SUMMARY SHEET OWNER OF PLANT TEST CONDUCTED BY BOILER MAKE & TYPE STOKER TYPE & SIZE PULVERIZER,

TYPE & SIZE FUEL USED MINE PRESSURE & TEMPERATURES 1 STEAM PRESSURE IN BOILER DRUM 2 STEAM PRESSURE AT S.H. OUTLET 3 STEAM PRESSURE AT R.H.INLET

ASME TEST FORM FOR ABBREVIATED EFFICIENCY TEST TEST NO LOCATION OBJECTIVE TEST

PTC 4.1-a(1964) BOILER NO DURATION RATED CAPACITY BURNER, TYPE & SIZE

COUNTY FUEL DATA psia psia psia

STATE COAL AS FIRED 37 MOISTURE 38 VOL MATTER % wt 51 52

SIZE AS FIRED

4 5 6 7

STEAM PRESSURE AT R.H OUTLET STEAM TEMPERATURE AT S.H. OUTLET STEAM TEMPERATURE AT R.H. INLET STEAM TEMPERATURE AT R.H. OUTLET

psia F F F F F F F F F F Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb Btu/lb lb/lb 0 #DIV/0! 0 0 0

8 WATER TEMP.ENTERING (ECON.)(BOILER) 9 STEAM QUALITY % MOISTURE OR P.P.M. 10 AIR TEMP.ARROUND BOILER (AMBIENT) TEMP AIR FOR COMBUSTION (This is 11 Reference Temperature) ** 12 TEMPERATURE OF FUEL 13 GAS TEMP.LEAVING (Boiler)(Econ.)(Air Htr.) GAS TEMP.ENTERING AH (If conditions to be corrected to guarantee) 14 UNIT QUANTITIES 15 ENTHALPY OF SAT.LIQUID (TOTAL HEAT) 16 ENTHALPY OF (SATURATED) (SUPERHEATED) STM. 17 ENTHALPY OF SAT.FEED TO (BOILER) (ECON.) 18 ENTHALPY OF REHEATED STEAM R.H. INLET 19 ENTHALPY OF REHEATED STEAM R.H. OUTLET 20 HEAT ABS/LB R.H.STEAM (ITEM 16 - ITEM 17) 21 HEAT ABS/LB R.H.STEAM (ITEM 19 - ITEM 18) 22 DRY REFUSE (ASH PIT+FLY ASH) PER LB AS FIRED FUEL

39 FIXED CARBON 40 ASH TOTAL 41 Btu per lb AS FIRED ASH SOFT TEMP. 42 ASTM METHOD COAL OR OIL AS FIRED ULTIMATE 43 CARBON 44 HYDROGEN 45 OXYGEN 46 NITROGEN

53 44 41

GAS 54 55 56 57 58

47 SULPHUR 59 40 ASH 60 37 MOISTURE 61 TOTAL 0.000 COAL PULVERIZATION GRINDABILITY INDEX 48 * 62 FINESS % THRU 50 49 M* 63 FINESS % THRU 200 0 50 M* 41 INPUT-OUTPUT ITEM 31 X 100 64 0 EFFICIENCY OF UNIT % ITEM 29 HEAT LOSS EFFICIENCY HEAT LOSS DUE TO DRY GAS HEAT LOSS DUE TO MOISTURE IN FUEL HEAT LOSS DUE TO H2O FROM COMB.OF H2 HEAT LOSS DUE TO COMBUST.IN REFUSE HEAT LOSS DUE TO RADIATION UNMEASURED LOSSES TOTAL EFFICIENCY = (100 - Item 71)

TOTAL

23 Btu PER LB IN REFUSE (WEIGHTED AVERAGE) Btu/lb 24 CARBON BURNED PER LB AS FIRED FUEL lb/lb 25 DRY GAS PER LB AS FIRED FUEL BURNED lb/lb HOURLY QUANTITIES 26 ACTUAL WATER EVAPORATED lb/hr 27 REHEAT STEAM FLOW lb/hr 28 RATE OF FUEL FIRING (AS FIRED wt) lb/hr TOTAL HEAT INPUT (Item 28 x Item 41) 29 kB/hr 1000 30 HEAT OUTPUT IN BLOW-DOWN WATER kB/hr TOTAL 31 HEAT (Item 26 x Item 20) + (Item 27 x Item 21) + Item 30 kB/hr OUTPUT 1000 FLUE GAS ANAL.(BOILER)(ECON)(AIR HTR) OUTLET 32 CO2 % VOL 33 O2 % VOL 34 CO % VOL 35 N2 (BY DIFFERENCE) % VOL 36 EXCESS AIR %

65 66 67 68 69 70 71

0 72 0 0

#DIV/0!

