-0389

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

LIST OF CONTENTS
INTRODUCTION

1.1

Project Background

1.2

Reference Drawing

1.3

Abbreviations

SUMMARY OF WORKS

2.1

Methodology

2.2

HOLDS

2.3

Assumptions

SUMMARY OF RESULTS

LEGISLATION, CODES, STANDARDS & REFERENCES

4.1

General

4.2

Shell Group Standards (DEP ver. 34)

4.3

International standards

4.4

Handbook

4.5

Language unit of measurements

CALCULATION SHEET

5.1

Lifting Beam Calculation For Jack Up

5.2

Beam Reinforcement Pad Calculation

13

5.3

Opening Stiffener Calculation

22

5.4

Clean Out Door Opening

33

-0389

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

LIST OF CONTENTS
INTRODUCTION

1.1

Project Background

1.2

Reference Drawing

1.3

Abbreviations

SUMMARY OF WORKS

2.1

Methodology

2.2

HOLDS

2.3

Assumptions

SUMMARY OF RESULTS

LEGISLATION, CODES, STANDARDS & REFERENCES

4.1

General

4.2

Shell Group Standards (DEP ver. 34)

4.3

International standards

4.4

Handbook

4.5

Language unit of measurements

CALCULATION SHEET

5.1

Lifting Beam Calculation For Jack Up

5.2

Beam Reinforcement Pad Calculation

13

5.3

Opening Stiffener Calculation

22

5.4

Clean Out Door Opening

33

-0389

4
4

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

INTRODUCTION
This calculation book consist of strength analysis required for the repair of
tank T-4804 at Marmul production station for Petroleum Development Oman
LLC hereafter referred as Purchaser / Owner / Company.
The extent of repair under this calculation book includes partial floor plate,
clean out door, opening reinforcement and required beam for shell plate jack
up.

1.1

Project Background

-0389

Concentric double wall wash tank T-4804, with nominal diameter of 36000
mm outer / 27500 mm inner and 9800 mm outer height / 10650 mm inner
height with the capacity of 8040 m3 located in NIMR production station. Tank
required partial floor plate replacement including replacement of clean out
doors and reinforcement of opening on both shell.
In order to replace the annular plates under the shell, shell shall be lifted by
using hydraulic jacks with twenty four numbers of cantilever beams welded
to the shell.

1.2

1.3

Reference Drawing
NIM-48-110239-MS-4018-00001-0001/2

General Arrangement DWG for

T-4804

NIM-48-110239-MX-4024-00001-0001

Detail of bottom plate T-4804

NIM-48-110239-MX-2580-00001-0001

Detail of COD (Outer shell)

T-4804

NIM-48-110239-MX-2580-00002-0001

Detail of
T-4804

NIM-48-110239-MX-2580-00003-0001

Detail of Opening reinforcement

T-4804

COD (Inner shell)

Abbreviations
The below abbreviations are adopted in this requisition
API

American Petroleum Institute

ASTM

American Society For Testing Materials

AVME

Approved Vendors of Materials and Equipment

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

WG-CCC

Wood Group CCC Ltd.

PDO

Petroleum Development Oman LLC

ASME

American Society of Mechanical Engineers

BS

British Standard

SP

Specification

DEP

Design Engineering Practice

AISC

American Institute of Steel Construction

ASD

Allowable Strength Design

EN

European Norm

WRC

Welding research council

SUMMARY OF WORKS

2.1

Methodology

-0389

The main method is used in calculation of beams, pads, reinforcement are

the principal mechanical strength calculation from the references introduced
in Para. 4.0 herein.

2.2

Holds
There is not any HOLD point for the calculation.

2.3

Assumptions
-

Shell, roof, structure assumed not corroded and all the loads calculated
for the jacking purpose are for a new tank.

Roof truss are supported by inner shell only.

Tank is stable against wind condition and no calculation is performed for

the wind stability check as per Purchaser instruction.

Design code is as per DEP 34.51.01.31-Gen and EN14015.

Repair works is as per API 653.

Inner shell lifting beam is designed considering Max. jack lifting capacity
of 12 Ton.

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Outer shell lifting beam is designed considering max. jack lifting capacity
of 15 Ton.

Thickness of reinforcing pad for outer shell jack up beam is assumed as

15 mm in calculation while used thickness is 20 mm.

Thickness of reinforcing pad for inner shell jack up beam is assumed as

10 mm in calculation while used thickness is 20 mm. 10 mm thk. Inner
pad is welded to shell to increase shell thickness locally.

SUMMARY OF RESULTS
Summary of results are as below:
-

Tank shell lifting beam size is HD 260 x 172 for inner and outer shell

Since the annular of outer tank will be repaired partially while inner tank
will be undergone complete annular plate replacement, Tank shell lifting
beam quantity will be 24 No.s for inner and 8 No.s for outer shell.

Tank shell opening reinforcement beam size is HD 320 x 245 for both
inner and outer shell.

LEGISLATION, CODES, STANDARDS &

REFERENCES

4.1

General
All listed documents shall be the latest issue. The international standards
shall be read in conjunction with the corresponding DEP amendment.

