Professional Documents
Culture Documents
Instruction Manual
July 1999
ELITE Sensor
Instruction Manual
For technical assistance, phone the Micro Motion Customer Service Department: In the U.S.A., phone 1-800-522-6277, 24 hours Outside the U.S.A., phone 303-530-8400, 24 hours In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
Copyright 1999, Micro Motion, Inc. All rights reserved. Micro Motion, ELITE, and ProLink are registered trademarks, and ALTUS is a trademark of Micro Motion, Inc., Boulder, Colorado. HART is a registered trademark of the HART Communication Foundation, Austin, Texas. Modbus is a registered trademark of Modicon, Inc., North Andover, Massachusetts. FOUNDATION is a trademark of the Fieldbus Foundation, Austin, Texas. Hastelloy is a registered trademark of Haynes International, Inc., Kokomo Indiana. Inconel is a registered trademark of Inco Alloys International, Inc., Huntington, West Virginia.
Contents
................................
v 1
1 4 4
Step 1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys for sensor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable to transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF300A junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF400 booster amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5 5 5 5 5 5 6
Step 2. Orientation
................................ Keys for sensor orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Process fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .................................. Keys for sensor mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional CMF010 mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF300A high-temperature sensors . . . . . . . . . . . . . . . . . . . . . Installing wafer-style sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional heat tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..................................... Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF400 booster amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sensor grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Grounding CMF400 sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . Flowmeter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7 7 7
Step 3. Mounting
11
11 12 13 14 16
Step 4. Wiring
17
17 18 20 22 22 23
Step 5. Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Zeroing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration, calibration, and characterization . . . . . . . . . . . . . Customer service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 29 30
Contents continued
Troubleshooting
................................... General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Zero drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Erratic flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inaccurate flow rate or batch total . . . . . . . . . . . . . . . . . . . . . . . . Inaccurate density reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inaccurate temperature reading . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting at the transmitter . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting at the sensor. . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31 32 33 34 35 36 37 43
Appendixes
Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F ELITE Sensor Specifications . . . . . . . . . . . . . . Ordering Information . . . . . . . . . . . . . . . . . . . . . Purge Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . Rupture Disks . . . . . . . . . . . . . . . . . . . . . . . . . . Label Maintenance and Replacement. . . . . . . . Return Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 63 65 69 71 73
Index
...............................................
75
ii
Contents continued
Tables
Orientations for measuring liquids . . . . . . . . . . . . . . . . . . . . . . . Orientations for measuring gases. . . . . . . . . . . . . . . . . . . . . . . . Orientations for measuring slurries. . . . . . . . . . . . . . . . . . . . . . . Maximum temperature for heat tracing. . . . . . . . . . . . . . . . . . . . Wire-to-wire connections in CMF300A and CMF400 junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting zero drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting erratic flow rate . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting inaccurate flow rate or batch total . . . . . . . . . . Troubleshooting inaccurate density reading . . . . . . . . . . . . . . . . Troubleshooting inaccurate temperature reading . . . . . . . . . . . . Nominal resistance ranges for flowmeter circuits . . . . . . . . . . . . Transmitter terminals for checking flowmeter circuits. . . . . . . . . Time required to purge ELITE sensor cases . . . . . . . . . . . . . . . 8 9 10 16 25 32 33 34 35 36 39 39 67
iii
Contents continued
Figures
Components of ELITE sensors . . . . . . . . . . . . . . . . . . . . . . . . . . Components of ELITE sensors continued. . . . . . . . . . . . . . . . . . Components of ELITE sensors continued. . . . . . . . . . . . . . . . . . Mounting any ELITE sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF010 mounting with bolts. . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF300A remote-mount junction box . . . . . . . . . . . . . . . . . . . . Wafer-style assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tightening sensor alignment rings . . . . . . . . . . . . . . . . . . . . . . . Standard ELITE junction box . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF300A sensor cable and junction box . . . . . . . . . . . . . . . . . . CMF400 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF400 grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring connections at CMF300A and CMF400 sensors . . . . . . . Wiring to RFT9739 field-mount transmitter . . . . . . . . . . . . . . . . . Wiring to RFT9739 rack-mount transmitter . . . . . . . . . . . . . . . . . Wiring to Model 3500 with screw or solder terminals . . . . . . . . . Wiring to Model 3500 with I/O cable . . . . . . . . . . . . . . . . . . . . . . Wiring to Model 3700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring to IFT9701 and Model 5300 transmitters . . . . . . . . . . . . . Wiring to RFT9709 transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . Cross-section of cable with drain wires. . . . . . . . . . . . . . . . . . . . Checking ohm levels at a CMF400 sensor . . . . . . . . . . . . . . . . . Cross-section of externally shielded cable . . . . . . . . . . . . . . . . . CMF400 grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CMF400 booster amplifier housing . . . . . . . . . . . . . . . . . . . . . . . CMF010 dimensions and process fittings . . . . . . . . . . . . . . . . . . CMF025 dimensions and process fittings . . . . . . . . . . . . . . . . . . CMF050 dimensions and process fittings . . . . . . . . . . . . . . . . . . CMF100 dimensions and process fittings . . . . . . . . . . . . . . . . . . CMF200 dimensions and process fittings . . . . . . . . . . . . . . . . . . CMF300 dimensions and process fittings . . . . . . . . . . . . . . . . . . High-temperature CMF300A dimensions and process fittings . . CMF400 dimensions and process fittings . . . . . . . . . . . . . . . . . . Purge fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rupture disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label number 1003972 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Label number 3002734 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 3 11 12 13 14 15 18 19 21 22 25 26 26 27 27 27 28 28 38 40 42 43 44 55 56 57 58 59 60 61 62 65 69 71 71
iv
Installation
Step 3
Mounting
Location
The instructions for installing a Micro Motion ELITE sensor are described in detail in this manual. This is a sample page. Follow all instructions in the manual for a proper sensor installation. The manual describes how to install an ELITE sensor and get it ready for operation. In addition, a number of troubleshooting subjects are also discussed. Specifications for ELITE sensors are provided, as well as dimensions and ordering information. Contact Micro Motion if you require information that is not included in this manual. Mounting any sensor
Orientation Mounting
Current section
Topic heading
Wiring
CAUTION
A caution statement describes a potential hazard. Bold text indicates the hazard and the resulting conditions. The rest of the text describes how to avoid the hazard. Always read a hazard statement and follow all the instructions included.
Startup Troubleshooting
15
Caution statement Describes hazards that could result in minor personal injury, product damage, or property damage or Warning statement Describes hazards that could result in serious injury or death
vi
Location
Your new Micro Motion ELITE sensor is one part of a Coriolis flowmetering system. The other component of the flowmeter is a transmitter. Transmitter connections ELITE sensors may be connected to any of these Micro Motion transmitters: Model 3500 or 3700 RFT9739 IFT9701 Model 5300 RFT9709 European installations ELITE sensors comply with EMC directive 89/336/EEC and low-voltage directive 73/23/EEC, including all amendments, when properly installed in accordance with the guidelines and instructions described in this manual. Sensor components Components of the sensor are illustrated below. Dimensions are provided in Appendix A, pages 55-62.
Orientation Mounting
CMF010
Flow direction arrow Process fitting Purge connections or rupture disks (optional) Approvals tag Serial number tag Sensor housing Junction-box side of sensor Reverse side of sensor Thru-holes for alternative mounting
Startup
Junction box
Troubleshooting
Process fitting
Approvals tag
CMF200 CMF300
Flow direction arrow
Process fitting
Junction box
Approvals tag
Sensor housing
Location
Approvals tag
Orientation
Sensor housing
Mounting
CMF400
Flow direction arrow Booster amplifier
Process fitting Drain plug Junction box Approvals tag Serial number tag Sensor housing
Additional information
In addition to installation instructions, the following subjects are also covered in this manual: Troubleshooting for problems that might be attributable to the sensor begins on page 31. Product specifications, including sensor dimensions and process connection options, are listed in Appendix A, page 49. Ordering information, including complete model numbers and a list of Micro Motion instruction manuals, is provided in Appendix B, page 63. Purge fittings are described in Appendix C, page 65. Rupture disks are described in Appendix D, page 69. Maintenance of labels is explained in Appendix E, page 71. Return policy for Micro Motion equipment is described in Appendix F, page 73.
Installation
Step 1
Location
Location
Keys for sensor location The sensor may be located anywhere in the process line, as long as the following conditions are met: Before operation, you must be able to stop flow through the sensor. (During the zeroing procedure, flow must be stopped completely, and the sensor must be full of process fluid.) During operation, the sensor must remain full of process fluid. The sensor must be installed in an area that is compatible with the classification specified on the sensor approvals tag. (See illustrations, pages 1-3.)
Orientation
Pipe run
Micro Motion sensors do not require a straight run of pipe upstream or downstream.
Mounting
Cable to transmitter
Total length of cable from the sensor to the transmitter must not exceed 1000 feet (300 meters).
The CMF300A high-temperature sensor comes with a 32-inch (812 mm) pre-installed flexible conduit. This conduit is required for agency approval (e.g., UL, CSA, CENELEC, etc.). A factory-supplied junction box is connected to the end of this cable by the factory. The junction box provides an exterior ground to the sensor and houses the terminal strip for the flowmeter cable.
Wiring
The CMF400 booster amplifier must remain between 40 and 140F (40 to 60C). If ambient and radiant heat will cause the CMF400 booster amplifier to fall outside these temperature limits, a remotely mounted booster amplifier assembly is necessary. Consult the factory for remote-mount booster amplifier information.
