You are on page 1of 83

Job No.

FORM

Item No.

CRT-CS-SUP

Code

CONTENT
1/ 2/ 3/ 4/ 5/ 6/ 7/ 8/ 9/ Design Conditions Shell Thickness Calculation Intermediate Wind Girder Calculation Roof Plate And Roof Structure Calculation Bottom Plate Calculation Overturning Stability And Anchor Bolt Calculation Compression ring and flangible calculation Center Column Calculation Seismic Calculation

APPENDIX
1/ 2/ 3/ 4/ Weight of Tank Anchor chair Calculation Anchor Bolt Embedment Calculation Clip Calculation

SHEET No.______OF______SHEETS

Code

API 650

PAGE

Job No.

FORM

Item No.

CRT-CS-SUP

Code

TANK CALCULATION (1)

1. Design Conditions
1.1 Tank Dimension

D :
MAX. LL

Inside diameter Tank height Maximum operating liquid level

H :
H

D
Hn

Hn :
MIN. LL
Hd

Hd :

Minimum operating liquid level

1.2 Design Data 1) Design code : 2) Capacity : Gross : x D 4 x D 4 x D x (Hn - Hd) 4 = x ( x Hn = x ( x H = x ( 6.50 4 6.50 4 6.50 4 API 650 10TH EDITION 1998, ADDENDUM 2 (NOVEMBER 2001)

(Nominal ) Total Product Contents Net working : :

3) Type of roof 4) Fluid name 5) Specific gravity of fluid 6) Design pressure 7) Design temperature 8) Corrosion allowance -Shell/Bottom/Roof/Structure 9) Radiographic Examination

: : : : :

: : : : :

2/2

10) Hydrostatic test 11) Earthquake factor 12) Wind load

AS PER ASCE 7-98

EXP

Cal/163764057.xls.ms_office/DESIGN

13) Insulation thickness

Cal/163764057.xls.ms_office/DESIGN

SHEET No. Code API 650

OF

SHEETS

6,500 6,700 6,700

mm. mm. mm.

500

mm.

M 2 (NOVEMBER 2001)

) x

6.70

222.33

) x

6.700

222.33

) x

6.200

205.74

CONE ROOF IW 0.996 FULL WATER 60 C

2 / 2 / 2 / 1 (both sides) mm. AS PER CODE AS PER CODE NONE AS PER ASCE 7-98 WITH BASIC WIND SPEED OF 37 m/s EXPOSURE C AND I = 1

Cal/163764057.xls.ms_office/DESIGN

NONE

Cal/163764057.xls.ms_office/DESIGN

Job No.

FORM

Item No.

CRT-CS-SUP

1.3 Materials 1) 2) 3) 4) 5) 6) Shell Bottom / Annular Roof Deck Column / Rafter / Girder Nozzle neck Pipe neck Plate neck 7) 8) 9) 10) Flange / Manhole flange and cover Bolts & Nuts Platform & Ladder External structure : : : : : : : : : : :

A28

A28

A28

-/SS

A10

A28

A105/A

A30

SS

SS

Cal/163764057.xls.ms_office/MAT

Cal/163764057.xls.ms_office/MAT

SHEET No.

OF

SHEETS

Code

API 650

A283 Gr.C

A283 Gr.C

A283 Gr.C

-/SS 400/-

A106 Gr.B

A283 Gr.C

A105/A283 Gr.C

A307 Gr.B

SS 400

SS 400

Cal/163764057.xls.ms_office/MAT

Cal/163764057.xls.ms_office/MAT

Job No.

FORM

Item No.

CRT-CS-SUP

TANK CALCULATION (2)

2. Shell Plate Calculation Under Internal Pressure


From Paragraph 3.6.3. in API650 Design shell thickness ( td ) , in mm. td = 4.9 x D (H - 0.3 + Pi ) G Sd Hydrostatic test shell thickness ( tt ), mm. + C.A.

tt

4.9 x D (H - 0.3 ) G St

Where ; Pi = Internal design pressure, in metre of water. Corrosion allowance. Nominal tank diameter (ID.), in m. Height from bottom of the course to top of top angle, in m. G = Design specific gravity of liquid or water whichever is larger. Sd St = = Allowable stress for the design condition, in MPa Allowable stress for the hydrostatic test condition, in MPa ( (

C.A. = D H = =

#5

#4

#3

#2

Cal/163764057.xls.ms_office/SHELL

#2

#1

Cal/163764057.xls.ms_office/SHELL

SHEET No.

OF

SHEETS

Code

API 650

0.000 2.00 6,500 mm.) 6,700 mm.) 6.50 6.70

m. water mm. m. m.

1.000

mm.

mm.

mm.

mm.

Cal/163764057.xls.ms_office/SHELL

mm.

