PRODUCT INFORMATION No.

A0344
Technical design data and Machinery List
A) Technical design data

1.1 Product The machinery was designed for the production of high-quality MDF, using UF-/MUF-resin for a wide range of board thicknesses and formats. The process technology bases on the use of a ContiRoll-press. All boards are sanded and are suitable for the use in the furniture industry or serve general purposes (e.g. flooring, etc.). 1.2 Press design parameters Nominal press length Press width 1.3 Board size Raw board width Nominal board width Nominal board length mechanical design speed Finished board formats 1 2 3 4 5 Board width to be sanded Net thickness range of the boards (4 x 8) (5 x 8) (6 x 8') (7 x 8') (4 x 9 4 x 18) 1 220 x 2 440 mm 1 525 x 2 440 mm 1 830 x 2 440 mm 2 135 x 2 440 mm 2 745 - 5 490 x 1 220 mm approx. 2 440 (8 ft) mm 2,6 up to 25 mm

18 000 2 510

mm mm

approx. 2 510 approx. 2 440 (8 ft) approx. 5 520 (18 ft) min. 20 max. 500

mm mm mm mm/s mm/s

PRODUCT INFORMATION No. A0344

1.4 Production output All production figures mentioned below are for information purposes only and not subject to any guarantee by Siempelkamp. The table below stating the production output of the machinery bases on the original Supply contract concluded between Siempelkamp and DongWha in 1989. Nominal thickness of sanded board [mm] 2,6 3,2 4 5 6 10 15 19 25 Nominal raw board density (referred to nominal thickness of sanded board) [ kg/m ] 900 900 870 850 820 780 760 750 730 Nominal board width (after raw board trimming) [mm] 2440 2440 2440 2440 2440 2440 2440 2440 2440 Nominal board length (ex diagonal saw) [mm] 4915 4915 4915 4915 4915 4915 4915 4915 4915 Production output

[m/day] 250 260 270 270 270 270 270 260 240

PRODUCT INFORMATION No. A0344

Due to the development in the MDF production technology during the past 20 years Dongwha was able to reach the following capacity figures in 2011.

Nominal thickness of sanded board [mm] 7,7 9 15

Nominal raw board density (referred to nominal thickness of sanded board) [ kg/m ] 940 550 720

Nominal board width (after raw board trimming) [mm] 2440 2440 2440

Nominal board length (ex diagonal saw) [mm] 4915 4915 4915

Production output

[m/day] 340 660 450

PRODUCT INFORMATION No. A0344

1.5 Working levels forming line press cooling and stacking line sanding and trimming/cutting line 1.6 Height and weight of the stacks Stack height at emergency stacker Stack weight ex trimming/cutting line Pack height in saw Stack height ex trimming/cutting line Stack weight ex trimming/cutting line 1.7 Electric power Electric power Network system Zero conductor Voltage between the phases Frequency Supply voltage variation Supply frequency variation Direct start-up Star / delta from Control voltage Lamp voltage Valve voltage 2 135 2 135 2 135 2 135 mm mm mm mm

max. 800 max. 9 500 max. 50 max. 800 max. 3 200

mm kg mm mm kg

3-phase AC current TN-system no load 440 V 60 Hz 5 % 2 % < 30 kW > 30 24 24 24 kW V DC V DC V DC

(acc. to DIN/EN 60034) (acc. to DIN/EN 60034) and all drives for the pumps of hydraulic system & secondary heating

PRODUCT INFORMATION No. A0344

Valve voltage Valve voltage for motor control valves Brake voltage for three-phase a.c. motors Ambient temperature at the site Relative humidity of air Temperature in control rooms/control stands 24 220 220 max. + 40 min. + 5 max. 70 max. 27 V DC V AC V AC C (prerequisite for a decentralised control system design) C % C (to be provided by the customer e.g. by air-conditioning)

1.8 Thermal energy requirement For the press 1.9 Compressed air requirement Oil-free, dried, filtered and cooled to ambient temperature 1.10 Extinguishing water requirement Extinguishing water pressure

thermal oil approx.280 C

min. 7.0 bar abs. (at the consumer)

min. 8.0

bar abs.