PTC 4.1-a(1964) DATE DURATION

IZE SIZE AS FIRED OIL FLASH POINT F* Sp.Gravity Deg.API* VISCOSITY AT SSU* BURNER TOTAL HYDROGEN Btu per lb SSF* % wt

data inputan perhitungan nilai dari tabel % VOL not clear

GAS CO CH4 METHANE C2H2 ACETYLENE C2H4 ETHYLENE C2H6 ETHANE H2 S CO2 H2 HYDROGEN TOTAL TOTAL HYDROGEN % wt DENSITY 68 F ' ATM.PRESS. Btu PER CU FT Btu PER LB ITEM 31 X 100 ITEM 29

0.000 #DIV/0!

#DIV/0! Btu/lb % of A.F. A.F. FUEL FUEL #DIV/0! #DIV/0! 0.000 #DIV/0! 0.000 #DIV/0! 0.000 #DIV/0! #DIV/0! #DIV/0! 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

OSS EFFICIENCY GAS TURE IN FUEL FROM COMB.OF H2 BUST.IN REFUSE ATION

m 71)

CALCULATION SHEET TEST NO 30 If impractical to weight refuse, this item can be estimated as follows DRY REFUSE PER LB OF AS FIRED FUEL= 24 CARBON BURNED PER LB AS FIRED = FUEL ITEM 43 0 % ASH IN AS FIRED COAL 100 - % COMB.IN REFUSE SAMPLE ITEM 22 0.00

ASME TEST FORM FOR ABBREVIATED EFFICIENCY

Revised S

HEAT OUTPUT IN BOILER BLOW-DOWN WATER = LB OF WATER BLOW-DOWN PER HR x

= 100

x 14,500

ITEM 23 0

DRY GAS PER LB AS FIRED FUEL BURNED 25 = 11 x

11CO2 + 8O2 + 7(N2 + CO) 3 (CO2 + CO ) ITEM 32 0 +8x

x (LB CARBON BURNED PER LB AS FIRED FUEL + 3 5 )

ITEM 33 +

ITEM 35 0 ITEM 34 0

ITEM 32 0

36

EXESS AIR 1

O2 100 x =

.2682N2 -

CO 2 O2

= CO 2

100 x

.2682 (ITEM 35)

HEAT LOSS

EFF ICIENCY

65

HEAT LOSS DUE LB DRY GAS TO DRY GAS PER = LB AS FIRED FUEL

ITEM 25 x x CP x (tjvg - t air) = Unit #DIV/0!

66

HEAT LOSS DUE MOISTURE IN FUEL =

LB H2O PER LB AS FIRED FUEL x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS LVG) - (ENTHALPY OF LIQUID AT T AIR)] = ITEM 37/100 x [(ENTHAPLY OF VAPOR AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT T ITEM 11)] =

67

HEAT LOSS DUE TO H2O FROM COMB.OF H2 = 9H2 x [(ENTHALPY OF VAPOR AT 1 PSIA & T GAS 0 LVG) - (ENTHALPY OF LIQUID AT T AIR)] = 9 x ITEM 44 x [(ENTHALPY OF VAPOR AT 1 PSIA & T ITEM 13) - (ENTHALPY OF LIQUID AT 100 T ITEM 11)] = HEAT LOSS DUE TO COMBUSTIBLE IN REFUSE ITEM 22 0 ITEM 23 0

68

69

HEAT LOSS DUE TO RADIATION * =

TOTAL BTU RADIATION LOSS PER HR LB AS FIRED FUEL - ITEM 28

70

UNMEASURED LOSSES **

71

TOTAL

72

EFFICIENCY

= ( 100 - ITEM 71)

PTC 4.1-a(1964) Revised September, 1965 BOILER NO Item 15 0 lb of water blowdown per hr = 0 kB/hr 0

ST FORM TED EFFICIENCY

WN PER HR x

1000

DATE Item 17 0

NOTE : IF FLUE DUST & ASH PIT REFUSE DIFFER MATERIALLY IN COMBUSTIBLE CONTENT, THEY SHOULD BE ESTIMATED SEPARATELY. SEE SECTION 7, = 0.000 COMPUTATIONS.

8 ITEM 34 0 ITEM 24 0 + ITEM 47 0 267

#DIV/0!

ITEM 33 ITEM34/2 0 0 .2682 (ITEM 35) 0 0

= ITEM 33 -ITEM 34/2 0

#DIV/0!

1 psi = 0,069 bar Btu/lb AS FIRED FUEL ((ITEM 13) 0.24 0 0 (ITEM 11)) = #DIV/0! LOSS x HHV 100 65 X 100 41 LOSS %

CY

#DIV/0!

x 0.000

66 X 100 41

#DIV/0!

0.000

67 X 100 41

#DIV/0!

