AZ420

MINIATURE GENERAL PURPOSE RELAY

FEATURES Rugged construction for high reliability Life expectancy greater than 100 million operations DC coils to 115 V Power consumption as low as 25 mW per pole available Current sensitive and voltage sensitive coils available Round core and large coil volume provide greater pull force Up to 6 poles in less than one cubic inch Dry circuit to 5 Amp contacts Printed circuit or solder/plug-in terminals Balanced spring-held armature allows dependable operation in any position Sealed version available (2 and 4 pole) UL, CUR file E43203 CONTACTS
Release Time Arrangement DPDT (2 Form C) 4PDT (4 Form C) 6PDT (6 Form C) See contact data table under relay ordering data UL Rating: See table for UL approved contact ratings See contact data table under relay ordering data < 50 milliohms initially Dielectric Strength (at sea level) Insulation Resistance Standard: 450 mW, 2 or 4 pole Sensitive: 80 mW, 2 pole 180 mW, 4 pole (25 mW per pole available) 2.6 W at 20C (68F) ambient 2.0 W at 40C (105F) ambient 23C (41F) at nominal coil voltage,2 or 4 pole 40C (72F) at nominal coil voltage, 6 pole 5C (9F) at nominal coil voltage, 2 pole 10C (18F) at nominal coil voltage, 4 pole Max. 105C (221F) Dropout Ambient Temperature Operating Standard Capacitance (typical) See typical operate and release time diagram Contact to contact: 2 pF Contact to coil: 2 pF Contact to frame: 30 pF At 10 mA contact current 3 ms at nominal coil voltage 1500 Vrms contact to coil 1000 Vrms all other points 1000 megohms min. at 25C 500 VDC 50% RH Greater than 5% of nominal coil voltage At nominal coil voltage 2 and 4 pole type: -55C (-67F) to 80C (176F) 6 pole type: -55C (-67F) to 65C (149F) -55C (-67F) to 95C (203F) -55C (-67F) to 105C (220F) 0.062" DA at 555 Hz 20 g Polycarbonate Plug-in: gold or tin plated copper alloy PC: tin plated copper alloy 270C (518F) 5 seconds 80C (176F) 30 Seconds 23 to 35 grams

GENERAL DATA
Life Expectancy Mechanical Electrical Operate Time Minimum operations 500 million See typical contact life expectancy table See typical operate and release time diagram

Ratings

Bounce (typical)

Material Resistance

COIL
Power At Pickup Voltage (typical)

Max. Continuous Dissipation Temperature Rise Standard Sensitive Temperature

Sensitive Storage Vibration Shock Enclosure

NOTES
1. Other coil resistances and sensitivities are available upon request. 2. All values at 20C (68F). 3. Bifurcated crossbar, fine silver/gold plated contacts are recommended for dry circuit switching. 4. Epoxy sealed versions for automatic wave soldering and cleaning are available. 5. Specifications subject to change without notice.

Terminals Max. Solder Temp. Max. Solder Time Max. Solvent Temp. Max. Immersion Time Weight

7/23/09

AZ420
RELAY ORDERING DATA TWO POLE
STANDARD DC VOLTAGE VERSION COIL SPECIFICATIONS
Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 3 5 14 6 12 18 20 24 26 48 72 115 10 19 29 34 37 44 70 105 170 52 185 430 600 700 1,000 2,500 5,800 15,000 Must Operate VDC 2.25 4.5 9.0 13.0 16.0 18.0 21.0 36.0 54.0 86.0

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ42021* AZ42821* AZ42015* AZ4201011* AZ42080* AZ42008* AZ42070* AZ42007* AZ42056* AZ42040* AZ420035* AZ42815* AZ4281011* AZ42880* AZ42808* AZ42870* AZ42807* AZ42856* AZ42840* AZ428035* Sealed PC Terminals AZ242821* AZ242815* AZ24281011* AZ242880* AZ242808* AZ242870* AZ242807* AZ242856* AZ242840* AZ2428035*

B. SENSITIVE DC VOLTAGE VERSION (Pickup 100 mW) COIL SPECIFICATIONS

Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 3 10 50 6 12 24 48 20 41 81 104 200 800 3,200 13,000 Must Operate VDC 2.25 4.5 9.0 18.0 36.0

*ORDERING PROCEDURE:
To specify an AZ 420 series relay, combine the basic part number found in the Order Number section with a contact code found in the Contact Data Table. EXAMPLE: AZ4202140LUS: A. Basic number: AZ42021 indicates two pole, plug-in/ solder terminals, standard coil, 3 VDC, 14 ohms. B. Contact code: 40LUS indicates bifurcated crossbar fine silver/gold plated contacts, Form C, UL and CUR approved.

