GB

CLASS 1
LASER PRODUCT
MC230/05/21M/22/25/30
TABLE OF CONTENTS
Page
Location of pc boards & Version variations ................1-2
Technical Specifications .............................................1-3
Measurement setup....................................................1-4
Service Aids, Safety Instruction, etc. ..........................1-5
Disassembly Instructions & Service positions .............. 2
Service Test Programs ...............................................3-1
Set Block diagram......................................................4-1
Set Wiring diagram.....................................................5-1
Power Board.................................................................. 6
Key Board...................................................................... 7
Main Board .................................................................... 8
Displsy Board................................................................. 9
Set Mechanical Exploded view & parts list ................. 10
Revison List ................................................................. 11

Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by SL 0712 Service Audio Printed in The Netherlands Subject to modification
Micro System
3141 785 30023
Version 1.3
MC235B/05/12/37/79, MC235/37/79
1-2
LOCATION OF PRINTED CIRCUIT BOARDS
/21 /22 /25 /30 /37
x x x x x n i R D C / n i x u A
Line Out
Video Out
Surround Out
Subwoofer Out
Power Booster Out
Digital Out
Digital in
Matrix Surround
x x S D R
x x s w e N
Dolby Pro Logic (DPL)
Incredible Surround
Karaoke Features
Vo x r o t c e l e S e g a t l
ECO Power Standby (LCD Display Off) x x
ECO6 Tuner Board - Systems Non-Cenelec x x x
ECO6 Tuner Board - Systems Cenelec x x
USB PC LINK
VERSION VARIATIONS:
Type /Versions:
Features &
Board in used:
S
P
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A
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D
HEADPHONE BOARD
KEY_C BOARD
FM/AM BOARD
MC230 MC235
/37 /79
MC235B
/79 /05 /12
x x x x
x x
x x
x x
x x
x x x
x
1-3
SPECIFICATIONS
GENERAL:
Mains voltage : 120/240V 15% Switchable for /21
120V 10% for /37
230V 10% for /22/25
240V 10% for /30
Mains frequency: 50/60Hz
Clock accuracy : < 4 seconds per day
Dimension centre unit : 250 x 245 x 96 (mm)
Power consumption
Active : 15W for /21/22/25/37/30
Standby : < 6W (DEMO mode off)
ECO Power Standby : < 1W for /22/25
TUNER:
FM
Tuning range : 87.5-108MHz
Grid : 50kHz
100kHz for /21/37
IF frequency : 10.7MHz 20kHz
Aerial input : 75 coaxial
300 for /37
Sensitivity at 26dB S/N : < 22dBf
Selectivity at 300kHz bandwidth : > 33dB
Image rejection : > 20dB [> 25dB]
Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 23.5dB
Crosstalk at RF=1mV, dev. 40kHz : > 26dB
MW
Tuning range : 531-1602kHz
530-1700kHz for /21/37
Grid : 9kHz
10kHz for /21/37
IF frequency : 450kHz 1kHz
Aerial input : Frame aerial 18.1H
Sensitivity at 26dB S/N : < 4.0mV/M
[> 3.25mV/M]
Selectivity at 300kHz bandwidth : > 20dB
IF rejection : > 24dB
Image rejection : > 20dB [> 28 dB]
Distortion at RF=50mV, M=80% : < 5%
AMPLIFIER:
Output power
L & R : 2 x 5W FTC (4, 1kHz, 10% THD)
Frequency response within -3dB : 60Hz-14kHz
Digital Sound Control (DSC) : Jazz / Rock / Pop / Classic
Dynamic Bass Boost (DBB) : Jazz / Rock / Pop / Classic
Input sensitivity
Aux in (at 1kHz) : 500mV at 600
Output sensitivity
Headphone output at 32 ohm : 15mW 2dB (Max. vol.)
COMPACT DISC:
Frequency response within 3dB : 63Hz - 14kHz
Output level (in Vrms) : 500mV, Z
out
= 100
Signal/Noise ratio (A-weighted) : > 67dBA
Distortion at 1kHz : < 0.02%
Channel unbalance at 1kHz : < 2dB
Channel separation at 1kHz : > 30dB
Emphasis : 15/50 S (switched
automatically by CD10)
THD Noise(1kHz) : < 1.5%
Outband Attenuation : > 35dB
[....] Values indicated are for /22/25 only.