4.2

Shell Group Standards (DEP ver. 34):

DEP 00.00.06.06-Gen - Index of standard drawings
DEP 00.00.20.10-Gen. - The Use of SI Quantities.
DEP 34.51.01.33-Gen Above ground vertical storage tanks (Amendments
to API 650)
DEP 34.51.01.31-Gen Vertical steel storage tanks - Selection design and
construction (amendments/supplements to EN14015)

4.3

International Standards:
ASME SEC II, Ed.2010, Add.2011

Materials

API 650, Ed.2011 Welded tank for oil storage

API 653, Ed.2009 Tank inspection, repair, reconstruction and alteration
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

BS/EN 14015, Ed.2004 Specification for the design and manufacture of site
built, vertical, cylindrical, flat-bottomed, above ground, welded, steel tanks for
the storage of liquids at ambient temperature and above

4.4

Handbook:
- Roark Formulas for Stress and Strain, Warren C. Young, Richard G.
Budynas, Sixth Ed.
- Pressure Vessel Design manual, Dennis R. Moss, Third Ed.
- AISC Manual of Steel Construction, ASD, 9th Edition, 1989.
- Pressure vessel design handbook, Henry H. Bednar,

4.5

Language and Units of Measurement

The English language and the SI system in accordance with
DEP.00.00.20.10-Gen of units shall be used throughout for all documentation
and drawings. Where necessary for a specific application, alternative units
may be indicated in brackets together with the SI units.

CALCULATION SHEET

5.1

Lifting Beam Calculation for Jack Up

The beam size used for the cantilever beam is HD 260X172:

Outer shell cantilever beam

Yield Stress for S-275JR: 275 Mpa
M: 15,000 x 0.5 x 9.81 = 73,575 N.m
Z: 2,159,000 mm3
Bending stress: 34 Mpa < 165 Mpa (0.6*F y ), OK

Inner shell cantilever beam

Yield Stress for S-275JR: 275 Mpa
M: 12,000 x 0.5 x 9.81 = 58,860 N.m
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Z: 2,159,000 mm3
Bending stress: 27.2 Mpa < 165 Mpa (0.6*F y ), OK

Weld attachment between beam and pad

A common method of handling welds with fillet welds is further presented in a typical
example of connecting a beam using a double-sided fillet weld.
This practice is as per EN 1993-1-8, EN 10024, EN 10034, EN 10055, EN 10056, EN
10279, DS 952, DIN 15018, DIN 18800, DIN 1024, DIN 1025, DIN 1026, DIN 1028,
DIN 1029, CSN 050120:

Depending on the acting load, we can use the following relations to specify the
individual components of stress at point "A" of the weld:
- load with normal force Fz:

- Load with bending moment M:

- Load with shear force Fx:

- Load with shear force Fy:

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

- Load with torque T:

where:
A w ... weld throat area [mm2, in2]
I w ... moment of inertia of the weld [mm4, in4]
J w ... polar moment of inertia of the weld [mm4, in4]
s ^ ... normal stress vertical to the weld direction [MPa, psi]
s ll ... normal stress parallel to the weld direction [MPa, psi]
t ^ ... shear stress vertical to the weld direction [MPa, psi]
t ll ... shear stress parallel to the weld direction [MPa, psi]
For connections stressed by combined load, the resulting "equivalent" stress in the
weld is specified from the relation:

Which for s ll = 0 can be adjusted as:

The sectional properties for the selected basic shapes of weld groups can be found
in the following table. In order to specify the polar moment of inertia of the weld, you
can use the following relation:

Where:

a.... Weld throat thickness [mm, in]: 15 * 0.707: 10.6 mm

B.... Width of weld group [mm, in]: 268 mm
D.... Weld diameter [mm, in]: 15 mm
H.... Height of weld group [mm, in]: 225 mm
L.... Weld length [mm, in]: Not applicable
s.... Flange thickness [mm, in]: 32.5 mm
t.... Web thickness [mm, in]: 18 mm
r y Half of the height [mm, in]: 145 mm
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

A w : 2 * 10.6 * (225+268-2*18): 9688.4 mm2

I wX : 90,823,094.8 mm4
Allowable stress for A-283 Gr.C: 0.6 * F y :137 Mpa for bending and combined
load and 0.4 * F y :92 Mpa for shear.
Ref.: Pressure vessel design handbook, Henry H. Bednar, Section 10.0
Weld design
F y : 15,000 kg: 147,150 N (Calculation for the worse case outer shell only)
- Shear force: 15.2 Mpa < 0.4 * F y (92) Mpa OK
M: 15,000 x 0.5: 7500 kg.m (Calculation for the worse case outer shell only)
- Bending moment: 117.5 Mpa < 0.6 * F y (137) Mpa OK
- Load Combination: 118.4 Mpa < 0.6 * F y (137) Mpa OK

Weld attachment between pad and shell

H: 1000 / 800 mm (Outer / Inner)

B: 1530 / 800 mm (Outer / Inner)
a: 14 x 0.707 / 6 x 0.707: 9.9 / 4.2 mm (Outer / Inner)
A w : 50,084 / 13,574 mm2 (Outer / Inner)
I wX : 9,372,520,490 / 1,459,493,232 mm4 (Outer / Inner)
F y : 15,000 / 12000 kg (Outer / Inner)

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Allowable stress for A-283 Gr.C: 0.6 * F y :137 Mpa for bending and combined
load and 0.4 * F y :92 Mpa for shear.
- Shear force: 2.9 / 8.67 Mpa (Outer / Inner) < 0.4 * F y (92) Mpa OK
M: 7500 / 6000 kg.m (Outer / Inner)
- Bending moment: 3.93 / 16.13 Mpa (Outer / Inner) < 0.6 * F y (137) Mpa OK
- Load Combination: 4.9 / 18.3 Mpa (Outer / Inner) < 0.6 * F y (137) Mpa OK

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Figure 5.1 Lifting bracket with pad plate for inner tank

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Figure 5.2 Lifting bracket with pad plate for outer tank

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.2 Beam Reinforcement Pad Calculation:

Attachment parameter
- Pressure Vessel Design manual, Dennis R. Moss, Third Ed. Procedure
5.3, attachment parameter

2C1: 0.8*b: 0.8*268: 214.4 mm

2C2: h: 290 mm

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Outer shell cantilever beam

Input Echo, WRC107 Item

1,

Description: Beam outshell

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable

Smc
Smh

OD
Cylindrical
0.0000 mm.
36012.000 mm.
12.000 mm.
82.00
SA-283 C
K02401
137.00
137.00

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad

Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

15.000
1530.000
1000.000

Dp

0.000
No

P
Vl
Vc
Mc
Ml
Mt

0.0
15000.0
0.0
0.0
7500.0
0.0

Design Internal Pressure

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:
Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)

Use Interactive Control

WRC107 Version

Version

Dimensionless Parameters used :

No
March

mm.
mm.
mm.
KPa.