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ420V15* AZ428V15* AZ420V10* AZ420V70* AZ420V50* AZ420V04* AZ428V10* AZ428V70* AZ428V50* AZ428V04* Sealed PC Terminals AZ2428V15* AZ2428V10* AZ2428V70* AZ2428V50* AZ2428V04*

C. SENSITIVE DC CURRENT VERSION (Pickup 85 mW) COIL SPECIFICATIONS

Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 12 44 1,000 18 29 44 51 70 102 144 170 2,500 5,000 10,000 15,000 Must Operate (mA) 8.5 5.4 4.1 3.1 2.4

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ420C07* AZ428C07* AZ420C56* AZ420C045* AZ420C408* AZ420C035* AZ428C56* AZ428C045* AZ428C408* AZ428C035* Sealed PC Terminals AZ2428C07* AZ2428C56* AZ2428C045* AZ2428C408* AZ2428C035*

CONTACT DATA TABLE

Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical) Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical) Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical)

40LUS Bifurcated Max. Power: crossbar 56 W or contact 230 VA Fine silver/ Max. current: Dry circuit gold plated 2 Amps to 2 Amps Max. voltage: 150 VDC or 300 VAC

4LUS Single crossbar contact Max. power 100 W or 350 VA

4HUS Single crossbar contact Max. power 225 W or 870 VA Max. current: 100 mA to 5 Amps 5 Amps Max. voltage: 150 VDC or 300 VAC

Moveable: Max. current 1 mA to fine silver/ 2 Amps 2 Amps gold plated Max. voltage 150 VDC or 300 VAC

Moveable: silver cadmium oxide/gold plated

If switching voltage is greater than 30 VDC, special precautions must be taken. Contact the factory.

7/23/09

AZ420
RELAY ORDERING DATA FOUR POLE
A. STANDARD DC VOLTAGE VERSION COIL SPECIFICATIONS
Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 3 5 14 6 12 18 20 24 26 48 72 115 10 19 29 34 37 44 70 105 170 52 185 430 600 700 1,000 2,500 5,800 15,000 Must Operate VDC 2.25 4.5 9.0 13.0 16.0 18.0 21.0 36.0 54.0 86.0

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ42121* AZ42921* AZ42115* AZ4211011* AZ42180* AZ42108* AZ42170* AZ42107* AZ42156* AZ42140* AZ421035* AZ42915* AZ4291011* AZ42980* AZ42908* AZ42970* AZ42907* AZ42956* AZ42940* AZ429035* Sealed PC Terminals AZ242921* AZ242915* AZ24291011* AZ242980* AZ242908* AZ242970* AZ242907* AZ242956* AZ242940* AZ2429035*

*ORDERING PROCEDURE:
To specify an AZ 421 series relay, combine the basic part number found in the Order Number section with a contact code found in the Contact Data Table. EXAMPLE: AZ4212110LUS:

B. SENSITIVE DC VOLTAGE VERSION (Pickup 180 mW) COIL SPECIFICATIONS

Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 3 8 30 6 12 24 48 15 30 61 124 110 450 1,800 7,500 Must Operate VDC 2.25 4.5 9.0 18.0 36.0

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ421V18* AZ429V18* AZ421V12* AZ421V80* AZ421V05* AZ421V04* AZ429V12* AZ429V80* AZ429V05* AZ429V04* Sealed PC Terminals AZ2429V18* AZ2429V12* AZ2429V80* AZ2429V05* AZ2429V04*

A. Basic number: AZ42121 indicates four pole, plugin/ solder terminals, standard coil, 3 VDC, 14 ohms. B. Contact code: 10LUS indicates bifurcated crossbar fine silver/gold plated contacts, Form C, UL and CUR approved.