Startup
Valves
After the sensor and transmitter have been fully installed, you must perform the zeroing procedure. During the zeroing procedure, flow through the sensor must be halted and the sensor tubes must be completely full of process fluid. A shutoff valve, downstream from the sensor, is recommended to halt flow during the zeroing procedure. For more information about zeroing, see page 29.
Trouleshooting
WARNING
Failure to comply with requirements for intrinsic safety in a hazardous area could result in an explosion. Install the sensor in an environment that is compatible with the hazardous area specified on the sensor approvals tag. See illustrations, pages 1-3. For installation in an area that requires intrinsic safety, use this document with Micro Motion UL, CSA, or SAA installation instructions. For hazardous area installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
To obtain a copy of an I.S. manual, phone the Micro Motion Customer Service Department: In the U.S.A., phone 1-800-522-MASS (1-800-522-6277) Outside the U.S.A., phone 303-530-8400 In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155 A complete list of UL, CSA, SAA, and European approvals for ELITE sensors is provided on page 53.
Installation
Step 2
Orientation
Location
Keys for sensor orientation The sensor will function properly in any orientation if the sensor flow tubes remain filled with process fluid.
Orientation
Flow direction
Micro Motion sensors measure accurately regardless of flow direction. Flow direction arrow The sensor features a flow direction arrow (see illustrations, pages 1-3), but the sensor will measure flow in either direction. If the process fluid flows in the direction opposite to the flow direction arrow, flowmeter outputs might not behave as expected unless the transmitter is configured appropriately. For more information, including configuration instructions, refer to any of the following:
For this transmitter: Model 3500 or 3700 RFT9739 Refer to: ALTUS detailed setup manual HART Communicator manual ProLink software manual or ProLink on-line help Modbus manual AMS software on-line help
Mounting
IFT9701
IFT9701 transmitter manual ProLink on-line help AMS software on-line help
Wiring
Model 5300 transmitter manual Contact the factory (phone numbers are listed on page 30)
Vertical pipeline If the sensor is installed in a vertical pipeline, liquids and slurries should flow upward through the sensor. Gases may flow upward or downward.
Startup
Process fluid
Typical sensor orientations are shown in the tables on the following pages: For measuring liquids, see page 8. For measuring gases, see page 9. For measuring slurries, see page 10.
Trouleshooting
Orientation continued
Flow
Flow
CMF200 CMF300
Flow
CMF400
Flow
Orientation continued
Location
Orientation
CMF200 CMF300
Mounting
CMF400
Orientation continued
none
CMF200 CMF300
Flow
CMF400
Flow
10
Installation
Step 3
Mounting
Location
Keys for sensor mounting Use your common piping practices to minimize: Torque on process connections Bending load on process connections
Orientation
CAUTION
Using the sensor to support piping can damage the sensor or cause measurement error. Do not use sensor to support pipe.
Trouleshooting
11
Junction box can be rotated by hand (before wiring is attached) for access to mounting holes
If necessary, rigid standoffs may be installed (for example: steel washers are acceptable, rubber washers are not)
Mounting surface If pipe supports are used, they should be rigidly supported by the same mounting surface as the sensor
12
Location
Orientation
Conduit length: 32 inches (812 mm) Min. bend radius: 1 1/2 inches (38 mm) 1/4 2X thru for mounting (6) Junction box
2 13/16 (71)
13
Wafer-style assembly
Sensor wafer Process connection Flange bolt Alignment ring Gasket (user-supplied) Flange nut
Sensor housing
14
Mounting continued
3. Insert the bolts through both process connections, and thread the nuts onto the bolts. Tighten nuts as tight as you can with your fingers. 4. Rotate the sensor alignment rings in the direction that pushes the bolts outward, as illustrated below. Rotate both rings until the assembly is centered and tight. 5. With a wrench, tighten nuts in an alternating order, to ensure the process connections are evenly tightened.
Location
Orientation
Mounting
Flange bolt
15
C 343 60 204
*If ambient and radiant heat will cause the CMF400 booster amplifier to exceed 140F (60C), a remotely mounted booster amplifier assembly is necessary. Consult the factory for remote-mount booster amplifier information.
16
Installation
Step 4
Wiring
Location
To comply with requirements for an intrinsically safe (I.S.) installation, you must use one of the following Micro Motion I.S. installation instruction manuals, in addition to this manual, when wiring the sensor in a hazardous area. An I.S. manual is shipped with an approved flowmeter: UL-D-IS Installation Instructions For UL-approved flowmeters UL is a U.S.A. approvals agency CSA-D-IS Installation Instructions For CSA-approved flowmeters CSA is a Canadian approvals agency SAA-D-IS Installation Instructions For SAA-approved flowmeters SAA is an Australian approvals agency For hazardous area installation in Europe, use standard EN 60079-14 as a guideline if national standards are not in effect.
Orientation Mounting
WARNING
Failure to comply with requirements for intrinsic safety in a hazardous area could result in an explosion. Wiring Make sure the hazardous area specified on the sensor approvals tag is suitable for the environment in which the sensor is installed. See illustrations, pages 1-3. For installation in an area that requires intrinsic safety, use this document with Micro Motion UL, CSA, or SAA installation instructions. For hazardous area installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Startup
To obtain a copy of an I.S. manual, phone the Micro Motion Customer Service Department: In the U.S.A., phone 1-800-522-MASS (1-800-522-6277) Outside the U.S.A., phone 303-530-8400 In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155 A complete list of UL, CSA, SAA, and European approvals for ELITE sensors is provided on page 53.
Trouleshooting
17
Junction box rotates (before wiring is installed) independently from terminals inside
3/4" NPT female Install junction box with conduit opening pointed down, if possible
18
Wiring continued
CMF300A high-temperature sensor The CMF300A high-temperature sensor comes with a 32-inch (812 mm) pre-installed flexible conduit. This conduit is required for agency approval (such as UL, CSA, CENELEC, etc.). A factory-supplied junction box is connected to the end of the flexible conduit. The junction box, illustrated below, provides an exterior ground to the sensor and houses the terminal strip for connecting the flowmeter cable from the transmitter. The procedure for installing wiring at the CMF300A junction box is described on page 23. If possible, install wiring with drip legs in the conduit or cables, to reduce the risk of condensation or excessive moisture in the junction box. See illustration, below. CMF400 sensor For wiring between the sensor and transmitter, the CMF400 sensor uses the same junction box as the CMF300A high-temperature sensor. See illustration, page 21. The CMF400 also requires power-supply wiring to the booster amplifier. See pages 20 and 21. Grounding requirements for the CMF400 are described on page 22. The procedure for installing flowmeter wiring at the CMF400 junction box is described on page 23. If possible, install wiring with drip legs in the conduit or cables, to reduce the risk of condensation or excessive moisture in the junction box.
Wiring
32-inch (812 mm) flexible conduit Liquid tight to meet CE requirements for European installations Permanently attached to sensor
Drip leg
3/4" NPT female conduit seal or cable gland for wiring to transmitter
Startup Trouleshooting
19
WARNING
Explosion Hazard In a hazardous area: Do not open booster amplifier housing cover while booster amplifier is energized. Wait at least 8 minutes after power is shut off before opening.
CAUTION
Improper installation of wiring could cause measurement error or sensor failure. Shut off power before installing power-supply wiring. Follow all instructions to ensure sensor will operate correctly. Match power-supply voltage with voltage indicated on the label inside the booster amplifier housing. Install drip legs in conduit or cable. Seal all conduit openings. Ensure integrity of gaskets, and fully tighten sensor junction-box cover and all transmitter housing covers.
20
Location
Drive circuit from sensor Wiring from power supply Power supply connections Terminal 3 2 1 115 VAC, 50/60 Hz G N H 230 VAC, 50/60 Hz G L2 L1 Tighten all covers and seal all openings before applying power Power supply Voltage label Power-supply must match voltage on label 3/4" NPT female conduit seal or cable gland
Orientation
Mounting
21
CAUTION
Improper grounding could cause measurement error. To reduce the risk of measurement error: Ground the flowmeter to earth, or follow ground network requirements for the facility. For installation in an area that requires intrinsic safety, refer to Micro Motion UL, CSA, or SAA installation instructions for appropriate grounding instructions. For hazardous area installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
ELITE sensors, except the CMF400, can be grounded via the piping if joints in the pipeline are ground-bonded, or by means of a ground screw on the outside of the sensor junction box. Ground the CMF400 as described below. If the sensor is not grounded via the piping, and if national standards are not in effect, adhere to these guidelines to ground the sensor via the junction box: Use copper wire, 14 AWG (2.5 mm2) or larger wire size. Keep all ground leads as short as possible. Ground leads must have less than 1 ohm impedance. Connect ground leads directly to earth, or follow plant standards.
The CMF400 has special grounding requirements. Follow the guidelines in the illustration below.
CMF400 grounding
Barrier safety ground studs For grounding, connect two individually shielded 14-gauge wires, one to each barrier safety ground stud. Terminate safety ground conductors at the same earth ground connection as the equipment ground conductor.
External ground screws The external ground screws may be used for supplementary bonding connections to meet local code requirements
22
Location
CAUTION
Failure to seal the sensor junction box and transmitter housing could cause a short circuit, which would result in measurement error or flowmeter failure. To reduce risk of condensation or excessive moisture in the junction box or transmitter housing: Seal all conduit openings. Install drip legs in conduit or cable. Fully tighten sensor junction-box cover and all transmitter housing covers.
Orientation
Cable connections to CMF300A and CMF400 sensors To make connections at the CMF300A high-temperature sensor or the CMF400 sensor junction box, follow these steps: 1. Unscrew junction-box cover, then remove retaining screw and terminals bracket from junction box.