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

1979
No
No

P
VC
VL
MC
ML
MT

Gamma =

N./mm
N./mm

Rectangular
214.40 mm.
290.00 mm.

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

0.0
0.0
15000.0
0.0
7500.0
0.0

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

300.00 ( 666.94)

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.008
4C !
60.865
(A,B)
N(PHI) / ( P/Rm )
0.008
3C !
61.826
(C,D)
M(PHI) / ( P )
0.007
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.007
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.007
3A !
1.307
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.007
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.007
3B !
5.450
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.007
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)

/ ( P/Rm )
/ ( P/Rm )
/ ( P )

0.007
0.007
0.008

3C !
4C !
1C1 !

62.315
61.100
0.192

(A,B)
(C,D)
(A,B)

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/

(
(
(
(
(

P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

NIM-48-110239-MP-1206-00001-0001

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.008
0.007
0.007
0.007
0.007

2C
4A
2A
4B
2B

!
!
!
!
!

0.100
1.325
0.057
1.848
0.079

(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-5
-5
5
5
0
0
0
0
Circ. Bend. ML |
-278
278
278
-278
0
0
0
0
|
Tot. Circ. Str.| -284.7 273.0 284.7 -273.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-383
383
383
-383
0
0
0
0
|
Tot. Long. Str.| -385.9 381.1 385.9 -381.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-9
-9
9
9
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-9.4
-9.4
9.4
9.4
-----------------------------------------------------------------------Str. Int. | 385.88 381.14 385.88 381.14 18.79 18.79 18.79 18.79
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma = 300.00 (1500.00)
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.034
4C !
52.534
(A,B)
N(PHI) / ( P/Rm )
0.034
3C !
45.764
(C,D)
M(PHI) / ( P )
0.039
2C1 !
0.081
(A,B)
M(PHI) / ( P )
0.039
1C !
0.126
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.037
3A !
8.532
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.037
1A !
0.095
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.032
3B !
27.412
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.033
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.038
0.038
0.036
0.036
0.037
0.036
0.032
0.032

3C
4C
1C1
2C
4A
2A
4B
2B

!
!
!
!
!
!
!
!

43.331
51.149
0.140
0.089
11.521
0.056
7.734
0.077

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-17
-17
17
17
0
0
0
0
Circ. Bend. ML |
-281
281
281
-281
0
0
0
0
|
Tot. Circ. Str.| -299.1 264.4 299.1 -264.4
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-406
406
406
-406
0
0
0
0
|
Tot. Long. Str.| -409.4 403.1 409.4 -403.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-6
-6
6
6
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-6.1
-6.1
6.1
6.1
-----------------------------------------------------------------------Str. Int. | 409.39 403.06 409.39 403.06 12.26 12.26 12.26 12.26
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-5
-5
5
5
0
0
0
0
Circ. Q (SUS) |
-278
278
278
-278
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-2
-2
2
2
0
0
0
0
Long. Q (SUS) |
-383
383
383
-383
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-9
-9
9
9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
5.8
5.8
5.8
5.8
18.8
18.8
18.8
18.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 385.9 381.1 385.9 381.1
18.8
18.8
18.8
18.8
-----------------------------------------------------------------------16
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Revision
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
18.79
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
385.88
411.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-17
-17
17
17
0
0
0
0
Circ. Q (SUS) |
-281
281
281
-281
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-3
-3
3
3
0
0
0
0
Long. Q (SUS) |
-406
406
406
-406
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-6
-6
6
6
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
17.3
17.3
17.3
17.3
12.3
12.3
12.3
12.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 409.4 403.1 409.4 403.1
12.3
12.3
12.3
12.3
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
17.32
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
409.39
411.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2011

17
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01
17 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell cantilever beam

Input Echo, WRC107 Item

2,

Description: Beam inshell

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable

Smc
Smh

OD
Cylindrical
0.0000 mm.
27506.002 mm.
16.000 mm.
82.00
SA-283 C
K02401
137.00
137.00

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad

Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

10.000
800.000
800.000

Dp

0.000
No

P
Vl
Vc
Mc
Ml
Mt

0.0
12000.0
0.0
0.0
6000.0
0.0

Design Internal Pressure

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:
Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)

Use Interactive Control

WRC107 Version

Version

Dimensionless Parameters used :

No
March

mm.
mm.
mm.
KPa.

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

1979
No
No

P
VC
VL
MC
ML
MT

Gamma =

N./mm
N./mm

Rectangular
214.40 mm.
290.00 mm.

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

0.0
0.0
12000.0
0.0
6000.0
0.0

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

300.00 ( 528.85)

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.011
4C !
60.001
(A,B)
N(PHI) / ( P/Rm )
0.011
3C !
60.044
(C,D)
M(PHI) / ( P )
0.009
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.009
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.009
3A !
1.307
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.009
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.010
3B !
5.635
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.009
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)

/ ( P/Rm )
/ ( P/Rm )
/ ( P )

0.010
0.010
0.010

3C !
4C !
1C1 !