PRODUCT INFORMATION No. A0344

B) Machinery List The machinery listed below are mainly designed and supplied by Siempelkamp in 1989/90 under the reference number A344 & D374 Pos. 07 0601 Qty. 1 Forming machine
Forming width 2720 mm

Description

Available X

Manufacturer
Siempelkamp

07 1301

Forming Belt Conveyor for Continuous Press

Length of conveyor approx. 48 m

Siempelkamp

07 1302 07 1303 07 1304

1 1 1

Area Weight Scale Moisture analyzer (infrared) Continuous Pre-Press

Length approx. 13,5 m

X Option X

Texpan

Siempelkamp

Siempelkamp

07 1305

Pair of Side Trim Saws

Siempelkamp

07 1306

Metal Detector Assembly

Option

Boeckels or Elmed

07 1308

Controls of the D.C. drives for Forming Line and Continuous Press

Siempelkamp

07 1309

Reject Mat Hopper

Siempelkamp

PRODUCT INFORMATION No. A0344

Pos. 07 1313 Qty. 1 Description ContiRoll Continuous Hydraulic Hotpress
Nominal press length 18 m Number of frame units 18 Pressing width 2550 mm Wedge system for adjustment of press gap Production speed range 20 500 mm /sec

Available X

Manufacturer
Siempelkamp

07 1314

Hydraulic Pressure Unit for the ContiRoll Press

System pressure 300 bar

Siempelkamp

07 1315

Secondary Heating Circuits for the ContiRoll Press

Siempelkamp

Fire extinguishing system for the ContiRoll Press

Minimax

07 2401 07 2402

1 1

Upgrade of existing Control, Monitoring and Measuring Equipment for the ContiRoll Press Electric Control and Switch Equipment

New X

Siempelkamp Siempelkamp

07 1401

Saw Assembly for Trimming and Cross-Cutting

Trimming width 2440 mm Length of boards 4600 or 4915 or 5520 mm

Siempelkamp

PRODUCT INFORMATION No. A0344

Pos. 07 1402 Qty. 1 Description Board Thickness Measuring Device Available X Manufacturer
Imal

07 1403

Board Weighing Scale

Texpan

07 1404

Roller Conveyor
On top of raw board scale Approx. 2600 x 5500 mm

DongWha

07 1405

Reject-Boards Dumping Station

DongWha

07 1406

Roller Conveyor
At the infeed of first cooling turner Approx. 2600 x 5500 mm

DongWha

07 1407

Roller Conveyor
Between the two cooling turners Approx. 2600 x 13000 mm

DongWha

07 1408

Cooling Turners
Effective turn 180 degr. Effective board pockets 24

DongWha

PRODUCT INFORMATION No. A0344

Pos. 07 1409 Qty. 1 Roller Conveyor
Transport of boards out of cooling turner Approx. 2600 x 8500 mm

Description

Available X

Manufacturer
DongWha

07 1410

Roller Conveyor
Transport of boards to the sanding machine Approx. 2600 x 6000 mm

DongWha

07 1411

Stacking Equipment
To form a flush stack from single boards which have to be stacked when the sanding line is stopped

Siempelkamp

07 1412

Stack Roller Conveyors

On top of lifting tables Approx. 5500 x 2500 mm

DongWha

07 1413

Lifting Tables
To form a stack of boards behind cooling turner Approx. 2500 x 5500 mm

DongWha

07 1414

Stack Roller Conveyors

On floor next to lifting tables Approx. 5500 x 2500 mm

DongWha

PRODUCT INFORMATION No. A0344

Pos. 07 1415 Qty. 1 Stack Transport Carriage
Transport of a stack of panels Approx. 2600 x 5500 mm

Description

Available X

Manufacturer
DongWha

07 1416

Board Infeed Device

To charge stored boards back into the sanding line

Siempelkamp

07 1417

Roller Conveyor
Transport of boards to the sanding machine Approx. 2600 x 5500 mm