1-4
LF Generator
e.g. PM5110
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
or Universal Test Cassette Fe SBC420 4822 397 30071
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
S/N and distortion meter
e.g. Sound Technology ST1700B
L
R
DUT
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
S/N and distortion meter
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
Tuner AM (MW,LW)
To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
RF Generator
e.g. PM5326
R
i
=
5
0

Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
DUT
RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
R
i
=
5
0

Tuner FM
MEASUREMENT SETUP
SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Cassette:
SBC419 Test cassette CrO2 ................................. 4822 397 30069
SBC420 Test cassette Fe ..................................... 4822 397 30071
MTT150 Dolby level 200nWb/M............................ 4822 397 30271
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
ESD Equipment:
Anti-static table mat - large 1200x650x1.25mm ... 4822 466 10953
Anti-static table mat - small 600x650x1.25mm..... 4822 466 10958
Anti-static wristband .............................................. 4822 395 10223
Connector box (1M) ............................................ 4822 320 11307
Extension cable
(to connect wristband to conn. box) .................. 4822 320 11305
Connecting cable
(to connect table mat to conn. box) .................. 4822 320 11306
Earth cable (to connect product to mat or box) .... 4822 320 11308
Complete kit ESD3
(combining all above products) ......................... 4822 320 10671
Wristband tester .................................................... 4822 344 13999
1-5
HANDLING CHIP COMPONENTS
1-6
CLASS 1
LASER PRODUCT
GB Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.
S Varning !
Osynlig laserstrlning nr apparaten r ppnad och sprren
r urkopplad. Betrakta ej strlen.
SF Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
nkymttmlle laseristeilylle. l katso steeseen!
DK Advarse !
Usynlig laserstrling ved bning nr sikkerhedsafbrydere er
ude af funktion. Undg udsaettelse for strling.
F
"Pour votre scurit, ces documents doivent tre utiliss par
des spcialistes agrs, seuls habilits rparer votre
appareil en panne".
GB WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F ATTENTION
Tous les IC et beaucoup dautres
semi-conducteurs sont sensibles aux
dcharges statiques (ESD).
Leur longvit pourrait tre considrablement
courte par le fait quaucune prcaution nest
prise leur manipulation.
Lors de rparations, sassurer de bien tre reli
au mme potentiel que la masse de lappareil et
enfiler le bracelet serti dune rsistance de
scurit.
Veiller ce que les composants ainsi que les
outils que lon utilise soient galement ce
potentiel.
ESD
D WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenber elektrostatischen
Entladungen (ESD).
Unsorgfltige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall ber
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gertes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
NL WAARSCHUWING
Alle ICs en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevit potrebbe essere fortemente
ridatta in caso di non osservazione della pi
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dellapparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol ! .
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool !
F
Les normes de scurit exigent que lappareil soit remis ltat
dorigine et que soient utiliss les pices de rechange identiques
celles spcifies.
Less composants de scurit sont marqus !
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Gerts darf nicht verndert werden;
fr Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol ! markiert.
I
Le norme di sicurezza esigono che lapparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
PREPARATIONS AND CONTROLS
1-7
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.
1-10
PREPARATIONS AND CONTROLS
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DISMANTLING INSTRUCTIONS
Dismantling of the Rear Portion
1) Remove 11 screws A and B as indicated to remove the
Rear Cabinet.
2) Remove 2 screws C as indicated to loosen the Speaker
Wire Holder.
3) Remove 2 screws D as indicated to loosen the Speaker
Board .
4) Remove 2 screws E as indicated to loosen the AUX IN
jack.
DISMANTLING INSTRUCTIONS
2-1 2-1
Figure 1
Figure 2
1) Loosen 3 screws G each to remove the CD Mechanism
Holder Bracket.
2) Loosen 7 screws F1 and F2 as indicated to remove the
Main Board.
3) Remove 3 screws H as indicated to loosen the Gear Motor
Module.
4) Loosen 4 screws I (see Figure 3) to remove the Key_C
Board.
5) Loosen 2 screws J (see Figure 3) to remove the Display
Board.
Figure 6
Figure 4
Figure 3
Dismantling of the Front Boards and CD Door
6) Loosen 4 screws K (see Figure 3) to remove the Key_B
Board.
7) Loosen 8 screws L (see Figure 3) to remove the Key_A
Board.
8) Loosen 8 screws M (see Figure 3) to remove the Door Eject
Lever Bracket Right/Left, then remove CD door.
Repair Hints & Service Positions
Note: The flex cables are very fragile, care should be taken
not to damage them during repair. After repair, be
very sure that the flex cables are inserted properly
into the flex sockets before encasing, otherwise faults
may occurs.
Service position A
Service position C
Service position B
Figure 5
3-1 3-1
SERVICE TEST PROGRAM
Y
N
Y
N
PROGRAM
Button pressed?