60.667
60.304
0.192

(A,B)
(C,D)
(A,B)

18
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/

(
(
(
(
(

P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

NIM-48-110239-MP-1206-00001-0001

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.010
0.009
0.009
0.010
0.009

2C
4A
2A
4B
2B

!
!
!
!
!

0.100
1.325
0.057
2.639
0.079

(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-6
-6
6
6
0
0
0
0
Circ. Bend. ML |
-240
240
240
-240
0
0
0
0
|
Tot. Circ. Str.| -247.1 234.0 247.1 -234.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-330
330
330
-330
0
0
0
0
|
Tot. Long. Str.| -334.5 327.2 334.5 -327.2
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-7
-7
7
7
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-7.8
-7.8
7.8
7.8
-----------------------------------------------------------------------Str. Int. | 334.55 327.18 334.55 327.18 15.61 15.61 15.61 15.61
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma = 300.00 ( 859.06)
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.029
4C !
53.969
(A,B)
N(PHI) / ( P/Rm )
0.029
3C !
48.355
(C,D)
M(PHI) / ( P )
0.029
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.029
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.029
3A !
7.150
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.029
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.029
3B !
24.978
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.029
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.029
0.029
0.029
0.029
0.029
0.029
0.029
0.029

3C
4C
1C1
2C
4A
2A
4B
2B

!
!
!
!
!
!
!
!

48.355
53.969
0.160
0.100
8.625
0.057
7.238
0.079

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

19
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-16
-16
16
16
0
0
0
0
Circ. Bend. ML |
-187
187
187
-187
0
0
0
0
|
Tot. Circ. Str.| -204.5 171.1 204.5 -171.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-4
-4
4
4
0
0
0
0
Long. Bend. ML |
-272
272
272
-272
0
0
0
0
|
Tot. Long. Str.| -277.4 267.7 277.4 -267.7
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-4
-4
4
4
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-4.6
-4.6
4.6
4.6
-----------------------------------------------------------------------Str. Int. | 277.41 267.73 277.41 267.73
9.19
9.19
9.19
9.19
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-6
-6
6
6
0
0
0
0
Circ. Q (SUS) |
-240
240
240
-240
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-3
-3
3
3
0
0
0
0
Long. Q (SUS) |
-330
330
330
-330
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-7
-7
7
7
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
6.6
6.6
6.6
6.6
15.6
15.6
15.6
15.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 334.5 327.2 334.5 327.2
15.6
15.6
15.6
15.6
-----------------------------------------------------------------------20
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Revision
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01
20 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
15.61
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
334.55
411.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-16
-16
16
16
0
0
0
0
Circ. Q (SUS) |
-187
187
187
-187
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-4
-4
4
4
0
0
0
0
Long. Q (SUS) |
-272
272
272
-272
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-4
-4
4
4
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
16.7
16.7
16.7
16.7
9.2
9.2
9.2
9.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 277.4 267.7 277.4 267.7
9.2
9.2
9.2
9.2
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
16.71
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
277.41
411.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2011

21
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.3 OPENING STIFFENER CALCULATION

Outer shell stiffener:

22
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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

23
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

24
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Front Sheet
01
24 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

25
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Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

26
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Page

Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

27
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Page

Front Sheet
01
27 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell stiffener:

28
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

29
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

30
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

31
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

32
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.4 CLEAN OUT DOOR CALCULATION

Outer shell COD:
BS/EN 14015: 2004: O.1.3 Flush-type clean-out doors with plate reinforcement

33
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

e 1 : 12.5 mm
Reinforcement plate material: A-283 Gr.C
e r : 12.5 + 3: 15.5 mm, we selected 16 mm for reinforcement plate
H: 9,800 mm: 9.8 m
e br : 25.04 mm, we selected 30 mm for bottom reinforcing plate selected material is
SA 516 Gr.70N
e f : 18.64 mm, we selected 25 mm for cover and bolting plate

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell COD:

BS/EN 14015: 2004: O.1.3 Flush-type clean-out doors with plate reinforcement

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

e 1 : 6 mm
Reinforcement plate material: A-283 Gr.C
e r : 6 + 3: 9 mm, we selected 10 mm for reinforcement plate
H: 10,650 mm: 10.65 m
e br : 25.86 mm, we selected 30 mm for bottom reinforcing plate selected material is
SA 516 Gr.70N
e f : 19.3 mm, we selected 25 mm for cover and bolting plate

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

INTRODUCTION
This calculation book consist of strength analysis required for the repair of
tank T-4804 at Marmul production station for Petroleum Development Oman
LLC hereafter referred as Purchaser / Owner / Company.
The extent of repair under this calculation book includes partial floor plate,
clean out door, opening reinforcement and required beam for shell plate jack
up.

1.1

Project Background
Concentric double wall wash tank T-4804, with nominal diameter of 36000
mm outer / 27500 mm inner and 9800 mm outer height / 10650 mm inner
height with the capacity of 8040 m3 located in NIMR production station. Tank
required partial floor plate replacement including replacement of clean out
doors and reinforcement of opening on both shell.
In order to replace the annular plates under the shell, shell shall be lifted by
using hydraulic jacks with twenty four numbers of cantilever beams welded
to the shell.

1.2

1.3

Reference Drawing
NIM-48-110239-MS-4018-00001-0001/2

General Arrangement DWG for

T-4804

NIM-48-110239-MX-4024-00001-0001

Detail of bottom plate T-4804

NIM-48-110239-MX-2580-00001-0001

Detail of COD (Outer shell)

T-4804

NIM-48-110239-MX-2580-00002-0001

Detail of
T-4804

NIM-48-110239-MX-2580-00003-0001

Detail of Opening reinforcement

T-4804

COD (Inner shell)

Abbreviations
The below abbreviations are adopted in this requisition
API

American Petroleum Institute

ASTM

American Society For Testing Materials

AVME

Approved Vendors of Materials and Equipment

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

WG-CCC

Wood Group CCC Ltd.

