Professional Documents
Culture Documents
Donaldson Delivers...
Industrys Largest Selection
of In-Stock Filters
Complete Range of
Hydraulic Accessories
Consistent, High
Quality Performance
Prompt, Accessible
Customer Service
Expert Technical Support
2
0
0
6
H
Y
D
-
1
0
0
D
o
n
a
l
d
s
o
n
I
n
d
u
s
t
r
i
a
l
H
y
d
r
a
u
l
i
c
F
i
l
t
e
r
s
+
A
c
c
e
s
s
o
r
i
e
s
NEW Fast-Acting
T.R.A.P.
Breather Technology
with Donaldson
Eliminates Moisture from
Hydraulic Reservoirs!
For more
information
see pages
125 & 191.
Duramax
Spin-Ons,
p 58
NOW! Coreless Elements, see page 96.
High
Pressure
Filters,
p 74
Low Pressure Filters, p 10
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
LOW
HIGH Fai l ure woul d cause severe
damage t o equi pment , danger t o personnel ........................3
Fai l ure l i kel y t o cause hazards..............................................1
Some hydraul i c component t est ri gs....................................0
LOW
HIGH
LOW
HIGH
St eel mi l l , pl ast i c i nj ect i on ..................................................5
Hi gh vol ume product i on pl ant ..............................................3
M obi l e i nst al l at i ons ..............................................................2
Equi pment not cri t i cal t o product i on ....................................1
LOW
HIGH
Large pi st on pumps, hi gh t orque mot ors ............................5
Cyl i nders, servo val ves, pi st on pumps ................................3
Val ves, subpl at e i ndust ri al ....................................................2
M anual val ves, gear pumps..................................................1
HOSTILE
OPTIM AL
Hi -perf ormance servo val ves ................................................8
Indust ri al servo val ves ..........................................................6
Pi st on pumps, proport i onal val ves........................................4
Vane pumps, spool val ves ....................................................3
Gear pumps, manual & i ndust ri al val ves ............................2
Safety Liabilities
Economic Liabilities (Operational)
The cost of downtime
Economic Liabilities (Components)
The cost of component replacement
Component Sensitivity
Sensitivity of components to contamination
Environment
Cl ean areas & l abs................................................................0
General machi ne shops, l i f t s ................................................1
M obi l e pl ant s ........................................................................2
Foundri es, dri l l i ng, mi ni ng underground,
di e cast shops ......................................................................3
1
ENVIRONM ENT ....................................
COM PONENT SENSITIVITY..................
COM PONENT LIABILITIES....................
OPERATIONAL LIABILITIES ..................
SAFETY LIABILITIES ............................
PRESSURE ............................................
LIFE EXPECTANCY ................................
0-70 bar 1 3 3 4
1-1000 psi
70-150 bar 1 3 4 5
1000-2200 psi
150-250 bar 2 3 4 6
2200-3600 psi
250-350 bar 3 5 6 7
3600-5000 psi
350+ bar 4 6 7 8
5000+ psi
Pressure LIGHT MED HEAVY SEVERE
SEVERE
LIGHT Cont i nuous operat i on at rat ed pressure or l ower
M edi um pressure changes up t o rat ed pressure
Zero t o f ul l pressure, cycl i c f l ow
Zero t o f ul l pressure wi t h t ransi ent s at hi gh f requency
Pressure
Operating & Duty Cycle
LOW
HIGH 0-1000 hours ............................................................................0
1000-5000 hours ......................................................................1
5000-10000 hours ....................................................................2
10000-20000 hours ..................................................................3
20000+ hours ............................................................................5
Life Expectancy
Service life required for components
M
E
D
I
A
If Your Donaldson
Score is: Advises:
22+......................................................................#1 M edi a
17+......................................................................#2 M edi a
15+......................................................................#2 M edi a
10+......................................................................#9 M edi a
9+......................................................................#20 M edi a
3
STEP 3:
Using the filter media table
at bottom of page, find the
suggested Donaldson media
number for your application.