PROGRAM
Button pressed?
ERASE THE
EEPROM
Display shows "EP CLR"
COMPACT DISC
TEST
KEY
NEXT
PREV
STOP
PLAY
DISPLAY
MESSAGE
-
-
-
-
-

-
-
-
-
ACTION
Disc motor turns clockwise, motor power 50%.
Disc motor turns counter clockwise, motor power 50%
Slide moves outside.
Slide moves inside.
Exit to main menu.
Enter focus servo test.
OKAY ERROR
MOTOR 1
MOTOR 2
SLE OUT
SLE IN
FOCUS
Note : Disc should be available on the tray before entering the Service Test Mode.
VOLUME+
Button pressed?
Button pressed?
Y
N
N
Y
Display shows
"Key"
KEY
TEST
Any
Button pressed?
N
Main Set Key
STANDBY-ON
OPEN*CLOSE
SOURCE-
DBB
BAND
PROGRAM
DISPLAY
32
29
11
17
10
14
18
19
20
24
23
Table 1
Y
N
Y
N
Y
N
VOLUME-
Button pressed?
VOLUME-
Button pressed?
STOP
Button pressed?
DISPLAY
TEST
Display shows all display
segments and switch all
LEDs on.
Display shows alternate
display segments & switch
alternate LEDs on.
To start service test program
PLAY & SOURCE
depressed while
plugging in the mains cord
Display shows the
ROM version
"VER XXX"
(Main menu)
VER refers to Version
XXX refers to Software version number of the uProcessor
(counting up from 010 to 999)
PLAY

VOLUME+
VOLUME-
PREVIOUS( )
NEXT ( )
The corresponding codes
according to Table 1 will be
displayed
STOP
12
13
- -
-
-
R-C Key
POWER
CD
TUNER
AUX
OPEN*CLOSE
DBB
DISPLAY
12
63
63
63
45
70
52
50
33
32
"VER XXX"
VOL+
VOL-
PREVIOUS( )
NEXT ( )
42
38
PROG
REPEAT
SHUFFLE
PLAY
STOP
CLOCK SET
TIMER
SLEEP
89
MUTE
RDS * NEWS 15
13
17
16
53
26
29
36
REMOTE CONTROL
KEY TEST
Note : In Key test mode, if a key on the remote control is pressed,
the display shows its corresponding code in track area.
Exit to main menu
REMARK
4-1 4-1
SET BLOCK DIAGRAM
L
R E W O P O T
R Y L P P U S
L
R
P M A - E R P
8 5 5 4 A B
2 0 6 U
1 0 4 U 2 0 1 U n o i s r e V : E T O N
H 2 6 7 5 A E T 2 X 0 6 C 9 8 P 5 2 / D N A 2 2 /
H 7 5 7 5 A E T D B B 2 X 8 5 C 7 8 P 5 1 / , 0 3 / , 1 2 / , 7 3 /
V
C
:

1
5
V
1 0 6 U
1 2 3 6 A E T
C I N O I T C N U E
3 0 6 U
R E W O P
P M A
J 2 4 8 9 A E T
K P S
T U O E N O H P D A E H
2 0 1 U
U C M
r o D B B 2 X 8 5 C 7 8 P
2 X 0 6 C 9 8 P
M A
E R
E I M A
1 0 4 U
r o H 7 5 7 5 A E T
H 2 6 7 5 A E T
M E
E I
M E
C S O
E R M E
B
1 0 2 U
P S D & E R
R O L H 9 7 3 7 A A S
L H 4 2 8 7 A A S
L - D C
C I E V I R D 1 0 2 U
9 5 2 9 D
D C
K C E D
R E W O P
Y L P P U S
) 1 0 1 U ( V 8 - D C
V 1 1
C S O M A
X U A
- U T R
T N A M A
L - U T
R - D C
C I E V I R D D C L
2 2 6 1 T H 1 0 5 U
D C L
5-1 5-1
SET WIRING DIAGRAM
POWER BOARD
TABLE OF CONTENTS
Circuit Diagram................................................................ 6-2
PCB Layout ....................................................................6-3
6-1 6-1
6-2 6-2
CIRCUIT DIAGRAM
6-3 6-3
LAYOUT DIAGRAM - POWER BOARD
COMPONENT SIDE
LAYOUT DIAGRAM - POWER BOARD
SMD SIDE
7-1
KEY BOARD
TABLE OF CONTENTS
Circuit Diagram........................................................................... 8-2
Layout Diagram-Component ...................................................... 8-3
Layout Diagram-SMD ................................................................. 8-3