Mounting
Wiring
O-ring
2. Draw the cable from the transmitter into the junction box. Install a cable gland or conduit seal to ensure the junction box will remain sealed after installation.
Startup Trouleshooting
23
Wiring continued
3. Gather each set of wires together and bend back, outside junction box, in preparation for reinstalling terminals bracket. The external bonding terminal may be used for supplementary bonding connections to meet local code requirements.
Wires from booster amplifier (CMF400 only)
4. Replace the terminals bracket. Tighten retaining screw to secure bracket in junction box.
CAUTION
Damage to wires could result in measurement error or flowmeter failure. Align bracket legs away from wires before pushing the bracket into position.
24
Wiring continued
5. With bracket reinstalled, connect individual wires to terminals. Refer to the illustration and the table on page 25. One side of each terminal block is for wires that come from the sensor (and, if the sensor is a CMF400, from the booster amplifier). The other side of each terminal block is for connecting wires from the transmitter. 6. Ensure integrity of gaskets, then reinstall and fully tighten the junction-box cover. 7. To make wiring connections at the transmitter, follow the instructions on page 26.
Location
Orientation Mounting
CMF400 sensor
Cable from CMF400 booster amplifier Red Brown
Wiring
5G rn 9W ht 1B rn
3Org 7Vio 4Yel
Gr n Wh t Br
Org Vio Yel
ed 2R ray 8G lue 6B
d Re ay Gr Blu e
Startup
Cable from transmitter Brown Red Orange Yellow Green Blue Violet Gray White Junction box
Cable from transmitter Brown Red Orange Yellow Green Blue Violet Gray White Junction box
Trouleshooting
25
Wiring continued
Cable connections to all other sensors and to transmitter The wiring procedure is the same for the sensor and transmitter. Refer to the wiring diagrams below and on pages 2728, and follow these steps: 1. Locate the wires by color. 2. Insert the stripped ends of the individual wires into the terminal blocks. No bare wires should remain exposed. At the sensor, connect wiring inside the junction box. At the transmitter, connect wiring to the transmitters intrinsically safe terminals for sensor wiring. 3. Tighten the screws to hold the wires in place. 4. Ensure integrity of gaskets, then close the junction-box cover and tighten all screws. Tightly close all housing covers on the transmitter.
Prepare cable in accordance with the instructions that are shipped with the cable
Prepare cable in accordance with the instructions that are shipped with the cable
26
Location
c4 c6 c8 c10 c12
a4 a6 a8 a10 a12
Orientation
Prepare cable in accordance with the instructions that are shipped with the cable
Mounting
Prepare cable in accordance with the instructions that are shipped with the cable
Wiring
Startup
Trouleshooting
Prepare cable in accordance with the instructions that are shipped with the cable
27
Prepare cable in accordance with the instructions that are shipped with the cable
Prepare cable in accordance with the instructions that are shipped with the cable
1. In the sensor junction box, identify the violet, yellow, and orange wires that come from inside the sensor. 2. Disconnect these wires from the terminal block, then tie all three together with a wire nut to protect exposed wire ends. 3. Connect three wires from the external RTD to the terminals from Step 2, as illustrated. If the RTD has a fourth wire, it remains unconnected.
No connection
28
RFT9709 terminals
Installation
Step 5
Startup
Location
Zeroing
After the flowmeter has been fully installed, you must perform the zeroing procedure. Flowmeter zeroing establishes flowmeter response to zero flow and sets a baseline for flow measurement. The zeroing procedure is described in the transmitter instruction manual and in the manuals listed on page 30.
CAUTION
Failure to zero the flowmeter at initial startup could cause measurement error. Zero the flowmeter before putting the meter in operation.
Orientation
If the sensor and transmitter are ordered together as a Coriolis flowmeter, the factory has characterized the meter no additional characterization is necessary. If either the sensor or transmitter is replaced, characterization is required. You can use the transmitter to configure, calibrate, and characterize the meter. For more information, see any of the manuals listed on page 30. The following information explains the difference between configuration, calibration, and characterization. Certain parameters might require configuration even when calibration is not necessary.
Mounting Wiring
Configuration parameters include such items as flowmeter tag, measurement units, flow direction, damping values, and slug flow parameters. If requested at time of order, the meter is configured at the factory according to customer specifications. Calibration accounts for the flowmeters sensitivity to flow, density, and temperature. Field calibration is optional. Characterization is the process of entering calibration factors for flow, density, and temperature directly into transmitter memory, instead of performing field calibration procedures. Calibration factors can be found on the sensor serial number tag and on the certificate that is shipped with the sensor.
Startup Trouleshooting
29
Startup continued
The following instruction manuals include instructions for flowmeter configuration, calibration, and characterization: Using the HART Communicator with Micro Motion Transmitters Using ProLink Software with Micro Motion Transmitters Using Modbus Protocol with the Micro Motion ELITE Model RFT9739 Transmitter ALTUS Detailed Setup Manual Model 5300 Transmitter with FOUNDATION fieldbus
Customer Service
The Micro Motion Customer Service Department is available for assistance with flowmeter startup if you experience problems you cannot solve on your own. If possible, provide us with the model numbers and/or serial numbers of your Micro Motion equipment, which will assist us in answering your questions. In the U.S.A., phone 1-800-522-MASS (1-800-522-6277), 24 hours Outside the U.S.A., phone 303-530-8400, 24 hours In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
30
Troubleshooting
Location
General information
Most troubleshooting is performed at the transmitter. However, the following troubleshooting topics are described in this manual: Zero drift, page 32 Erratic flow rate, page 33 Inaccurate flow rate or batch total, page 34 Inaccurate density reading, page 35 Inaccurate temperature reading, page 36 If you cannot find the problem you are looking for, check the transmitter instruction manual or one of the following manuals: Using the HART Communicator with Micro Motion Transmitters Using ProLink Software with Micro Motion Transmitters Using Modbus Protocol with the Micro Motion ELITE Model RFT9739 Transmitter ALTUS Detailed Setup Manual You can also use Fisher-Rosemount Asset Management Solutions (AMS) software to troubleshoot Micro Motion flowmeters. For instructions on using AMS software, refer to the AMS on-line help. To troubleshoot the flowmeter, you might need a digital multimeter (DMM) or similar device, the transmitter display, if it has one, and one of the following: HART Communicator ProLink software AMS software Modbus master controller (RFT9739 only) Fieldbus host controller (Model 5300 with FOUNDATION fieldbus only) If you cannot find the problem you are looking for, or if troubleshooting fails to reveal the problem, contact the Micro Motion Customer Service Department. If possible, provide us with the model numbers and/or serial numbers of your Micro Motion equipment, which will assist us in answering your questions. In the U.S.A., phone 1-800-522-MASS (1-800-522-6277), 24 hours Outside the U.S.A., phone 303-530-8400, 24 hours In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
31
12. Make sure the sensor is oriented properly 13. Check for plugging or build-up on the sensor flow tubes 14. Check for RF interference
See page 7
See page 47
See page 42
15. Check again for zero drift 16. Contact Micro Motion
32
Location
Orientation
If the output wiring is OK, go to step 3 If the output wiring is faulty, repair or replace it, then go to step 13 If the receiving device is OK, go to step 4 If the receiving device is faulty, contact the manufacturer If the flow units are OK, go to step 5 If the flow units are wrong, change them, then go to step 13 If the damping value is OK, go to step 6 If the damping value is too low, change it, then go to step 13 If the drive gain is stable, go to step 7 If the drive gain is not stable, go to step 11 If the density reading is stable, go to step 8 If the density reading is not stable, go to step 11 If the flowmeter wiring is OK, go to step 9 If the flowmeter wiring is incorrect or faulty, fix or replace it, then go to step 13 If the grounding is OK, go to step 10 If the grounding is incorrect or faulty, fix it, then go to step 13 If there is no vibration or crosstalk, go to step 11 If there is vibration or crosstalk, eliminate it, then go to step 13
3. Check the receiving device for malfunctions 4. Check the flow units 5. Check the damping value 6. Check for stable drive gain 7. Check for a stable density reading 8. Check for faulty or improperly installed flowmeter wiring 9. Check for faulty or improperly installed grounding 10. Check for vibration or crosstalk
See instruction manual for the device See page 37 See page 41 See page 41 See page 41 See page 38
Mounting
Wiring
11. Check for two-phase flow 12. Check for plugging or build-up on the sensor flow tubes 13. Check again for erratic flow rate 14. Contact Micro Motion
If there is no two-phase flow, go to step 12 If there is two-phase flow, fix the problem, then go to step 13 If the tubes are not plugged, go to step 14 If there is plugging or build-up, clear the tubes, then go to step 13 If the signal is no longer erratic, youve solved the problem If the signal is still erratic, start over at step 1 or go to step 14
Startup Trouleshooting
33
If the configuration is for mass, go to step 6 If the configuration is for volume, go to step 5 If the dens cal factor is correct, go to step 6 If the dens cal factor is incorrect, change it, then go to step 15 If the density reading is correct, go to step 7 If the density reading is wrong, go to step 11 If the temperature reading is correct, go to step 8 If the temperature reading is wrong, go to step 14 If the configuration is for mass, go to step 11 If the configuration is for volume, go to step 9 If the total is based on a fixed value, go to step 10 If the total is not based on a fixed value, go to step 11 Go to step 15 If the grounding is OK, go to step 12 If the grounding is incorrect or faulty, fix it, then go to step 15 If there is no two-phase flow, go to step 13 If there is two-phase flow, fix the problem, then go to step 15 If the scale is accurate, go to step 14 If the scale is not accurate, fix it, then go to step 15 If the flowmeter wiring is OK, go to step 16 If the flowmeter wiring is incorrect or faulty, fix or replace it, then go to step 15 If the rate or total is correct, youve solved the problem If the rate or total is wrong, start over at step 2 or go to step 16
34
Location
Orientation
See page 38
See page 43 See page 41 Use your plant procedures See page 38
Mounting
Wiring
10. Check for plugging or build-up on the sensor flow tubes 11. Check again for inaccurate density reading at the transmitter 12. Contact Micro Motion
See page 47
See page 41
Startup Trouleshooting
35
36
37
Troubleshooting continued
Checking for faulty flowmeter wiring Wiring problems are often incorrectly diagnosed as a faulty sensor. Examine wiring between the sensor and transmitter as follows: 1. Check the cable preparation. The flowmeter cable must be prepared correctly. The most common problem is improperly prepared drain wires. See illustration, below. The drains are clipped at the sensor end. They should not be connected to any terminals in the sensor junction box. See wiring diagrams, pages 2628. 2. Check wire terminations. Check to be sure wires are secured tightly in the terminal blocks, and making good connections. Make sure no wires remain exposed at either end of the flowmeter cable. 3. Check ohm levels. If the cable was properly prepared and terminal connections are good, check resistance across wire pairs to determine whether the flowmeter cable is faulty. The procedure is performed first at the transmitter, then at the sensor. Follow these steps: a. Disconnect the transmitters power supply. b. Disconnect sensor wiring from the transmitters flowmeter terminals. c. Use a DMM to measure resistance across wire pairs at the transmitter end of the cable. See tables on page 39. If the measured value is within the range listed in the table, reconnect wiring and restore power to the transmitter. If the measured resistance is outside the range listed in the table, repeat the measurements at the sensor junction box. - If the sensor is a not a CMF400, refer to the "Nominal resistance ranges" table on page 39. - If the sensor is a CMF400, refer to the table on page 39, and the illustration on page 40. - If resistance values measured at the sensor are also outside the range listed in the table, the sensor might be faulty.