STEP 2:
Add the numbers from
each category to get your
TOTAL score.
STEP 1:
Using the form below, circle
the number in each category
that best describes your
hydraulic application.
Guide to Selecting the Right Filter Media
T
O
T
A
L
S
A
P
P
L
I
C
A
T
I
O
N
Q
U
E
S
T
I
O
N
S
2
Your Total Score:
CFM
GPM
U.S. Patent 5,575,832
75 CFM Max.
*Apply T.R.A.P. based on fluid exchange rate,
not reservoir size.
Operating Temperature Range
-40F to +150F / -40C to 66C
Highly Efficient
40306c_IFC_IBC.qxp 8/15/2006 9:25 AM Page 1
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
TM
High
Pressure
Filters, p 74
Duramax
Spin-Ons,
p 58
Low Pressure
Filters, p 10
page
page
page
page
153-173
162
172-173
182-189
191-193
96
2-7
8-9
147-149
150
150
151
152
174-181
10-11
12-15
16-19
20-23
24-27
28-31
32-33
34-39
40-43
44-47
48-51
52-55
56-57
58-59
60-63
64-67
68-73
74-75
76-79
80-83
84-87
88-91
92-95
96
98
98-100
101-105
106-111
112-118
119
120-123
124-135
136-137
138-141
142
143-144
145-146
INTRODUCTION
Overview of Industrial Hydraulic Products ................................
Filter Media & Ratings Info............................................................
FILTER SPECIFICATIONS
Low Pressure Filters - summary ..................................................
LPS04, SP15/25 ............30 gpm, 150 psi ......................................................
HBK05 ............................60 gpm, 150 psi ......................................................
SP50/60 (LPS05)............60 gpm, 150 psi ......................................................
SP80/90 ..........................100 gpm, 150 psi ......................................................
SP100/120 ......................100 gpm, 150 psi ......................................................
TT15/30/60......................50 gpm, 100 psi ........................................................
FIK ..................................211 gpm, 145 psi ....................................................
TI25 ................................60 gpm, 100 psi ........................................................
HDK06 ............................150 gpm, 350 psi ....................................................
HFK08..............................300 gpm, 350 psi ....................................................
HEK11 ............................600 gpm, 150 psi ....................................................
Filter Service Indicators ................................................................
Duramax
Brochure ................................................................
NEW Coreless Elements ................................................................
TABLE OF CONTENTS
31958_001to008.qxp 1/22/2006 8:36 PM Page 1
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Click on listing to go directly to that page.
2
Product Line Overview
Our broad line of low
pressure hydraulic filters
perform optimally in
return-line applications
with working pressures
up to 150 psi, and static
pressures up to 300 psi.
In-tank and in-line
configurations are available
to accommodate virtually
any industrial application.
Low Pressure
Filters
for Return Line
and Kidney
Loop Filtration
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ", " NPT, or SYNTEQ
SP15/ 25 0-114 l / mi n 1034 kPa 2070 kPa SAE-8 ("), SAE-12 (") Cel l ul ose,
10.3 bar 20.7 bar O-Ri ng Wi remesh, or
Wat er Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1") SYNTEQ
synthetic
filter media has smooth, rounded fibers
for low resistance to fluid flow.
Effective kidney loop
filtration can be achieved
with a mobile filter cart
or as an integrated part of
the industrial hydraulic
circuit. Our HFK08 kidney
loop filter provides fine
filtration while maintaining
a steady flow rate.
P
h
o
t
o
c
o
u
r
t
e
s
y
o
f
D
K
M
a
n
n
&
A
s
s
o
c
.
