TULSAA new acid stimulation treat- ment has been developed that is showing significant improvement worldwide. From the Caspian Sea to the Middle East to North Dakotas Williston Basin, the degradable diversion acid system is breath- ing new life into old wells in carbonate formations without requiring a rig. Because of its unique design, the new treatment stimulates natural fractures and high-permeability zones first, then auto- matically diverts to steer the treatment acid to attack lower-permeability zones. The result is an evenly distributed treatment that opens large volumes of the reservoir with high conductivity back to the com- pletion. The diversion media consists of degradable fibers that temporarily block the high-conductivity zones and force the acid to open new paths through the rock. Within hours after the treatment is finished, the fibers dissolve and full post- treatment permeability is restored across the completion. The system combines nondamaging viscosity-based viscoelastic fluid with degradable fibrous particles. It gains vis- cosity as it reacts with the calcium car- bonate in the rock, and the fibrous particles then form a network that strengthens the diversion capability. All acid treatments follow the paths of least resistance as they propagate through the rock. The viscous diverter simply causes the treat- ment fluids to seek another, less resistant path. Typical results on wells scattered across the world show a 500 percent post-treatment production improvement. An example from the Williston Basin proves the point. Independent producer Zenergy Inc. is developing a reservoir in the Bluell formation in North Dakota. Although the Bluell has good areal extent, it is characterized by thin pay zones with natural permeability less than 2.0 milli- Darcies. Zenergy drilled and cased a 10,000-foot bore hole to the Bluell, then drilled a 5,139-foot lateral through a pay zone that averaged five feet in thickness. The well bore schematic in Figure 1 shows the thin Buell pay zone extending laterally for almost one mile. The well was cased using 5 1 2-inch, 23 pound/foot P110 casing, and the pay zone was drilled using a 4 1 2-inch bit. The well was com- pleted as a barefoot lateral with 16.8 per- cent porosity, 76 percent water saturation, and a 0.63 psi/foot frac gradient. Zenergy engineers were concerned that drilling mud had clogged the natural fractures in the carbonate that contributed most of the formation conductivity, and were seeking a solution. Typically, a tem- porary plug has been required to divert the acid treatments away from the mud- clogged fractures into the less permeable rock that contains most of the hydrocar- bons. Wells with long laterals compound the problem because most of the treatment goes into the heel and little makes its way to the toe of the lateral. Multifunction Treatment A solution was recommended whereby a multifunction staged treatment would be bullheaded into the well to deliver a uniform treatment across the entire length of the lateral. Moreover, the recommended solution included using radioisotope tag- ging to provide hard evidence of the effi- Acid System Gives Old Wells New Life FIGURE 1 Well Bore Schematic mD well bore The Better Business Publication Serving the Exploration / Drilling / Production Industry DECEMBER 2010 Reproduced for Schlumberger with permission from The American Oil & Gas Reporter aogr.com cacy of the design. The proposed pump schedule consisted of alternating stages of deep-penetrating SXE superX emulsion acid followed by the MaxCO 3 Acid degradable di- version acid system. It was theorized that by alternating the treatment fluid, the emulsion acid would create a deep pene- trating path through the carbonate, fol- lowing the path of least resistance; then the degradable diversion acid system would plug it with viscous fibrous slurry to force the next stage of emulsion acid to seek an alternate path. By letting the diverter do the work of forcing the treat- ment to seek alternative paths, it was not necessary to use mechanical techniques to achieve zonal isolation, as is typically done in conventional hydraulic fracturing treatments. A look at the downhole treatment se- quence (Figure 2) is useful to understand how the process works. Following a pre- wash with a brine pad, the first emulsion acid treatment was pumped to establish the greatest path of least resistance. The figure shows what happened next. Starting at about 1:35:00, the first degradable acid system diverter cycle was pumped (yellow). It was pumped at about 10 barrels a minute and the initial pressure was 1,324 psi, tapering to about 1,124 psi during the 2.5-minute treatment. The next stage was a radioactive anti- mony-tagged volume of emulsion (green) pumped at about 5,300 psi and at a rate averaging 50 bbl/min. The sequence was repeated with subsequent emulsion acid treatments being tagged with scandium and iridium, as indicated. Notice the steadily increasing pressure for each degradable diversion acid stage, indicating that the diverter was requiring a little more horsepower to find the next path of least resistance. Cleanup using a 15 percent hydrochloric acid and 2 percent potassium chloride brine flush concluded the treatment. Tracer Analysis Results Radioactive tracer analysis showed that the early stages tagged with antimony and scandium achieved deep penetration with fair distribution from the toe to the heel of the lateral well bore. The iridi- um-tagged late stages could not follow the easy paths into the natural factures or previously treated new fractures because of the efficacy of the degradable diversion acid system. This meant that the diverter was doing the job intended. Indeed, most of the late-stage iridium-tagged emulsion acid remained in the bore hole near the heel, kept out of the existing fractures by the strength of the diverter. Figure 3 is a 1,000-foot section of the lateral well bore treatment tracer evaluation log showing uniform distribution of acid frac treatment. Penetration of the tagged emulsion acid can be seen in the expand- ed-scale track at the bottom. The treatment took place in January 2008. Oil production improved by a factor of fiveincreasing from less than 60 bbl/d to more than 300 bbl/d. The tracer tech- Tracer Evaluation Log of Lateral Treatment Section FIGURE 2 Multistage Treatment Sequence T r e a t i n g
P r e s s u r e
( p s i )S l u r r y
R a t e
( b b l / m i n ) 6,000 5,000 4,000 3,000 2,000 1,000 0 70 60 50 40 30 20 10 0 RA Tracer Sb Sc lr lr Treatment Time (hh:mm:ss) 01:23:20 01:48:20 02:13:20 02:38:20 03:03:20 150 lbm/10,000 fibers on last MaxCo 3 Acid cycle. Extended 50 bbl of SXE emulsion before and after. Treating Pressure (psi) Slurry Rate MaxCo 3 SXE Acid 15% HCI 2% KCI FIGURE 3 25 15 0 P e n e t r a t i o n
( i n ) 1st stage acid 2nd stage acid 3rd stage acid SpecialReport: Well Stimulation & Completion Technology LARRY LOCKWOOD is a pro- duction engineer for Zenergy Inc. in Tulsa. He has 30 years of experience in the oil and gas industry, previously holding positions with El Paso Natural Gas, Dyco Petroleum, Roseland Oil & Gas, and Halliburton. Lockwood holds a B.S. in geological engineering from South Dakota School of Mines & Technology and an M.S. in envi- ronmental engineering from Oklahoma State University. WALT KORDZIEL is the Rockies team leader for Schlumberger Well Services. He has 30 years of experi- ence in the oil and gas industry, in- cluding positions as a field engineer, field service manager and sales ac- count manager. Kordziel holds a B.S. in geological engineering from the Colorado School of Mines. nique qualitatively proved that diversion was taking place and that it was effective in creating a uniform distribution of frac- tures across the entire lateral. Because the fibers dissolve within a few hours, original post-treatment per- meability was regained by all the zones that took treatment in the early stages. This left the well producing at a higher volume and rate. With effective diversion that is based on degradable media, treatments can be bullheaded into wells, eliminating the need for a rig. Zenergy Energy intends to treat more of its wells in the area using this technique. r SpecialReport: Well Stimulation & Completion Technology