Wire sets
38
Location Orientation
*For transmitter terminal designations, refer to the table below. For CMF400 sensors, also see the illustration on page 40.
Wire colors Brown to red Green to white Blue to gray Orange to violet Yellow to violet
Model 3500 with I/O cable RFT9739 field-mount IFT9701 Model 5300 RFT9709 1 to 2 5 to 9 6 to 8 3 to 7 4 to 7
RFT9739 rack-mount CN1-Z2 to CN1-B2 CN1-Z8 to CN1-B8 CN1-Z10 to CN1-B10 CN1-B6 to CN1-Z6 CN1-B4 to CN1-Z6
Model 3500 with screw-type or solder-tail terminals c12 to a12 c8 to a8 c10 to a10 a6 to c6 c4 to c6
Mounting
Model 3700 12 to 11 17 to 18 19 to 20 16 to 15 13 to 15
39
Check all circuits, except drive coil circuit (brown to red wires), here
Checking the calibration factors Check or change the flow, density, or temperature calibration factors at the transmitter. The temperature cal factor is for the RFT9739, Model 3500, 3700, and 5300 only. If necessary, refer to the instruction manual (or on-line help for software) for the method you choose. Use the Model 3500 or 3700 display Use a HART Communicator, ProLink software, or AMS software Use the host controller Enter the calibration factors that are listed on the flowmeter serial number tag. (Calibration factors are also listed on the certificate that was shipped with the meter.) If the calibration factors at the flowmeter are already correct, the problem is not with the calibration factors.
40
Troubleshooting continued
Checking the damping value Check or change the damping value at the transmitter. If necessary, refer to the instruction manual (or on-line help for software) for the method you choose. Use the Model 3500 or 3700 display Use a HART Communicator, ProLink software, or AMS software Use the host controller In almost all applications, the damping value should be greater than or equal to 0.8 seconds. If the damping value is already greater than or equal to 0.8 seconds, the problem is probably not with the damping value. Damping values less than 0.8 seconds are used in very few applications. After troubleshooting is complete, if you have a question about whether your application might require a lower damping value, contact the Micro Motion Customer Service Department. Phone numbers are listed on page 31. The two most common applications affected by a damping value that is too high are: Very short batching applications Very short-pass proving applications Checking the drive gain Contact Micro Motion to check the drive gain. Phone numbers are listed on page 31. If the transmitter is a Model 3500 or 3700, you can use the display to view drive gain. For more information, refer to the ALTUS Detailed Setup Manual. Checking the density or temperature reading View the flowmeter density or temperature measurement in any of several ways: Use the transmitter display, if it has one Use a HART Communicator, ProLink software, or AMS software Use the connected output device, if there is one Use the host controller If necessary, test the process fluid to confirm the flowmeter measurement is correct.
41
Troubleshooting continued
Checking for RF interference Radio-frequency (RF) interference can affect the input or output signals at the transmitter. If you suspect RF interference, and can eliminate the source, do so before checking the alternatives described below.
Output wiring. Output wiring can be affected by RF interference. Make sure output wiring from the transmitter is properly grounded in accordance with the instructions in the transmitter manual. Also make sure no wires remain exposed at either end of output wiring. Flowmeter cable. If the flowmeter cable does not have an external shield (see illustration, below), and is not installed in conduit, it could be affected by RF interference. Also make sure no wires remain exposed at either end of the flowmeter cable.
42
CMF400 grounding
Barrier safety ground studs For grounding, connect two individually shielded 14-gauge wires, one to each barrier safety ground stud. Terminate safety ground conductors at the same earth ground connection as the equipment ground conductor.
Wiring
External ground screws The external ground screws may be used for supplementary bonding connections to meet local code requirements
Startup Trouleshooting
43
Troubleshooting continued
Checking for moisture in the sensor junction box The sensor junction box must be sealed to prevent a short circuit. A short would result in measurement error or flowmeter failure. The CMF400 has a junction box and a booster amplifier housing. See below. Do not open the CMF400 booster amplifier housing while the booster amplifier is energized. See the warning statement below. Replace all covers and seal all openings before applying power to a CMF400 sensor.
WARNING
Explosion Hazard In a hazardous area: Do not open booster amplifier housing cover while booster amplifier is energized. Wait at least 8 minutes after power is shut off before opening.
Open the junction box (and, for a CMF400, the booster amplifier housing) to check for moisture. If moisture is present, dry out the junction box or housing. Do not use contact cleaner. Follow these guidelines to avoid risk of condensation or excessive moisture from accumulating: Seal all conduit openings. Install drip legs in conduit or cable. If possible, install wiring with the junction-box opening pointed down. Check integrity of gaskets. Close and fully seal all housing covers.
44
Troubleshooting continued
Checking for mounting stress on the sensor Because each installation is unique, it is not possible to offer a definitive solution for mounting problems. However, mounting stresses can be caused by one or more of the following conditions: The pipeline is being supported by (hung from) the sensor. Misaligned piping was drawn together by the sensor. An unsupported pipeline is not sturdy enough to support the sensor. If you are unable to determine whether the process connections are being subjected to mounting stress, contact Micro Motion for additional assistance. Phone numbers are listed on page 31. Checking for vibration and crosstalk Micro Motion sensors have been designed to minimize the effect of vibration. In very rare cases, however, vibration or crosstalk can affect flowmeter operation. Crosstalk is the transfer of resonant vibration from one sensor to another, and sometimes occurs when two like-size sensors are installed in close proximity to each other and are operating on the same fluid. Micro Motion meters are rarely affected by vibration, so vibration or crosstalk is probably not the problem. If you are not sure whether vibration or crosstalk is affecting the sensor, contact Micro Motion for additional assistance. Phone numbers are listed on page 31.
45
Troubleshooting continued
Checking for 2-phase flow Two-phase flow occurs when air or gas is present in a liquid process stream, or when liquid is present in a gas process stream. Two-phase flow has several causes, as described below.
Leaks. Leaks can occur at process connections, valve seals, and pump seals, resulting in air being introduced into a liquid stream. Air might also be drawn in at the system inlet. Check the system for leaks, and repair any leaks that are found. Cavitation and flashing. Cavitation and flashing are caused by operating the system at or near the process fluid vapor pressure, resulting in pockets of air or gas being introduced into the process fluid. If the sensor is near a device that causes pressure drop, such as a control valve, locating the sensor upstream from the device can decrease the risk of flashing. Alternatively, increasing back pressure downstream from the sensor can also reduce the risk of cavitation and flashing. Cascading. Cascading of the fluid can occur when the flow rate diminishes to the point where the sensor tube is only partially filled. Often, this occurs because fluid is flowing downward through a sensor installed in a vertical pipeline. (When a sensor is mounted this way, it is called the flag-mount orientation).
To help eliminate cascading, fluids should flow upward through a flagmounted sensor. Mounting the sensor in the preferred orientation often reduces cascading. (See Orientation, page 7.) Increasing back pressure downstream from the sensor can also reduce or eliminate cascading.
High points in the system. When measuring liquids, entrained air (pockets of non-condensable gas) can collect in high points of a fluid system. If the fluid velocity is low, and/or the high points are very high relative to the system, entrained air pockets can grow and persist. If the air pocket releases and passes through the sensor, measurement error could occur. One possible solution is to install vent valves or air eliminators at a high point in the system, upstream from the sensor. Use your common plant practices if you choose to install vent valves or air eliminators. Low points in the system. When measuring gases, liquid condensate can collect in low points of a fluid system. If the fluid velocity is low, and/or the low points are very low relative to the system, condensates can accumulate and persist. If the liquid passes through the sensor, measurement error could occur. One possible solution is to install condensate valves at a low point in the system, upstream from the sensor. Use your common plant practices if you choose to install condensate valves.