C. SENSITIVE DC CURRENT VERSION (Pickup 85 mW) COIL SPECIFICATIONS

Nominal Max. Coil Coil Continuous Resistance VDC VDC 10% 19 44 1,000 30 44 64 75 70 102 144 170 2,500 5,000 10,000 15,000 Must Operate (mA) 13.0 8.3 6.2 4.5 3.5

ORDER NUMBER
Unsealed Plug-in/Solder Terminals PC Terminals AZ421C07* AZ429C07* AZ421C56* AZ421C045* AZ421C408* AZ421C035* AZ429C56* AZ429C045* AZ429C408* AZ429C035* Sealed PC Terminals AZ2429C07* AZ2429C56* AZ2429C045* AZ2429C408* AZ2429C035*

CONTACT DATA TABLE

Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical) Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical) Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC (Typical)

10LUS Bifurcated Max. Power: crossbar 56 W or contact 230 VA Fine silver/ Max. current: Dry circuit gold plated 2 Amps to 2 Amps Max. voltage: 150 VDC or 300 VAC

1LUS Single crossbar contact Max. power 100 W or 350 VA

1HUS Single crossbar contact Max. power 225 W or 870 VA Max. current: 100 mA to 5 Amps 5 Amps Max. voltage: 150 VDC or 300 VAC

Moveable: Max. current 1 mA to fine silver/ 2 Amps 2 Amps gold plated Max. voltage 150 VDC or 300 VAC

Moveable: silver cadmium oxide/gold plated

If switching voltage is greater than 30 VDC, special precautions must be taken. Contact the factory.

7/23/09

AZ420
RELAY ORDERING DATA SIX POLE
A. STANDARD DC COIL VOLTAGE VERSION COIL SPECIFICATIONS
Nominal Max. Coil Must Coil Continuous Resistance Operate VDC VDC 10% VDC 3 4.5 11 2.25 6 12 18 20 24 26 48 72 115 7 14 22 26 29 34 59 83 130 25 90 230 360 430 600 1,800 3,600 9,000 4.5 9.0 13.0 16.0 18.0 21.0 36.0 54.0 86.0

CONTACT DATA TABLE

ORDER NUMBER
Contact Material Maximum Switched Load Switching Range at 28 VDC or 115 VAC

Plug-in/ Solder Terminals AZ43122* AZ43118* AZ43113* AZ43110* AZ43109* AZ43180* AZ43108* AZ43106* AZ43105* AZ43104*

PC Terminals AZ43922* AZ43918* AZ43913* AZ43910* AZ43909* AZ43980* AZ43908* AZ43906* AZ43905* AZ43904*

(Typical)
10LUS Bifurcated crossbar contact Fine silver/ gold plated Max. Power: 56 W or 230 VA Max. current: 2 Amps Max. voltage: 150 VDC or 300 VAC 1LUS * Single crossbar contact Moveable: fine silver/ gold plated Max. power: 100 W or 350 VA Max. current: 2 Amps Max. voltage: 150 VDC or 300 VAC 1LUS ** Single contact button Fine silver/ gold plated Max. power: 56 W or 230 VA Max. current: 2 Amps Max. voltage: 150 VDC or 300 VAC 1HUS * Single crossbar contact Moveable: silver cadmium oxide/gold plated 1HUS ** Single contact button Silver cadmium oxide Max. power: 140 W or 575 VA Max. current: 5 Amps Max. voltage: 150 VDC or 300 VAC * Contact for Standard DC Voltage version only (Table A). ** Contact code for Sensitive DC Voltage version only (Table B) and sensitive DC current version. If switching voltage is greater than 30 VDC, special precautions must be taken. Contact the factory. 100 mA to 5 Amps Max. power: 225 W or 870 VA Max. current: 100 mA to 5 Amps 5 Amps Max. voltage: 150 VDC or 300 VAC Low level to 2 Amps 1 mA to 2 Amps Dry circuit to 2 Amps

B. SENSITIVE DC VOLTAGE VERSION (Pickup 250 mW) COIL SPECIFICATIONS

Nominal Max. Coil Must Coil Continuous Resistance Operate VDC VDC 10% VDC 3 6 20 2.25 6 12 24 48 13 26 50 68 80 320 1,200 5,200 4.5 9.0 18.0 36.0