Cal/163764057.xls.ms_office/SHELL

Shell Course #1 #2 #3 #4 #5 #6 #7

Material

H-0.3 (m.) 6.40 3.98 1.56

(H-0.3)+Pi (m.) 6.40 3.98 1.56

C.A. (mm.) 1.000 1.000 1.000 2.00 2.00 2.00

Sd (MPa.) 137 137 137

St (MPa.) 154 154 154

A283 Gr.C A283 Gr.C A283 Gr.C

Cal/163764057.xls.ms_office/COU

Cal/163764057.xls.ms_office/COU

Job No.
FORM

td (mm.) 3.49 2.93 2.36

tt (mm.) 1.32 0.82 0.32

t (used) (mm.) 6.0 6.0

Item No.

6.0

CRT-CS-SUP

SHEET No. OF SHEETS

Code
API 650

Cal/163764057.xls.ms_office/COU

SHEETS

Cal/163764057.xls.ms_office/COU

Job No.

FORM

Item No.

CRT-CS-SUP

TANK CALCULATION (3)

3. Intermediate Wind Girder


3.1 The Maximum Height of Unstiffened Shell. From para. 3.9.7.1. in API 650 H1 = Wtr = Where ; H1 = Vertical distance between the intermediate wind girder and the top angle of the shell or the top wind girder of an open-top tank, in mm. t D Wtr W ta = = = = = As ordered thickness of top shell course. Nominal tank diameter ( ID.) Transposed width of each shell course, in mm. Actual width of each shell course, in mm. As ordered thickness of the shell course for which the transposed width is being calculated , in mm. V = Wind velocity, in Kilometre per hour = 37 m/s = 133.20 9.47t x [ t / D ] W x [ t / ta ]
(3/2)

x [ 160 / V ] x 1000

(5/2)

Shell Course 3 2 1

ta ( mm ) 6.0 6.0 6.0

t ( mm )

H1 ( mm )

W ( mm ) 1,860

72,709

2,420 2,420

** Intermediate wind girder is NOT required **

Cal/163764057.xls.ms_office/INT

Cal/163764057.xls.ms_office/INT

SHEET No.

OF

SHEETS

Code

API 650

6.0 6.50

mm. m.

Km/hr S Wtr ( mm ) 1,860 2,420 2,420 1,860 4,280 6,700

Wtr ( mm )

Judgement S Wtr < H1

YES YES YES

girder is NOT required **

Cal/163764057.xls.ms_office/INT

Cal/163764057.xls.ms_office/INT

Job No.

FORM

Item No.

CRT-CS-SUP

Code

TANK CALCULATION (4)

4. Roof Plate And Roof Structure Calculation


4.1 Roof Thickness Live load External pressure Roof plate thickness Corrosion allowable = = = =
Actual roof plate shape Assumed roof plate shape
6.8 2.0 1.20 -

KPa KPa mm. mm. P = =

Live load + ( Dr x t ) + external press


1.20 + (

mm.

a =

851

= a = =

1.72

KPa

( x D) / (2 x N) ( x
6,500

3295

mm.
= P b = = = Sb = = ( =
850.85

mm. ) x cos

D / ( 2 x cos q
6,500 3,295

/ ( 2 mm.

(B x P x a) / t
#NAME? #NAME? x

KPa

Where Sb P B = = = Maximum bending stress ; KPa. Total uniform load ; KPa. Constant factor (From Roark's formulas for stress & strain. Chapter 10, Page 464 Table 26 Case No. 8). t Dr q D N Sa = = = = = = Roof plate thickness - Corrosion allowable. Density of roof plate. Angle between roof plate and a horizontal plane. Inside diameter of tank. Number of rafter. Allowable bending stress of Roof plate at designed temperature (0.6 Sy).

Cal/163764057.xls.ms_office/RAF

Job No.

FORM

Item No.

CRT-CS-SUP

Code

4.2

Rafter Calculation Size of rafter =


[ - 100 x 50 x 5 x 7.5

Determind the minimum number of rafters Referring to API STD. 650 Para. 3.10.4.4 specifies, a maximum rafter spacing of 0.6 x x (metre) on the perimeter of a ring LS = = Nmin = = = * Adopted number of rafter = 0.6 x x ( 1 metre ) 1885 ( x D) / LS ( x 10.8 12 6,500 ) / 1885 mm.

Determind the maximum bending stress on the rafter Using the value of P & a that shown in front sheet. w w = (( = (( =
L =

P x a ) / 1000 ) + Unit weight of rafter


1.72 x 850.85

1.56

KN/m

3.295 m Sc = ( = ( = w x L ) / ( 8 x Z )
1.56 56.24E+3 x ( 3.295

KPa

<

Where ; Sc = Maximum bending stress ; KPa.