PDO

Petroleum Development Oman LLC

ASME

American Society of Mechanical Engineers

BS

British Standard

SP

Specification

DEP

Design Engineering Practice

AISC

American Institute of Steel Construction

ASD

Allowable Strength Design

EN

European Norm

WRC

Welding research council

SUMMARY OF WORKS

2.1

Methodology
The main method is used in calculation of beams, pads, reinforcement are
the principal mechanical strength calculation from the references introduced
in Para. 4.0 herein.

2.2

Holds
There is not any HOLD point for the calculation.

2.3

Assumptions
-

Shell, roof, structure assumed not corroded and all the loads calculated
for the jacking purpose are for a new tank.

Roof truss are supported by inner shell only.

Tank is stable against wind condition and no calculation is performed for

the wind stability check as per Purchaser instruction.

Design code is as per DEP 34.51.01.31-Gen and EN14015.

Repair works is as per API 653.

Inner shell lifting beam is designed considering Max. jack lifting capacity
of 12 Ton.

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Outer shell lifting beam is designed considering max. jack lifting capacity
of 15 Ton.

Thickness of reinforcing pad for outer shell jack up beam is assumed as

15 mm in calculation while used thickness is 20 mm.

Thickness of reinforcing pad for inner shell jack up beam is assumed as

10 mm in calculation while used thickness is 20 mm. 10 mm thk. Inner
pad is welded to shell to increase shell thickness locally.

SUMMARY OF RESULTS
Summary of results are as below:
-

Tank shell lifting beam size is HD 260 x 172 for inner and outer shell

Since the annular of outer tank will be repaired partially while inner tank
will be undergone complete annular plate replacement, Tank shell lifting
beam quantity will be 24 No.s for inner and 8 No.s for outer shell.

Tank shell opening reinforcement beam size is HD 320 x 245 for both
inner and outer shell.

LEGISLATION, CODES, STANDARDS &

REFERENCES

4.1

General
All listed documents shall be the latest issue. The international standards
shall be read in conjunction with the corresponding DEP amendment.

4.2

Shell Group Standards (DEP ver. 34):

DEP 00.00.06.06-Gen - Index of standard drawings
DEP 00.00.20.10-Gen. - The Use of SI Quantities.
DEP 34.51.01.33-Gen Above ground vertical storage tanks (Amendments
to API 650)
DEP 34.51.01.31-Gen Vertical steel storage tanks - Selection design and
construction (amendments/supplements to EN14015)

4.3

International Standards:
ASME SEC II, Ed.2010, Add.2011

Materials

API 650, Ed.2011 Welded tank for oil storage

API 653, Ed.2009 Tank inspection, repair, reconstruction and alteration
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

BS/EN 14015, Ed.2004 Specification for the design and manufacture of site
built, vertical, cylindrical, flat-bottomed, above ground, welded, steel tanks for
the storage of liquids at ambient temperature and above

4.4

Handbook:
- Roark Formulas for Stress and Strain, Warren C. Young, Richard G.
Budynas, Sixth Ed.
- Pressure Vessel Design manual, Dennis R. Moss, Third Ed.
- AISC Manual of Steel Construction, ASD, 9th Edition, 1989.
- Pressure vessel design handbook, Henry H. Bednar,

4.5

Language and Units of Measurement

The English language and the SI system in accordance with
DEP.00.00.20.10-Gen of units shall be used throughout for all documentation
and drawings. Where necessary for a specific application, alternative units
may be indicated in brackets together with the SI units.

CALCULATION SHEET

5.1

Lifting Beam Calculation for Jack Up

The beam size used for the cantilever beam is HD 260X172:

Outer shell cantilever beam

Yield Stress for S-275JR: 275 Mpa
M: 15,000 x 0.5 x 9.81 = 73,575 N.m
Z: 2,159,000 mm3
Bending stress: 34 Mpa < 165 Mpa (0.6*F y ), OK

Inner shell cantilever beam

Yield Stress for S-275JR: 275 Mpa
M: 12,000 x 0.5 x 9.81 = 58,860 N.m
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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Z: 2,159,000 mm3
Bending stress: 27.2 Mpa < 165 Mpa (0.6*F y ), OK

Weld attachment between beam and pad

A common method of handling welds with fillet welds is further presented in a typical
example of connecting a beam using a double-sided fillet weld.
This practice is as per EN 1993-1-8, EN 10024, EN 10034, EN 10055, EN 10056, EN
10279, DS 952, DIN 15018, DIN 18800, DIN 1024, DIN 1025, DIN 1026, DIN 1028,
DIN 1029, CSN 050120:

Depending on the acting load, we can use the following relations to specify the
individual components of stress at point "A" of the weld:
- load with normal force Fz:

- Load with bending moment M:

- Load with shear force Fx:

- Load with shear force Fy:

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

- Load with torque T:

where:
A w ... weld throat area [mm2, in2]
I w ... moment of inertia of the weld [mm4, in4]
J w ... polar moment of inertia of the weld [mm4, in4]
s ^ ... normal stress vertical to the weld direction [MPa, psi]
s ll ... normal stress parallel to the weld direction [MPa, psi]
t ^ ... shear stress vertical to the weld direction [MPa, psi]
t ll ... shear stress parallel to the weld direction [MPa, psi]
For connections stressed by combined load, the resulting "equivalent" stress in the
weld is specified from the relation:

Which for s ll = 0 can be adjusted as:

The sectional properties for the selected basic shapes of weld groups can be found
in the following table. In order to specify the polar moment of inertia of the weld, you
can use the following relation:

Where:

a.... Weld throat thickness [mm, in]: 15 * 0.707: 10.6 mm

B.... Width of weld group [mm, in]: 268 mm
D.... Weld diameter [mm, in]: 15 mm
H.... Height of weld group [mm, in]: 225 mm
L.... Weld length [mm, in]: Not applicable
s.... Flange thickness [mm, in]: 32.5 mm
t.... Web thickness [mm, in]: 18 mm
r y Half of the height [mm, in]: 145 mm
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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

A w : 2 * 10.6 * (225+268-2*18): 9688.4 mm2

I wX : 90,823,094.8 mm4
Allowable stress for A-283 Gr.C: 0.6 * F y :137 Mpa for bending and combined
load and 0.4 * F y :92 Mpa for shear.
Ref.: Pressure vessel design handbook, Henry H. Bednar, Section 10.0
Weld design
F y : 15,000 kg: 147,150 N (Calculation for the worse case outer shell only)
- Shear force: 15.2 Mpa < 0.4 * F y (92) Mpa OK
M: 15,000 x 0.5: 7500 kg.m (Calculation for the worse case outer shell only)
- Bending moment: 117.5 Mpa < 0.6 * F y (137) Mpa OK
- Load Combination: 118.4 Mpa < 0.6 * F y (137) Mpa OK

Weld attachment between pad and shell

H: 1000 / 800 mm (Outer / Inner)

B: 1530 / 800 mm (Outer / Inner)
a: 14 x 0.707 / 6 x 0.707: 9.9 / 4.2 mm (Outer / Inner)
A w : 50,084 / 13,574 mm2 (Outer / Inner)
I wX : 9,372,520,490 / 1,459,493,232 mm4 (Outer / Inner)
F y : 15,000 / 12000 kg (Outer / Inner)

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Allowable stress for A-283 Gr.C: 0.6 * F y :137 Mpa for bending and combined
load and 0.4 * F y :92 Mpa for shear.
- Shear force: 2.9 / 8.67 Mpa (Outer / Inner) < 0.4 * F y (92) Mpa OK
M: 7500 / 6000 kg.m (Outer / Inner)
- Bending moment: 3.93 / 16.13 Mpa (Outer / Inner) < 0.6 * F y (137) Mpa OK
- Load Combination: 4.9 / 18.3 Mpa (Outer / Inner) < 0.6 * F y (137) Mpa OK

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Figure 5.1 Lifting bracket with pad plate for inner tank

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Figure 5.2 Lifting bracket with pad plate for outer tank

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.2 Beam Reinforcement Pad Calculation:

Attachment parameter
- Pressure Vessel Design manual, Dennis R. Moss, Third Ed. Procedure
5.3, attachment parameter

2C1: 0.8*b: 0.8*268: 214.4 mm

2C2: h: 290 mm

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Outer shell cantilever beam

Input Echo, WRC107 Item

1,

Description: Beam outshell

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable

Smc
Smh

OD
Cylindrical
0.0000 mm.
36012.000 mm.
12.000 mm.
82.00
SA-283 C
K02401
137.00
137.00

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad

Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

15.000
1530.000
1000.000

Dp

0.000
No

P
Vl
Vc
Mc
Ml
Mt

0.0
15000.0
0.0
0.0
7500.0
0.0

Design Internal Pressure

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:
Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)

Use Interactive Control

WRC107 Version

Version

Dimensionless Parameters used :

No
March

mm.
mm.
mm.
KPa.

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

1979
No
No

P
VC
VL
MC
ML
MT

Gamma =

N./mm
N./mm

Rectangular
214.40 mm.
290.00 mm.

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

0.0
0.0
15000.0
0.0
7500.0
0.0

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

300.00 ( 666.94)

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.008
4C !
60.865
(A,B)
N(PHI) / ( P/Rm )
0.008
3C !
61.826
(C,D)
M(PHI) / ( P )
0.007
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.007
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.007
3A !
1.307
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.007
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.007
3B !
5.450
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.007
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)

/ ( P/Rm )
/ ( P/Rm )
/ ( P )

0.007
0.007
0.008

3C !
4C !
1C1 !

62.315
61.100
0.192

(A,B)
(C,D)
(A,B)

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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/

(
(
(
(
(

P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

NIM-48-110239-MP-1206-00001-0001

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.008
0.007
0.007
0.007
0.007

2C
4A
2A
4B
2B

!
!
!
!
!

0.100
1.325
0.057
1.848
0.079

(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-5
-5
5
5
0
0
0
0
Circ. Bend. ML |
-278
278
278
-278
0
0
0
0
|
Tot. Circ. Str.| -284.7 273.0 284.7 -273.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-2
-2
2
2
0
0
0
0
Long. Bend. ML |
-383
383
383
-383
0
0
0
0
|
Tot. Long. Str.| -385.9 381.1 385.9 -381.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-9
-9
9
9
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-9.4
-9.4
9.4
9.4
-----------------------------------------------------------------------Str. Int. | 385.88 381.14 385.88 381.14 18.79 18.79 18.79 18.79
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma = 300.00 (1500.00)
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.034
4C !
52.534
(A,B)
N(PHI) / ( P/Rm )
0.034
3C !
45.764
(C,D)
M(PHI) / ( P )
0.039
2C1 !
0.081
(A,B)
M(PHI) / ( P )
0.039
1C !
0.126
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.037
3A !
8.532
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.037
1A !
0.095
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.032
3B !
27.412
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.033
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.038
0.038
0.036
0.036
0.037
0.036
0.032
0.032

3C
4C
1C1
2C
4A
2A
4B
2B

!
!
!
!
!
!
!
!