ORDER NUMBER
Plug-in/ Solder Terminals AZ431V19* AZ431V13* AZ431V09* AZ431V60* AZ431V045* PC Terminals AZ439V19* AZ439V13* AZ439V09* AZ439V60* AZ439V045*

C. SENSITIVE DC CURRENT VERSION (Pickup 250 mW) COIL SPECIFICATIONS

Nominal Max. Coil Must Coil Continuous Resistance Operate VDC VDC 10% (mA) 23 44 1,000 16.0 36 51 71 90 70 102 144 170 2,500 5,000 10,000 15,000 10.0 7.2 5.0 4.2

ORDER NUMBER
Plug-in/ Solder Terminals AZ431C07* AZ431C56* AZ431C045* AZ431C408* AZ431C035* PC Terminals AZ439C07* AZ439C56* AZ439C045* AZ439C408* AZ439C035*

*ORDERING PROCEDURE:
To specify an AZ 431 series relay, combine the basic part number found in the Order Number section with a contact code found in the Contact Data Table. EXAMPLE: AZ4312210LUS: A. Basic number: AZ43122 indicates six pole, plugin/ solder terminals, standard coil, 3 VDC, 11 ohms. B. Contact code: 10LUS indicates bifurcated crossbar fine silver/gold plated contacts, Form C, UL and CUR approved.

7/23/09

AZ420
TYPICAL CONTACT LIFE EXPECTANCY WHILE SWITCHING RESISTIVE LOADS
NUMBER OF OPERATIONS CONTACT CODE CURRENT 1 MA 10 MA 2A 2A 5A 5A VOLTAGE .1 6 28 115 VDC VDC VDC VAC STANDARD COIL ADJUSTMENT 1 1 6 6 X X X X 108 108 105 105 SENSITIVE COIL ADJUSTMENT 1 1 5 5 X X X X 108 108 105 105

LUS

HUS

28 VDC 115 VDC

1 X 105 1 X 105

1 X 104 1 X 104

NOTE: Relays operate at nominal coil voltage or 1.33 x must operate value for sensitive versions.

UL APPROVED CONTACT RATINGS

CONTACT CODE 40LUS, 10LUS 4LUS, 1LUS 4HUS, 1HUS UL RATINGS 2 Amps at 26 VDC and 115 VAC 2 Amps at 28 VDC and 115 VAC 5 Amps at 28 VDC and 115 VAC

TYPICAL OPERATE AND RELEASE TIME (STANDARD DC VOLTAGE VERSION)

25
OPERATE TIME (MILLISECONDS)

5 4 3 2 1
RELEASE TIME (MILLISECONDS)

20 15 10 5

1.5

2.5

3.5

MUTIPLE OF MUST OPERATE VOLTAGE

NOTES:

1. Coils not diode suppressed 2. Switched battery voltage source

7/23/09

AZ420
MECHANICAL DATA SOLDER/PLUG IN TERMINALS
.735 Max (18.7) .197 (5) 1.187 Max (30)

PC BOARD TERMINALS
.735 Max (18.7)

.940 Max 2 Pole (24) 1.172 Max 4 Pole (30) 1.395 Max 6 Pole (36) .416 (10.6) .354 (9) NIB .091 DIA x .030 High (2.3) (0.8) .177 (4.5)

.940 Max 2 Pole (24) 1.172 Max 4 Pole (30) 1.395 Max 6 Pole (36) .043 .002 (1.1 0.05) .040 (1) .134 (3.4) 1.230 Max (31)

.098 (2.5) 3-48 NC 2A

2 Holes .040 DIA (1)

PC BOARD LAYOUT

SUGGESTED PANEL LAYOUT

.169 Ref (4.3) .406 (10.3) Holes .050 DIA + .004 (1.3) - .000

.343 2 Pole (8.7) .562 4 Pole (14.3) .781 6 Pole (19.8)

.940 Max 2 Pole (24)

.320 (8.1)

.106 (2.7)

.212 (5.4)

.531 .424 (13.5) (10.8)

.281 (7.1)

.140 (3.5) .281 (7.1)