Cal/163764057.xls.ms_office/RAF

w p L Z Sd

= = = = =

Total uniform load on the rafter ; KN/m. Unit weight of rafter. Total length of rafter . Section modulus of rafter. Allowable bending stress at designed temperature (0.6 Sy). ( 0.092

Cal/163764057.xls.ms_office/RAF

SHEET No.

OF

SHEETS

Code

API 650

Dr x t ) + external pressure
7850 x 0.007 )* 0.00981

) / ( 2

12

/ ( 2

cos

9.462

1.72

850.85

)/(

4.80

#NAME?

Sa=

1.23E+05 #NAME?

KPa

#NAME?
4.80 7,850 9.462 6,500 12

mm. kg/m mm. Pcs. KPa

1.23E+05

Cal/163764057.xls.ms_office/RAF

SHEET No.

OF

SHEETS

Code

API 650

) /

1885

) / 1000 ) +

0.09

) ) / ( 8 x

3.76E-05 1.50E+05

Sd=

KPa

Ok

Cal/163764057.xls.ms_office/RAF

KN/m )

9.36 3.295 3.76E-05 1.50E+05

kg/m m. m KPa

Cal/163764057.xls.ms_office/RAF

Job No.

FORM

Item No.

CRT-CS-SUP

TANK CALCULATION (5) 5. Bottom Plate Calculation 5.1. Required thickness for bottom plate according to API 650

From para 3.4.1 in API 650. All bottom plates shall have a minimum thickness of :

6.00

Corrosion allowable.

8.00

mm

Corrosion allowance

mm

Therefore bottom plate thickness to be used :

mm

Cal/163764057.xls.ms_office/BOTT.PL

mm per

mm

Cal/163764057.xls.ms_office/BOTT.PL

SHEET NO.

OF

SHEETS

Code

API 650

Cal/163764057.xls.ms_office/BOTT.PL

Cal/163764057.xls.ms_office/BOTT.PL

Job No.

FORM

Item No.

CRT-CS-SUP

TANK CALCULATION ( 6 ) 6. Overturning Stability And Anchor Bolt Calculation. 6.1. Check on tank overturning and sliding by wind load. General data : Wind pressure P i (kg/m2 ) At height Hi (m); Hi (m) Pi (kg/m2) 69.10 73.20 76.50 79.70 84.60 88.60 ~ 4.6 m. ~ 6 m. ~ 7.6 m. ~ 9 m. ~ 12 m. ~ 15 m.

Shape factor for shell (F S ) Shape factor for roof (F R ) Tank inside diameter ( D ) Tank effective diameter (D e = Tank outside diameter + 0.6 m.) Tank total height (H) Tank weight excluding bottom weight and uplift (W) Tank weight (W1) Static friction coefficient between the bottom plate and foundation (m) Center of gravity for roof ( H R ) Projection area for roof ( A R ) Tank effective height (H i ) ; in meter. Center of gravity for shell ( H F ) ; in meter.

(a). Overturning moment from wind pressure ; Mw

No.

Shell height ( m. )

Hi ( m. ) 4.60 6.00 6.70 TOTAL ( F S * S H F *P i *H i *De 83,425 4.60 1.40 0.70 -

HF ( m. )

1 2 3 4 5

0.0 4.60 6.00 -

Mw

Cal/163764057.xls.ms_office/ANCH (b). Resisting moment ; Mr

Mr

2 (0.5 * D * W) 3

246,345

Job No.

FORM

Item No.

CRT-CS-SUP

(c). Sliding force by wind pressure ; Fw ( F S *De* S fw +

Fw

F R * Pi * AR ) * 9.81

23,811

Where ;

fw

Integrated wind force occured by wind pressure.

(d). Resisting force ; Fr W1*m* 9.81

Fr

52,425

6.2. Check on uplift at the base of the shell.

( Para. F.4.2 )

Pmax

0.00127 w D

2.79

KPa.

Where ;

Pmax

Maximum design pressure limited by uplift at the base of the shell ; in KPa.

D th w

= = =

Tank diameter. Thickness of roof at corroded condition. Total weight of shell plus any framing ( but not roof plates) support by shell and roof.

P = Cal/163764057.xls.ms_office/ANCH

Internal design pressure of tank.

Wind moment

Mr Fr Pmax

= = =

246,345 N - m. 52,425 N 2.79 KPa.

> > >

Mw Fw P

Resisting moment ( Mr ) > Overturning moment from wind pressure (Mw) Resisting force ( Fr ) > Sliding force by wind pressure ( Fw ) Uplift at the base of the shell (Pmax) > Internal pressure ( P ) So,Anchor bolt is not required

Job No.

FORM

Item No.

CRT-CS-SUP

6.3. Anchor bolt size design Tb = ( 4 x Mw / Db - W ) / N

(15,991)

Tensile stress for overturning moment for wind pressure : Sti

Sti

Tb / Ab

-15,991

0.000338

-4.73E+04

Then,

sets of the above

M24

anchor bolts are used for this tank.

