FT 09 FIRE PHASE

FJEDLDHUS PRIMARY FOAM TENDER 6 X 6 FIRE FIGHTING VEHICLE BHS 660755 (Maintenance & Servicing - Operator)
OBJECTIVE 1. To explain how to perform the servicing and maintenance of this PFT Fjeldhus Fire Specialist Vehicle at their periodic schedule. REFERENCE 2. Fjeldhus Fire Fighting Vehicle BHS 660755 Workshops Manual with Spare Parts List and PU 3055 Vol V Part 2. CONTENTS 3. Daily Servicing Operator: a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. p. q. r. Fuel tank Engine oil pump Radiator Drive belt Engine compartment Transmission Transfer case Brake pressure gauge Foot brake and parking brake Axle (Front, centre & rear) Wheel hub, Wheel nut andstuds Tyres Fluid reservoir Battery Cable connections Battery stowage compartment Trickle charger Examine and in particular for leak. Check oil level (Replenish if necessary) Check water level. Ensure correct tension and secure. Ensure clean, Examine, and in particular for corrosion and security. Check fluid level (Dextron TT/ATF 22). Examine and in particular for leak. Ensure reads between 6.2 bar when ignition switch ON. Ensure functions properly. Inspect. Examine, and in particular for security Ensure correct pressure front 7 bars, centre and rear 8 bar. Check fluid level. Check electrolyte level. Ensure secure. Examine, and in particular for electrolyte contamination. Ensure operates property and secure. Ensure serviceable

Lighting, Horn, Wiper Motor -

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s.

Air pressure gauge: (1) (2) (3) (4) Front service brake Rear service brake Secondary brake Auxiliary equipment

t. u. v. w. x. y. z. aa. bb. cc. dd. ee. ff. gg. hh. ii. j. kk. ll. mm. nn. oo. pp. qq. rr. ss. tt. 4.

Coolant temperature gauge Oil pressure gauge Oil temperature Volt meter Fuel gauge Hour meter Speedometer Tachometer Pump pressure gauge Pump RPM gauge Foam level gauge Vacuum gauge Water level gauge Reduced pressure Gauge Low water level Siren, PA system and Beacon Light Joystick Switch left sideline Switch foam valve Switch water pump Switch right sideline Switch working light Switch monitor lock Locker door indicator light Water pump start Switch pump start Hand pump throttle Ensure correct operation Check for serviceable Ensure reads correctly when ignition is set to ON

Fire Fighting Instrument & Control (Monitor & Platform): a. b. c. d. e. f. Pump pressure gauge Pump RPM gauge Foam level gauge Water level gauge Switch left sideline Switch foam valve 51 Ensure correct operation

g. h. i. j. k. 5.

Switch water valve Switch underbody Nozzle Switch right sideline Switch monitor lock Hand throttle Ensure correct operation

Associated Mounted Equipment: a. b. c. d. Monitor assembly B.C.F system Check for proper operation the rotation elevation & depression. Ensure correct operating pressure Ensure complete and serviceable Ensure complete and serviceable

Rescue equipment, fire Extinguisher and radio aid kit First aid kit -

6.

Vehicle General: a. b. Wind screen wiper Cab and compartment Ensure operates properly Ensure clean Examine, and in particular for corrosion and security. Test run Particular attention should be given to steering and brake system, during the test run. Ensure clean Ensure, items arrange properly. Record and sign, after completed the servicing.

c.

Vehicle test run-

d. e. 7.

Lockers Relevant form

Operation: a. b. Fuel tank Engine oil sump Check fuel level (Replenish if necessary) Check oil level.

8.

Steering: a. b. c. d. Radiator Transmission Tyres Relevant Check water level (Replenish if necessary) Check fluid level (Replenish if necessary) Ensure all are in correct pressure Record and sign as having completed the servicing.

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WEEKLY SERVICING 20 HOURS (OPERATOR) 9. Operation: a. b. c. d. e. f. Fuel tank and fuel lines Engine oil sump Radiator Cooling system Drive belts Engine & compartment Examine and in particular for leak. Check oil level (Replenish if necessary) Check water level (Replenish if necessary) Examine, and in particular for leak and security. Ensure correct tension. Ensure clean. Examine, and in particular for corrosion and security. Ensure clean. Examine, and in particular for corrosion and security. Check fluid level (Replenish if necessary)

g.

Inlet and exhaust manifold

i. 10.