46
Troubleshooting continued
Checking for plugging or build-up If the process fluid tends to build up in the piping, the sensor can become plugged or partially plugged due to build-up of material inside the sensor flow tubes. To determine whether plugging or build-up has occurred, check at the transmitter for a high drive gain and high density reading (see below). If the drive gain and the density reading are both high, flush or clean the sensor, then check for an accurate density reading on water (or some other fluid with a known density). If the density is still wrong, plugging of the tube is probably not the problem. If either the drive gain or the density reading is not high, plugging of the tube is probably not the problem.
Location
Checking the drive gain. Contact Micro Motion to check the drive gain. Phone numbers are listed on page 31.
If the transmitter is a Model 3500 or 3700, you can use the display to view drive gain. Refer to the ALTUS Detailed Setup Manual.
Orientation
Checking the density reading. View the flowmeter density measurement in any of several ways: Use the transmitter display, if it has one Use a HART Communicator, ProLink software, or AMS software Use the connected output device, if there is one Use the host controller
47
48
Appendix
Performance specifications
Flow
Nominal flow range1 CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 CMF400 Maximum flow rate CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 CMF400 Accuracy2 Repeatability2 Zero stability CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 CMF400
1
lb/min
0 to 3 0 to 40 0 to 125 0 to 500 0 to 1600 0 to 5000 0 to 15,000
kg/h
0 to 82 0 to 1090 0 to 3400 0 to 13,600 0 to 43,550 0 to 136,080 0 to 409,000
lb/min
4 80 250 1000 3200 10,000 20,000 liquid gas liquid gas
kg/h
108 2180 6800 27,200 87,100 272,160 545,500
0.10% [(zero stability/ flow rate) x 100]% of rate 0.50% [(zero stability/ flow rate) x 100]% of rate 0.05% [(zero stability/ flow rate) x 100]% of rate 0.25% [(zero stability/ flow rate) x 100]% of rate
lb/min
0.00015 0.001 0.006 0.025 0.08 0.25 1.50
kg/h
0.004 0.027 0.163 0.680 2.18 6.80 40.91
Micro Motion has adopted the terminology "nominal flow range." The upper limit of this range is the flow rate at which water at reference conditions causes approximately 15 psid (1 bar) of pressure drop for ELITE sensors. Flow accuracy includes the combined effects of repeatability, linearity, and hysteresis. All specifications for liquids are based on reference conditions of water at 68 to 77F (20 to 25C) and 15 to 30 psig (1 to 2 bar), unless otherwise noted.
49
Density
with IFT9701
g/cc
0.008 0.08 0.002 0.02 0.004 0.04 0.001 0.01 0 to 5
Temperature
Accuracy Repeatability Range High-temperature CMF300A CMF400 1 All other models
1
F
sensor junction box 32 to 650 40 to 248 40 to 140 400 to 400
C
0 to 343 40 to 120 40 to 60 240 to 204
Ambient temperature limits for CMF400 booster amplifier are 40 to 140F (40 to 60C). Maximum temperature limit for CENELEC-approved CMF400 booster amplifier is 55C. If ambient temperature and radiant heat will cause the booster amplifier to exceed these limits, a remotely mounted booster amplifier assembly is necessary. Consult the factory for remote-mount booster amplifier information.
50
psi
1450 2160 6000 1145
bar
100 148 413 343
psi
425 850 850 625 550 275 225 250
bar
29 58 58 43 38 19 15 17
psi
565 1130 1130 830 730 365 299 325
bar
38 78 78 57 50 25 20 22
Flow tube and housing pressure ratings at 77F (25C), according to ASME B31.3. For higher operating temperatures, tube pressure needs to be derated as follows: Flow tubes Flow tubes Housing 316L sensors nickel alloy sensors all sensors All sensors 201 to 300F (94 to 148C) none 2% derating none 301 to 400F (149 to 204C) 7.2% derating 9.2% derating 7.2% derating High-temperature CMF300A 401 to 500F (205 to 260C) 501 to 600F (261 to 316C) 601 to 650F (317 to 343C) 13.8% derating 19.2% derating 20.1% derating not applicable not applicable not applicable 11.4% derating 16.2% derating 18.0% derating
2 3 4 5
High-temperature CMF300A pressure rating at 650F (343C), according to ASME B31.3. Maximum pressure, 1450 psi (100 bar) at 77F (25C), according to ASME B31.3. Optional rupture disks for high-pressure CMF010 will burst if pressure inside sensor housing reaches 400 psi (27 bar). Housing pressure rating for 10 hours or less, according to ASME B31.3.
51
Pressure effect is defined as the change in sensor flow and density sensitivity due to process pressure change away from the calibration pressure. Pressure effect can be corrected. Pressure effect on flow accuracy % of rate per psi CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 CMF400 none none none 0.0002 0.0008 0.0006 0.002 Pressure effect on density accuracy g/cc per psi none 0.000004 0.000002 0.000006 0.000001 0.0000002 0.000007
Nominal flow rate is the upper limit of the nominal flow range.
52
CENELEC 1 CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 High-temperature CMF300A CMF400 2 SAA CMF025 CMF050 CMF100 CMF200 CMF300 3 EEx ib IIC T1...T6 EEx ib IIC T1...T6 EEx ib IIC T1...T6 EEx ib IIC T1...T6 EEx ib IIB T1...T6 EEx ib IIB T1...T6 EEx ib IIB T1...T6 EEx d [ib] IIB T1...T6 Ex ib IIC T5 Ex ib IIC T5 Ex ib IIC T6 Ex ib IIB T6 Ex ib IIB T6
T6 35 35 35 45 55 63 58 70
1 2
CENELEC "T" rating depends on the maximum temperature of the process fluid flowing through the sensor. Maximum temperature limit for CENELEC CMF400 booster amplifier is 55C. If ambient temperature and radiant heat will cause the booster amplifier to exceed this limit, a remotely mounted booster amplifier assembly is necessary. Consult the factory for remote-mount booster amplifier information. Standard-temperature model only. CMF300A high-temperature model is not SAA approved.
53
Stainless steel
316L 316L 316L 316L 316L 316L 316L 316L
Nickel alloy
Inconel alloy 686 Hastelloy C-22 Hastelloy C-22 Hastelloy C-22 Hastelloy C-22 Hastelloy C-22 not available not available
Weight 2
lb
CMF010 CMF025 CMF050 CMF100 CMF200 CMF300 CMF400
1
kg
5.9 3.6 5.5 13.2 27.2 73.5 250
13 8 12 29 60 162 550
General corrosion guides do not account for cyclical stress, and therefore should not be relied upon when choosing a wetted material for your Micro Motion sensor. Please refer to Micro Motions corrosion guide for proper material compatibility information. Weight of sensor with ANSI 150 lb weld neck raised face flanges.