Where ;

Mw Db W N Ab Sa

= = = = = =

Overturning moment for wind pressure Diameter of anchor bolts circle Tank weight excluding bottom weight and uplift Number of anchor bolts Section area of anchor bolt Allowable stress of Bolt ( API 650,Table F-1) ( Size :

Cal/163764057.xls.ms_office/ANCH

Cal/163764057.xls.ms_office/ANCH

SHEET NO.

OF

SHEETS

T-CS-SUP

Code

API 650

~ 21 m.

95.1

0.7 0.5 6.50 7.11 6.70 11590 13360 m. m. m. kg. kg.

0.4 6.88 1.78 m. m

HF ( m. ) 2.3 5.3 6.4 -

Pi
( kg/m )

De ( m. ) 7.11 7.11 7.11 -

H F *P i *H i *D e (kg - m. ) 5,199.43 3,862.84 2,418.38 11,480.65

69.10 73.20 76.50 -

F R *H R *P i *A R ) * 9.81

N - m.

Cal/163764057.xls.ms_office/ANCH

* 9.81

N - m.

SHEET NO.

OF

SHEETS

T-CS-SUP

Code

API 650

F R * Pi * AR ) * 9.81

0.08 th -

0.00382 M D3

6.50 4.80 118,623

m. mm. N

Cal/163764057.xls.ms_office/ANCH

0.00

KPa.

83,425

N-m

= = =

83,425 N - m. 23,811 N 0 KPa.

YES YES YES

SHEET NO.

OF

SHEETS

T-CS-SUP

Code

API 650

KPa < Sa

1.40E+05

KPa.

Ok

ed for this tank.

83,425 6.71 113,698 4 M24 ) 0.000338 1.40E+05

N-m m N

m2 KPa.

Cal/163764057.xls.ms_office/ANCH

Cal/163764057.xls.ms_office/ANCH

Job No.

FORM

Item No.

CRT-CS-SUP

Code

TANK CALCULATION ( 7 ) 7. Compression ring calculation From API STD. 650 Appendix F. 7.1. The total required compression area at roof-to-shell junction according to internal design pressure. : Acom (cm2)

Acom

D x (P - 0.08 x t r ) 110 tan q

Acom 7.2.

-0.89

cm.

Actual cross-sectional area to resist compressive force. : Au (cm.) Aact = AS + Ar + At

AS

Cross-sectional area of the participating shell plate exclusive corrosion allowance. (cm.) AS = = { (0.6 x ( RC x tS ) 0.5

) - 7.5 } x tS

cm.

Ar

Cross-sectional area of the participating roof plate exclusive corrosion allowance. (cm.) Ar = = Ar = ( 0.3 x (R2 x tr ) 4.44 4.44
0.5

) x tr

OR OR

cm. cm.

At

Cross-sectional area of the top angle. (cm.) Select top angle At = 8.727 cm. L - 75 x 75 x 6t ; Cross-sectional area

cal/163764057.xls.ms_office/COM-PRESSURE

Aact

13.16

cm.

>

Acom =

-0.89

So, compression area at roof - to - shell junction comform to the requirement.

Job No.

FORM

Item No.

CRT-CS-SUP

Code

Where ;

P tr

: :

Internal design pressure ; in metre of water. Roof thickness exclusive of corosion allowance

D tS RC R2

: : : :

Tank diameter. Top shell plate thickness exclusive of corrosion allow. Inside radius of tank shell. Length of the normal to the roof, measured from the vertical centerline of the tank. ( = RC / (sin ))

Angle between the roof and a horizontal plan at the roof-to-shell junction. (roof slope = 1 : 6)

C.A.

Corrosion allowance

cal/163764057.xls.ms_office/COM-PRESSURE

Job No.

FORM

Item No.

CRT-CS-SUP

Code

7.3.

Cross-section area of the roof-to-shell junction to be frangible. : A (cm.) A = W 139000 tan

= 139000 x tan

118,623 9.46

5.12

cm.

<

Au

So, the roof-to-shell junction shall NOT be frangible. Where ; W : : Total weight of shell and any framing (but not roof plate) supported by shell and roof. Angle between the roof and a horizontal plan at the roof-to-shell junction. (roof slope = 1 : 6)

cal/163764057.xls.ms_office/COM-PRESSURE

cal/163764057.xls.ms_office/COM-PRESSURE

SHEET No. Code

OF API 650

SHEETS

allowance. (cm.)

( 30 x tr ) ; whichever is less. 14.40 cm.

; Cross-sectional area

8.727

cm.

cal/163764057.xls.ms_office/COM-PRESSURE

cm.

Ok

SHEET No. Code

OF API 650

SHEETS

0.000 4.80 0.48 6.50 0.4 325.00

m. mm. cm. m. cm. cm.

