_at_h_min = W C_at_h_max = W L_at_h_min = W L_at_h_max =

gS gS gw u D y at D y at Dy a Dy t sb
Wet

= = = = = =

h min h max

= = =

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M45

sc s pr dd
s eb = = =

= = =

ec
e pr

Maximum Stress Due to Combined Loading, (MPa) Working Stress Due Internal Pressure, (MPa) Maximum Permitted Long-Term Installed Deflection, (mm) Factor to Account For Variability in Stiffness of Compacted Soil, (Dimensionless) 0.9 Maximum Ring-Bending Strain Due to Deflection, (mm/mm) . 0.421% Maximum Strain Due to Combined Loading, (mm/mm) . Working Strain Due to Internal Pressure, (mm/mm) . 0.207%

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AWWA MANUAL OF WATER SUPPLY PRACTICES

M45

CONDITIONS AND PARAMETERS : DESIGN CONDITIONS :

Nominal Pipe Diameter DN, (mm) Working Pressure Pw, (KPa) Surge Pressure Ps, (KPa) Vacuum Pv, (KPa) Minimum Cover Depth hmin, (mm) Maximum Cover Depth hmax, (mm) Wheel Load P, (N) Soil-Specific Weight gs, (N/m3) Service Temperature Deg.C Native Soil Condition at Pipe Depth Native Soil Constrained Modulus Mn, (MPa) Ground Water Table Location Basis For Design, (strain basis)
PIPE PROPERTIES :

Trial Pressure Class PC, (KPa) Reinforced Wall Thickness t, (mm) Liner Thickness tL, (mm) Total Wall Thickness tt, (mm) Minimum Pipe Stiffness F/Dy, (KPa) Hoop Tensile Modulus EH, (MPa) Hoop Flexural Modulus E, (MPa) HDB, (mm/mm) Sb, (mm/mm) Mean Diameter D, (mm)
INSTALLATION PARAMETERS:

Pipe/Zone Installation Description Backfill Soil Category Trench Width, (mm) Shape Factor Df Backfill Constrained Soil Msb, (MPa) Deflection Coefficient KX Deflection Lag Factor DL

DESIGN PROCEDURE :
1234567891Calculate PC from HDB & pipe dimensions . Check working pressure PW. Check surge pressure PS. Calculate allowable deflection from ring bending. Determine soil loads WC & live loads WL. Calculate the composite modulus of soil reaction E'. Check deflection predection. Check combined loading. Check buckling.

Calculate Pressure Class P C from HDB : P C (HDB / FS) x (2 x E H x t) / D FS = 600 KPa 1.8 1047 KPa OK!

2-

Check Working Pressure P W using P C : PC 600 KPa

PW 600 KPa OK!

3-

Check Surge Pressure P S using P C : PC 600 KPa ( P W + P S ) / 1.4 600 KPa OK!

4-

Calculate Allowable Deflection, D y a , from ring bending : b = D f x ( y a / D) x (t / D) (S b / 1.5)

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M45
10.30% 5% 5%

Thus , Limitation: Therefore;

5-

( y a / D) = ( y a / D) d / D = ( y a / D) =

Calculate Loads W C & W L : W C = g S x h min/max For hmin, For hmax, W C_min = W C_max = WL = If = For h min , For h max , I f_min I f_max L1 = tl = LLDF = For h min , For h max , L 1_min = L 1_max = L2 = L2 =
H int = tW = h int = L 2_min = L 2_max =

28700 N/m 2 50100 N/m 2 (M P x P x I f ) / (L 1 x L 2 ) 1 + 0.33 x [(2.44- H) / 2.44] 1.0

= =

1.060 1.000 t l + LLDF x H 0.508 m 1.322 2.254 m 4.254 m t w + LLDF x H [t w + 1.83m + LLDF x H] / 2 (1.83 - t W ) / LLDF 0.508 m 1.322 m 2.169 3.169 18542 N/m 2 6347 N/m 2 if H h int if H > h int

W L_min = W L_max =
6-

Calculate the Composite Constrained Soil Modulus, Ms : MS =

M sn_at_Hmin = M sn_at_Hmax = M sb_at_Hmin = M sb_at_Hmax = M sn_at_Hmin M sb_at_Hmin M sn_at_Hmax M sb_at_Hmax Bd / D = S C_at_Hmin = S C_at_Hmax = M s_at_Hmin = M s_at_Hmax = / = / =

S C x M sb

5.610872 5.935654 5.611 5.936 1.000 1.000 1.586 1.000 1.000 5.611 5.936

MPa MPa MPa MPa

MPa MPa

7-

Calculate Deflection : ( y / D) = ((D L x W C + W L ) x K X ) / (149 x PS + 61000 x M S ) At h min , At h max , (y / D) = (y / D) = 1.62% 2.04% 5.00% 5.00% OK! OK!

8-

Check Combined Loading :

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AWWA MANUAL OF WATER SUPPLY PRACTICES

M45

For strain basis HDB & Sb , ( pr / HDB) (1 - ( b x r C / S b )) / FS pr ( b x r C / Sb) (1 - ( pr / HDB)) / FS b Where, pr = P W x D / (2 x t x E H ) pr = r C = 1 - P W / 3000 =

0.0021 0.8000 0.4848 OK!

0.3184
b=

b = D f x ( d / D) x (t t / D )

0.0042 0.2589 0.4544 OK!

9-

Check Buckling : 0.33 0.67 q a = (1.2 x C n ) x (EI) x ( s x M s x k ) x R h / (FS x r) FS = Cn = s = = k= R h_at_H_min = R h_at_H_max = OR 2.5 0.55 0.9 0.3 0.74 0.99092 1.01313

q a = (1/FS) x [1.2 x C n x (0.149 x PS) 0.33 ] x ( s x 10 6 x M s x k ) 0.67 x R h q a_at_H_min = q a_at_H_max = 214.20 KPa 227.41 KPa

[ w x h w + R w x (W C ) + P V ] x 10 -3 q a [ w x h w + R w x (W C ) + W L ] x 10 -3 q a
w =

h w_at_H_min = h w_at_H_max =
R w_at_H_min = R w_at_H_max =

9800 N/m 3 1000 3000 0.84 0.75 214.20 227.41 OK! OK!

At h min , with Vacuum; At h max , with Vacuum;

113.76 147.10

At h min , with Life Load; At h max , with Life Load;

52.31 73.45

214.20 227.41

OK! OK!

CONCLUSION :

DN 1000 mm, PC 6 Bar, STIS 5000 Pa Meets All M45 Design Conditions

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