IS 6094 (Part 2): 2006 ISO 4027:2003

Indian Standard

HEXAGON
PART (

SOCKET
2 WITH

SET SCREWS
POINT

CONE

Third Revision)

ICS 21.060.10

@ BIS 2006

BUREAU
MANAK

OF
BHAVAN,

INDIAN

STANDARDS
SHAH 110002 ZAFAR MARG

9 BAHADUR NEW DELHI

December

2006

Price Group

IS 6094 (Part 2) :2006 ISO 4027:2003

Bolts, Nuts and Fasteners

Accessories

Sectional Committee,

PG/BP 33

NATIONAL This Indian set screws adopted by Accessories Engineering

FOREWORD Standard (Part 2) (Third Revision) which is identical with ISO 4027:2003 Hexagon socket with cone point issued by the International Organization for Standardization (ISO) was the Bureau of Indian Standards on the recommendation of the Bolts, Nuts and Fasteners Sectional Committee and approval of the Medical Instruments, General and Prod Iction Division Council. revised in 1971 and 198 . The

The original version of this standard was issued in 1963 subsequently second revision was based on the following ISO Standards: ISO ISO ISO ISO 4026:1983 4027:1983 4028:1983 4029:1983 Hexagon Hexagon Hexagon Hexagon socket socket socket socket set set set set screws screws screws screws with with with with flat point cone point dog point cup point

This third revision has been revised by splitting it into four parts harmonizing with ISO 4026:2003, ISO 4028:2003 and ISO 4029:2003 respectively by adopting them under dual ISO 4027 :2003, number. This Part 2 has been harmonized with ISO 4027:2003 developments taken place at international level. The other three parts of this standard are: Part 1 Part 3 Part 4 With flat point (third revision) With dog point (third revision) With cup point (third revision) by adoption to make pace with the latest

The text of ISO Standard has been approved as suitable for publication as an Indian Standard without deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention is particularly drawn to the following: a) Wherever the words International be read as Indian Standard. Standard appear referring to this standard, they should

b)

Comma (,) has been used as a decimal marker while in Indian Standards, the current practice is to use a point (.) as the decimal marker.

In this adopted standard, reference appears to certain International Standards for which Indian Standards also exist. The corresponding Indian Standards which are to be substituted in their places are listed below along with their degree of equivalence for the editions indicated: /nternafiona/ Standard Corresponding Indian Standard Degree of Equivalence Identical

ISO 225 : 1983 Fasteners Bolts, screws, studs and nuts Symbols and designations of dimensions ISO 261:1998 ISO general purpose metric screw threads GeneraI plan

IS 8536:1987 Fasteners Bolts, screws, studs and nuts Symbols and designation of dimensions (first revision)

IS 4218 (Part 2) : 2001 ISO general purpose metric screw threads: .Part 2 General plan (second revision)

do

IS 6094 (Part 2) :2006 1S0 4027:2003

international

Standard

Corresponding

Indian

Standard

Degree of Equivalence Identical

!S0 898-5 : 1998 Mechanical properties of fasteners made of carbon steel and alloy steel Part 5 : Set screws and similar threaded fasteners not under tensile stresses ISO 965-2 : 1998 ISO general purpose metric screw threads Tolerances Part 2 : Limits of sizes for general purpose external and internal screw threads Medium quality ISO 965-3 : 1998 ISO general purpose metric screw threads Tolerances Part 3: Deviations for constructional screw threads
ISO 3269 : 2000

IS 1367 ( Part 5 ) :2002 Technical supply conditions for threaded steel fasteners: Part 5 Mechanical properties of fasteners made of carbon steel and alloy steel Set screws and similar fasteners not under tensile stresses (fhird revision) IS 14962 (Part 2) :2001 !S0 general purpose metric screw threads Tolerances: Part 2 Limits of sizes for general purpose external and internal screw threads Medium quality

do

do IS 14962 (Part 3) purpose metric Tolerances: Part constructional screw :2001 ISO general screw threads 3 Deviations for threads

