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MOISTURE CONTENT OF BAGASSE- PER CENT.
60
APPENDIX 4.
Test Data and Thermal Efficiencies of Boilers Tested.
Factory.
Date of test,
Duration of test-c-hrs,
19/9/51
8
20/9/51
8
sz
17/9/52
8
18/9/52
6
17/7/52
8
11/7/52
8
31/7/52
8
IL
1/8/52
6
16/7/52
8
17/7/52
8
Boiler No.
Type.
6
International Combustion Ltd.
-c--Three drum.
456
Babcock &Wilcox Babcock &Wilcox 'Babcock &Wilcox
.,-Two-drum. <7 -Two-drum.
Heating Surface of Boiler-e-It.s ... 6000 4780 4780 4780
Heating Surface Superheater-c-It." ? 735 735
Heating Surface Air Heater-ft.
2
6930
Heating Surface Economiser-ft. 2 2830 2830 4890
Type of Furnace ... Stewart-Murray Turbulent. Stewart-Murray Stewart-Murray Stewart-Murray
Turbulent. Turbulent. Turbulent.
Steam pressure-p.s.i.g. 146 153 152 155 127 119 118 116 137 115
Steam temperature-c-vf'.... 500 513 516 519 547 540 521 517 76% Dry80% Dry
Feed temperature-s-vf". ... 187 181 189 183 171 134 162 166 156 130
Weight of water evaporated-s-lbs.yhr.
(apparent) 19520 19600 25750 26400
Weight of water. evaporated-i-Ibs.yhr.
(corrected) ... 19070 19200 25180 25770 22420 22810 23810 23810 21870 25730
Weight of bagasse fuel-Ibs.jhr. 11220 11076 12320 14050 12655 13520 12080 11385 9605 9395
Moisture in bagasse-% ... 49.76 49.27 48.57 48.90 48.60 49.50 47.74 48.13 49.06 48.1
Lower calorific value-B.T.U./lb. 3302 3340 3375 3374 3387 3312 3456 3415 3377 3447
Weight of water evaporated per lb. fuel
-Ibs.... ... 1. 70 1.73 2.05 1. 83 1. 77 1. 69 1. 97 1. 92 2.04 1. 95
Weight of water evaporated per ft.
2h.s./
hr.-Ibs. 3.18 3.20 4.20 4.29 4.69 4.77 4.99 4.58 4.09 3.84
Gross thermal 57.5 58.6 68.2 61.5 60.8 60.0 65.8 64.5 68.2 62.9
APPENDIX 5
SEZELA No. 6 BOILER.
EFFECT OF DRAFT ON EVAPORATION.
35
x
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J:
vi
tD
...
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z
o
S
o
III
30
2S
20
.90 .95 1.0 1.05 1.10 1.15
{TOTAL DRAFT PRESSURE DROP-INS.W.G.}. i
1.20
61
.APPENDIX 6.
Air Heater Performance.
1 .
Date ... 111 Sept., 51 20 Sept., 51 17 Sept., 52 18 Sept., 52
1. 51
4.30
1,.78
.50
80
500
626
1:47
2 .Ratio Actual air/Theoretical air
3 Weight of Air supplied p ~ r lb. of fuel-lbs.:
4 "" Dry gas "
5 "" Steam " .. "
6 Ambient air ternperature-v'F.
7 Temperature of air leaving airheater-s-f'F.
8 Temperature of flue gas entering airheater-s-T".
9 Temperature of flue gas leaving airheater-e-Ti.
Heat yielded in airheater-c-Bi'Ll.l.ylb. fuel:
10 By dry flue gas ... 205
n By vapour in flue gas ... 45
12 Total heat yielded by flue gas in airheater-B.T.U.jlb. fuel 250
13 Lower calorific value of fuel-B.T.U./lb. ... 3302
14 Proportion of (13) transferred in airheater = (12)/(13)-% 7.57
1. 52
4.30
4.78
.50
80
528
666
474
222
.48
270
3340
8.10
1. 62
4.59
5.08
.49
86
498
621
428
236
47
283
3373
8.39
1. 57
4.45
4.94
.49
87
516
642
445
234
49
273
3374
8.35
APPENDIX 7.
