CDVR Commisioning

CDVR Commissioning
October 29 - 31, 2007
EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007
Outline
Commissioning Product Physical Layout Information Needed Start up Procedure Testing and Adjusting CAT PC Software Gain Settings
1 Connector P6 2 Alarm LED 3 Connector P12 4 Connector P9 5 RS232 Serial Port
CAUTION
Information Needed
Generator Set Rating Voltage Current Frequency Power Power Factor Generator Time Constants (Td0 & Te) Protection Settings Generator Over / Under Voltage Trip Value and Time Delay Over Excitation Type, Trip Value and Time Setting Reverse kvar Trip Value and Time Delay Exciter Diode Monitor Ripple Current Trip Value Loss of Sensing Time Delay
Testing and Adjusting

Startup Procedure Connect per Wiring Diagrams section of I/M Apply battery power Connect serial cables Install CAT PC Software if necessary (see I/M) Start PC Software Establish Communications Verify parameter settings

Startup Procedure (contd) Changing Settings Press EEPROM button to save settings Start Engine, Make final adjustments Press EEPROM button to save settings Record all Settings Press Get From Unit verify all settings were saved Disable CAT PC Software Communications Verify Communications with CAT ET (CANbus) Enjoy benefit of electricity
Startup Connections
PMG Power, ABC Rotation 3-Phase Sensing
Startup Connections
PMG Power, 3-Phase Direct Sensing
Startup Connections
PMG Power, 1-Phase Sensing
Startup Connections
PMG Power, 1-Phase Direct Sensing
Startup Connections
3-Phase Self Excited, 3-Phase Sensing
Startup Connections
3- Phase Self Excited, 1-Phase Sensing
Startup Connections
Self Excited, Direct L-N Connect, 1-Phase Sensing
Startup Connections
AREP Power, 3-Phase Sensing
Typical Cross Current Connection with 2 CDVRs
Typical Cross Current Connection with 3 CDVRs
Typical Cross Current Connection with 1 CDVR and 1 DVR
Typical Connection with Manual Voltage Control
Establish Communications
Password = CAT
Communications Established

Verify Parameter Settings System Configuration Rated Voltage ( 90 15,000V, 120V default) Rated Current (1 9,999A, 600A default) Frequency (Sensing 50 or 60Hz, 60Hz default) PT Primary (90 15,000V, 120V default) PT Secondary (90 600V, 120V default) CT Primary (1 9,999A, 600A default) Power Input Freq (50 400Hz, 60Hz default) Sensing Mode (1 or 3 , 3 default)

Verify Parameter Settings Contd Settings Setpoint AVR Voltage (limited by Volt Adj Band, 120V default) VAR (% of rated, +/- 100%, 0% default) Power Factor (+/- 0.6, 1.0 default) AVR Voltage Control (CAN / Switch, CAN default) VAR/PF Control (CAN / Switch, Switch default) Load Compensation Mode (Off, Droop, LDC, Off default) Load Comp Setpoint (0 to +/-10%, 0% default) Voltage Adjustment Band (0 to +/- 15%, 15% default)
Droop vs. Load Compensation

Voltage Droop
106 % Rated Voltage 105 104 103 102 101 100 99 -100 -50 0 50 100 150 % Reactive Load
Shown with 3% Droop
Load Compensation
106 105 104 103 102 101 100 99 98 97 96 -100 -50 0 50 100 150 % Reactive Load
% Rated Voltage
Shown with 5% Load Comp

Verify Parameter Settings Contd Settings Startup Soft Start Mode Soft Start Bias (0 90%, 10% default) Soft Start Time (0 120s, 5s default) Under Frequency Mode Knee Frequency (45 64Hz, 50Hz default) Freq. Dev. From Knee Freq.(5Hz - fixed) Slope #1 and #2 (0 10Hz, 2Hz default for both) Min Voltage (50 100%, 50% default) Min Frequency (20 40Hz, 25Hz default)
Soft Start
generator voltage Vref
SS bias
SS time
Under Frequency Mode

Verify Parameter Settings Contd Settings Control Gain PID Pre-Settings 1 20 pre-programmed, 1 custom PID settings PID Calculator AVR Kp, Ki, Kd (0 1000, 200/600/50 defaults) Td (0 1s, 0 default) Kg (0 1000, 50 default) VAR/PF Ki, Kg (1 1000, 5/2.5 & 5/3 defaults)

Verify Parameter Settings Contd PID Gains PID Calculator Tdo & Te required (2.0 & 0.33s defaults) Adjust Kg to achieve desired response Good generic values: PID = 80,20,10 then adj Kg as needed

Tdo from Generator Data Sheet Te ranges from 0.06s to 0.26s see Table 9

Verify Parameter Settings Contd PID Gains var / PF Integral and Loop Gain Settings Use factory defaults as a staring point Increase Kg to increase speed of response (suggest keeping it slow) Increase Ki if var/PF regulation not acceptable

Verify Parameter Settings Contd Protection Shutdown Override (Enable to override shutdowns, Disabled is default value) Function not affected:
Gen. Overvoltage Gen. Undervoltage Reverse VAR Fault Reset too long
Cannot be saved in EEPROM Cycling power causes function to become disabled on power up Generator Overvoltage (105 135%, 2 30s, 135%, 2s default) Generator Undervoltage (60 95%, 10 120s, 60%, 30s default)

Verify Parameter Settings Contd Protection Over Excitation Threshold is default (0 12A, 0 10s, 12A & 10s default) Over Excitation Inv Time(0 12A, TD = 0 10, 12A & TD = 10 default) Reverse VAR (10 100%, 0.1 9.9s, 10% & 3s to be defaults soon) Fault Reset Too Long Exciter Diode Monitor (1 10A, 2A default) Loss Of Sensing (0 25s, 2A default)
Over Excitation Curves

Verify Parameter Settings Contd Settings Metering
Gen Voltage Gen Current Gen Freq Gen Power Aux DC Input Exciter Field Operating Mode Fine Adjustment Setpoint Status Alarms Contact Inputs

Dont Forget Press EEPROM button to save settings Record all Settings Press Get From Unit verify all settings were saved Disable CAT PC Software Communications

Wrap up Press EEPROM button to save settings Start Engine, Make final adjustments Press EEPROM button to save settings Record all Settings Press Get From Unit verify all settings were saved Disable CAT PC Software Communications Verify CAT ET operation
QUESTIONS?

CDVR Commisioning

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CDVR Commissioning

October 29 - 31, 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

1 Connector P6 2 Alarm LED 3 Connector P12 4 Connector P9 5 RS232 Serial Port

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

PMG Power, ABC Rotation 3-Phase Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

PMG Power, 3-Phase Direct Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

PMG Power, 1-Phase Direct Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

3-Phase Self Excited, 3-Phase Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

3- Phase Self Excited, 1-Phase Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Self Excited, Direct L-N Connect, 1-Phase Sensing

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 2 CDVRs

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 3 CDVRs

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Cross Current Connection with 1 CDVR and 1 DVR

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Typical Connection with Manual Voltage Control

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Droop vs. Load Compensation

Shown with 3% Droop

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Shown with 5% Load Comp

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Under Frequency Mode

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting

EAME/CIS TC Conference EP/Petroleum - Malaga, October 2007

Testing and Adjusting