do

Acceptance

Fasteners inspection

IS 1367 (Part 17) :2004 Technical supply conditions for threaded steel fasteners: Part 17 Inspection, sampling and acceptance procedure (fourth revision) IS 1367 (Part 14/See 3) :2002 Technical supply conditions for threaded steel fasteners: Part 14 Mechanical properties of corrosion-resistant stainless-steel fasteners, Section 3 Setscrews and similar fasteners not under tensile stress (third revision) IS 1367 (Part 11) :2002 Technical supply conditions for threaded steel fasteners: Part 11 Electroplated coatings (third revision) IS 1367 (Part 2) :2002 Technical supply conditions for threaded steel fasteners: Part 2 Tolerances ,for fasteners Bolts, screws, studs and nuts Product grades A, B and C (third revision) IS 1367 (Part 9/See 1) :1993 Technical supply conditions for threaded steel fasteners: Part 9 Surface discontinuities, Section 1 Bolts, screws and studs for general applications (third revision) IS 1367 (Part 1) :2002 Technical supply conditions for threaded steel fasteners: Part 1 General requirements for bolts, screws and studs (third revision)

do

ISO 3506-3 : 1997 Mechanical properties of corrosion-resistant stainless-steel fasteners Part 3 : Set screws and similar fasteners not under tensile stress

do

ISO 4042 : 1999 Fasteners Electroplated coatings

do

ISO 4759-1 :2000 Tolerances for fasteners Part 1 : Bolts, screws, studs and nuts Product grades A, B and C

do

ISO 6157-1 :1988 Fasteners Surface discontinuities Part 1: Bolts, screws and studs for general requirements

do

1S0 8992 : 1986 Fasteners General requirements for bolts, screws, studs and nuts

ii

IS 6094 (Part 2) :2006 ISO 4027:2003

The technical committee has reviewed the provisions of the following International Standards referred in this adopted standard and has decided that they are acceptable for use in conjunction with this standard: hternational Standard Title Mechanical properties of fasteners Bolts, screws, studs and nuts made of non-ferrous metals Fasteners Non-electrolytically Gauging of hexagon sockets Marking are applied zinc flake coatings

ISO 8839:1986

ISO 10683:2000 ISO 23429:2004

As decided by the Committee additional requirements of Packaging and BIS Certification given in National Annex A. These additional requirements are part of this standard.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960 Rules for rounding off numerical values (revised). The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.

Ill

...

IS 6094( Part2) ISO 4027:2003

:2006

lndian

Standard

HEXAGON SOCKET SET SCREWS

PART ( 1 2 WITH CONE POINT

Third Revision)

Scope

This International Standard specifies the characteristics of hexagon socket set screws with cone point and threads from Ml,6 up to and including M24 and of product grade A. If, in special cases, specifications other than those listed in this International Standard are required, they should be selected from existing International Standards, e.g. ISO 261, ISO 898-5, ISO 965-2, ISO 3506-3 and 1s04759-1.

2
The

Normative references

following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 225, Fasteners Bolts, screws, studs and nuts Symbols and designations of dimensions ISO 261, ISO general-purpose metric screw threads General plan

ISO 898-5, Mechanical properties of fasteners made of carbon steel and alloy steel Part 5: Set screws and similar threaded fasteners not under tensile stresses ISO 965-2, ISO general purpose metric screw threads Tolerances Part 2: Limits of sizes for general purpose external and internal screw threads Medium quality ISO 965-3, ISO general purpose metric screw threads Tolerances Part 3: Deviations for constructional screw threads ISO 3269, Fasteners Acceptance inspection ISO 3506-3, Mechanical properties of corrosion-resistant similar fasteners not under tensile stress ISO 4042, Fasteners Electroplated coatings ISO 4759-1, Tolerances for fasteners Part 1: Bolts, screws, studs and nuts Product grades A, Band C ISO 6157-1, Fasteners Surface discontinuities Part 1: Bolts, screws and studs for general requirements ISO 8839, Mechanical properties of fasteners Bolts, screws, studs and nuts made of non-ferrous metals ISO 8992, Fasteners General requirements for bolts, screws, studs and nuts ISO 10683, Fasteners Non-electrolytically ISO 23429, Gauging of hexagon sockets applied zinc flake coatings stainless-steel fasteners Part 3: Set screws and

IS 6094( Part 2):2006 ISO 4027:2003

Dimensions

See Figure 1 and Table 1. Symbols and designations of dimensions are specified in ISO 225.

W
+
s

I_

Permissible alternative form of socket

For broached sockets which are at the maximum limit of size, the overcut resulting from drilling shall not exceed 1/3 of the length of any flat of the socket which is e12.

e/2 (e/2)/3
1

l_._.