Layout Diagram-Component ...................................................... 8-4
Layout Diagram-SMD ................................................................. 8-4
7-1
CIRCUIT DIAGRAM - FRONT BOARD
7-2 7-2
LAYOUT DIAGRAM - KEY_A BOARD
COMPONENT SIDE
7-3 7-3
LAYOUT DIAGRAM - KEY_B BOARD
COMPONENT SIDE
LAYOUT DIAGRAM - KEY_A BOARD
SMD SIDE
LAYOUT DIAGRAM - KEY_B BOARD
SMD SIDE
7-4 7-4
LAYOUT DIAGRAM - KEY_C BOARD
COMPONENT SIDE
LAYOUT DIAGRAM - KEY_C BOARD
SMD SIDE
8-1
MAIN BOARD
TABLE OF CONTENTS
IC Block Diagram........................................................................ 8-1
Circuit Diagram-Main Part .......................................................... 8-2
Component Layout - Main PCB ................................................. 8-3
SMD Layout - Main PCB ............................................................ 8-4
Layout - Headphone PCB .......................................................... 8-5
IC Block Diagram........................................................................ 8-5
8-1
SOUND FADER CONTROL CIRCUIT
TEA6321
8-2 8-2
MAIN BOARD - CIRCUIT DIAGRAM
MCU & AMP. PART
8-3 8-3
MAIN BOARD - CIRCUIT DIAGRAM
CD PART
8-4 8-4
MAIN BOARD - CIRCUIT DIAGRAM
TUNER PART
8-5 8-5
MAIN PCB - COMPONENT LAYOUT
MAIN PCB - COMPONENT LAYOUT
8-6 8-6
HEADPHONE PCB - TOP LAYOUT
8-7 8-7
HEADPHONE PCB - BOTTOM LAYOUT
FLASH MICROCONTROLLER
P89C60X2/P89C61X2--BLOCK DIAGRAM
Accelerated 80C51 CPU
(12 - CLK Mode, 6 - CLK Mode)
64 KByte
Code Flash
512/1024 Byte
Data RAM
Port 3
Configurable /Os
Port 2
Configurable /Os
Full-Duplex
Enhanced Uart
Timer 2
Timer 0
Timer 1
Port 1
Configurable /Os
Port 0
Configurable /Os
Crystal or
Resonator
Oscillator
9-1
DISPLAY BOARD
TABLE OF CONTENTS
Circuit Diagram........................................................................... 9-2
Layout Diagram-Component ...................................................... 9-3
Layout Diagram-SMD ................................................................. 9-3
9-1
CIRCUIT DIAGRAM - DISPLAY BOARD
9-2 9-2
LAYOUT DIAGRAM - DISPLAY BOARD
COMPONENT SIDE
9-3 9-3
LAYOUT DIAGRAM - DISPLAY BOARD
SMD SIDE
10-1 10-1
EXPLODED DRAWING
5
5
11
12
12
19
19
28
28
43
19
19
19
19
43
48
71
28
51
53
19
59
61
63
63
71
71
71
71
43
69
43
43
72
28
002
003
004
007
008
009
014
016
023
024
026
027
028
71
029
031
024
027
027
QTY DESCRIPTION ITEM
6 SELF-TAPPING SCREWTA/KH 1.4x3.5 mm 5
8 SELF-TAPPING SCREWTA/KH 2.6x8mm 12
17 HARDEN SCREWBTTB 2x8 MC 19
19 HARDEN SCREWBTTB 2.6x8mm MC 28
1 SELF-TAPPING SCREWTB/WH 3x6mm 36
1 SELF-TAPPING SCREWTA/WH 2.6x6 mm 38
2 MACHINE SCREWMS/BH 3x4 mm 41
14 HARDEN SCREWBTTB 3x12 AB 43
2 SELF-TAPPING SCREWTA/WH 3x12mm 48
1 SCREWTA/BWH 3x10mm (HD:12mm) 51
2 NUT ID:3 OD:5.5 T:2.3mm 59
2 MACHINE SCREWMS/KH 3x8mm HD 5mm 61
4 SELF-TAPPING SCREWTA/WH 3x10mm(H D:10mm) 63
2 HARDEN SCREWTT/PH 3x4 69
9 HARDEN SCREWBTTB 3x8mm AB 71
2 SELF-TAPPING SCREWTB/KH 3x8 HD 5mm 72
MC230 SCREW LIST
4
1
034
032
037
033
035
036
Only for new gear
mechanism
4
3
038
039
041
Only for Sanyo CD
mechanism DA23Z1 and
new gear mechanism.