HFK08
Kidney Loop filter
Donaldson-developed
SYNTEQ
Synthetic Media
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synt het i c,
0-800 l / mi n 1000 kPa 1500 kPa (", ", 1, 1", 1") O-Ri ng, Cel l ul ose, or
10 bar 15 bar 2" SAE 4-Bol t Fl ange Wi remesh
TI25 0-60 gpm 150 psi 200 psi 1" NPT Cel l ul ose
0-227 l / mi n 1030 kPa 1380 kPa or Synt het i c
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2" NPT SYNTEQ
0-2271 l / mi n 1034 kPa 1724 kPa 2" SAE 4-Bol t Fl ange or Wi remesh
10.3 bar 17.2 bar
Synteq
synthetic
media is ideal
for filtering
synthetic fluids,
water glycols,
water/oil
emulsions,
HWCF and
petroleum-
based fluids.
31958_001to008.qxp 1/22/2006 8:36 PM Page 3
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
4
Product Line Overview
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media
Series Working Static Choices
HM K03 0-25 gpm 1000 psi 2000 psi SAE-12 (") SYNTEQ
, Cel l ul ose,
0-132 l / mi n 3448 kPa 6895 kPa Port Boss, " or 1" NPT or Wat er Removal
34.5 bar 69 bar
HM K05 0-50 gpm 350 psi 800 psi SAE-20 (1") SYNTEQ
,
189 l / mi n 2413 kPa 5516 kPa O-Ri ng Port Boss, Wi remesh, or
24 bar 55 bar or 1" NPT Wat er Removal
HM K24 0-60 gpm 500 psi 1000 psi 1" SAE O-Ri ng, or SYNTEQ
,
(dual head, 0-230 l / mi n 3450 kPa 6895 kPa 1" SAE 4-Bol t Fl ange or Wat er Removal
t wo el ement s) 34.5 bar 69 bar
HM K25 0-100 gpm 350 psi 800 psi 1" SAE 4-Bol t Fl ange SYNTEQ
,
(dual head, 0-378 l / mi n 2413 kPa 5516 kPa Opt i onal : SAE-24 (1") Wi remesh, or
t wo el ement s) 24 bar 55 bar O-Ri ng & 1" NPT Wat er Removal
Donaldson DURAMAX
(Donaldsons
synthetic filter media specially made for fluid filtration),
natural fiber cellulose and stainless steel wiremesh
for harsh environments.
Offered in both single- and dual-head designs
to accommodate a broad range of flow ranges.
31958_001to008.qxp 1/22/2006 8:36 PM Page 4
click here to return to website click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
5
Product Line Overview
Hydraulic Flow Range Pressure (NFPA/t3.10.5.1) Porting Types Media
Series Working Static Choices
HPK02 0-30 gpm 2000 psi 4500 psi SAE-12 (") SYNTEQ
0-378 l / mi n 41370 kPa 82740 kPa O-Ri ng Port Boss, and or St ai nl ess
413.8 bar 827.6 bar 1" & 1" SAE 4-Bol t Fl ange St eel Wi remesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ
, a Donaldson
proprietary synthetic media.
This HPK04 pressure filter
cleans the oil coming
from the bulk storage
tanks into the factory.
The oil is then used
for operating hydraulic
tools. Our SYNTEQ
Synthetic Media
Not pictured: Wiremesh
media. Made of stainless
steel for durability and long
life, Donaldson wiremesh
media is designed extra tough
for environments where large,
rough particulate needs to
be filtered.
Donaldson also offers water
removal media. This is media
formulated with dessicants and
resins to remove moisture and
condensation from petroleum-
based fluids. (For concentration
of water greater than half of 1
percent [.005%] in the hydraulic
oil, we recommend using a
vacuum dehydrator unit.)
Further media discussion can
be found in our Technical
Reference Guide, the blue
pages of this catalog.
The low resistance of Synteq
synthetic
filter media with its smooth,
rounded fibers consistently
shaped so that we can control
the fiber size and distribution
pattern throughout the media
mat, and still allow the smoothest,
least inhibited fluid flow.
Consistency of fiber shape
allows the maximum amount
of contaminant-catching surface
area and specific pore size control.
The result is media with pre-
dictable filtration efficiencies at
removing specified contaminants
(i.g., 10m) and maximum dirt
holding capacity.