1,977.4

cm.

9.46 0.2

cm.

cal/163764057.xls.ms_office/COM-PRESSURE

SHEET No. Code API 650

OF

SHEETS

13.16

cm.

118,623 9.46

cal/163764057.xls.ms_office/COM-PRESSURE

cal/163764057.xls.ms_office/COM-PRESSURE

Job No.

FORM

Item No.

CRT-CS-SUP

4.3

Center Column Calculation From para. 3.10.3.4. in API 650 General data : Column size Column height (H) Corrosion allowable Outside diameter of column including corrosion allowable (O.D.) Inside diameter of column (I.D.) Thickness of column wall (t) Section area of column (A) Inner roof diameter (Inside sub-column interval) Weight of roof Weight of rafter and girder Weight of center column uncorroded Slenderness ratio (H / r) External design pressure Modul of elasticity ( E ) Yield stress of material ( Fy ) ( ( (From Para. 3.10.3.3, Slenderness ratio <= 180 ) ( ( ( (From Para. 3.10.3.2, Minimum Wall Thickness is 6 mm. )

(a)

Radius of gyration of column (r).

x (( O.D. )4 - (I.D.)4 ) 64 x A

x (( 64 x (

355.60 )4 - ( 20141.6

119.2

mm.

(b)

Compression force on center column (fc).

fc

(Weight of roof plate)

+ 3

(Weight of rafter )

(Weight of center column) + (Live load) + (External pressure) = ( 1.24E+04 3 +( /4 ) x ( 6.5 ) x ( ) + ( 3.63E+03 2

Cal/TK-13055A,B/Column

56,949

Job No.

FORM

Item No.

CRT-CS-SUP

(c)

Maximum allowable compression (Fa).

Cc

2 p2 E Fy

127.89

Case

(H / r) [ Cc ;

Fa =

[ 1 - ( H / r )2 / ( 2 Cc2 ) ] Fy [ 5/3 + 3 ( H/r ) / ( 8 Cc ) - ( H/r )3 / ( 8 Cc3 ) ] [ 1.6 - H/ ( 200 r ) ]

90.23

MPa.

Case

(H / r) > Cc ;

Fa =

[ 12 p2 / ( 23 ( H/r )2 ) ] E [ 1.6 - H/ ( 200 r ) ]

MPa.

(d)

Judgetment

If fc / A

[ fc / A ] / [ Fa ] < = 1 then column can resist with compression load. = = = 2.83 90.23 0.03 MPa. MPa. < 1 Ok

Maximum Fa [ fc / A ] / [ Fa ]

Cal/TK-13055A,B/Column

Cal/TK-13055A,B/Column

SHEET NO.

OF

SHEETS

CRT-CS-SUP

Code

API 650

Material :

A 53 Gr.B

14" Sch. 80 7,200 2.0 355.6 317.5 19.1 20,141.6 6,500 1.24E+04 3.63E+03 1.12E+04 N) N) N) 1,268 370 1,138 60.4 0 KPa. 2.90E+07 3.50E+04 Psi ) Psi ) 2.00E+05 MPa. 2.41E+02 MPa. mm. mm. mm. mm. mm. mm. mm. kg. kg. kg.

(I.D.)4 )

317.5 )

)4 )

(Weight of rafter )

+ 2

+ (External pressure) 3.63E+03 2 1.20 + 0 ) * 1000 ) + ( 1.12E+04 )

Cal/TK-13055A,B/Column

SHEET NO.

OF

SHEETS

CRT-CS-SUP

Code

API 650

Cal/TK-13055A,B/Column

Cal/TK-13055A,B/Column

Job No.

FORM

Item No.

CRT-CS-SUP

Code

TANK CALCULATION ( 6 ) 6. Seismic Calculation From Appendix E in API 650 General data : Nominal tank diameter (D) Total height of the tank shell (Ht) Maximum design height liquid level (H) Specific gravity of the liquid to be stored (G) Seismic zone factor (Z) Importance factor (I) Height from the bottom of tank shell to the shell's center of gravity (Xs) Total weight of tank shell (Ws) Total weight of roof (Wr) Total weight of content in tank (WT)

(a)

D/H ratio D/H From Fig. E-2-Effective masses give factor W1 / WT From Fig. E-2-Effective masses give factor W2 / WT From Fig. E-3-Centroids of seismic forces give factor X1 / H From Fig. E-3-Centroids of seismic forces give factor X2 / H From Table E-3-Site amplification factors give S From Fig. E-4 give factor k = 0.97

W1 / WT W2 / WT X1 / H X2 / H

= = = =

#NAME? #NAME? #NAME? #NAME?

; ; ; ;

W1 W2 X1 X2

= = = =

Where ;

W1 W2

= =

Weight of the effective mass of the tank contents that move in unison with the tank shell ; N. Weight of the effective mass of the tank contents that move in the first sloshing mode ; N.