0.000

68 X 100 41

#DIV/0!

#DIV/0! 0

69 X 100 41 70 X 100 41

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

#DIV/0!

Inputan untuk Boiler Test eficiency berdasar PTC 4,1 No Data yang harus diinput Nilai Pressure & Temperature 1 Steam Pressure In Boiler Drum 2 Steam Pressure at S.H. Outlet 3 Steam Pressure at R.H. inlet 4 Steam Pressure at R.H. outlet 5 Steam Temperature at S.H. outlet 6 Steam Temperature at R.H. inlet 7 Steam Temperature at R.H. outlet 8 Water Temp. Entering (Econ.)(Boiler) 9 Steam Quality % moisture or p.p.m 10 Air Temp. Arround Boiler (ambient) Temp air for Combustion (This 11 is Reference Temperature) ** 12 Temperature of fuel 13 Gas Temp. Leaving (Boiler)(Econ.)(Air Htr.) Gas Temp. Entering AH (If conditions to be corrected to 14 guarantee) Coal as fired 15 Moisture 16 Vol Matter 17 Fixed Carbon 18 Ash 19 Btu per lb AS FIRED 20 Ash Soft Temp. ASTM Method Coal or Oil as fired ultimate Analysis 21 Carbon 22 Hydrogen 23 Oxygen 24 Nitrogen 25 Sulphur 26 Ash 27 Moisture Oil 28 Flash Point 29 Sp.Gravity Deg. 30 Viscosity at SSU* Burner at SSF* 31 Total Hydrogen 32 Btu per lb Gas 33 CO 34 CH4 Methane 35 C2H2 Acetylene satuan psia psia psia psia F F F F F F F F F F % wt % wt % wt % wt % wt % wt % wt % wt % wt % wt % wt % wt % wt F API

% wt

% vol % vol % vol

36 C2H4 Ethylene 37 C2H6 Ethane 38 H2S 39 CO2 40 H2 Hydrogen Coal Pulverization 41 Grindability Index * 42 Fineness % Thru 50 M* 43 Fineness % Thru 200 M* 44 45 Density 68 F atm.Press. 46 Btu Per cu ft 47 Btu Per lb Flue Gas Analysis (Boiler)(Econ)(Air Heater) Outlet 48 CO2 49 50 51 52 O2 CO N2 (by Difference) Excess Air

% vol % vol % vol % vol % vol

% vol % vol % vol % vol % vol

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Table 13 B Combustion Calculations - Btu Method (with Sorbent) INPUT CONDITIONS - BY TEST OR SPECIFICATION INPUT - Bituminous coal Exess air at burner/leaving boiler/econ. % by weight 15 Ultimate Analysis 16 Theo Air lb/100 lb fuel Entering air temperature, F Constituent % by weight K1 Reference temperature, F A C Fuel temperature, F B S Air temperature leaving air heater, F C H2 Flue gas temperature leaving (excluding leakage).F D H2O Moisture in air. Lb/lb dry air E N2 Additional moisture. Lb/100 lb fuel F O2 -4.32 Residue leaving boiler/economizer. % Total G Ash Output. 1.000.000 Btu/h H Total 0 Air Corrections for sorbent (from table 14 if used) Additional theoritical air. Lb/10.000 Btu Table 14, item [21] 18 Higher heating value (HHV). Btu/lb fuel CO2 from sorbent. Lb/10.000 Btu Table 14, Item [19] 19 Unburned carbon.loss % fuel input H2O from sorbent, lb/10.000 Btu Table 14, Item [20] 20 Theoretica air. Lb/10.000 Btu Spent sorbent. Lb/10.000 Btu Table 14, Item [24] 21 Unburned carbon. % of fuel

22 Theoritical air (corected). Lb/10.000 Btu 23 Residue from fuel. Lb/10.000 Btu 24 Total residue. Lb/10.000 Btu 25 26 27 28 29 30 31 32 33 34 35 36 37 Excess air. % by weight Dry air. Lb/10.000 Btu H2O from air. Lb/10.000 Btu Additional moisture. Lb/100 lb Btu H2O from fuel. Lb/10.000 Btu Wet gas from fuel. Lb/10.000 Btu CO2 from sorbent. Lb/10.000 Btu H2O from sorbent. Lb/10.000 Btu Total wet gas. from Lb/10.000 Btu Water in wet gas. Lb/10.000 Btu Dry gas. Lb/10.000 Btu H2O in gas. % by weight Residue. % by weight EFFICIENCY CALCULATION. % Input from fuel 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Dry gas. % Water from fuel as-fired

[20] - [21] x 1151 / [18] + [11] ([15G] + [21]) x 100 / [18] [23] + [14] A At burners