31958_001to008.qxp 1/22/2006 8:37 PM Page 8
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
click here to return to website click here to return to website
click here to return to website click here to return to website
9
Filter Media Ratings
Donaldson Filter Media Efficiency Ratings Per ISO 16889Test Standards
Fluid to be Recommended
Filtered Media
Pet rol eum-based Synt eq
Cel l ul ose
Phosphat e Est er Synt eq
Di est er Synt eq
Wat er Gl ycol Synt eq
Wat er-Oi l Emul si on Synt eq
Bi odegradabl e Synt eq
Fl ui d
HWCF (hi gh wat er Synt eq
cont ent f l ui ds)
Coarse Fi l t rat i on Wi re Mesh
ISO 16889 is the international
standard for Multi-Pass Testing to
determine the efficiency (beta rating
or beta ratio) and the dirt-holding
capacity of the filter element. It
replaced the ISO 4572 test standard.
Donaldson filter media has been
re-tested per the new standard and
the current beta ratios are shown at
right. New beta ratios are shown at
200 and 1000, with a (c) to indicate
test adherence to the ISO 16889
standard and traceability to NIST
test dust.
Learn more about ISO 16889 in the
Blue Pages of this catalog.
NEW Donaldson Filter Media
Efficiency Ratings
Per ISO 16889 Test Standards
FORMER
Media Rating NEW Rating NEW Rating
Number Beta
X
=75 Beta
X(C)
=200 Beta
X(C)
=1000
per ISO4572 per ISO16889 per ISO16889
Donaldson Synteq
Synthetic Media
No. 2m <3m
(c)
<3m
(c)
No. 1 3m 4m
(c)
6m
(c)
No. 2 5m 5m
(c)
9m
(c)
No. 2 10m 8m
(c)
10m
(c)
No. 3 15m 12m
(c)
14m
(c)
No. 4 16m 15m
(c)
20m
(c)
No. 6 13m 10m
(c)
13m
(c)
No. 9 22m 18m
(c)
23m
(c)
No. 16 37m 16m
(c)
22m
(c)
No. 20 40m >50m
(c)
>50m
(c)
Donaldson Cellulose Media
No. 3 16m 18m
(c)
24m
(c)
No. 10 25m 19m
(c)
23m
(c)
No. 15 35m 25m
(c)
29m
(c)
No. 25 na 32m
(c)
>40m
(c)
Donaldson Wire Mesh Media
No. 44 45m nomi nal
No. 74 75m nomi nal
No. 149 150m nomi nal
31958_009to016.qxp 1/22/2006 8:28 PM Page 9
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Digging for Gold
Heavy-duty HBK05 low pressure filters are
mounted on an underground railway system
in South Africa, at one of the richest gold
mines in the world.
HBK05
Level
Gauge
FIK filter
Reservoir Accessories
FIK filters with pressure gauges are
mounted on the tops of these small
reservoirs, destined for use on heavy
duty construction equipment.
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
10
Low Pressure Filters
Low
Pressure
Filters:
Where and
Why Used
Low pressure
filters are the most
commonly used type
of filter in hydraulic
circuits, used most
often as return line
filters in applications
with working pres-
sures up to 1000 psi,
depending upon
model selected.
31958_009to016.qxp 1/22/2006 8:28 PM Page 10
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Bulk Oil Processing
At this bulk oil processing facility,
HFK08 low pressure filters are used
in parallel configuration to meet the
challenges of high volumes and
heavy flow rates.
