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St-st & Cs field erect

Stainless 304L & 316

15

Units

Total

20

0
0
0
0
0
0
0
0
0
0
0
0
0

0.49

Units

Total

25

Units

0
0
0
0
0
0
0
0
0
0
0
0
0

0.52

20

0.92

11

0.18

Total

40

Units Total

50

Units

Total

80

Units

185
196
12.5
0
57.6
0
0
0
0
0
50
0
0

0.72

400

1.12

359

0.34

75

Total

100

Units

288
402
25.5
0
91.2
0
0
0
0
0
83
0
0

0.79

600

1.21

352

0.38

95

Total

Stainless Steel Erection Hours


Wall thickness
Field handling pipework..
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
Socket weld
O'lets
Install vents or drains
Bending 1 x 90deg
Hydrotesting
Supports

1.5m/m
0.39
0.79
0.16
0.12
0.62

0.73
0.75
2.16

Total manhours.

1.5m/m
0.82
0.16
0.12
0.65

0.74
0.75
2.46

1.5m/m

0.14
0.73

0.84
0.82
3.06

1.5m/m

10.4 0.59
10.1 0.94
0.72 0.22
0
0.18
2.92 0.85
0
1.15
0
1.02
0
4.14
0
0
4
1
0
0

80
48
10
12

12

28.2

2m/m

47.2 0.66
45.1 0.98
2.2 0.26
0
0.2
10.2 1.2
0
1.36
0
1.15
0
5.76
0
0
12
1
0
0

281
200
48
48

50

117

2m/m

0.26
1.52

60

2.05
1.6
7.8

83

502

2m/m

0.32
1.78

70

2.57
0
9.96

120

890

474
425.9
36.1
0
124.6
0
0
0
0
0
120
0
0
1181
1536.2

Pipe size
Wall thickness
Handling & erect straight run pipe.
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
O'lets
Hydrotesting
Supports

Total manhours.

150

Units

Total

200

356
402
64.4
20.4
217
0
0
100
0
0

1.05

200

1.64

109

1.08

30

0.88

15

3.75

30

2m/m
0.89

400

1.31

307

0.92

70

0.68

30

3.1

70

3.65
12.72
1

100

Units

Total

250

210
179
32.4
13.2
113
0
0
0
0
0

1.31

30

2.03

16

2m/m

1160

5.17
13.56
50

Units

Total

300

39.3
32.5
4.8
2.08
18.2
0
0
10
0
0

1.57

100

2.36

36

1.76

13

1.4

13

2m/m

546.86

1.2

1.04

4.56

6.45
1

10

Units

Total

350

157
85
22.9
8.4
65
0
0
36
0
0

1.8

30

2.69

2m/m

106.9

7.56
1

36

Units

Total

400

54
24.2
6
1.7
17.6
0
0
10
0
0

2.13

80

2.95

34

3.1

11

2.4

6.8

11

2.5m/m

374.2

1.7

5.86

8.85
1

10

Units

Total

450

170
100
34.1
12
74.8
0
0
40
0
0

2.46

3m/m

113.49

9.36
1

40

Units

Total

3m/m

0
0
0
0
0
0
0
0
0
0

3.61
4
3.2
8.7
10.02

431.6

0
2733.06

Geoff and Robyn Poile

Page 1

7/7/2013

St-st & Cs field erect

Pipe size

500 Units Total

Wall thickness
Handling & erect straight run pipe.
Handle & erect fab spool pieces.
Pipe cutting
Pipe bevelling
Tack & buttweld
Slip on flanges & weld
Hydrotesting
Supports

600 Units Total

5m/m
2.79
4.13
5.6
4.4
11.3

Total manhours.