011
012
013
042
018
017
019
021
022
006
Only for Sanyo CD
mechanism DA23Z1
10-2A 10-2A
MECHANICAL & ACCESSORIES PARTSLIST
001 9940 000 00303 CD DOOR LENS /22/25
9940 000 00512 AC CORD BS PLUG 2M /25
001 9940 000 00595 CD DOOR LENS /21/30
9940 000 00593 AC CORD SAA APP 2M /30
001 9940 000 00599 CD DOOR LENS /37
002 9940 000 00292 CD DOOR COVER -LEFT
003 9940 000 00293 CD DOOR COVER -RIGHT
004 9940 000 00304 CONTROL PANEL LENS /22/25/37
004 9940 000 00596 CONTROL PANEL LENS /21/30
006 9940 000 00289 FRONT CABINET /22/25
006 9940 000 00318 FRONT CABINET /37
006 9940 000 00591 FRONT CABINET /21/30
007 9940 000 00305 SENSOR LENS
008 9940 000 00297 POW CD OPEN BUTT /22/25
008 9940 000 00321 POW CD OPEN BUTT /21/30/37
009 9940 000 00298 VOL +/- BUTTON /22/25
009 9940 000 00322 VOL +/- BUTTON /21/30/37
011 9940 000 00279 CD MECHANISM TPP381
012 9940 000 00287 SHOCK ABSORBER
013 9940 000 00288 SHOCK ABSORBER
014 9940 000 00302 FUNCTION BUTTON /22/25
014 9940 000 00324 FUNCTION BUTTON /21/30/37
016 9940 000 00299 FUNC BUTTON S/P /22/25
016 9940 000 00323 FUNC BUTTON S/P /21/30/37
017 9940 000 00589 DRIVE BELT (DIA:38X1MM)
018 9940 000 00296 DRIVER PULLEY GEAR
019 9940 000 00295 IDLER GEAR
Note: Only these parts mentioned in the list are normal
021 9940 000 00294 DRIVING GEAR
normal service parts.
022 9940 000 00286 MOTOR 5V
023 9940 000 00278 TRANSFORMER 230V /22/25
023 9940 000 00316 TRANSFORMER 120V /37
023 9940 000 00597 H/TRANSFORMER 120/230V /21
023 9940 000 00598 H/TRANSFORMER 240V /30
024 9940 000 00284 RUBBER FOOT
026 9940 000 00291 REAR CABINET /22/25/30
026 9940 000 00319 REAR CABINET (94V2) /37
026 9940 000 00592 REAR CABINET /21
027 9940 000 00283 SPEAKER HOLDER
028 9940 000 00307 SPEAKER WIRE HOLDER
029 9940 000 00306 STAND UNIT
031 9940 000 00243 AM/FM ANT ASS'Y /21/22/25/30
031 9940 000 00308 AM/FM ANT ASS'Y /37
9940 000 00246 REMOTE CONTROL UNIT
9940 000 00247 SPEAKER BOX UNIT (LEFT)
9940 000 00309 SPEAKER BOX UNIT (LEFT) /37
9940 000 00248 SPEAKER BOX UNIT (RIGHT)
9940 000 00311 SPEAKER BOX UNIT (RIGHT)/37
9940 000 00282 AC CORD VDE APP 2M /21/22
9940 000 00317 AC CORD CUL APP 6FT /37
!
!
!
!
!
!
!
!