43.331
51.149
0.140
0.089
11.521
0.056
7.734
0.077

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

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Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-17
-17
17
17
0
0
0
0
Circ. Bend. ML |
-281
281
281
-281
0
0
0
0
|
Tot. Circ. Str.| -299.1 264.4 299.1 -264.4
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-406
406
406
-406
0
0
0
0
|
Tot. Long. Str.| -409.4 403.1 409.4 -403.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-6
-6
6
6
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-6.1
-6.1
6.1
6.1
-----------------------------------------------------------------------Str. Int. | 409.39 403.06 409.39 403.06 12.26 12.26 12.26 12.26
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-5
-5
5
5
0
0
0
0
Circ. Q (SUS) |
-278
278
278
-278
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-2
-2
2
2
0
0
0
0
Long. Q (SUS) |
-383
383
383
-383
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-9
-9
9
9
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
5.8
5.8
5.8
5.8
18.8
18.8
18.8
18.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 385.9 381.1 385.9 381.1
18.8
18.8
18.8
18.8
-----------------------------------------------------------------------16
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
18.79
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
385.88
411.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-17
-17
17
17
0
0
0
0
Circ. Q (SUS) |
-281
281
281
-281
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-3
-3
3
3
0
0
0
0
Long. Q (SUS) |
-406
406
406
-406
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-6
-6
6
6
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
17.3
17.3
17.3
17.3
12.3
12.3
12.3
12.3
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 409.4 403.1 409.4 403.1
12.3
12.3
12.3
12.3
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
17.32
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
409.39
411.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2011

17
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Revision
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Front Sheet
01
17 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell cantilever beam

Input Echo, WRC107 Item

2,

Description: Beam inshell

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
UNS Number
Cold S.I. Allowable
Hot S.I. Allowable

Smc
Smh

OD
Cylindrical
0.0000 mm.
27506.002 mm.
16.000 mm.
82.00
SA-283 C
K02401
137.00
137.00

Attachment Type
Parameter C11
Parameter C22

Type
C11
C22

Thickness of Reinforcing Pad

Pad Parameter C11P
Pad Parameter C22P

Tpad
C11p
C22p

10.000
800.000
800.000

Dp

0.000
No

P
Vl
Vc
Mc
Ml
Mt

0.0
12000.0
0.0
0.0
6000.0
0.0

Design Internal Pressure

Include Pressure Thrust
External Forces and Moments in WRC 107 Convention:
Radial Load
(SUS)
Longitudinal Shear
(SUS)
Circumferential Shear
(SUS)
Circumferential Moment (SUS)
Longitudinal Moment
(SUS)
Torsional Moment
(SUS)

Use Interactive Control

WRC107 Version

Version

Dimensionless Parameters used :

No
March

mm.
mm.
mm.
KPa.

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

1979
No
No

P
VC
VL
MC
ML
MT

Gamma =

N./mm
N./mm

Rectangular
214.40 mm.
290.00 mm.

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368
WRC 107 Stress Calculation for SUStained loads:
Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

0.0
0.0
12000.0
0.0
6000.0
0.0

Kgf
Kgf
Kgf
Kg-m.
Kg-m.
Kg-m.

300.00 ( 528.85)

Dimensionless Loads for Cylindrical Shells at Attachment Junction:

------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.011
4C !
60.001
(A,B)
N(PHI) / ( P/Rm )
0.011
3C !
60.044
(C,D)
M(PHI) / ( P )
0.009
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.009
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.009
3A !
1.307
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.009
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.010
3B !
5.635
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.009
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)

/ ( P/Rm )
/ ( P/Rm )
/ ( P )

0.010
0.010
0.010

3C !
4C !
1C1 !

60.667
60.304
0.192

(A,B)
(C,D)
(A,B)

18
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/

(
(
(
(
(

P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

NIM-48-110239-MP-1206-00001-0001

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.010
0.009
0.009
0.010
0.009

2C
4A
2A
4B
2B

!
!
!
!
!

0.100
1.325
0.057
2.639
0.079

(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-6
-6
6
6
0
0
0
0
Circ. Bend. ML |
-240
240
240
-240
0
0
0
0
|
Tot. Circ. Str.| -247.1 234.0 247.1 -234.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-3
-3
3
3
0
0
0
0
Long. Bend. ML |
-330
330
330
-330
0
0
0
0
|
Tot. Long. Str.| -334.5 327.2 334.5 -327.2
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-7
-7
7
7
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-7.8
-7.8
7.8
7.8
-----------------------------------------------------------------------Str. Int. | 334.55 327.18 334.55 327.18 15.61 15.61 15.61 15.61
-----------------------------------------------------------------------Dimensionless Parameters used :
Gamma = 300.00 ( 859.06)
Dimensionless Loads for Cylindrical Shells at Pad edge:
------------------------------------------------------------------Curves read for 1979
Beta Figure
Value
Location
------------------------------------------------------------------N(PHI) / ( P/Rm )
0.029
4C !
53.969
(A,B)
N(PHI) / ( P/Rm )
0.029
3C !
48.355
(C,D)
M(PHI) / ( P )
0.029
2C1 !
0.103
(A,B)
M(PHI) / ( P )
0.029
1C !
0.150
(C,D)
N(PHI) / ( MC/(Rm**2 * Beta) )
0.029
3A !
7.150
(A,B,C,D)
M(PHI) / ( MC/(Rm
* Beta) )
0.029
1A !
0.099
(A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) )
0.029
3B !
24.978
(A,B,C,D)
M(PHI) / ( ML/(Rm
* Beta) )
0.029
1B !
0.054
(A,B,C,D)
N(x)
N(x)
M(x)
M(x)
N(x)
M(x)
N(x)
M(x)

/
/
/
/
/
/
/
/

(
(
(
(
(
(
(
(

P/Rm )
P/Rm )
P )
P )
MC/(Rm**2
MC/(Rm
ML/(Rm**2
ML/(Rm

*
*
*
*

Beta)
Beta)
Beta)
Beta)

)
)
)
)

0.029
0.029
0.029
0.029
0.029
0.029
0.029
0.029

3C
4C
1C1
2C
4A
2A
4B
2B

!
!
!
!
!
!
!
!