Cal/163764057.xls.ms_office/SEISMIC

X1 X2

= =

Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W1 ; m. Height from the bottom of the tank shell to the centroid of lateral seismic force applied to W2 ; m.

Job No.

FORM

Item No.

CRT-CS-SUP

Code

(b)

Natural period of the first sloshing mode (T) 1.81 x k x [ D ] 1/2

#NAME?

sec.

(c)

Lateral earthquake force coefficients (C1), (C2)

C1

0.60

(From para. E.3.3.1)

ZIC1

= = 0.045

0.075

* In case of T [ 4.5

C2

= =

( 0.75 x S ) / T #NAME? ( 3.375 x S ) / T #NAME?

* In case of T > 4.5

C2

= =

(d)

Overturning moment applied to the bottom of the tank shell (M)

= ((

Z x I x C1 ) x ((Ws x Xs) + (Wr x Ht) + (W1 x X1))) + (Z x I x C2 x W2 x X2)

#NAME?

N-m

(e)

Weight of the tank shell and the portion of the fixed roof supported by the shell (Wt) (Ws + Wr) / ( p x D )

Wt

3,295

N/m

Cal/163764057.xls.ms_office/SEISMIC

Job No.
(f)

FORM

Item No.

CRT-CS-SUP

Code

Maximum longitudinal compressive force at the bottom of the shell (b) Tank is Anchored ( Para. E-5.2) b = = Wt + (( 1.273 x M ) / D) #NAME? N/m

(g)

Maximum allowable shell compression (Fa) G x H x D / t * In case of G x H x D / t Fa

= 44 ; =

17.69

83 t D

Or Maximum of

= Fa (Used) =

MPa. MPa.

Or Maximum of

Maximum longitudinal compressive stress in the shell : b / ( 1000 x t) * In case of G x H x D / t < 44 ; Fa = 83 t 2.5 D = Fa (Used) = 39.84 39.84 MPa. MPa. Or Maximum of
+ 7.5 G H

MPa.

<

Maximum longitudinal compressive stress in the shell : b / ( 1000 x t) = #NAME? MPa. <

Cal/163764057.xls.ms_office/SEISMIC

Where ;

t Fty

= =

Thickness of the bottom shell course excluding corrosion allowance. Minimum specified yield strength of the bottom shell course.

#####

Job No.

FORM

Item No.

CRT-CS-SUP

Code

(f)

Maximum weight of the tank contents that may be used to resist the shell overturning moment (WL) WL = = 99 x tb x [ Fby x G x H ] 1/2 22,014 8,536 N/m N/m or Maximum of or Max. 196 x G x H x D

WL(used) Where ; tb Fby (g) = =

Thickness of the bottom plate under the shell. (Para. E-4.2 ) Minimum specified yield strength of the bottom plate under the shell.

Maximum longitudinal compressive force at the bottom of the shell (b) Tank is Unanchored ( Para. E-5.1 ) M / ( D x ( Wt + WL)) In case of : b = #NAME? = = #NAME? #NAME? N/m #NAME?

(h)

Maximum allowable shell compression (Fa) G x H x D / t * In case of G x H x D / t Fa

= 44 ; =

17.69

83 t D

Or Maximum of

=
Cal/163764057.xls.ms_office/SEISMIC

MPa.

Or Maximum of

Fa (Used)

MPa.

Maximum longitudinal compressive stress in the shell : b / ( 1000 x t) * In case of G x H x D / t < 44 ; Fa = 83 t 2.5 D
+ 7.5 G H

MPa.

<

= Fa (Used) =

39.84 39.84

MPa. MPa.

Or Maximum of

Maximum longitudinal compressive stress in the shell : b / ( 1000 x t) = #NAME? MPa. <

Where ; t Fty = = Thickness of the bottom shell course excluding corrosion allowance. Minimum specified yield strength of the bottom shell course.

#####

Cal/163764057.xls.ms_office/SEISMIC

SHEET NO.

OF

SHEETS

Code

API650

6.50 m. 6.70 m. 6.70 m. 1.00 0.075 1.00 3.35 m. 54,838 N 12,439 N 2,181,024 N

#NAME? #NAME? #NAME? #NAME? 1.50 #NAME?

#NAME? #NAME? #NAME? #NAME?

N N m. m.

tank shell ; N.

Cal/163764057.xls.ms_office/SEISMIC

plied to W1 ; m.

plied to W2 ; m.

SHEET NO.

OF

SHEETS

Code

API650

0.6

Cal/163764057.xls.ms_office/SEISMIC

SHEET NO.

OF

SHEETS

Code

API650

Or Maximum of

0.5 x Fty

Or Maximum of

102.5

MPa.

Fa (Used)

Or Maximum of

0.5 x Fty

Or Maximum of

102.5

MPa.