Transmission

Electrical: a. Battery Check electrolyte level (Replenish if necessary). Ensure clean and secure. Lightly lubricate Ensure secure. Ensure operate properly Ensure secure.

b. c. 11.

Cable connection

Lighting, Horn and Trickle charger

Instrument: a. Gauges

12.

Fire Fighting Instrument & Control Cabin a. b. c. d. e. f. g. h. i. Switch 50% monitor capacity Switch underbody nozzle Pump pressure gauge Pump RPM gauge Compound gauge Switch water valve (override) Switch foam valve (override) Switch pneumatic primer Hand throttle Ensure correct operation.

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Associated Mounted Equipment: a. b. c. d. e. Foam pump Foam tank Water pump Water/foam piping & connection Monitor assembly Examine and in particular for leaks

14.

Vehicle General: a. b. Wind screen wipers Cab and compartment Ensure operates properly Ensure clean Examine and in particular for corrosion and security Examine and in particular for corrosion and security. Test run Record and sign after, having completed the servicing.

c. d. e. f.

Body Underbody & Chassis Vehicle Relevant form

MONTHLY SERVICING 80 HOURS (OPERATOR) 15. Operator: a. b. c. d. e. f. g. h. i. j. 16. Brake: a. b. c. Brake pressure gauge Ensure reads between 6.2 to 8.2 bars when ignition switch ON Ensure function properly Ensure function properly Fuel filter, fuel system and lines Hydraulic lines and hydraulic reservoir Radiator Cooling hose Drive belt Inlet and exhaust manifold Throttle linkage Crankcase breather Transmission Transfer case Examine, and in particular for leak Examine, and in particular for leak (Replenish if necessary) Check water level Ensure secure. Examine, and ensure correct tension Examine for corrosion and security Examine for security Clean and inspect Check fluid level Check oil level

Foot brake and parking brake Gas cylinder, quick release brake

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Axle: a. b. c. d. e. Axle (Front, centre & rear) Leaf spring Shock absorber U Bolt Tyres Examine and in particular for security

Examine in particular for wear and security.

18.

Steering: a. b. c. Fluid reservoir Drag link Check fluid level (replenish if necessary) Examine and in particular for leak. Clean and lubricate. Clean Examine and in particular for security Lubricate.

Steering knuckle and tie rod end -

19.

Electrical: a. Battery Check for electrolyte level Replenish if necessary Ensure clean and secure. Examine for electrolyte contamination compartment Ensure operates properly secure Ensure serviceable

b. c. d. 20.

Battery stowage

Lighting, horn and wiper motor Trickle charger -

Instrument: a. Air pressure gauge: (1) (2) (3) (4) b. c. d. e. f. g. h. i. Front service brake Rear service brake Secondary brake Auxiliary equipment

Coolant temperature gauge Oil pressure gauge Oil temperature gauge Volt meter Fuel gauge Hour meter Speedometer Tachometer Ensure reads correctly when ignition switch is set to ON

21.

Associated Mounted Equipment: b. b. c. d. e. Foam and water tank Pneumatic primer ejector Wind screen wipers Cab and compartment Body 55 Check for security and condition of filter cap. Check for proper operation Ensure operates properly Examine and in particular for security and corrosion. Examine for corrosion and security

f. g. h. i. 22. Fuel: a. b. 23. Oil: a. b. c. 24.

Under body & Chassis Vehicle Lockers Relevant form

Clean and apply red oxide paint, if any minor metal corrosion. Test run. Ensure clean, items arrange properly. Record and sign, after having completed the servicing.

Fuel tank Fuel lines

Examine and in particular for leak.

Engine oil sump Lubrication system Oil filter

Check oil level, inspect for leak. Check oil level, inspect for leak. Replace

Hydraulic: a. b. Hydraulic line Hydraulic reservoir Examine for leak, replenish if necessary.

25.

Cooling: a. b. c. d. Radiator Radiator coolant Cooling system Radiator fins Examine, and in particular for leak. Drain, flush and replenish Examine for leak and secure properly. Clean

26.

Engine: a. b. c. d. e. Drive belt Engine & Compartment Inlet and exhaust manifold Throttle linkage Crankcase breather Examine and in particular for corrosion and security. Clean, Examine and in particular for security, lubricate. Clean and inspect. Ensure

27.

Transmission: a. b. c. d. Transmission Transfer case Propeller shaft Universal joint Check fluid level (Replenish if necessary). Examine and in particular for leak. Check oil level (Replenish if necessary) Examine and in particular for leak. Clean. Examine and in particular for wear, lifting and security lubricate.