700 Units

5m/m

0
0
0
0
0
0
0
0

3.28

4.76

7.6

12.5

12

Total

900 Units Total

5m/m

19.7
23.8
15.2
6
25
0
12
0

3.65

100

5.2

61

8.3

16

7.4

10

13.8

16

100

101.68

1200 Units

6m/m

Total

1500 Units

6m/m

Total

1700 Units Total

6m/m

6m/m

365
317
133
74
221
0
100
0

0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0

1209.8

0
1311.48

Carbon Steel

15

Units Total

20 Units Total

25

Units Total

40 Units Total

50

Units Total

80

Units Total

100 Units Total

Field Erection
Handling & erect straight run
Handling & erect fab spools sch 10-60.
Handling & erect fab spools sch 80-100.
Handling & erect fab spools sch 120-160.
Make on screw fittings & valves.
Field handling valves & install. < 600#
Field erection bolt ups < 600#
Attaching flanges screw type.
Attaching flanges slip on type.
Attaching flanges weld neck.
Man B/W Tig root run sched 40 pipe.
Man B/W Tig root run sched 80 pipe.
Man B/W Tig root run sched 160 pipe.
Man B/W Tig root run sched 160 pipe.
Man B/W Tig root run sched 160 pipe.
Olet type welds.
Mark cut & bevel < 80.
Threading pipe including cut.
Bending
Pressure test 10% of piping manhours.

Total manhours.

Geoff and Robyn Poile

0.52
0.6
0.75
0.85
0.1
0.2
0.7
1.2
0.9
1.5
0.7
0.9
1.2

1.5
0.1
0.23
1.4
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.55
0.7
0.8
0.9
0.1
0.2
0.7
1.2
0.9
1.5
0.98
1.1
1.6

1.8
0.1
0.23
1.5
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.59
0.73
0.85
1
0.2
0.3
0.7
1.2
0.9
1.5
1.09
1.33
1.83

2.1
0.17
0.23
1.6
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Page 2

0.62
0.81
0.93
1.12
0.3
0.4
0.7
1.2
1
1.5
1.36
1.71
2.37

2.9
0.17
0.26
2
1

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.65
0.88
1.02
1.26
0.3
0.5
0.7
1.2
1.3
1.5
1.47
1.87
2.76

3.9
0.21
0.3
2.3
1

20
11

13
9.68
0
0
0
0
0
0
0
0
5.88
0
0
0
0
0
0.84
0
0
4
0
33.4

0.75
1.02
1.26
1.56
0.4
1.2
0.8
1.4
1.8
2.5
2.25
2.83
4.04

5.3
0.27
0.39
3.1
1

70
41

16

12

12

52.5
41.8
0
0
0
0
0
0
0
0
36
0
0
0
0
0
3.24
0
0
12
0
146

0.82
1.05
1.33
1.6
0.5
1.75
1.2
1.7
2.4
3.2
2.86
3.66
4.88
5.3
10
7
0.4
0.42
4.4
1

60
39

13

12

49.2
40.95
0
0
0
0
0
0
0
0
37.18
0
0
0
0
0
3.2
0
0
12
0
142.5
321.5

7/7/2013

St-st & Cs field erect

Pipe size

150 Units Total 200 Units Total


Handling & erect straight run pipe.
0.91 100 91 1.11 40 44.4
Handling & erect fab spools sch 10-60. 1.16 58 67.3 1.33 37 49.2
Handling & erect fab spools sch 80-100. 1.58
0
1.79
0
Handling & erect fab spools sch 120-160. 1.96
0
2.16
0
Field handling valves & install. < 600# 2.31
0
2.94
0
Bolt ups < 300#
1.5
0
2.1
0
Attaching flanges slip on type.
3.6
0
5.1
0
Attaching flanges weld neck.
4.2
0
5.4
0
Man B/W Tig root run sched 40 pipe. 3.6
22 79.2 4.59 11 50.5
Man B/W Tig root run sched 80 pipe. 4.8
0
6.15
0
Man B/W Tig root run >> sched 160 pipe.
11
0
0
Mark cut & bevel < 80.
0.55 12
6.6 0.82 6
4.92
Pressure test 10% of piping manhours. 1
24
24
1
14
14
Install supports at approx 4mtr centres. 4
0
4.5
0
0
0

Total manhours.