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
11
Low Pressure Filters
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:
Series Working Static Choices
LPS04 0-30 gpm 150 psi 300 psi ", " NPT, or SYNTEQ
page 12
SP15/ 25 0-114 l / mi n 1034 kPa 2070 kPa SAE-8 ("), SAE-12 (") Cel l ul ose,
10.3 bar 20.7 bar O-Ri ng Wi remesh, or
Wat er Removal
HBK05 0-60 gpm 150 psi 250 psi SAE-20 (1") SYNTEQ
page 16
0-227 l / mi n 1034 kPa 1724 kPa O-Ri ng,
10.3 bar 17.2 bar or 1" NPT
SP50/ 60 0-60 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 20
0-227 l / mi n 1034 kPa 1724 kPa SAE-20 (1") O-Ri ng Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
SP80/ 90 0-100 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 24
0-380 l / mi n 1034 kPa 1724 kPa 2" SAE Fl ange or Wi remesh, or
10.3 bar 17.2 bar SAE-24 O-Ri ng Wat er Removal
SP100/ 120 0-100 gpm 150 psi 250 psi 1" NPT Cel l ul ose, Synt het i c, page 28
0-380 l / mi n 1034 kPa 1724 kPa Wi remesh, or
10.3 bar 17.2 bar Wat er Removal
TT15/ 30/ 60 0-50 gpm 100 psi 150 psi ", 1" NPT Cel l ul ose page 32
0-189 l / mi n 690 kPa 1030 kPa
6.9 bar 10.3 bar
FIK 0-211 gpm 145 psi 217 psi SAE-8, -12, -16, -20, -24, Synt het i c, page 34
0-800 l / mi n 1000 kPa 1500 kPa (", ", 1, 1", 1") O-Ri ng, Cel l ul ose, or
10 bar 15 bar 2" SAE 4-Bol t Fl ange Wi remesh
TI25 0-60 gpm 150 psi 200 psi 1" NPT Cel l ul ose page 40
0-227 l / mi n 1030 kPa 1380 kPa or Synt het i c
10.3 bar 13.8 bar
HDK06 0-150 gpm 350 psi 500 psi 2" NPT SYNTEQ
page 44
0-568 l / mi n 2413 kPa 3448 kPa or Wi remesh
24.1 bar 34.5 bar
HFK08 0-300 gpm 350 psi 500 psi 3" NPT, or SAE-20 SYNTEQ
page 48
0-1136 l / mi n 2413 kPa 3448 kPa (1") O-Ri ng or Wi remesh
24.1 bar 34.5 bar
HEK11 0-600 gpm 150 psi 250 psi 4" NPT, or SYNTEQ
page 52
0-2271 l / mi n 1034 kPa 1724 kPa 2" SAE 4-Bol t Fl ange or Wi remesh
10.3 bar 17.2 bar
31958_009to016.qxp 1/22/2006 8:29 PM Page 11
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
MaximumWorking 150 psi
Pressures to: 1034 kPa
10.3 bar
Rated Static Burst to: 375 psi
2590 kPa
25.9 bar
Flow Ranges to: 30 gpm
114 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
15 psi / 97 kPa / .97 bar
5 psi / 34.5 kPa / .34 bar
No Bypass
Assembly Weight
2.2 lbs / 1 kg (approx.)
Operating Temperatures
-20F to 225F / -27C to 107C
Collapse Ratings
100 psid / 690 kPa / 6.9 bar (standard)
Beta Rating
Performance to
9(c)
=1000
Porting Sizes
", " NPT or ", " O-Ring
Replacement Filter Lengths
Synteq
5.35" / 136mm
7.87" / 200mm
Cellulose 5.35" / 136mm
7.87" / 200mm
Wiremesh 5.35" / 136mm
Water Removal 5.35" / 136mm
LPS04, SP15/25 Spin-On Filters
Features
The LPS04 and SP15/25 series are
economical, low pressure filters with
spin-on convenience and a wide range
of cleanliness ratings. Filters are available with the
bypass ratings of your choice
25 psi, 15 psi, 5 psi or no bypass.
Take advantage of our Mix n Match system of in-stock
heads & elements, so you can get exactly what you need!
Likewise, choose the media type and configuration thats
best for your application. Options include Donaldsons
exclusive Synteq
f rom 3M Company.
Synt eq
f i l t er medi a, whi ch i s i n al l
HBK05 f i l t er cart ri dges, i s compat i bl e
wi t h pet rol eum based f l ui ds, as wel l
as wi t h most phosphat e est ers, wat er
oi l emul si ons, and HWCF (hi gh wat er
cont ent f l ui ds).