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Brake: a. b. c. d. e. f. Foot brake Parking brake Brake actuator Foot brake Relay valve All pipe connection Ensure functions properly Examine and in particular for leak. Apply soapy water to suspected area check for leak. Examine and in particular for leak. Apply soapy water to suspected area to check for leak. Ensure function properly. Ensure correct operating pressure release brake

g. h. 29. Axle: a. b. 30.

Brake system Gas cylinder, quick

Axle (front, centre and rear) Hub (front, centre and rear)

Check oil level and examine for leak . Check correct oil level.

Suspension: a. b. c. Leaf spring Chock absorber U bolt Clean Examine for leak Lubricate

31.

Wheel: a. b. c. Wheel hub Wheel nut & studs Tyres Clean examine for security Examine and in particular for wear and security. Ensure correct pressure, front 7 bar centre and rear 8 bar.

32.

Steering: a. b. c. d. Fluid reservoir Drag link Steering knuckle Tie rod end Examine and in particular for leak. Clean, examine for wear and lighting Lubricate. Clean Examine and in particular for security lubricate.

33.

Electrical: a. b. c. Battery Terminal Cable connection Check for electrolyte level Ensure clean and secure Clean Examine and in particular for corrosion and security. Lightly lubricate. Ensure secure .

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d. e.

Battery stowage Lighting, Horn, Wiper motor, Circuit breakers Trickle charger body Under body & Chassis Vehicle Lockers Relevant form

Examine and in particular for electrolyte contamination clean. Ensure operates properly Ensure secure Examine for corrosion and security Clean and apply red oxide, paint if any motor metal corrosion. Test run Ensure clean, items arrange properly. Record and sign, after having completed the servicing.

f. g. h. i. j. 34. Fuel: a. 35. Oil: a. b. c. 36.

Fuel tank and fuel lines

Examine and in particular for leak.

Engine oil sump Lubrication system Oil filter

Check oil level, inspect for leak. Examine for leak Replace

Hydraulic: a. b. Hydraulic line Hydraulic reservoir Examine for leak, replenish if necessary

37.

Cooling: a. b. c. d. Radiator Radiator coolant Cooling system Radiator fins Examine and in particular for leak Drain, flush and replenish. Examine for leak and secure properly. Clean

38.

Engine: a. b. c. d. e. Drive bell Engine & compartment Inlet and exhaust manifold Throttle linkage Crankcase breather Examine and in particular for corrosion and security. Clean, example and in particular for security lubricate. Clean and inspect. Ensure secure

39.

Transmission: a. b. c. Transmission Transfer case Propeller shaft 58 Check fluid level (Replenish if necessary). Examine and in particular for leak. Check oil level (Replenish if necessary) Examine and in particular for leak. Clean

d. 40. Brake: a. b. c. d. e. f.

Universal joint

Examine and in particular for wear, lifting and security lubricate.

Foot brake Parking brake Brake actuator Foot brake Relay valve All pipe connection Examine and in particular for leak. Apply soapy water to suspected area to check for leak. Ensure function properly. Ensure correct operating pressure. Ensure functions properly Examine and in particular for leak. Apply soapy water to suspected area to check for leak .

g. h. 41. Axle: a. b. 42.

Brake system

Gas cylinder, quick release brake

Axle (front, centre and rear) Hub (front, centre and rear)

Check correct oil level. Check correct oil level.

Suspension: a. b. c. Leaf spring Shock absorber U bolt Clean Examine for leak Lubricate

43.

Wheel: a. b. c. Wheel hub Wheel nut & studs Tyres Clean Examine for security Examine and in particular for wear and security. Ensure correct pressure, front 7 bar centre and rear 8 bar.

44.

Steering: a. b. c. d. Fluid reservoir Drag link Steering knuckle Tie rod end Examine and in particular for leak. Clean and examine for wear and lifting, Lubricate Clean Examine and in particular for security Lubricate Check for electrolyte level Ensure clean and secure Clean Examine and in particular for corrosion and security. Lightly lubricate Ensure secure.

45.

Electrical: a. b. c. Battery Terminal Cable connection -

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d. e.

Battery stowage Lighting, Horn, Wiper motor , Circuit breakers and Trickle charger

Examine and in particular for electrolyte contamination clean Ensure operates properly Ensure secure

46.