Fa (Used)

#NAME?

Cal/163764057.xls.ms_office/SEISMIC

4.00 mm. 205 MPa.

SHEET NO.

OF

SHEETS

Code

API650

ax. 196 x G x H x D 8,536 N/m

6.00 mm. 205 MPa.

#NAME?

Or Maximum of

0.5 x Fty

Or Maximum of

102.5

MPa.

Cal/163764057.xls.ms_office/SEISMIC

Fa (Used)

Or Maximum of

0.5 x Fty

Or Maximum of

102.5

MPa.

Fa (Used)

#NAME?

4.00 mm. 205 MPa.

Cal/163764057.xls.ms_office/SEISMIC

TOYO-THAI CORPORATION LTD.


WEIGHT OF TANK (APPROXIMATE) 6700 ID. x 7800 H
NO. DESCRIPTION MATERIAL SPECIFICATION 1 SHELL PLATE 1.1) 1ST COURSE 2.2) 2ND COURSE 3.3) 3RD COURSE SA283 Gr.C SA283 Gr.C SA283 Gr.C 6.0 6.0 6.0 2,420 2,420 1,860 20,435.400 20,435.400 20,435.400 TH'K SIZE (mm) WIDTH LENGTH

SUB - TOTAL
2 3 4 6 8 9 11 BOTTOM PLATE ROOF PLATE TOP RING RAFTER SHELL MANHOLE ROOF MANHOLE NOZZLE 1) 2) 3) 4) 5) 6) 7) 8) 9) N-1 N-2 N-3 N-4 N-5 N-6 N-7 N-8 N-9 SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C SA283 Gr.C 10" ANSI B16.5 150# SO. RF 10" ANSI B16.5 150# SO. RF 8" ANSI B16.5 150# SO. RF 3" ANSI B16.5 150# SO. RF 3" ANSI B16.5 150# SO. RF 3" ANSI B16.5 150# SO. RF 4" ANSI B16.5 150# SO. RF 3" ANSI B16.5 150# SO. RF 3" ANSI B16.5 150# SO. RF 10" ANSI B16.5 150# SO. RF 12" ANSI B16.5 150# SO. RF SA283 Gr.C SA283 Gr.C SA283 Gr.C A 36 SA283 Gr.C SA283 Gr.C 8.0 6.8 6,700 (Diameter) 6,500 (Diameter) L-75x75x6t [ - 100x50x5x7.5 24" 24"

10) N-10 11) N-11

SUB - TOTAL

12

INTERNAL PIPE INTERNAL COIL COLUMN SUS304TP SUS304TP 1 1/2" Sch 20Sx 50,550L PIPE 14 SCH 80

SUB - TOTAL
13 14 14 STAIRWAY TOP HANDRAIL PLATFORM SS 400 SS 400 SS 400 FLAT BAR PIPE , FLAT BAR PIPE , FLAT BAR

SUB - TOTAL
15 MISCELLANEOUS 5.0 %

GRAND TOTAL

APPENDIX
TANK NO.

CRT-CS-SUP

OXIMATE)

UNIT

Q'TY UNIT

WEIGHT (KG) TOTAL

Corrode Wt (KG) TOTAL

PCS. PCS. PCS.

1 1 1

2,329.27 2,329.27 1,790.26

2,329 2,329 1,790

2,019 2,019 1,552

6,449
SET SET EA EA EA EA 1 1 1 12 1 1 2,214.11 1,795.73 140.00 30.84 145.40 124.40

5,590 1,771 1,268 112 370 116 99 37.43 37.43 26.95 7.02 7.02 7.02 10.77 7.02 10.94 60.94 95.99

2,214 1,796 140 370 145 124 46.79 46.79 33.69 8.77 8.77 8.77 13.46 8.77 13.67 76.18 119.99

SET SET SET SET SET SET SET SET SET SET SET

1 1 1 1 1 1 1 1 1 1 1

46.79 46.79 33.69 8.77 8.77 8.77 13.46 8.77 13.67 76.18 119.99

385.65

308.52

EA EA

0 1

3.37 kg/m 1,138

0.00 1137.60 1,137.6 1,078 110 900 2,088.0 742.5 15,592

0.0 1,000.0 1,000.0 1,078 110 900 2,088.0 636.1 13,359

SET SET SET

1 1 1

1,078 110 900

Job No.

FORM

Item No.

CRT-CS-SUP

Code

6.4. Anchor chair

Material

A283 Gr.C

R ts a c db e A P Fy Fb

= = = = = = = = = =

3256 mm. 6 mm. 99 mm. 51 mm. 29 mm. 36.5 mm. 140 mm. Vertical force for moment Minimum yield strength of top plate & gusset plate Allowable bending stress of top plate & gusset plate ( 0.6Fy)

tc = tb = tg = b = l h = =

a =

1 Minimum required thickness of top plate ( tcr ) tcr = P( 0.375*b-0.22*db) Fb x e

9.17

mm.