54
Dim. B 2X rupture disks (optional) Union fitting 1 3/8 (35) 2X 1/2" NPT female purge fittings (optional) 3 5/16 (84) 8 3/4 (222)
1 7/8 (48)
3 3/16 (81)
4 5/8 (117)
3 3/8 (86)
1 13/16 (47)
2 13/16 (71)
Fittings for stainless steel sensors 1/2-inch 150 lb ANSI weld neck raised face flange 1/2-inch 300 lb ANSI weld neck raised face flange 1/2-inch 600 lb ANSI weld neck raised face flange 1/2-inch sanitary fitting 15mm DIN PN40 weld neck, DIN 2526 type C face 15mm DIN PN100 weld neck, DIN 2526 type E face 15mm JIS 10K weld neck, JIS face 15mm JIS 20K weld neck, JIS face 1/4-inch NPT female union fitting 1/4-inch tube compression fitting 6mm tube compression fitting Fittings for nickel alloy sensors 1/2-inch 150 lb ANSI lap joint flange 1/2-inch 300 lb ANSI lap joint flange 15mm DIN PN40 lap joint, DIN 2526 type C face 15mm JIS 10K lap joint flange 1/4-inch NPT female union fitting
Fitting code 313 314 315 321 300 302 304 305 323 324 325
Dim. A Face-to-face 7 27/32 (199) 8 7/32 (209) 8 23/32 (221) 6 31/32 (177) 7 13/32 (188) 7 31/32 (202) 7 3/16 (183) 7 3/16 (183) 6 15/32 (164) 6 15/32 (164) 6 15/32 (164)
Dim. B Outside diameter 3 1/2 (89) 3 3/4 (95) 3 3/4 (95) 1 (25) 3 3/4 (95) 4 1/8 (105) 3 3/4 (95) 3 3/4 (95) -------
7 27/32 (199) 8 7/32 (209) 7 13/32 (188) 8 3/16 (208) 6 15/32 (164)
55
FLOW
Dim. B
9 9/64 (232)
2 13/16 (71)
10 9/32 (261)
1 13/16 (46)
3 59/64 (100)
10 1/64 (254)
Fittings for stainless steel sensors Wafer style, 1/2" ANSI (150 lb, 300 lb, 600 lb bolt kit) Wafer style, 15 mm DIN 2526, type C facing (PN40 bolt kit) Wafer style, 15 mm DIN 2512, type N grooved facing (PN40 bolt kit) Wafer style, 15 mm DIN 2526, type E facing (PN100 bolt kit) Wafer style, 15 mm DIN 2512, type N grooved facing (PN100 bolt kit) Wafer style, 15 mm, standard JIS facing (10K, 20K bolt kit) 1/2" ANSI 150 lb weld neck raised face flange 1/2" ANSI 300 lb weld neck raised face flange 1/2" ANSI 600 lb weld neck raised face flange 1/2" NPT female union fitting 1/2" sanitary fitting 15 mm DIN PN40 weld neck, DIN 2526, type C facing 15 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 15 mm DIN PN100 weld neck, DIN 2526, type E facing 15 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 15 mm JIS 10K weld neck, JIS facing 15 mm JIS 20K weld neck, JIS facing Fittings for nickel alloy sensors 1/2" ANSI 150 lb lap joint flange 1/2" ANSI 300 lb lap joint flange 15 mm DIN PN40 lap joint flange, DIN 2526, type C facing 15 mm JIS 10K lap joint flange, JIS facing
Fitting code 009 016 017 018 019 029 313 314 315 319 321 300 301 302 303 304 305
Dim. A Face-to-face 2 3/8 (60) 2 3/8 (60) 2 3/8 (60) 2 3/8 (60) 2 3/8 (60) 2 3/8 (60) 6 3/4 (171) 7 1/8 (181) 7 5/8 (194) 4 11/16 (119) 4 11/16 (119) 6 5/16 (160) 6 5/16 (160) 6 15/16 (176) 6 15/16 (176) 6 1/8 (156) 6 1/8 (156)
Dim. B Outside diameter 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 3 1/2 (89) 3 3/4 (95) 3 3/4 (95) ---1 (25) 3 3/4 (95) 3 3/4 (95) 4 1/8 (105) 4 1/8 (105) 3 3/4 (95) 3 3/4 (95)
56
10 13/16 (275)
2 (51)
4 19/64 (109)
14 21/64 (364)
Fittings for stainless steel sensors Wafer style, 1/2" ANSI (150 lb, 300 lb, 600 lb bolt kit) Wafer style, 15 mm DIN 2526, type C facing (PN40 bolt kit) Wafer style, 15 mm DIN 2512, type N grooved facing (PN40 bolt kit) Wafer style, 15 mm DIN 2526, type E facing (PN100 bolt kit) Wafer style, 15 mm DIN 2512, type N grooved facing (PN100 bolt kit) Wafer style, 15 mm, standard JIS facing (10K, 20K bolt kit) 1/2" ANSI 150 lb weld neck raised face flange 1/2" ANSI 300 lb weld neck raised face flange 1/2" ANSI 600 lb weld neck raised face flange 3/4" NPT female union fitting 3/4" sanitary fitting 15 mm DIN PN40 weld neck, DIN 2526, type C facing 15 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 15 mm DIN PN100 weld neck, DIN 2526, type E facing 15 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 15 mm JIS 10K weld neck, JIS facing 15 mm JIS 20K weld neck, JIS facing Fittings for nickel alloy sensors 1/2" ANSI 150 lb lap joint flange 1/2" ANSI 300 lb lap joint flange 15 mm DIN PN40 lap joint flange, DIN 2526, type C facing 15 mm JIS 10K lap joint flange, JIS facing
Fitting code 009 016 017 018 019 029 313 314 315 320 322 300 301 302 303 304 305
Dim. A Face-to-face 3 1/2 (89) 3 1/2 (89) 3 1/2 (89) 3 1/2 (89) 3 1/2 (89) 3 1/2 (89) 7 15/16 (202) 8 5/16 (211) 8 13/16 (224) 6 1/2 (165) 6 1/2 (165) 7 1/2 (191) 7 1/2 (191) 8 1/16 (205) 8 1/16 (205) 7 1/4 (184) 7 1/4 (184)
Dim. B Outside diameter 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 1 13/16 (46) 3 1/2 (89) 3 3/4 (95) 3 3/4 (95) ---1 (25) 3 3/4 (95) 3 3/4 (95) 4 1/8 (105) 4 1/8 (105) 3 3/4 (95) 3 3/4 (95)
57
Fittings for stainless steel sensors Wafer style, 1" ANSI (150 lb bolt kit) Wafer style, 1" ANSI (300 lb, 600 lb bolt kit) Wafer style, 25 mm DIN 2526, type C facing (PN40 bolt kit) Wafer style, 25 mm DIN 2512, type N grooved facing (PN40 bolt kit) Wafer style, 25 mm DIN 2526, type E facing (PN100 bolt kit) Wafer style, 25 mm DIN 2512 type N grooved facing (PN100 bolt kit) Wafer style, 25 mm, standard JIS facing (10K, 20K, 30K bolt kit) 1" ANSI 150 lb weld neck raised face flange 1" ANSI 300 lb weld neck raised face flange 1" ANSI 600 lb weld neck raised face flange 1 1/2" ANSI 600 lb weld neck raised face flange 1" sanitary fitting 25 mm DIN PN40 weld neck, DIN 2526, type C facing 25 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 25 mm DIN PN100 weld neck, DIN 2526, type E facing 25 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 25 mm JIS 10K weld neck, JIS facing 25 mm JIS 20K weld neck, JIS facing Fittings for nickel alloy sensors 1" ANSI 150 lb lap joint flange 1" ANSI 300 lb lap joint flange 25 mm DIN PN40 lap joint flange, DIN 2526, type C facing 25 mm JIS 10K lap joint flange, standard JIS facing
Fitting code 010 011 020 021 022 023 030 328 329 330 331 339 306 307 308 309 317 318
Dim. A Face-to-face 4 (102) 4 (102) 4 (102) 4 (102) 4 (102) 4 (102) 4 (102) 9 1/4 (235) 9 3/4 (248) 10 1/4 (260) 10 7/8 (276) 8 3/8 (213) 8 5/16 (211) 8 5/16 (211) 9 11/16 (246) 9 11/16 (246) 8 5/16 (211) 8 5/16 (211)
Dim. B Outside diameter 2 1/2 (64) 2 1/2 (64) 2 1/2 (64) 2 1/2 (64) 2 1/2 (64) 2 1/2 (64) 2 1/2 (64) 4 1/4 (108) 4 7/8 (124) 4 7/8 (124) 6 1/8 (155) 2 (51) 4 1/2 (114) 4 1/2 (114) 5 1/2 (140) 5 1/2 (140) 4 15/16 (125) 4 15/16 (125)
58
28 25/32 (731)
3/4" NPT female 2X 1/2" NPT female purge fittings (optional) 27 9/32 (693)
4 5/16 (110)
3 51/64 (96)
Fittings for stainless steel sensors 1 1/2" ANSI 150 lb weld neck raised face flange 1 1/2" ANSI 300 lb weld neck raised face flange 1 1/2" ANSI 600 lb weld neck raised face flange 2" ANSI 150 lb weld neck raised face flange 2" ANSI 300 lb weld neck raised face flange 2" ANSI 600 lb weld neck raised face flange 1 1/2" sanitary fitting 2" sanitary fitting 40 mm DIN PN40 weld neck, DIN 2526, type C facing 40 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 40 mm DIN PN100 weld neck, DIN 2526, type E facing 40 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 50 mm DIN PN40 weld neck, DIN 2526, type C facing 50 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 50 mm DIN PN100 weld neck, DIN 2526, type E facing 50 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 40 mm JIS 10K weld neck, JIS facing 40 mm JIS 20K weld neck, JIS facing 50 mm JIS 10K weld neck, JIS facing 50 mm JIS 20K weld neck, JIS facing Fittings for nickel alloy sensors 1 1/2" ANSI 150 lb lap joint flange 1 1/2" ANSI 300 lb lap joint flange 2" ANSI 150 lb lap joint flange 2" ANSI 300 lb lap joint flange 40 mm DIN PN40 lap joint flange, DIN 2526, type C facing 50 mm DIN PN40 lap joint flange, DIN 2526, type C facing 40 mm JIS 10K lap joint flange, standard JIS facing 50 mm JIS 10K lap joint flange, standard JIS facing
Fitting code 341 342 343 418 419 420 351 352 381 383 377 379 382 384 378 380 385 387 386 388
Dim. A Face-to-face 22 7/8 (581) 23 3/8 (594) 23 7/8 (606) 22 7/8 (581) 23 3/8 (594) 23 5/8 (600) 21 3/8 (543) 21 3/8 (543) 21 11/16 (551) 21 11/16 (551) 23 1/8 (587) 23 1/8 (587) 21 15/16 (557) 21 15/16 (557) 23 9/16 (598) 23 9/16 (598) 21 9/16 (548) 21 9/16 (548) 21 13/16 (554) 21 13/16 (554)
Dim. B Outside diameter 5 (127) 6 1/8 (156) 6 1/8 (156) 6 (152) 6 1/2 (165) 6 1/2 (165) 2 (51) 2 17/32 (64) 5 15/16 (151) 5 15/16 (151) 6 11/16 (170) 6 11/16 (170) 6 1/2 (165) 6 1/2 (165) 7 11/16 (195) 7 11/16 (195) 5 1/2 (140) 5 1/2 (140) 6 1/8 (156) 6 1/8 (156)
22 7/8 (581) 23 3/8 (594) 22 7/8 (581) 23 3/8 (594) 21 11/16 (551) 21 15/16 (557) 21 9/16 (548) 21 13/16 (554)
5 (127) 6 1/8 (156) 6 (152) 6 1/2 (165) 5 15/16 (151) 6 1/2 (165) 5 1/2 (140) 6 1/8 (156)
59
Dim. B 13 13/16 (351) 39 1/2 (1003) 36 1/2 (927) 2X 1/2" NPT female purge fittings (optional) 3/4" NPT female 11 1/4 (286)