Testrument: a. Air pressure gauge: (1) (2) b. (1) (2) c. d. e. f. g. h. i. j. Front service brake Rear service brake Secondary brake Auxiliary

Air pressure gauge:

Coolant temperature Gauge Oil pressure gauge Oil temperature gauge Voltmeter Fuel gauge Hour meter Speedometer Tachometer Ensure read correctly when switch is set to ON

47.

Associated Mounted Equipment: a. Foam metering system Check the adjustability between 0 and 10%.

48.

Vehicle General: a. b. c. Wind screen wipers Cab and compartment Body Ensure operates properly. Ensure clean. Examine and in particular for corrision and security. Clean and apply red oxide paint, if an minor metal corrosion Test run particular attention should be given to steering and braking system, during the test run.

d.

Underbody & Chassis

e.

Vehicle

49.

Associated Mounted Equipment: a. b. c. d. Lockers Chassis Door hinges Underbody & Chassis 60 Clean and lubricate Ensure clean, items arrange properly.

e. f.

Chassis frame Relevant form completed

Ensure clean and examine for security Record and sign, after having the servicing.

3 MONTHLY SERVICING 240 HOURS (ASE) 50. Relevant form Ensure that the recorded defect has been rectified or certified by NCO i/c that the vehicle is serviceable

51.

Fuel: a. b. Fuel Filter Fuel lines Replace Examine and in particular for leak.

52.

Oil: a. b. c. Engine oil sump Lubrication system Oil Filter Examine and in particular for leak.

53.

Hydraulic: a. b. Hydraulic line Hydraulic reservoir Examine and in particular for leak

54.

Cooling: a. b. c. Radiator Cooling system Radiator Fin Examine and in particular for leak and secure

55. a.

Engine: Drive Examine and in particular for deterioration Ensure correct tension. Examine and in particular for corrosion and security. Examine and in particular for security Clean

b.

Engine & Compartment c. d. e. Inlet & exhaust manifold Throttle linkage Air cleaner assembly

56.

Transmission: a. b. c. d. Transmission Transfer case Propeller shaft Universal joint Examine for leak Examine for wear, lifting and security

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57.

Brake: a. b. c. d. d. e. f. g. Foot brake Parking brake Brake actuator Foot valve Foot valve Relay valve All pipe connection Brake system Examine for leak Examine for wear, lifting and security

Ensure function properly

58.

Axle: a. b. Axle (front, centre and rear Rub (front, centre and rear) Examine for leak and secure

59.

Suspension: a. b. c. Leaf spring Shock absorber U bolt Examine for secure

60.

Wheels & Tyres: a. b. c. Wheel hub Wheel nut & studs Tyres Examine and in for wear and security Examine for wear, lifting

61.

Steering: a. b. c. d. Fluid reservoir Drag link Steering knuckle Tie rod end Examine for leak Examine for wear, lifting Examine for security

62.

Associated Mounted Equipment: a. b. c. d. Foam metering system Vehicle frame Chassis frame Relevant form Check the adjustability between 0 and 10% Test run Examine for security Record and sign, after having completed the servicing.

3 MONTHLY SERVICING/240 HOURS (ELECTRICAL) 63. Electrical: a. Battery Remove for bay servicing. Check for electrolyte level. Fit bay serviced serviced item. Ensure secure and clean Clean Examine for corrosion and security. Lubricate Examine for electrotype contamination Examine for deterioration and loose connection.

b. c. d. e.

Terminal Cable connection Battery stowage Wiring and connector 62

f. g.

Lighting, Horn, Wiper And Circuit breakers Relevant form

Ensure operate properly and secure. Record and sign, after having completed the servicing.

6 MONTHLY SERVICING/480 HOURS (OPERATOR) 64. Fuel: a. b. c. 65. Oil: a. b. c. 66. Engine oil sump Lubrication system Oil filter Drain, examine for small particle. Replenish to the correct level. Examine for leak Replace Fuel tank Fuel system Fuel lines Examine for leak.

Hydraulic: a. b. Hydraulic line Hydraulic reservoir Examine for leak, replenish if necessary

67.

Cooling: a. b. c. d. Radiator Radiator coolant Cooling system Radiator Examine for leak. Drain, flush and replenish Examine for leak and security Clean

68.

Engine: a. b. c. d. Drive belts Engine & Compartment Inlet and exhaust manifold Throttle linkage Crankcase breather Ensure secure Examine for corrosion and security Clean, lubricate, examine for security Clean

69.