48.355
53.969
0.160
0.100
8.625
0.057
7.238
0.079

(A,B)
(C,D)
(A,B)
(C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

19
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors Kn = 1.00,

Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(N./mm
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Memb. P |
0
0
0
0
0
0
0
0
Circ. Bend. P |
0
0
0
0
0
0
0
0
Circ. Memb. MC |
0
0
0
0
0
0
0
0
Circ. Bend. MC |
0
0
0
0
0
0
0
0
Circ. Memb. ML |
-16
-16
16
16
0
0
0
0
Circ. Bend. ML |
-187
187
187
-187
0
0
0
0
|
Tot. Circ. Str.| -204.5 171.1 204.5 -171.1
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Long. Memb. P |
0
0
0
0
0
0
0
0
Long. Bend. P |
0
0
0
0
0
0
0
0
Long. Memb. MC |
0
0
0
0
0
0
0
0
Long. Bend. MC |
0
0
0
0
0
0
0
0
Long. Memb. ML |
-4
-4
4
4
0
0
0
0
Long. Bend. ML |
-272
272
272
-272
0
0
0
0
|
Tot. Long. Str.| -277.4 267.7 277.4 -267.7
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Shear VC |
0
0
0
0
0
0
0
0
Shear VL |
0
0
0
0
-4
-4
4
4
Shear MT |
0
0
0
0
0
0
0
0
|
Tot. Shear|
0.0
0.0
0.0
0.0
-4.6
-4.6
4.6
4.6
-----------------------------------------------------------------------Str. Int. | 277.41 267.73 277.41 267.73
9.19
9.19
9.19
9.19
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Attachment Junction
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-6
-6
6
6
0
0
0
0
Circ. Q (SUS) |
-240
240
240
-240
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-3
-3
3
3
0
0
0
0
Long. Q (SUS) |
-330
330
330
-330
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-7
-7
7
7
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
6.6
6.6
6.6
6.6
15.6
15.6
15.6
15.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 334.5 327.2 334.5 327.2
15.6
15.6
15.6
15.6
-----------------------------------------------------------------------20
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Revision
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01
20 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-----------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
15.61
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
334.55
411.00
|
Passed
-----------------------------------------------------------------------WRC 107 Stress Summations:
Vessel Stress Summation at Reinforcing Pad Edge
-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(N./mm
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Circ. Pm (SUS) |
0
0
0
0
0
0
0
0
Circ. Pl (SUS) |
-16
-16
16
16
0
0
0
0
Circ. Q (SUS) |
-187
187
187
-187
0
0
0
0
-----------------------------------------------------------------------Long. Pm (SUS) |
0
0
0
0
0
0
0
0
Long. Pl (SUS) |
-4
-4
4
4
0
0
0
0
Long. Q (SUS) |
-272
272
272
-272
0
0
0
0
-----------------------------------------------------------------------Shear Pm (SUS) |
0
0
0
0
0
0
0
0
Shear Pl (SUS) |
0
0
0
0
-4
-4
4
4
Shear Q (SUS) |
0
0
0
0
0
0
0
0
-----------------------------------------------------------------------Pm (SUS)
|
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------Pm+Pl (SUS)
|
16.7
16.7
16.7
16.7
9.2
9.2
9.2
9.2
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 277.4 267.7 277.4 267.7
9.2
9.2
9.2
9.2
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
N./mm
|
---------------|-------------------------------------------------------Pm (SUS)
|
0.00
137.00
|
Passed
Pm+Pl (SUS)
|
16.71
205.50
|
Passed
Pm+Pl+Q (TOTAL)|
277.41
411.00
|
Passed
-----------------------------------------------------------------------PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2011

21
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.3 OPENING STIFFENER CALCULATION

Outer shell stiffener:

22
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

23
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

24
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Page

Front Sheet
01
24 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

25
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Page

Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

26
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Page

Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

27
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Page

Front Sheet
01
27 of 36

Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell stiffener:

28
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Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

29
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Front Sheet
01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

30
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-0389
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

5.4 CLEAN OUT DOOR CALCULATION

Outer shell COD:
BS/EN 14015: 2004: O.1.3 Flush-type clean-out doors with plate reinforcement

-0389
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

e 1 : 12.5 mm
Reinforcement plate material: A-283 Gr.C
e r : 12.5 + 3: 15.5 mm, we selected 16 mm for reinforcement plate
H: 9,800 mm: 9.8 m
e br : 25.04 mm, we selected 30 mm for bottom reinforcing plate selected material is
SA 516 Gr.70N
e f : 18.64 mm, we selected 25 mm for cover and bolting plate

-0389
34
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

Inner shell COD:

BS/EN 14015: 2004: O.1.3 Flush-type clean-out doors with plate reinforcement

-0389
35
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01
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Wood Group CCC

Strength Calculation book for T-4804

PDO - Contract - C311163

NIM-48-110239-MP-1206-00001-0001

-0389

e 1 : 6 mm
Reinforcement plate material: A-283 Gr.C
e r : 6 + 3: 9 mm, we selected 10 mm for reinforcement plate
H: 10,650 mm: 10.65 m

e br : 25.86 mm, we selected 30 mm for bottom reinforcing plate selected material is

SA 516 Gr.70N
e f : 19.3 mm, we selected 25 mm for cover and bolting plate

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