ELECTRICAL PARTSLIST
AUX 9940 000 00281 RCA JACK BD 2P U601 9940 000 00366 IC TEA6321
CF1 9940 000 00245 BAND PASS FILTER U602 9940 000 00249 IC (ROHM) BA4558F
D407 9940 000 00312 VARICAP DIODE /21/30/37 U603 9940 000 00367 IC (PHILIPS) TFA9842J
D408 9940 000 00312 VARICAP DIODE /21/30/37 VC402 9940 000 00314 TRIMMER 10PF 6MM
FS300 9940 000 00588 GLASS FUSE T800MA/250V/21 VC403 9940 000 00254 TRIMMER 10PF 6MM (WH)
FS301 9940 000 00258 CERAMIC FUSE /22/25/37 VR401 9940 000 00313 SEMI FIXED VRB100K 6MM
FS301 9940 000 00585 CERAMIC FUSE 2A/250V /21/30 X201 9940 000 00255 CER RESONATOR 8.4672MHz
FS302 9940 000 00259 CERAMIC FUSE /22/25/37 9940 000 00587 SWITCH /21M
FS302 9940 000 00586 GLASS FUSE 3.15A/250V /21/30
FS303 9940 000 00263 SUBMINIATURE FUSE 100MA/250V
IC1 9940 000 00277 IC (LIBERAL) LM78L05
JK401 9940 000 00275 RCA PIN JACK #RCA-125
JK601 9940 000 00257 PHONE JACK MSJ-2000(ST)
JK602 9940 000 00276 SPK JACK (R/B/R/B)
LCD501 9940 000 00268 LCD DISPLAY
LED501 9940 000 00266 LED LAMP 3MM (BLUE)
LED502 9940 000 00267 LED LAMP 5MM (BLUE)
LED503 9940 000 00265 LED LAMP (MICRO)
RF1 9940 000 00256 TUNER (MITSUMI) FE450-G01
RL301 9940 000 00264 RELAY
S501 9940 000 00274 TACT SWITCH TSA-064301-100
S502 9940 000 00274 TACT SWITCH TSA-064301-100
S503 9940 000 00274 TACT SWITCH TSA-064301-100
S504 9940 000 00274 TACT SWITCH TSA-064301-100
S505 9940 000 00274 TACT SWITCH TSA-064301-100
S506 9940 000 00274 TACT SWITCH TSA-064301-100
S507 9940 000 00274 TACT SWITCH TSA-064301-100
S508 9940 000 00274 TACT SWITCH TSA-064301-100
S509 9940 000 00274 TACT SWITCH TSA-064301-100
S510 9940 000 00274 TACT SWITCH TSA-064301-100
S511 9940 000 00274 TACT SWITCH TSA-064301-100
S512 9940 000 00274 TACT SWITCH TSA-064301-100
S513 9940 000 00274 TACT SWITCH TSA-064301-100
S514 9940 000 00274 TACT SWITCH TSA-064301-100
SR501 9940 000 00272 OPTIC SENSOR /22
SR501 9940 000 00325 OPTIC SENSER /21/30/37
SW601 9940 000 00273 MICRO SWITCH 1120B Note: Only these parts mentioned in the list are normal
SW602 9940 000 00273 MICRO SWITCH 1120B normal service parts.
T302 9940 000 00262 TRANSF. EI-28 AC230V /22/25
U101 9940 000 00253 IC (SAMSUNG) KA7808
U102 9940 000 00244 IC P89C60X2BBD /22/25
U102 9940 000 00368 IC P87C58X2BBD /21/30/37
U103 9940 000 00251 IC (ROHM) BR24L04
U201 9940 000 00365 IC (PHILIPS) SAA7379HL CD-18
U202 9940 000 00252 IC MOTOR DRIVER D9259
U301 9940 000 00261 IC (LIBERAL) LM78L05
U401 9351 772 20557 IC SM TEA5762H/V1 (PHSE) Y
U501 9940 000 00269 IC ET1621 COB LCD DRIVER
!
!
!
!
!
!
10-2B 10-2B
MECHANICAL & ACCESSORIES PARTSLIST
001 9940 000 00303 CD DOOR LENS /22/25
9940 000 00246 REMOTE CONTROL UNIT
001 9940 000 00595 CD DOOR LENS /21/30
9940 000 00247 SPEAKER BOX UNIT (LEFT)
001 9940 000 00599 CD DOOR LENS /37
9940 000 00309 SPEAKER BOX UNIT (LEFT) /37
002 9940 000 00292 CD DOOR COVER -LEFT
9940 000 00248 SPEAKER BOX UNIT (RIGHT)
003 9940 000 00293 CD DOOR COVER -RIGHT
9940 000 00311 SPEAKER BOX UNIT (RIGHT)/37
004 9940 000 00304 CONTROL PANEL LENS /22/25/37
9940 000 00282 AC CORD VDE APP 2M /21M/22
004 9940 000 00596 CONTROL PANEL LENS /21/30
9940 000 00317 AC CORD CUL APP 6FT /37
9940 000 00512 AC CORD BS PLUG 2M /25
9940 000 00593 AC CORD SAA APP 2M /30/79
007 9940 000 00305 SENSOR LENS
008 9940 000 00297 POW CD OPEN BUTT /22/25
008 9940 000 00321 POW CD OPEN BUTT /21/30/37
009 9940 000 00298 VOL +/- BUTTON /22/25
009 9940 000 00322 VOL +/- BUTTON /21/30/37
011 9940 000 00279 CD MECHANISM TPP381
012 9940 000 00287 SHOCK ABSORBER
013 9940 000 00288 SHOCK ABSORBER
014 9940 000 00302 FUNCTION BUTTON /22/25
014 9940 000 00324 FUNCTION BUTTON /21/30/37
016 9940 000 00299 FUNC BUTTON S/P /22/25
016 9940 000 00323 FUNC BUTTON S/P /21/30/37
023 9940 000 00278 TRANSFORMER 230V /22/25
023 9940 000 00316 TRANSFORMER 120V /37
023 9940 000 00597 TRANSFORMER 120/230V /21
023 9940 000 00598 TRANSFORMER 240V /30
024 9940 000 00284 RUBBER FOOT
026 9940 000 00291 REAR CABINET /22/25/30
026 9940 000 00319 REAR CABINET (94V2) /37
Note: Only these parts mentioned in the list are normal
service parts.
