XYZ Fabrications Ltd

44 High St, Weldtown, Australia

ASME IX PQR
Weldspec software by TWI Ltd
PQR record number Date TWI-PQR-24 20/08/2002 Revision WPS record number Company name Welding standard TWI-WPS-213 XYZ Fabrications Ltd ASME Section IX Revision

BASE METALS (QW-403) Product form Welded to: and tested: Notes Pipe Pipe With PWHT, With hardness Specification (type or grade) SA-335 (P11) SA-335 (P12) P no. 4 5a Grp-no. 1 Size 254.00 254.00 Sch. 120 120 Thick. (mm) Dia. (mm) 21.44 21.44 273.05 273.05

POST WELD HEAT TREATMENT (QW-407) Temperature Heating rate Cooling rate Notes JOINTS (QW-402) Joint design Backing: Retainers Groove angle Root opening Root face Single-V-groove None (deg.) (mm) (mm) 50 3.2 0-1 (C) 710 (C/hr) 220 (C/hr) 260 Time Method Method (hrs) 2 Resistance heaters Air Type

WELDING PROCESSES Welding process Type FILLER METALS (QW-404) SFA specification Classification Filler metal F-number Weld metal A-number Filler metal nominal composition Filler metal trade name Filler metal size Deposited thickness Maximum pass thickness Weld deposit chemistry Supplemental filler metal Supplemental filler metal vol. POSITION (QW-405) Position of groove Weld progression PREHEAT (QW-406) Preheat temperature Maximum interpass temperature GAS (QW-408) Shielding gas: Trailing gas: Backing gas: Type Flow rate Type Flow rate Type Flow rate Argon 99.99% (l/min) (l/min) (l/min) 15-20 None Argon 99.99% 8-15 8-15 15-20 10-15 CO2 10-15 None None 10-15 (C) (C) 150 300 150 300 6G 6G 5.28 ER80S-G 6 3 TGS-1CM(Kobe) (mm) (mm) (mm) 2.4 7 4 Not specified 2.4 1.2 5.29 E81T1-B2 6 3 DS 8000-B2 1.2 13 5 Not specified None None GTAW Manual FCAW Semi-automatic

1.2

(mm)

ELECTRICAL (QW-409) Filler metal size Amperes Volts Travel speed Maximum heat input Tungsten size Tungsten type Current/polarity DC pulsing current Wire feed speed Arc transfer mode TECHNIQUE (QW-410) String or weave Orifice/gas cup size C.T.W.D Multi/Single pass per side Peening Initial/interpass cleaning Back gouging method Stringer and Weave No. 5-8 Multiple passes Not used Brushing/Chipping/Grinding Not applicable Stringer and Weave No. 12-20 Not specified Multiple passes Not used Brushing/Chipping/Grinding Not applicable (mm) 2.4 150 16 80 1.8 2.4 SFA 5.12 EWTh-2 DCSP (m/min) Not used DCSP DCRP 2.4 180 17 120 1.53 1.2 180 23 180-220 1.13-1.55 1.2 190 25 170-200 1.43-1.68 DCRP Spray 1.2 170 24 210-270 0.91-1.17

(mm/min) (kJ/mm) (mm)

DCRP

(mm)

Weldspec 4.5.000 Catalog n PQR00010

(c) Copyright 2005 TWI Software. All rights reserved worldwide. Page 1 of 2

XYZ Fabrications Ltd

44 High St, Weldtown, Australia

ASME - Procedure Qualification Record (PQR) - Test results (PWHT)

Weldspec software by TWI Ltd
PQR record number Date TWI-PQR-24 20/08/2002 Revision WPS record number Company name Welding standard TWI-WPS-213 XYZ Fabrications Ltd ASME Section IX Revision

TENSILE TESTS (QW-150) Specimen number 1 2 Specified Width (mm) 19.0 19.0 Thickness (mm) 20.6 20.5 Area (mm) 391.40 389.50 Ultimate total load (N) Ultimate unit stress (MPa) 537.5 538.6 413

Reduced section Type of failure and location Ductile-BM Ductile-BM

Comments

2 reduced section tension tests per QW-151.2 and QW-462.1(c) Acceptance criteria QW-163 Result Acceptable Comments see - ASME IX - QW-451.1

GUIDED BEND TESTS (QW-160) Type of test 4 transverse side bends per QW-161.1 and QW-462.2

Comments HARDNESS TEST Type (Scale) Vickers (HV5)

Dimensions - 9.5 x 22.6, 9.5 x 22.7, 9.5 x 22.7, 9.5 x 22.8. Bend - 180 deg, Mandrel diameter - 38mm Distance from surface SA-335 (P11) 169, 186 171, 181 183, 189 179, 179 174, 183 174, 193 See Report No. M02-08-90 Type of test Radiographic examination per QW-191 and QW-302.2 Penetrant test Macro examination Acceptance criteria Result Acceptable Acceptable Acceptable Comments HAZ 192, 227 225, 237 244, 246 235, 270 236, 262 224, 228 Weld 232, 241 214, 255 231, 251 HAZ SA-335 (P12)

Comments OTHER TESTS

Comments CERTIFICATION Welder's name Dick Hadfield

Report Nos - RT-WPQT-S-1027, PT-WPQT-S-0141 - Radiograph Nos - WP-BCCV-037, 0-1, 1-2, 2-3, 3-4, 4-0

ID Number 092

Stamp number 1005117-80

Mechanical testing by Laboratory test number Test file number Tests conducted by

S G Park

We certify that the statements in this record are correct and tested in accordance with DNV, LR and BV Rules.

Welding Engineer Name Andy Brightmore Date 13/10/2005 Examinig Body Name Signature Signature

QA Name Signature

Date

Date

Weldspec 4.5.000 Catalog n PQR00010

(c) Copyright 2005 TWI Software. All rights reserved worldwide. Page 2 of 2