P169028 Vi t on O-Ri ng
For a full explanation of how our performance
curves were derived, see page 150.
HBK05Filter Only (10.7"/272mm) HBK05Head Only
HBK05Filter Only (6.7"/170mm)
Performance Data
HBK05 Service Parts
Spin-On
Filter
Head to Filter Seal
P166435 #246
P165641 - Square cut
gasket f or use wi t h
Non-Donal dson heads
Service Indicator Styles
(See t abl e on opposi t e page)
O-Rings
Plug
P165983 (remove onl y f or
i nst al l at i on of El ect ri c Indi cat or)
0 10 20 30 40 50 60
0
2
4
6
8
/
#1
#1/2
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 50 100 150 200
0
10
20
30
40
50
/
(l/min)
kPa / bar
0.0
0.1
0.2
0.3
0.4
0.5
#20
#4
#9
#2
#6
/
/
/
/
0 10 20 30 40 50 60
0
1
2
3
4
5
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 50 100 150 200
0
10
20
30
/
/
/
/
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
1.25" Port
0 5 10 15 20 25 30 35 40
0
2
4
6
8
/
/
/
/
/
#9
#20
#4
#2
#6
#1
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 50 100 150
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5 /
kPa / bar
D
31958_017to024.qxp 1/22/2006 10:04 PM Page 19
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
20
60 gpm, 227 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar
15 psi / 103.4 kPa / 1.03 bar
5 psi / 34.5 kPa / .34 bar
2.5 psi / 17.2 kPa / .17 bar
No Bypass
Assembly Weight
4.7 lbs / 2.1 kg (short)
5.6 lbs / 2.5 kg (long)
Operating Temperatures
-22F to 250F / -30C to 121C
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT
SAE-20 (1") O-Ring
Replacement Filter Lengths
6.7" / 170mm
10.7" / 271mm
Outer Diameter
5" / 127mm
Element Collapse Ratings
100 psid / 690 kPa / 6.9 bar
SP50/60 Spin-On Filter (Replaces LPS05)
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 60 gpm
227 l/min
Features
The SP50/60 spin-on filter is an econmical, low-pressure
model with a broad selection of media ratings. The die cast
aluminum head and steel body ensure strength and durability
perfect for a wide variety of mobile and in-plant applications.
Take advantage of Donaldsons Mix n Match system of in-stock
heads and element choicesso you can get exactly what you need!
Element options include: synthetic media, natural-fiber cellulose,
water-absorbing cellulose media and wire mesh media.
SP50/60 spin-on filters are interchangeable with HBK05 filters, as
listed on page 18. Please note gasket options on page 22.
31958_017to024.qxp 1/22/2006 10:04 PM Page 20
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
1.14[29.0]
6.7[169]
or
7.0[178]
or
10.7[271]
2.52[64]
5.0[127]
Element removal clearance =1.2" [30mm]
9.2[233]
or
9.5[242]
or
13.2[335]
21
SP50/60
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
All dimensions above are shown in inches [millimeters]
Head - Top View
Assembly - Side View
5.38[137] /16"-18UNC-2B
0.8(20mm) deep
2places
1.88" apart
(center to center)
5
1
/8" NPT Ports
(BothSides)
2.28[58]
for: Process Systems
Fluid Conditioning
In-plant & Mobile Equipment
Power Transmissions
Filter Cart
31958_017to024.qxp 1/22/2006 10:04 PM Page 21
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203 St ai nl ess St eel
Element Choices
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
22
60 gpm, 227 l/min
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP50/60 Components
P170894 L Shaped
Use wi t h Donal dson LPS05 head.
Shi pped wi t h each Donal dson-branded
spi n-on el ement .