B Infiltration

Leaving Furnace

(1 + [25] / 100) x [22] [26] x [7] [8] x 100 / [18] [17H] X 100 / [18] (100 - [15G] - [21]) x 100 / [18] [12] [13] Summation [26] thrugh [32] Summation [27] + [28] + [29] + [32] [33] - [34] [100] x [34] / [33] [9] x [24] / [33]

#DIV/0! #DIV/0! #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Enthalpy of steam at 1 psi. T= [6] Enthalpy of water at 1 T= [3]

% Moisture in air. % Unburned carbon. % Radiation and convection. % Unaccounted for and manufactures margin. % Sorbent net losses. % if sorbent is used Summation of losses. % Credits Heat in dry air. % Heat in moisture in air. % Sensible heat in fuel. % Others. % Summation of credits. % Efficiency. %

Losses 0.0024 x [35D] x ([6] - [3]) H1 = (3.958E-5 x T + 0.4329) x T + 1062.2 H2 = [3] - 32 [29]x([39] - [40]) / 100 0.0045 x [27D] x ([6] - [3]) [19] or [21] x 14.500 / [18] ABMA curve. Chapter 22 From Table 14 Item [41] Summation [38] through [46] 0.0024 x [26D] x ([2] - [3]) 0.0045 x [27D] x ([6] - [3]) (H at T[4] - H at T [3]) x 100 / [18] Summation [48] through [51] 100 - [47] + [52]

1,062.2 -32.0

KEY PERFORMANCE PARAMETERS 54 Input from fuel. 1.000.000 Btu/h 55 Fuel rate. 1000 lb/h 56 Wet gas weight. 1000 lb/h

Leaving Furnace 100 x [10] / [53] 1000 x [54] / [18] [54] x [33] / 10

#DIV/0!

57 Air to burner (wet). Lb/10.000 Btu 58 Air to burner (wet). 1000 lb/h 59 Heat available. 1.000.000 Btu/h H, 66 O Btu/h 60 Heat available/lb wet gas. Btu/lb 61 Adiabatic flame temperature. F

(1 + [7]) x (1 + [25A] / 100) X [22] [54] x [57] / 10 [54] x ([18] - 10.30 x [17H]) / [18] - 0.005 x ([44] + [45] + H2 at T[5] x [57] / 10.000 1000 x [59] / [56] From Fig. 3 at H = [60]. % H2O = [36]

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

T - Bituminous coal Theo Air lb/100 lb fuel 17 [15] X K1 0.00 0.00 0.00

H2O. Lb/100 lb fuel K2 [15] x K2

tulisan merah = inputan tulisan hitam = output

0.00 0.00

0.00 0.00 H2O 0.00 0.00 [16H] x 100 / [18] [19] x [18] / 14.500 #DIV/0! 0.00

el

#DIV/0! #DIV/0! #DIV/0! Leaving Furnace #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 0.00 0.00 #DIV/0! #DIV/0! D Leaving Blr/Econ #DIV/0!

0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!

#DIV/0! 1,062.2 -32.0 #DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! #DIV/0!

#DIV/0! #DIV/0! Leaving Furnace Leaving Blr / Econ #DIV/0! #DIV/0! #DIV/0!

#DIV/0!

#DIV/0! #DIV/0! #DIV/0! #DIV/0!

Inputan untuk Boiler Test eficiency berdasar PTC 4,1 with sorbent No Data yang harus diinput 1 2 3 4 5 6 7 8 9 10 Exess air at burner/leaving boiler/econ. Entering air temperature Reference temperature Fuel temperature Air temperature leaving air heater Flue gas temperature leaving (excluding leakage) Moisture in air Additional moisture. Residue leaving boiler/economizer Output Ultimate Analysis 11 C 12 S 13 H2 14 H2O 15 N2 16 O2 17 Ash Theoritical Air needed 18 C 19 S 20 H2 21 O2 H2O formed 22 H2 23 H2O Corrections for sorbent (from table 14 if used) 24 Additional theoritical air 25 CO2 from sorbent 26 H2O from sorbent 27 Spent sorbent 28 29 30 31 32 33 34 35 Unburned carbon Excess air at burner Excess air at infiltration Excess air leaving furnace Excess air leaving Boiler/Economizer Radiation and convection Unaccounted for and manufactures margin Sorbent net losses /100 lb fuel /100 lb fuel Lb/10.000 Btu Lb/10.000 Btu Lb/10.000 Btu Lb/10.000 Btu loss % fuel input % by weight % by weight % by weight % by weight % % % Nilai Satuan % by weight F F F F F Lb/lb dry air Lb/100 lb fuel % Total per 1.000.000 Btu/h % weight % weight % weight % weight % weight % weight % weight /100 lb fuel /100 lb fuel /100 lb fuel /100 lb fuel