1.172 Max 4 Pole (30) .543 (13.8) 1.395 Max 6 Pole (36) .142 Ref (3.6) .458 (11.6) .138 Ref (3.5) .354 (9) .656 (16.7)

2 Holes .120 DIA (3)

Viewed toward terminals

Dimensions in inches with metric equivalents in parentheses. Tolerance: .010"

7/23/09

AZ420
WIRING DIAGRAM

FORM C CONTACT
22 20 16 14 10 8 6 9 7 5 13 11 9 15 6 12 10 8 7 5 19 17 16 14 12 21 9 18 6 15 13 11 10 8 7 5

TWO POLE

FOUR POLE

SIX POLE *

Viewed toward terminals

* Not available in sealed version

MECHANICAL DATA AZ2428; 2429 Versions

1. TWO POLE (DPDT)

.750 (19)

.115 (2.9)

.010 (0.3)

1.200 (30.5)

.980 (24.9)

2. FOUR POLE (4PDT)

.750 (19) .115 (2.9) 1.200 (30.5)

.010 (0.3)

1.210 (30.7)

.010 .005 (0.25 .13) TYP.

.042 .005 (1.0 .13) TYP.

7/23/09

AZ420
Sockets & Hardware for AZ420 Series
GENERAL DATA
Dielectric Strength (at sea level) Insulation Resistance Current Rating Ambient Temperature 1500 Vrms between all elements 1012 ohms minimum at 25C, 100 VDC 5 Amps maximum, continuous -55C (-67F) to 105C (220F)

FEATURES International standard spacing accommodates most cradle-type relays Unique knife-edge connector assures positive contact Unbreakable fiberglass filled polyester base material Spacing riser prevents flux contamination PC terminal spacing for 0.1 or 0.2 inch grids UL CUR file E171533 ORDERING DATA
# OF POLES 2 4 SOCKET ST140A1 ST141A1 RETAINING CLIPS ST1401 ST1411

Maximum Temperature Machine soldering: 240C (460F) Vibration 10 g at 555 Hz (socket soldered into PC board with relay inserted and held in place with retainer) 50 g any position (socket soldered into PC board with relay inserted and held in place with retainer) Combination type facilitates hand wiring or PC board mounting Tin bronze silver plated

Shock

Terminals Contact Material

MECHANICAL SPECIFICATIONS
MECHANICAL DATA
.748 [19.0] .354 [9.0]
.350 [8.9] .173 [4.4] .010 [0.25]

PANEL LAYOUT

PC BOARD LAYOUT
.173 [4.4]
16 14

.656 [16.7]

.100 [2.54]
9 15 6 13 11 12 G 5 7 10 8

.100 [2.54]

1.184 [30.1]

.126 [3.2]

.140 [3.56]
.042 [1.06]
1.217 (30.9) .120 (3.04)

.562 [14.3] .280 [7.1]

HOLE FOR GROUND CLIP .052 [1.3]

.500 [12.7]

.426 [10.8]

.280 [7.1] .354 [9.0]

3 4 2

.413 [10.5]
1.30 (33.02)

2x .120 [3.05]

.150 [3.81] .450 [11.4]

.100 [2.54]

CLEARANCE HOLE FOR RELAY MOUNTING STUD OR GROUND CLIP

4 POLE
.350 [8.9]

RETAINING CLIP
.120 (3.04)

VIEWED TOWARD TERMINALS

.748 [19.0] .354 [9.0] .126 [3.2]

.173 [4.4]

.010 [0.25]
.140 [3.56]

.656 [16.7] .343 [8.7]

.173 [4.4]
10

.100 [2.54]
6 8 9 G 7 5

.100 [2.54]

.978 [24.8]

.042 [1.06]

HOLE FOR GROUND CLIP .052 [1.3] .150 [3.81]

.500 [12.7]

.426 [10.8]

.413 [10.5]

1.00 (25.4)

.120 (3.04)

.280 [7.1] .354 [9.0]

.280 [7.1] 2x .120 [3.05]

4 3

2 1

.100 [2.54] .450 [11.4]

CLEARANCE HOLE FOR RELAY MOUNTING STUD OR GROUND CLIP

RETAINING CLIP

1.30 (33.02)

2 POLE

.120 (3.04)

VIEWED TOWARD TERMINALS

Dimensions in inches with metric equivalents in parentheses. Tolerance: .010"

7/23/09