+._._l

a The 120 angle is a requirement for short-length screws of nominal length 1, situated in the shaded areas in Table 1. b The angle T applies only to the portion of the point situated below the root diameter of the thread, and shall be 120 for nominal lengths situated in the shaded areas in Table 1 and 90 for all other lengths. c Incomplete thread u < 2P. d A slight rounding or countersink at the mouth of the socket is permissible.

Figure 1

IS 6094( Part2) ISO 4027:2003

:2006

Table 1 Dimensions
Dimensions in millimetres Thread (d) M1,6 0,35 max. 0,4 M2 0,4 0,5 M2,5 0,45 0,65 M3 0,5 0,75 M4 0,7 1 M5 0,8 Y,25 M6 1 1,5 M8 1,25 2 M1O 1,5 2,5 M12 1,75 3 M16 2 4 M20 2,5 5 M24 3 6

P
d dl
~b, C

% Minor thread diameter min. nom. 0,809 0,7 0,724 0,710 d e 0,7 1,5 1,011 0,9 0,913 0,887 0,8 1,7 1,454 1,3 1,300 1,275 1,2 2 1,733 2,303 1,5 1,58 1,52 1,2 2 2 2,08 2,02 1,5 2,5 2,873 2,5 2,58 2,52 2 3 3,443 3 3,08 3,02 4,583 4 4,095 4,020 5,723 5 5,14 5,02 6,863 6 6,14 6,02 4,8 8 9,149 8 8,175 8,025 6,4 10 11,429 10 10,175 10,025 8 12 13,716 12 12,212 12,032 10 15

max. min.

min.

2
3,5

3
5

4
6

NOTE CommercialIerwths are those between the bold stepped lines. a F is the pitch of the thread.
b em,n = l,14S~in. c Combined gauging of socket dimensions e ands, see ISO 23429. d For screws with nominal lengths in the shaded areas.

e For screws with nominal lengths below the shaded areas.

IS 6094( Part2) ISO 4027:2003

:2006

Requirements and reference International Standards

See Table 2, Table 2 Specifications and reference International Standards

!aterial ieneral requirements bread International Standard Tolerance International Standards Property class International Standards Product grade olerances International Standard As processed Requirements for electroplating are covered in ISO 4042. inish Requirements for non-electrolytically applied zinc flake coatings are covered in ISO 10683. Limits for surface discontinuities are covered in ISO 6157-1. 45H
1

Steel

Stainless steel ISO 8992 6g

Non-ferrous metal

ISO 261. ISO 965-2, ISO 965-3 A1-12H, A2-21H, A3-21H, A4-21H, A5-21 H ISO 3506-3 A 1s0 4759-1 Plain Plain Requirements for electroplating are covered in ISO 4042. As agreed
1

flechanical properties

ISO 896-5

ISO 8839

Wface discontinuities

Lcceptabilit y

For acceptance procedure, see ISO 3269.

5 Designation
EXAMPLE A hexagon socket setscrew with cone point, thread M6, nominal length 1 = 12 mm and of property class 45H, is designated as follows: Hexagon socket set screw ISO 4027- M6x 12- 45H

!
IS 6094 (Part 2) :2006 ISO 4027:2003

NATIONAL ANNEX A ( National Foreword)

A-1 PACKAGING The packaging of hexagon head bolts shall be in accordance with IS 1367 (Part 18) : 1996 Industrial fasteners Threaded steel fasteners Technical supply conditions: Part 18 Packaging (third revision). A-2 BIS CERTIFICATION MARKING

Details available with the Bureau of Indian Standards.

Bureau

of Indian

Standards institution established under the Bureau of /ndian Standards

of standardization, marking and

BIS is a statutory
harmonious

Act, 1986 to promote

quality certification of

development

of the activities matters

goods and attending

to connected

in the country.

Copyright BIS has the copyright of implementing designations. Review of all its publications. No part of these publications details, such as symbols to the Director may be reproduced and sizes, in any

form without the prior permission the standard, Enquiries

in writing of BIS. This does not preclude the free use, in the course of necessary type or grade BIS. be addressed (Publications),

relating to copyright

of Indian

Standards as the need arises on the basis of comments. Standards are

Amendments

are issued to standards

also reviewed periodically; that no changes Users of Indian Standards

a standard along with amendments should ascertain

is reaffirmed when such review indicates of the latest amendments Monthly Additions. or

are needed; if the review indicates that changes are needed, it is taken up for revision. that they are in possession and Standards:

edition by referring to the latest issue of BIS Catalogue This Indian Standard has been developed

from Dot: No. PG/BP 33 (0492).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU

OF INDIAN

STANDARDS

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