DongWha

07 1418

Roller Conveyor
Transport of boards to the sanding machine Approx. 2600 x 7500 mm

DongWha

07 1419

Calibrating and Finishing Sander

Working width max. 2600 mm 2 calibrating sanding units 4 fine sanding units

Steinemann

07 1420

Roller Conveyor
After the sanding machine Approx. 2600 x 7000 mm

DongWha

10

PRODUCT INFORMATION No. A0344

Pos. Qty. 1 Longitudinal dividing saw
Between cooling turners and stackers Divide master boards lengthwise into strips of 4ft width

Description

Available X

Manufacturer
DongWha

07 1421

Stacking Equipment
After the inspection station Approx. 2600 x 5500 mm

DongWha

07 1422

Stacking Equipment
To form a flush stack from single boards (B-quality)

DongWha

07 1423

Belt Conveyor
Cross transport between sander and dividing saw Approx. 5500 x 2800 mm

DongWha

07 1424

Lifting Cage
Storing packages/single panels Approx. 2500 x 5500 mm

DongWha

07 1425

Belt Conveyor
Cross transport between storage lift and roller conveyor Approx. 5500 x 5200 mm

DongWha

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PRODUCT INFORMATION No. A0344

Pos. 07 1426 Qty. 1 Roller Conveyor
Before dividing saw Approx. 5500 x 2600 mm

Description

Available X

Manufacturer
Dongwha

07 1427

Board Push-off Device

To feed dividing saw

Siempelkamp

07 1428

Trimming and Dividing Saw

Texpan

07 1429

Roller Conveyor
Transport of divided boards to the 2 stacking stations

DongWha

07 1430

Stacking Equipments
To form stacks at 2 positions

Option

Siempelkamp

07 1431

Stack Roller Conveyors

On top of lifting tables Approx. 1900 x 2500 mm

Option

Siempelkamp

07 1432

Lifting Tables (Option)

Option

Siempelkamp

07 1433

Stack Roller Conveyors

On floor next to lifting tables Approx. 2100 x 5000 mm

Option

Siempelkamp

12

PRODUCT INFORMATION No. A0344

Pos. 07 1434 Qty. 1 Stack Roller Conveyor
on top of lifting tables approx. 5500 x 2500 mm

Description

Available X

Manufacturer
Siempelkamp

07 1435

Lifting Table
To form stack of boards

Siempelkamp

07 1436

Stack Roller Conveyor

on floor next to lifting table

Siempelkamp

07 2501

Electric Control and Switch Equipment

Siempelkamp

Items marked with Option as well as essential and recommendable replacement / spare parts can be offered separately.

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PRODUCT INFORMATION No. A0344

Forming Line

Spreading Head

Spreading Walls

Pre-Press

Trimming Saw

Hydraulic Pre-Press
14

PRODUCT INFORMATION No. A0344

Pre-Press Drives

ContiRoll press

ContiRoll Press

ContiRoll Press

ContiRoll press Infeed

ContiRoll press Outfeed

15

PRODUCT INFORMATION No. A0344

ContiRoll & Diagonal Saw

ContiRoll Hydraulic

ContiRoll Secondary Heating

ContiRoll Secondary Heating

ContiRoll Secondary Heating

16

PRODUCT INFORMATION No. A0344

Diagonal Saw Front

Diagonal Saw Back

Board Scale

Star Cooler

Emergency Bypass

Sander and Board Control

17

PRODUCT INFORMATION No. A0344

Steinemann Sander

Steinemann Sander

Board Handling

Intermediate Storage

Pusher
18

PRODUCT INFORMATION No. A0344

Saw Table

Pusher

Dividing Saw

Roller Conveyor to stacker

19

PRODUCT INFORMATION No. A0344

For further information please contact:

Division Pre-Owned Machinery

Mr. Hans-Jrgen Busch
Tel.: +49 2151 92-4438 E-Mail: hans-juergen.busch@siempelkamp.com

Mr. Stefan Frisch

Tel.: +49 2151 92-4479 E-Mail: stefan.frisch@siempelkamp.com

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