5 5/8 (137)
5 7/64 (130)
Fittings for stainless steel sensors 3" ANSI 150 lb weld neck raised face flange 3" ANSI 300 lb weld neck raised face flange 3" ANSI 600 lb weld neck raised face flange 4" ANSI 150 lb weld neck raised face flange 4" ANSI 300 lb weld neck raised face flange 4" ANSI 600 lb weld neck raised face flange 3" sanitary fitting 80 mm DIN PN40 weld neck, DIN 2526, type C facing 80 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 80 mm DIN PN100 weld neck, DIN 2526, type E facing 80 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 100 mm DIN PN40 weld neck, DIN 2526, type C facing 100 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 100 mm DIN PN100 weld neck, DIN 2526, type E facing 100 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 80 mm JIS 10K weld neck, JIS facing 80 mm JIS 20K weld neck, JIS facing 100 mm JIS 10K weld neck, JIS facing 100 mm JIS 20K weld neck, JIS facing Fittings for nickel alloy sensors 3" ANSI 150 lb lap joint flange 3" ANSI 300 lb lap joint flange 80 mm DIN PN40 lap joint flange, DIN 2526, type C facing 80 mm JIS 10K lap joint flange, JIS facing
Fitting code 355 356 357 425 426 427 361 391 393 395 397 392 394 396 398 400 402 401 403
Dim. A Face-to-face 33 11/16 (856) 34 7/16 (875) 35 3/16 (894) 34 1/16 (865) 35 (889) 36 11/16 (932) 32 (813) 32 7/8 (835) 32 7/8 (835) 34 9/16 (878) 34 9/16 (878) 33 7/16 (849) 33 7/16 (849) 35 9/16 (903) 35 9/16 (903) 33 3/8 (848) 33 3/8 (848) 33 9/16 (852) 33 9/16 (852)
Dim. B Outside diameter 7 1/2 (191) 8 1/4 (210) 8 1/4 (210) 9 (229) 10 (254) 10 3/4 (273) 3 9/16 (90) 7 7/8 (200) 7 7/8 (200) 9 1/16 (230) 9 1/16 (230) 9 1/4 (235) 9 1/4 (235) 10 7/16 (265) 10 7/16 (265) 7 5/16 (186) 7 7/8 (200) 8 1/4 (210) 8 7/8 (225)
60
ELITE Sensor Specifications continued High-temperature CMF300A dimensions and process fittings
Dimensions in inches (mm)
FLOW 11 (280) 13 13/16 (351) 36 15/16 (937) 2X 1/2" NPT female purge fitting (optional) 5 5/8 2X (143) 45 13/16 (1163) Dim. B Dim. A face to face 3 5/16 (84)
Junction box
2X
11 (279)
8 3/16 (208) 32 (812) flexible conduit Minimum bend radius: 1 1/2 (38)
30 3/16 (767)
2 13/16 (71)
2X
Fittings for stainless steel sensors 3" ANSI 150 lb weld neck raised face flange 3" ANSI 300 lb weld neck raised face flange 3" ANSI 600 lb weld neck raised face flange 3" ANSI 900 lb weld neck raised face flange 4" ANSI 150 lb weld neck raised face flange 4" ANSI 300 lb weld neck raised face flange 4" ANSI 600 lb weld neck raised face flange 4" ANSI 900 lb weld neck raised face flange 80 mm DIN PN40 weld neck, DIN 2526, type C facing 80 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 80 mm DIN PN100 weld neck, DIN 2526, type E facing 80 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 100 mm DIN PN40 weld neck, DIN 2526, type C facing 100 mm DIN PN40 weld neck, DIN 2512, type N grooved facing 100 mm DIN PN100 weld neck, DIN 2526, type E facing 100 mm DIN PN100 weld neck, DIN 2512, type N grooved facing 80 mm JIS 10K weld neck, JIS facing 80 mm JIS 20K weld neck, JIS facing 100 mm JIS 10K weld neck, JIS facing 100 mm JIS 20K weld neck, JIS facing
Fitting code 355 356 357 358 425 426 427 428 391 393 395 397 392 394 396 398 400 402 401 403
Dim. A Face-to-face 33 11/16 (856) 34 7/16 (875) 35 3/16 (894) 36 11/16 (932) 34 1/16 (865) 35 (889) 36 11/16 (932) 37 3/16 (945) 32 7/8 (835) 32 7/8 (835) 34 9/16 (878) 34 9/16 (878) 33 7/16 (849) 33 7/16 (849) 35 9/16 (903) 35 9/16 (903) 33 3/8 (848) 33 3/8 (848) 33 9/16 (852) 33 9/16 (852)
Dim. B Outside diameter 7 1/2 (191) 8 1/4 (210) 8 1/4 (210) 9 1/2 (241) 9 (229) 10 (254) 10 3/4 (273) 11 1/2 (292) 7 7/8 (200) 7 7/8 (200) 9 1/16 (230) 9 1/16 (230) 9 1/4 (235) 9 1/4 (235) 10 7/16 (265) 10 7/16 (265) 7 5/16 (186) 7 7/8 (200) 8 1/4 (210) 8 7/8 (225)
61
1/2" NPT female for power wiring 3/4" NPT female for flowmeter wiring
38 1/4 (971)
4 7/8 (123)
32 3/4 (832)
10 3/4 (274)
Fittings for stainless steel sensors 4" ANSI 150 lb weld neck raised face flange 4" ANSI 300 lb weld neck raised face flange 4" ANSI 600 lb weld neck raised face flange 6" ANSI 150 lb weld neck raised face flange 6" ANSI 300 lb weld neck raised face flange 6" ANSI 600 lb weld neck raised face flange 100 mm DIN PN40 weld neck, DIN 2526, type C facing 100 mm DIN PN40 weld neck, DIN 2512, type N facing 100 mm DIN PN100 weld neck, DIN 2526, type E facing 100 mm DIN PN100 weld neck, DIN 2512, type N facing 150 mm DIN PN40 weld neck, DIN 2526, type C facing 150 mm DIN PN40 weld neck, DIN 2512, type N facing 150 mm DIN PN100 weld neck, DIN 2526, type E facing 150 mm DIN PN100 weld neck, DIN 2512, type N facing 100 mm JIS 10K weld neck, JIS facing 100 mm JIS 20K weld neck, JIS facing 150 mm JIS 10K weld neck, JIS facing 150 mm JIS 20K weld neck, JIS facing
Fitting code 435 436 437 451 452 453 460 462 464 466 461 463 465 467 470 472 471 473
Dim. A Face-to-face 40 5/16 (1025) 41 1/8 (1044) 42 13/16 (1088) 40 7/16 (1028) 41 7/16 (1053) 43 5/8 (1107) 39 7/16 (1002) 39 7/16 (1002) 41 7/16 (1052) 41 7/16 (1052) 39 3/4 (1010) 39 3/4 (1010) 42 1/16 (1068) 42 1/16 (1068) 39 7/16 (1002) 39 15/16 (1014) 39 3/4 (1010) 40 1/4 (1022)
Dim. B Outside diameter 9 (229) 10 (254) 10 3/4 (273) 11 (279) 12 1/2 (318) 14 (356) 9 1/4 (235) 9 1/4 (235) 10 7/16 (265) 10 7/16 (265) 11 13/16 (300) 11 13/16 (300) 14 (355) 14 (355) 8 1/4 (210) 8 7/8 (225) 11 (280) 12 (305)
62
Appendix
Ordering Information
*Example: CMF300 M 355 N U = ELITE CMF300 3-inch sensor; standard pressure, 316L stainless steel; 3-inch ANSI 150 lb weld neck raised face flanges; standard pressure containment; UL approved for intrinsically safe installations
63
Sensors
Transmitters
Communications
Peripheral products
Wiring instructions
64
Appendix
Purge Fittings
If the sensor has purge fittings, they should remain sealed at all times. After a purge plug is removed, the sensor case should be purged with a dry, inert gas (such as argon or nitrogen), and resealed. See Case purging procedure, page 66. Purging the case protects internal components. Before Micro Motion ships a sensor from the factory, it purges the sensor case. If you never loosen or remove the fittings, you do not have to be concerned about them. For more information, contact the Micro Motion Customer Service Department: In the U.S.A., phone 1-800-522-MASS (1-800-522-6277) Outside the U.S.A., phone 303-530-8400 In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
The primary reason for having purge fittings is to monitor pressure inside the sensor case. Some users, such as those measuring highly volatile fluids, install a pressure transmitter across the sensor purge fittings. A control device, connected to the pressure transmitter, shuts down the process if a change in pressure is detected. This provides additional protection should a rupture occur inside the sensor.
Purge fittings
Side view Front view Purge plug
Sensor case
65
WARNING
Removing a purge plug will require the sensor case to be re-purged with a dry inert gas. Improper pressurization could result in serious personal injury. Follow all instructions for re-purging the sensor case. See Case purging procedure, below.
WARNING
Explosion hazard The CMF400 has drain plugs, which look similar to purge fittings. The drain plugs must remain sealed at all times. Do not remove or damage CMF400 drain plugs.
Read all instructions before performing the case purging procedure. It is not necessary to perform this procedure unless a purge plug has been removed. 1. Shut down the process, or set control devices for manual operation.
CAUTION
Performing the purge procedure while the flowmeter is operating could affect measurement accuracy, resulting in inaccurate flow signals. Before performing the case purging procedure, shut down the process, or set control devices for manual operation.
2. Remove both purge plugs from the sensor case. If purge lines are being used, open the valve in the purge lines.
66
*If purge lines are being used, increase purge time to fill the additional volume.
67
68
Appendix
Rupture Disks
If the sensor has rupture disks, they are installed in the sensor purge fitting openings. The rupture disks should remain installed at all times. If you remove a rupture disk from the sensor case, it is necessary to re-purge the case. See Appendix C, page 65. For more information, contact the Micro Motion Customer Service Department: In the U.S.A., phone 1-800-522-MASS (1-800-522-6277) Outside the U.S.A., phone 303-530-8400 In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
Rupture disk
Side view Sensor case Front view
69
WARNING
Pressure Relief Zone. Escaping high-pressure fluid can cause severe injury or death. Stay clear of rupture disk pressure-relief area.