Transmission: a. b. c. d. Transmission Transfer case Propeller shaft Universal joint Check fluid level replenish if necessary. Examine for leak. Check oil level, replenish if necessary. Examine for leak Clean, Examine for wear, lifting and security lubricate.

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Brake: a. b. c. d. e. f. g. h. Foot brake Parking brake Brake actuator Foot brake areas Relay valve All pipe connection Brake lining Brake system Ensure function properly Examine for leak Apply soapy water to suspected to check for leak. Examine for security

71.

Axle: a. b. Axle (front, centre & rear) Hubs (front, centre & rear) Check oil level Examine for leak and security Check for correct level Check breather and clean

72.

Suspension: a. b. c. Leaf spring Shock absorber U Bolt Clean Examine for security Lubricate

73.

Wheel & Tyres: a. b. c. bar, centre and rear 8 bar) Wheel hub Wheel nut & studs Tyres Examine for wear and security Ensure correct pressure (front 7 Examine for leak and security

74.

Steering: a. b. c. d. e. Fluid reservoir Drag link Steering knuckle Tie rod end Steering system Check fluid level Examine for leak Clean, examine for wear and lifting Lubricate Clean, Examine for wear and lifting Lubricate Ensure functions properly

75.

Electrical: a. b. Trickle charger Battery stowage compartment Ensure serviceable Examine for electrolyte contamination. Clean, repaint the affected surface.

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76.

Instrument: a. Air Pressure Gauge: (1) (2) (3) (4) (5) (6) b. c. d. e. f. Front service brake Rear service brake) Secondary brake Auxiliary equipment Coolant temperature Oil pressure gauge

Ensure read correctly when ignition switch is set to ON

Voltmeter Fuel gauge Hours Meter Speedometer Tachometer

77.

Associated Mounted Equipment: a. b. B.C.F System First aid kit Weight BCF Cylinder Send for make up at AFSO

78.

Vehicle General: a. b. c. d. e. f. g. h. i. Cap and compartment Body Under body & chassis Vehicle Lockers Chassis Door hinges Window regulator Relevant form completed Record and sign, after having the servicing. Clean and lubricate Examine for corrosion and security Test run Ensure clean, item arrange properly Ensure clean

6 MONTHLY SERVICING/480 HOURS (ASE) 79. Fuel: a. b. c. d. 80. 81. Fuel tank Fuel pump Fuel lines Fuel system Examine for leak

Fuel filter: Oil: a. b. Lubrication system Hydraulic lines

Replace

Examine for leak Examine for leak

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Cooling: a. b. c. d. Radiator Cooling hoses Cooling system Radiator fans Examine for leak Clean

83.

Engine: a. b. c. d. e. Drive belt Engine compartment Inlet & exhaust manifold Air cleaner assembly Crankcase breather Clean Clean and inspect Examine for wear and deterioration Ensure correct tension Examine for security

84.

Transmission: a. b. c. d. Transmission Transfer case Propeller shaft Universal joint Examine for leak Examine for wear lifting and s security

85.

Brake: a. b. c. d. e. f. g. Foot brake Parking brake Brake actuator Foot valve Relay valve All pipe connection Brake lining

Ensure function properly Examine for leak

Examine for security

86.

Axle: a. b. Axle (front, centre & rear Wheel bearing Examine for leak and security Clean, inspect for wear lubricate.

87.

Wheel & Tyres: a. b. Wheel hubs, wheel nuts and studs Tyres Examine for security Examine for wear and security, Ensure correct pressure (front 7 bar, centre and rear 8 bar).

88.

Steering: a. b. c. d. e. Fluid reservoir Drag link Steering knuckle Tie rod end Steering system Examine for leak Examine for wear and lifting

89.

Suspension a. b. c. Leaf spring Shock absorber U bolt 66 Examine for security

90.

Associated Mounted Equipment: a. b. B.C.F System First aid kit Weigh BCF cylinder Ensure send for make up at AFSO.

91.

Vehicle General: a. b. c. d. Vehicle frame Chassis frame Towing attachment Relevant form Test drive Examine for security Record and sign, after having completed the servicing.

92.

6-Monthly Serciving/480 Hours (Electrical): a. b. c. d. e. f. g. h. i. j. Battery Starter motor Alternator Cable connection Wiring & Connector Lighting Horn Wiper motor Circuit breaker Relevant form Record and sign, after having completed the servicing. Ensure operates properly Ensure secure Remove for bay servicing Fit bay serviced item Ensure clean and secure Examine for corrosion and security Examine for deterioration and loose connection

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