026 9940 000 00592 REAR CABINET /21
027 9940 000 00283 SPEAKER HOLDER
028 9940 000 00307 SPEAKER WIRE HOLDER
029 9940 000 00306 STAND UNIT
031 9940 000 00243 AM/FM ANT ASS'Y /21/22/25/30
031 9940 000 00308 AM/FM ANT ASS'Y /37
!
!
!
!
!
!
!
!
038 9940 000 02822 CD MECHANISM DA23Z1
039 9940 000 02816 SHOCK ABSORBER (BLACK)
042 9940 000 04095 FRONT CABINET /22/25
032 9940 000 02814 DRIVE BELT
033 9940 000 02808 DRIVER PULLEY GEAR
034 9940 000 02807 DRIVING GEAR
035 9940 000 02832 MOTOR BRACKET
036 9940 000 02818 DOOR MOTOR PULLY
037 9940 000 02815 DC MOTOR 5V
042 9940 000 04096 FRONT CABINET /21M/30
041 9940 000 02817 SHOCK ABSORBER (GREY)
006 9940 000 00289 FRONT CABINET /22/25
006 9940 000 00591 FRONT CABINET /21/30
017 9940 000 00589 DRIVE BELT
018 9940 000 00296 DRIVER PULLEY GEAR
019 9940 000 00295 IDLER GEAR
021 9940 000 00294 DRIVING GEAR
!
!
022 9940 000 00286 MOTOR 5V !
006 9940 000 00318 FRONT CABINET /37
042 9940 000 04098 FRONT CABINET /37
ELECTRICAL PARTSLIST
AUX 9940 000 00281 RCA J ACK BD 2P U501 9940 000 00269 IC ET1621 COB LCD DRIVER
CF1 9940 000 00245 BAND PASS FILTER U601 9940 000 00366 IC TEA6321
D407 9940 000 00312 VARICAP DIODE /21/30/37 U602 9940 000 00249 IC (ROHM) BA4558F
D408 9940 000 00312 VARICAP DIODE /21/30/37 U603 9940 000 00367 IC (PHILIPS) TFA9842J
FS300 9940 000 00588 GLASS FUSE T800MA/250V/21 VC402 9940 000 00314 TRIMMER 10PF 6MM
FS301 9940 000 00258 CERAMIC FUSE /22/25/37 VC403 9940 000 00254 TRIMMER 10PF 6MM (WH)
FS301 9940 000 00585 CERAMIC FUSE 2A/250V /21/30 VR401 9940 000 00313 SEMI FIXED VRB100K 6MM
FS302 9940 000 00259 CERAMIC FUSE /22/25/37 X201 9940 000 00255 CER RESONATOR 8.4672MHZ
FS302 9940 000 00586 GLASS FUSE 3.15A/250V /21/30 9940 000 00587 SWITCH /21M
FS303 9940 000 00263 SUBMINIATURE FUSE 100MA/250V
IC1 9940 000 00277 IC (LIBERAL) LM78L05
J K401 9940 000 00275 RCA PIN J ACK #RCA-125
J K601 9940 000 00257 PHONE J ACK MSJ -2000(ST)
J K602 9940 000 00276 SPK J ACK (R/B/R/B)
LCD501 9940 000 00268 LCD DISPLAY
LED501 9940 000 00266 LED LAMP 3MM (BLUE)
LED502 9940 000 00267 LED LAMP 5MM (BLUE)
LED503 9940 000 00265 LED LAMP (MICRO)
RF1 9940 000 00256 TUNER (MITSUMI) FE450-G01
RL301 9940 000 00264 RELAY
S501 9940 000 00274 TACT SWITCH TSA-064301-100
S502 9940 000 00274 TACT SWITCH TSA-064301-100
S503 9940 000 00274 TACT SWITCH TSA-064301-100
S504 9940 000 00274 TACT SWITCH TSA-064301-100
S505 9940 000 00274 TACT SWITCH TSA-064301-100
S506 9940 000 00274 TACT SWITCH TSA-064301-100
S507 9940 000 00274 TACT SWITCH TSA-064301-100
S508 9940 000 00274 TACT SWITCH TSA-064301-100
S509 9940 000 00274 TACT SWITCH TSA-064301-100
S510 9940 000 00274 TACT SWITCH TSA-064301-100 Note: Only these parts mentioned in the list are normal
service parts.