The rupture disks are installed in the sensor purge fitting openings. If you remove a rupture disk from the sensor case, it is necessary to re-purge the case. See Case purging procedure, page 66, for instructions.
WARNING
Removing a rupture disk will require the sensor case to be re-purged with a dry inert gas. Improper pressurization could result in serious personal injury. Follow all instructions for re-purging the sensor case. See Case purging procedure, page 66.
70
Appendix
Micro Motion product safety labels have been designed in accordance with the voluntary standard, ANSI Z535.4. If either of the labels illustrated below is illegible, damaged, or missing, promptly have a new one installed. The sensor includes the safety labels illustrated below. Contact Micro Motion for replacement labels: In the U.S.A., phone 1-800-522-MASS (1-800-522-6277) Outside the U.S.A., phone 303-530-8400 In Europe, phone +31 (0) 318 549 443 In Asia, phone 65-770-8155
CAUTION: Removal of plugs will require sensor case to be repurged with a dry inert gas.
! WARNING: Improper pressurization may result in injury. Refer to sensor manual for repurging instructions. Part No. 1003972, Rev. B
For additional information, see Removing a purge plug and Case purging procedure, page 66.
Escaping pressure can cause severe injury or death. Stay clear of vent.
Part No. 3002734
71
72
Appendix
Return Policy
General guidelines
Micro Motion return procedures must be followed for you to meet the legal requirements of applicable U.S. Department of Transportation (DOT) regulations. They also help us provide a safe working environment for our employees. Failure to follow these requirements will result in your equipment being refused delivery. To return equipment, phone the Micro Motion Customer Service Department for information on the return procedures and required documentation forms: In the U.S.A., phone 1-800-522-6277 or 1-303-530-8422 between 6:00 a.m. and 5:30 p.m. (Mountain Standard Time), Monday through Friday, except holidays. In Europe, phone +31 (0) 318 549 549, or contact your local sales representative. In Asia, phone (65) 777-8211, or contact your local sales representative. Information on return procedures and forms are also available on-line at www.micromotion.com.
Only equipment that has not been removed from the original shipping package will be considered new and unused. New and unused equipment includes sensors, transmitters, or peripheral devices which: Were shipped as requested by the customer but are not needed, or Were shipped incorrectly by Micro Motion.
Used equipment
All other equipment is considered used. This equipment must be completely decontaminated and cleaned before being returned. Document all foreign substances that have come in contact with the equipment.
73
Shipping address: Attn: RMA# _____________ Chemical Waste Management Sensor Department 9131 East 96 Avenue Henderson CO 80640
Billing/correspondence: Micro Motion Inc. 7070 Winchester Circle Boulder, CO 80301 Attn: Repairs
Shipping address: Attn: RMA# _____________ Micro Motion Inc. c/o Chemical Waste Management Sensor Department 9131 East 96 Avenue Henderson CO 80640
Billing/correspondence: Micro Motion Inc. 7070 Winchester Circle Boulder CO 80301 Attn: Repairs
74
Index
Air eliminators 46 AMS software 31, 37 Approvals tag CMF010 1 CMF025, CMF050, and CMF100 2 CMF200 and CMF300 2 CMF300A 3 CMF400 3 keys for sensor location 5
B
DMM 31, 37 Drain plug 66 Drive gain 41 EMC directive. See European installations EMI. See European installations Entrained air or gas 46 European installations 1 hazardous area installation 6, 17
F E
Batch total 34 Before you begin 14 additional information 4 installation process 4 your new sensor 1 Booster amplifier sensor location 5 sensor wiring 20, 21
C
Cable. See also Flowmeter cable; Wiring CMF300A 5 glands 23 wiring instruction manuals 64 Calibration certificate 40 startup 29 troubleshooting 40 Cascading 46 Cavitation 46 CENELEC. See European installations Certificate of conformance 40 Characterization 29 Condensate valves 46 Configuration 29 Coriolis flowmeter 1. See also Flowmeter Crosstalk 45 CSA grounding 22 instruction manual 64 sensor location 6, 17 Customer Service 30 Customer service 31
D
Fieldbus host 37 Flashing 46 Flow direction 7 Flow direction arrow CMF010 1 CMF025, CMF050, and CMF100 2 CMF200 and CMF300 2 CMF300A 3 CMF400 3 sensor orientation 7 Flow rate erratic flow rate 33 inaccurate flow rate 34 Flowmeter cable. See also Wiring cross-section 38 instruction manual for cable preparation 64 maximum length 5 RF interference 42, 42 sensor wiring 23 troubleshooting 3839 components of 1 grounding 22 startup 2930 zeroing 29 FOUNDATION fieldbus. See Fieldbus host
G
HART Communicator instruction manual 64 troubleshooting with 37 Hazardous area installations sensor location 6 wiring 17 Heat tracing 16
75
Index continued
I
IFT9701. See Transmitter Installation step 1: location 56. See also Location step 2: orientation 710. See also Orientation step 3: mounting 1116. See also Mounting step 4: wiring 1728. See also Wiring step 5: startup 2930. See also Startup Installation process 4 Instruction manuals list of 64 Intrinsically safe grounding 22 instruction manuals 64
J
Pipe run 5 Plugging 47 Process fittings. See Specifications Process fluid flow direction 7 sensor orientation 7 measuring gases 9 measuring liquids 8 measuring slurries 10 ProLink program instruction manual 64 ProLink software 31, 37 Purge fittings 65. See also Rupture disk CMF010 1 CMF025, CMF050, and CMF100 2 CMF200 and CMF300 2 CMF300A 3 instructions 6567
R
Labels 71 Location 56 booster amplifier 5 cable to transmitter 5 CMF300A junction box 5 CMF400 5 hazardous area installations 6 keys for installation 5 pipe run 5 valves 5 Modbus instruction manual 64 troubleshooting with 37 Model 5300. See Transmitter Model number matrix 6364 Mounting 1116 CMF010 optional mounting 12, 12 CMF300A junction box 13, 13 heat tracing 16 keys for installation 11 mounting any sensor 11 wafer-style alignment rings 15 wafer-style assembly 14 wafer-style sensors 1415
O M
Resistance ranges for flowmeter circuits 39 Return policy 73 RF interference 42, 42 RFT9709. See Transmitter RFT9739. See Transmitter Rupture disk 6970, 69
S
Ordering information 6364 Orientation 710 flow direction 7 flow direction arrow 7 keys for installation 7 measuring gases 9 measuring liquids 8 measuring slurries 10 process fluids 7 vertical pipeline 7
P
SAA grounding 22 instruction manual 64 sensor location 6, 17 Sensor approvals tag 1, 2, 3 booster amplifier 21 location 5 wiring 20 components 13 CMF010 1 CMF025, CMF050, and CMF100 2 CMF200 and CMF300 2 CMF300A 3 CMF400 3 dimensions 5562 flow direction arrow 1, 2, 3 grounding 22 heat tracing 16 instruction manuals 64 junction box 1819 CMF300A 19 sealing 23 labels 71 location 56. See also Location CMF400 5 mounting 1116. See also Mounting ordering information 6364 orientation 710. See also Orientation purge fittings 6567, 65. See also Rupture disk rupture disk 6970, 69 serial number tag 1, 2, 3 specifications 4962. See also Specifications startup 2930
76
Index continued
troubleshooting 3147. See also Troubleshooting wafer-style alignment rings 15 wafer-style assembly 14 wiring 1728. See also Wiring Serial number tag CMF010 1 CMF025, CMF050, and CMF100 2 CMF200 and CMF300 2 CMF300A 3 CMF400 3 troubleshooting 40 Specifications 4962 dimensions 5562 process fittings CMF010 55 CMF025 56 CMF050 57 CMF100 58 CMF200 59 CMF300 6061 CMF400 62 Startup 2930 zeroing 29
T
flashing 46 general information 31 HART Communicator 37 high points in system 46 low points in system 46 procedures erratic flow rate 33 inaccurate batch total 34 inaccurate density reading 35 inaccurate flow rate 34 inaccurate temperature reading 36 zero drift 32 ProLink software 31, 37 vent valves 46 wiring resistance ranges 39 transmitter terminals 39
U
Temperature checking 41 inaccurate temperature reading 36 Transmitter compatible models 1 maximum distance from sensor 5 terminals. See Wiring troubleshooting 3147 Troubleshooting 3147 air eliminators 46 AMS software 31, 37 at the sensor 4347 at the transmitter 3742 cascading 46 cavitation 46 checking calibration factors 40 crosstalk 45 damping value 41 density reading 41 drive gain 41 faulty flowmeter wiring 3839 faulty output wiring 37 flowmeter grounding 43 junction box 44 mounting stress 45 plugging 47 RF interference 42 temperature reading 41 2-phase flow 46 vibration 45 condensate valves 46 customer service 31 DMM 31, 37 Fieldbus host 37
Wafer kit 14 Wiring 1728 CMF300A 19, 2324 CMF400 1920, 212324 flowmeter cable 23, 38 grounding 22 hazardous area installations 17 instruction manuals 64 junction box 1819, 23 CMF300A 19 transmitter 2328 IFT9701 28 Model 3500 27 Model 3700 27 Model 5300 28 RFT9709 28 RFT9739 field-mount 26 RFT9739 rack-mount 26 troubleshooting 3839 output wiring 42 RF interference 42
Z
77
Index continued
78
recycled paper