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Summary
The recommendation is based on several factors, with the most important being that a
present ASPEN simulation is already in use by the author. Other factors that have
played a role in the decision is ASPENs cost comparability with CHEMCAD (optional
software of choice), and the superior sophistication offered by ASPEN in terms of unit
operation modeling, and thermodynamic and physical property data (relevant to
refrigerant compounds).
Introduction
The methodology for simulator selection was very similar to what is outlined by T. T.
Nichols (2001) in the document titled Selection of Steady-State Process Simulation
Software to Optimize Treatment of Radioactive and Hazardous Waste prepared for the
Idaho National Engineering and Environmental Laboratory.
In this respect, the work of H. L. Lam et al. (2010) also provides useful guidelines and
information for software selection.
The process simulator to be selected should meet closely the following requirements:
Discussion
The most common process simulators were considered in this study: ASPEN PLUS,
PRO II, and CHEMCAD. As previously stated ASPEN is the simulator of choice by
others as well as presently used by the author. Pro II was eliminated from consideration
because it did not provide significant cost savings that is known to the author over
ASPEN, while CHEMCAD seemed to be considerably cheaper than ASPEN or PRO II.
It must also be noted that PRO II has been the simulator of choice in the Petroleum and
Hydrocarbon industry, while ASPEN, in the past, was chosen for design of chemical
manufacturing processes or chemical processes involving solutions of electrolytes.
CHEMCAD has gained prominence over the last few years, and in many instances
because of its cost, is the chosen simulator over ASPEN or PRO II.
Table 1 provides a comparison of the factors discussed in the introduction for ASPEN
PLUS and CHEMCAD.
Both ASPEN and CHEMCAD provide a user-friendly environment. The differences here
are not significant.
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As Table 2 shows, the cost of annual lease for ASPEN and CHEMCAD is comparable if
CHEMCAD is to have the capability of rating heat exchangers. Note that ASPEN PLUS
licensing fees would include software maintenance and support.
In addition to the above factors, it must be noted that a literature search via the internet
shows that ASPEN seems to be the simulator of choice for most investigators modeling
and optimizing Organic Rankine Cycles. See for example, I. Saavedra et al. (2010), and
Hassani & Price (2001).
To continue the use of ASPEN PLUS with the existing CPS ORC simulation could result
in savings of 2-3 months of engineering labor, or about $10,000-$15,000.
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Conclusions
Based on the analysis presented on this report, it is recommended to continue the use
of ASPEN PLUS as the simulator of choice for the Organic Rankine Cycle.
First, it has already been used to model an actual pilot plant under investigation
successfully. The cost is comparable with a second option such as CHEMCAD.
There would be considerable cost savings in the continued use of ASPEN PLUS since
an existing simulation is available from CPS Florida.
ASPEN will provide a great degree of flexibility in terms of unit operations and
thermodynamic and physical properties. It is superior to what CHEMCAD offers at this
time.
References
Hassani, V., and H. W. Price, Modular Trough Power Plants, Proceedings of the Solar
Forum 2001, Solar Energy: The Power to Choose, April 21-25, 2001, Washington DC.