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I Process

I Steam /

I Molasses

I Bagasse

I I "

Juice/Sym

Pan B (Continuous) A-Heavy molasses is


hnilod hono

PAN I, 3 Pans for grain /

Cl C/ Cl -

Pratt C (Con/humus) A-Heavy molasses is processed

Cl Masscuite Mother liquor from the

C Masscuite Mather liquor from the pans . Crystallizer

Crystallizer

C Fore Centrif

Cl Heavy molasses

C-Fore Centrifugal Continuous

Final Molasse s

Cl. Strum Single cured

C Sugar C single cured

Magma Mixer

C Alter rentrifiluation

C Light IvIelasses

Pan A (4) pt The sulphated syrup is saturated in vacuum B Masscuite Mother liquor from the Paris .(crystal+Molasses) A Masscuite Mother liquor from the pans Crystallizer Crystallizer Masscuite storage A Centrifugal Batch type centrifugin Disti - Heavy 8- Heavy Molasses B Centrifugal Continuous centrifugation machine B - Sugar Low orade A Light molasses M a g m a M i s e r. Water is mixed for making Sugar BC M e l t e r Hot water is added to melt emaining crystals (Syrup form) IC double cured sugar I ed IM
_______________-Ivinloccoc

Electronic database for cane procured Empty trucks! trolley! carts are weighed on their way out Cane arriving is unloaded by the tippler and the unloaders into the Chopper Chopper cuts the cane into desirable sizes to increase Critters Cane is cut into finer Pieces by Magnetic Separator The prepared cane is passed through a magnetic device which picks up any Shredder Cane is hammered in shredder thereby increasing its bulk Bagasse Fine Bagasse from screening process is sent to the mill through screw

Overhead Water _________ Tank

Imbibition Water from overhead tank is added to


Mill No. 4 Bagasse of Mill no. 3 is nulled again and 6% (apprx. )of the juice is

Boiler Bagasse is used Bagassilo Bagass silo is e ed particle s) an separa d added in the boiler to generate steam

HBagasse

Mill No. 3 Bagasse of Mill is milled again and 9% (apprx. ) of the

-P

Power Turbine

Thirc1-17 lniH I Juice

I Last Mill I Juice

Stearin Steam generated from turbine in supplied to the Mill No. 1 Prepared cane in feed into the Mill No 1 where 66- 70% of juice is extracted.

Primary Juice Mill No. 2 Bagasse of Mill no. 1 is milled again and 15% (apprx. )of the juice is _produced here.

y Juice Scree............. Juice from the mill 1 52 is screened and fine bagasse is separated.
S !conda

MOL sta ion Ivlilk of lirne(MOL) is prepared from quick lime and Rotary vac......... filter The mud settled in the clarifier is removed by filtration through rotary Filtrate Juice I

Raw juice receiving tank Sulphur Burner Dry Sulphur is converted into sulphur dioxide gas alter hu nine.

vacuum filters.

Mud mixer

(Muddy juice + Raw juice Heaters Mixed Juice is pumped to the heater where the juice is heated at a temp. of 6570C. Juice Solphitor The heated juice is treated with SO2 gas and MOL. Clar diem Settlin g and clarifyi Evaporator set Juice is being and vapor of one body is used by another

IClear Juice

Syrup Unsulphu red syrup

Syrup Sulphitation

Sulphited Juice Heaters 1, 2,3 ,4 T emp 100-105C Magma

Drying and conveying of sugar Grader L (Large) Grader M Oiled Grader S (small) Cold air FD fan Hot air I 0 fan Elevator

Hopper

Dried sugar is elevated and fed to Jute Bags. WH provides serial numbered bags Baggi ng Manu al labour bags transfe rs the sugar to the conve yorgo

Godown MIS /WH Stock position ( Stop )

eduction Record rels_t.' Dry seed- fine sugar crystals. used for seeding in A masscuite pan (between dust and S size). To Pan A Cane requirement

is jo.ntly assessed by GM (Engg.) and GM Cane Indent register Requirement given to GM(Cane) 4days in Start lehicle with cane is weighed at the arrival
tr. d

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