268

163

Pipe size
500 Units Total 600 Units Total
Handling & erect straight run pipe.
3.37
0
3.77 40
151
Handling & erect fab spools sch 10-60. 3.68
0
4.76 13 61.9
Handling & erect fab spools sch 80-100.4.42
0
5.16
0
Handling & erect fab spools sch 120-160.5.23
0
6
0
Handling & erect fab spools sch >160.
0
0
Field handling valves & install. < 600# 5.67
0
6.3
0
Bolt ups < 300#
5.5
0
6.6
0
Attaching flanges slip on type.
14.6
0
18.3
0
Attaching flanges weld neck.
13.3
0
17.6
0
Man B/W Tig root run sched 40 pipe. 11
0
12.5 6
74.9
Man B/W Tig root run sched 80 pipe. 15.5
0
17.9
0
Mark cut & bevel < 80.
2.9
0
3.3
4
13.2
Pressure test 10% of piping manhours. 1
0
1
21
21
Install supports at approx 4mtr centres. 9
0
10
0
Total manhours.
0
322

Geoff and Robyn Poile

250 Units Total 300 Units Total


1.41
0
1.7
20
34
1.7
0
1.74 12 20.9
2.21
0
2.28
0
3
0
3.15
0
3.1
0
3.6
0
2.7
0
3.4
0
7.56
0
9.24
0
6.7
0
7.3
0
5.45
0
6.62
5 33.1
7.48
0
9.24
0
0
45.5
0
1.1
0
1.4
2
2.8
1
0
1
9
9
5.3
0
6
0
0
0
0

99.8

350 Units Total 400 Units Total 450 Units Total


2.09
30 62.7 2.46
12 29.5 2.88
0
1.93
18 34.7 2.61
3
7.83 3.05
0
2.78
0
3.18
0
3.75
0
3.56
0
4.15
0
4.76
0
3.85
0
4.55
0
5.2
0
3.8
0
4.4
0
4.8
0
10.8
0
12.6
0
14.64
0
8.8
0
9.6
0
12
0
7.56
7
52.9
8.6
2
17.2 10.05
0
10.6
0
11.97
0
13.94
0
0
52
0
0
1.6
3
4.8
2
1
2
2.5
0
1
15
15
1
6
6
1
0
6.5
0
7
0
7.5
0
0
0
0
170

62.6

0
763.6

750 Units Total 800 Units Total 950 Units Total 1400 Units Total 1500 Units Total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
7.2
0
7.6
0
0
0
0
0
0
0
0
0
7.5
0
0
15.7
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3.7
0
4
0
0
0
0
0
0
0
0
0
16
0
16
0
0
0
0
0
0
0
0
321.8
1407

Page 3

7/7/2013

Vissy Paper Tumet Stainless Steel.

Stainless 304L / 316 sch10

15

Units

Total

20

Units

Total

25

Units

Total

40

Page 4

Units Total

50

Units Total

80

Units Total

100

Units

Total

Workshop Spooling

Wall thickness
Shop handling pipe for fabrication. 0.13
Pipe cutting
Pipe bevelling
Tack & buttweld
0.85
Slip on flanges & weld
0.6
90 deg nozzle ( un reinforced )
0
90 deg nozzle ( reinforced )
0
45 deg nozzle ( un reinforced )
0
45 deg nozzle ( reinforced )
Socket weld
0.51
O'lets
1.51
Install vents or drains
3.5
Bending 1 x 90deg
1.9
Thread pipe including cut.
0.23

2.11

2.11

0
0
0
0
0
0
0
0
0
0
0
0
0
0

Total manhours.