<

2 Minimum required height of anchor chair ( hmin ) hmin = 0.9 x Px a x ( R x ts )1/4 Fb x ( ts2 + tb2 ) x A

115.75

mm.

<

3 Minimum required thickness of gusset plate ( tgr )

Cal\163764057.xls.ms_office\CHAIR

tgr

Px ( 6a - 2l ) 2Fb x l2 x sin2a

0.91

mm.

<

Job No.

FORM

Item No.

CRT-CS-SUP

Code

6.4. Anchor chair

Material

A283 Gr.C

tgr

a l

a l tg

= = =

50 90 12

mm. mm. mm.

P Fy Fb

= = =

Vertical force for moment Minimum yield strength of top plate & gusset plate Allowable bending stress of top plate & gusset plate ( 0.6Fy)

Minimum required thickness of gusset plate ( tgr )

tgr

Px ( 6a - 2l )

Cal\163764057.xls.ms_office\CHAIR

Fb x l2

1.93

mm.

<

Cal\163764057.xls.ms_office\CHAIR

SHEET No. Code

OF

SHEETS

16 8 12 80 150 265 75.26


o

mm. mm. mm. mm. mm. mm.

= = =

15,991 205 123

N MPa. MPa.

tc

OK

OK

Cal\163764057.xls.ms_office\CHAIR

tg

OK

SHEET No. Code

OF

SHEETS

= = =

15,991 205 123

N MPa. MPa.

Cal\163764057.xls.ms_office\CHAIR

tg

OK

Cal\163764057.xls.ms_office\CHAIR

Job No.

FORM

Item No.

CRT-CS-SUP

Code

TANK CALCULATION ( 8 ) 8. Anchor Bolt Embedment

SBdS 4mdO 471.71 mm

dS dO m SB

Diameter for calculation of effective sectional area of anchor bolt

Outside diameter of embedded section of anchor bolt

Allowable bending stress of concrete

Allowable tensile stress of anchor bolt

Cal/163764057.xls.ms_office/EMBEDMENT

Cal/163764057.xls.ms_office/EMBEDMENT

SHEET No . Code

OF

SHEETS

21.08

mm

24.00

mm

0.14

Kg/mm2 )

1.37E+03

KPa.

1.40E+05

KPa.

Cal/163764057.xls.ms_office/EMBEDMENT

Cal/163764057.xls.ms_office/EMBEDMENT

Job No.

FORM

Item No.

CRT-CS-SUP

CALCULATION FOR SUPPORTED CLIP OF RAFFTER ON SHELL

1) Load On One Unit Of Rafter

WR

P x p x D2
4 N 1.72366 x p x 4 x 12 5.07

p x L x 0.00981

6.5

9.36 x

3.29

x 0.00981

KN

Lc

2) Reaction Force Of Rafter On Support Clip

Ra

2 x WR 3

3.379

KN

3) Maximum Shear Stress Of Clip

At Fillet Weld;

T SF

Ra 2 x Lc x tf

1.96E+03

KPa.

At Clip Plate;

T SC

Ra 2 x M x te

3.38E+03

KPa.

4) Maximum Shear Stress Of Bolt;

TB

Ra 2 x Ab

1.12E+04

KPa.

5) Stress Due To Bending Moment On Clip Plate;

cal/163764057.xls.ms_office/Clip

SC

Ra x Lm

Z = 1.25E+04 KPa.

cal/163764057.xls.ms_office/Clip

Job No.

FORM

Item No.

CRT-CS-SUP

Where;

Ra WR D N L

: : : : : :

Reaction force of rafter Load on one unit of rafter Inside diameter of tank Number of rafter Total length of rafter Unit load on roof due to live load, dead load & external press ( From roof structure calculation sheet )

p tf LC M te T AG Ab T AB Lm Z SA

: : : : : : : : : : :

Unit weight of rafter Throat area of fillet weld at clip to shell Length of attached supported clip Distance from top of clip plate to center of bolt Thickness of supported clip Maximum allowable shearing stress of supported clip ( 0.4 Sy ) Effective cross section area of bolt ( Maximum allowable shearing stress of bolt Length of moment arm. ( see figure ) Section modulus of supported clip ( = Lc 2 x te / 6 ) Maximum allowable bendring stress of supported clip ( 0.6 Sy) M16 )

cal/163764057.xls.ms_office/Clip

cal/163764057.xls.ms_office/Clip

SHEET NO. Code

OF

SHEETS

Ra Lm

tf

te

< TAG

8.20E+04

KPa.

Ok

< TAG

8.20E+04

KPa.

Ok

< TAB

6.89E+04

KPa.

Ok

cal/163764057.xls.ms_office/Clip

You might also like