Tender Document Turbo-Generator -B House

Overhauling and Testing of at Old Power

Scope of work The following are the broad scope of work (detailed scope of work enclosed), but not limited to:1. 2. 3. 4. 5. Decoupling, Opening of end covers and pulling out the rotor from the position and placing, it on the proper stand; Cleaning of stator winding portion, slots over hang portion, etc., using the appropriate Cleaning, AgentReplacement of damaged wedges-, Cleaning of rotor portion; and Inspection of bearings and measuring bearing clearances.

The following tests have to be conducted:Stator:1. Stator core Stator windings ELCID Test or Flux, Loop Test IR & PI DC hipot step voltage Partial discharge Capacitance Winding DC resistance

Rotor: 1. Rotor winding IR Winding DC resistance Impedance RSO (earth fault /inter- turn short)

The above tests have to be conducted before assembling the machine. Necessary epoxy spray coating is to be applied, wherever required. CPCL scope is limited only to disconnection of all cables connected to the machine. All consumables, special tools and tackles required for the above jobs is to be brought by the contractor.
Chennai Petroleum Corporation Limited
(A group company of IndianOil) Maintenance - Contracts section SOW Page 1 of 4

Tender Document Turbo-Generator -B House

Overhauling and Testing of at Old Power

Detailed scope of work-. Apart from the broad scope of work as detailed above, the following needs to be carried out: I. i. Generator Rotor Removal De-coupling the Generator / Turbine and Pilot exciter, Removal of Pilot exciter from the bed. Remove slip-ring brush holder assembly measure and record diameter of both positive and negative rings, check for any abnormal wear / pitting on the surface. Replace the shaft seal at outer covers.

ii.

iii. Disconnect and tag the slip ring terminals. iv. Measure air gap between the stator and rotor at 4 points diametrically opposite at right angle. This should be done for both turbine and exciter end. v. Open bearing cover check for clearances and abnormality, if any, on the bearing surface.

vi. Decouple the generator and record alignment readings. vii. Remove bearings after ensuring that stator is not jammed by threading out of rotor by inserting packing material (such as leatheroid, etc). viii. Remove and place the rotor on the stand specialty provided for. ix. Check the rotor for any sign of overheating, mechanical abrasion, loose wedges, etc., and clean it with compressed air and cloth. x. xi. Check the rotor end rings for any damage or check by ultrasonic inspection method. Check fan blades and hubs for erosion and cracks.

xii. Check that balancing weight are secured firmly. xiii. Measure field and insulation resistance of the rotor and compare it with design data.
Chennai Petroleum Corporation Limited
(A group company of IndianOil) Maintenance - Contracts section SOW Page 2 of 4

Tender Document Turbo-Generator -B House

Overhauling and Testing of at Old Power

xiv.Clean the rotor and apply finish coat as recommended by the manufacturer. Dry up the rotor.

II.

Generator Stator:

1 . Clean stator windings, ventilating ducts with dry compressed air (compressed air will be supplied by CPCL). 2. Inspect for defects like Discoloration of winding (for hot spots) Loose missing slot wedges Inter coil spacers on overhangs Broken overhaul coil bindings for end supports Protective coatings on the core steps at slot ends

3. Replace any broken wedges as required.

III.

Generator Assembly:

1. Insert rotor inside the stator carefully. Put packing material (such as leatheroid etc.,) in the air gap between stator and rotor for protection and assemble all removed parts. Fix the pilot exciter in bed. Assemble bearing pedestal. 2. Ensure that the bearing has been cleaned, necessary scrapping has been done to remove any uneven surface. Bearing insulation should be taken care, wherever provided assemble the bearings. 3. Alignment and coupling of the generator with Turbine and pilot exciter with Generator. Check air gap and ensure it matches with original gap. 4. Check the pedestal pipe flange insulation and also the same for pipe connection and bolt. Replace if necessary. Box up the bearing. 5. Fix inner and outer end covers.

Chennai Petroleum Corporation Limited

(A group company of IndianOil) Maintenance - Contracts section SOW Page 3 of 4

Tender Document Turbo-Generator -B House

Overhauling and Testing of at Old Power

Generator details Make Year of commissioning Apparent power output Voltage Rated current Power factor Speed coupled. Class of Insulation Type of cooling : : : : : Ercole Marelli, Italy. 1969. 14 MVA. 6.6 K-V. 1225 A. : 0. 8 lag : 3000 RPM, directly : B. Air cooled

Chennai Petroleum Corporation Limited

(A group company of IndianOil) Maintenance - Contracts section SOW Page 4 of 4