2.77

0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.13

0.85
0.6
0
0
0
0.57
1.68
3.6
1.9
0.23

0.13

0.85

0.75
0
0
0
0.65
2
3.73
1.9
0.23

2.77

0
0
0
4.25
0
0
0
0
0
0
0
0
0
0

0.14
0.065
0.04
0.9

21

0.8
0
0
0
0.8
2.32
2.38
0.23

4.25

2.77

0
0
0
18.9
0
0
0
0
0
0
0
0
0
0

0.16
0.085
0.046
0.98

80

0.93
1.98
2.63
2.61
3.46
1.05
2.69
2.73
0.23

18.9

3.05

0
0
0
78.4
0
0
0
0
0
0
0
0
0
0

0.2
0.13
0.07
1.21

126

1.15
2.52
3.37
3.42
4.57
1.24
3.67
3.84
0.35

78.4

3.05

0
0
0
152
0
0
0
0
0
0
0
0
0
0

0.22
0.175
0.095
1.55

160

1.48
3.25
4.22
4.57
5.93
1.52
4.63
5.65
0.52

152.5

0
0
0
248
0
0
0
0
0
0
0
0
0
0
248
502.01

Pipe size

150

Wall thickness
3.05
Shop handling pipe for fabrication. 0.28
Pipe cutting
0.312
Pipe bevelling
0.168
Tack & buttweld
1.95
Slip on flanges & weld
1.86
90 deg nozzle ( un reinforced )
4.37
90 deg nozzle ( reinforced )
5.75
45 deg nozzle ( un reinforced )
6.01
45 deg nozzle ( reinforced )
7.91
Fab & weld insulation rings
O'lets
Install vents or drains

Total manhours.

Units

Total

200

Units

Total

3.76

130

0
0
0
254
0
0
0
0
0
0
0
0
254

0.416
0.224
51

2.23
5.38
7.52
7.57
10.58
2.86

Units

Total

4.19

0.34

2.34

250

54

0
0
0
119
0
0
0
0
0
154
0
0
273.8

0.52
0.28
2.79
6.73
8.93
9.09
12.06

Units Total

4.57

0.46

2.93

300

0
0
0
20.51
0
0
0
0
0
0
0
0
20.51

0.624

0.336

3.44

3.28

10.63
9.89
13.24

Units Total

4.78

0.53

7.94

350

1.06
2.5
1.34
0
19.7
0
0
0
0
0
0
0
24.58

0.728
0.392
4.11
9.78
13.01
10.68
14.21

Units Total

4.78

0.64

4.31

400

0
0
0
25.9
0
0
0
0
0
0
0
0
25.86

0.832
0.448
4.59
11
14.84
11.85
15.98

Units

Total

4.78

0.8

4.82

450

15

0
0
0
72.3
0
0
0
0
0
0
0
0
72.3

0.92
0.936
0.504
5.38
5.13
12.3
16.37
13.53
18

0
0
0
0
0
0
0
0
0
0
0
0
0
670.53

Prepared by Geoff and Robyn Poile 7/7/2013

Page 4

Vissy Paper Tumet Stainless Steel.

Pipe size

500

Units

Total

Wall thickness
5.54
Shop handling pipe for fabrication. 1.14
Pipe cutting
1.04
Pipe bevelling
0.56
Tack & buttweld
6.11
Slip on flanges & weld
5.82
90 deg nozzle ( un reinforced ) 13.89
90 deg nozzle ( reinforced )
18.18
45 deg nozzle ( un reinforced ) 15.42
45 deg nozzle ( reinforced )
20.18
Socket weld
O'lets
Install vents or drains

0
0
0
0
0
0
0
0
0
0
0
0

Total manhours.

600

Units

Total

6.35
1.46
1.248
0.672

7.31
6.97
16.63
20.93
18.54
23.33

700

Units

Total

6.35

0
0
0
21.9
0
0
0
0
0
0
0
0
21.93

1.45
0.725
8.2
18.8
23.5
21.5
26.3

Units Total

7.92

1.65

8.5

900

Page 5

26

0
0
0
221
0
0
0
0
0
0
0
0
221

2.18
1.856
0.999

10.86
10.35
24.72
29.64
27.69
33.2

1050

Units Total

6m/m

0
0
0
0
0
0
0
0
0
0
0
0
0

2.55
2.165
1.162

1200

Units Total

6m/m

0
0
0

2.92

1700

Units

Total

6m/m

0
0
0

0
0
0

12.67
12.07
28.84
37.06
32.45
41.7

242.9
1766

Prepared by Geoff and Robyn Poile 7/7/2013

Page 5

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