Eeonomiser Performance.
3.83
16/7/52 17/7/52
6
156 160
247 237
680 654
467 483
5.70 5.30
4 5
11,6 162 166
232 232 235
580 622 624
505 510 512
10/7/52 11/7/52 31/7/52 1/8/52 Date of Test ...
2 Boiler No. '"
3 Water temperature-c-T".: Entering 171
4 Leaving 253
5 Gas temperature-c-f'f": Entering 576
6 Leaving 5 0 ~ __
7 Calculated heat transfer co-efficient-c-Bi'Ll.I.yft.V
hr.;cF. 2.77
8 Heat transferred from flue gases in economiser-
% ofL.c.v. of fuel .. .4.10 4.f-i0 5.90
N.B.- (i) Boilers Nos. 4 and 5 are connected to Econorniser A and Boiler No. fi to Econrnniser B on the flue gas side. On the water
side the two Economisers are connected in series.
(ii) The water temperature leaving, line (4), is the temperature leaving Econorniser B.
APPENDIX 8.
Flue Gas Analyses, Sensible Heat Losses and CO Losses.
1 Factory. Seaela. 1II0vo.
.--_.__.
2 Date. l!l/H/lil 20/H/lil 18/11/1)2 11l/H/1)2 1II/7/1)2 11/7/1)2 31/7/1,2 1/8/1)2 .16/7/1)2 17/7/1)2
3 Boiler No. 6 fi 6 n 4 4 5 5 6 n
4 CO.-% 13.35 13.30 12.40 12.9 15.00 I'l, 12 14.60 11.01 10.1l
5 CO-% 0.38 0.21 0.47 0.34 r.es 1.20 I. 21 0.07 0.16
fi 0.-% fi.87 6'. no 7.01 7.88 4.011 5.55 5.00 8.75 10.44
7 Sensible Heat Loss-% Lower
Calorific Value of fuel. .. 16.20 17.40 15.70 HI.O 17.A IA.85 18.20 20.6 21
A 'Weight of carbon in bagasse burned
to CO-% of C present = (5)/
[(4)
+
(5)J 2.77 I. 55 3.115 2.1\7 W.O 7.82 7.fil 0.fi3 I. 56
o Weight of carbon in bagasse burned
to CO-actual wcight-lbs. ... .00fi03 .00388 .000Ui .00fi(17 .02Fi . ()lOfi .019 .00157 .0030
10 Heat loss due to (9)-B.T.U:jlb.
fuel = 10000 x (9) fi9.3 38.8 01. 5 fin.7 21"i() Hili 190 15.7 30
II CO loss-% Lower Calorific Value
of fuel = (lO)jL.C.V.... 2.10 I.l(l 2.72 I. 97 7.aO 1i.f12 5.50 0.47 l.13
12 Sensible heat loss + CO loss-% (7)
+
(11) ... 18.30 18.Fin 18.42 17.07 2/'i.2 24.77 23.70 21. 07 22.13
Factory.
APPENDIX 9.
Summary of Heat Balances.
Seeele. lIIovo.
2 Dale. 19/9/51 20/9/,1 18/9/,2 1\)/9/,2 10/7/[.2 11/7/,2 13/7/,2 1/8/52 16/7/52 17/7/52
3 Lower calorific value of fuel-% 100 100 100 100 100 100 100 100 100 WO
4 Sensible Heat Loss in Flue Gas-% ... 16.20 17.40 15.70 16.0 17.8 18.85 18.20 20.6 21
5 CO Heat Loss in Flue Gas-% 2.10 1.16 2.72 1. 97 7.39 5.92 5.50 0.47 1.13
6 Thermal Efficiency-% . 57.5 58.6 68.2 61. 5 60.8 60.0 65.8 68.2 62.9
7" Remaining Losses = (3)-(4)-(5)-(6)
-%... 24.20 22.80 13.38 20.85 14.0 15.2 10.5 10.7 15.0