S511 9940 000 00274 TACT SWITCH TSA-064301-100
S512 9940 000 00274 TACT SWITCH TSA-064301-100
S513 9940 000 00274 TACT SWITCH TSA-064301-100
S514 9940 000 00274 TACT SWITCH TSA-064301-100
SR501 9940 000 00272 OPTIC SENSOR /22
SR501 9940 000 00325 OPTIC SENSER /21/30/37
SW601 9940 000 00273 MICRO SWITCH 1120B
SW602 9940 000 00273 MICRO SWITCH 1120B
T302 9940 000 00262 TRANSF. EI-28 AC230V /22/25
U101 9940 000 00253 IC (SAMSUNG) KA7808
U102 9940 000 00244 IC P89C60X2BBD /22/25
U102 9940 000 00368 IC P87C58X2BBD /21/30/37
U103 9940 000 00251 IC (ROHM) BR24L04
U201 9940 000 00365 IC (PHILIPS) SAA7379HL CD-18
U202 9940 000 00252 IC MOTOR DRIVER D9259
U301 9940 000 00261 IC (LIBERAL) LM78L05
U401 9351 772 20557 IC TEA5762H/V1
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9965 100 02009 SPEAKER BOX UNIT (L) /MC235B
9965 100 02010 SPEAKER BOX UNIT (R) /MC235B
9965 100 02008 REMOTE CONTROL /MC235B
9965 100 02028 FRONT CAB. ASSY /MC235B
9965 100 02029 CD DOOR ASSY /MC235B
9965 100 02044 REAR CAB. ASSY /MC235B/79
9965 100 02011 AC CORD CUL APP 6FT. /37
9965 100 02012 UNIT STAND /MC235B
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INFORMATION :
In course of production, the design of CD Door opening mechanism is changed for reliability
improvement. Following parts are changed or added. In the meantime, the CDM is also
changed from TPP381 to SANYO DA23Z1. For more detail please refer to page 10-2 of
Service Manual 3141 795 30022.

032 9940 000 02814 DRIVE BELT
033 9940 000 02808 DRIVER PULLEY
034 9940 000 02807 DRIVING GEAR
035 9940 000 02832 MOTOR BRACKET
036 9940 000 02818 DOOR MOTOR PULLEY
037 9940 000 02815 DC MOTOR 5V
038 9940 000 02822 CD MECHANISM (SANYO) DA23Z1
039 9940 000 02816 CD SHOCK ABSORBER(BLACK)
041 9940 000 02817 CD SHOCK ABSORBER(GREY)
042 9940 000 04095 FRONT CABINET /22/25
042 9940 000 04096 FRONT CABINET /21M/30
042 9940 000 04098 FRONT CABINET /37
The material of the old mechanism no longer be available, if a set of old CD Door design
which cannot be repaired due to lack of service parts, we recommend to replace with a new
set.

REMARKS :
The new CD Door Opening mechanism has been implemented in production from the
following production code respectively onwards.
MC230/21M LM120518011252
MC230/25 LM120520028432
MC230/22 LM120516005743
MC230/30 LM100522003271
MC235/37 LM120511005324

10-3
GENERAL SERVICE INFORMATION
11-1
REVISION LIST
1.0 Manual 3141 785 30020
Initial Service Manual released.
1.1 Manual 3141 785 30021
In this version, the schematics of CD section and Tuner section are added.
P8-1 : Main Board
P8-2 : Circuit Diagram-- MCU and Amplifier Part
P8-3 : Circuit Diagram-- CD Part
P8-4 : Circuit Diagram-- Tuner Part
P8-5 to P8-6: PCB Layouts
1.2 Manual 3141 785 30022
In this version, the new gear mechanism and Sanyo CD mechanism are added,refer to the attached picture.
P10-1 : Exploded View updated
P10-2 : Mechanical Partslist updated
P10-3 : General Service Information added
1.3 Manual 3141 785 30023
In this version, MC230/05 & MC235B/05/12/37/79 & MC235/79 have been added.