Gaskets
SP50/60 spin-on filters can be used with three gasket styles. Donaldson-branded elements ship
with all three types of gasket; LHA-branded elements ship with square cut gasket only. Other
gaskets may be ordered separately using the part numbers below:
P165641 Square Cut
Use wi t h SP50/ 60 and non-Donal dson
head. Shi pped wi t h each Donal dson-
and LHA-branded spi n-on el ement .
P166435 O-Ri ng
Use wi t h Donal dson HBK05 head.
Shi pped wi t h each Donal dson-branded
spi n-on el ement .
1' ' NPT 15 psi / 103.4 kPa / 1.34 bar (2) 1/ 8' ' NPT upst ream si de P563267
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P563268
1' ' NPT 5 psi / 34.5 kPa / .34 bar (2) 1/ 8' ' NPT downst ream si de P563269
1' ' NPT 15 psi / 103.4 kPa / 1.34 bar none na P563270
1' ' NPT Bl ocked (2) 1/ 8' ' NPT downst ream si de P561952
1' ' NPT 2.5 psi / 17.3 kPa / .17 bar none na P563490
1' ' NPT 2.5 psi / 17.3 kPa / .17 bar (2) 1/ 8' ' NPT downst ream si de P563491
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar none na P563492
SAE - 20 15 psi / 103.4 kPa / 1.34 bar (2) 1/ 8' ' NPT upst ream si de P563271
SAE - 20 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream si de P563272
SAE - 20 Bl ocked (2) 1/ 8' ' NPT upst ream si de P564147
SAE - 20 25 psi / 172.5 kPa / 1.72 bar none na P563493
Head Choices for SP50/60
Port Bypass Gauge Ports Gauge Port DCI LHA
Size Rating (drill, tap, plug) Location Part No. Part No.
31958_017to024.qxp 1/22/2006 10:04 PM Page 22
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
23
SP50/60
SP50/60
SP50/52
SP50/60-BTA
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
15
12.5
10
7.5
5
2.5
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
1
.86
.7
.52
.34
.17
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Min)
19 38 57 76 95 114 132 151 170 189 208 227
0 5 10 15 20 25 30 35 40 45 50 55 60
P551183
P550386
P550275
2.1
1.4
.7
30
20
10
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
0 10 20 30 40 50 60 70 80
Flow Rate (L/Min)
38 76 114 151 189 227 265 303
P562208
P167832
P562207
15
12.5
10
7.5
5
2.5
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
1
.86
.7
.52
.34
.17
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Min)
0 10 20 30 40 50 60 70 80 90 100 110 120
38 76 114 151 189 227 265 303 341 379 416 454
P562201
P550148
P562202
P564053
This handy pressure gauge, mounted on the side of an SP50/60 filter head,
will tell you when its time to service the filter element.
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P563978
P563979
31958_017to024.qxp 1/22/2006 10:04 PM Page 23
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
24
100 gpm, 380 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.72 bar
15 psi / 103.4 kPa / 1.34 bar
5 psi / 34.5 kPa / .34 bar
No Bypass
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
10.0 lbs (short)
11.8 lbs (long)
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT, 2" SAE Flange, SAE-24
Replacement Filter Lengths
6.7" / 170mm
7.0" / 178mm
10.7" / 271mm
SP80/90 Spin-On Filters
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 100 gpm
380 l/min
Features
SP80/90 double element head allows for double
the flow capacity, with two filters to hold more
contaminant. Aluminum casting and Buna-N seals
standard. SP80/90 elements are interchangeable
with SP50/60 filters.
31958_017to024.qxp 1/22/2006 10:05 PM Page 24
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
25
SP80/90
5.5 [140]
2.38
[60]
6.73 [171]
11.2 [282]
1.6 [40.6]
6.7 [169]
or
7.0 [178]
or
10.7 [271]
1.4 [36]
All dimensions above are shown in inches [millimeters]
Head - Top View
Assembly - Side View
El ement removal cl earance = 1.2 [30]
Combination
11/2" NPT and 2" SAE
4 Bolt Flange (Both Ends) or
SAE-24 & 2" SAE 4 Bolt
31958_025to032.qxp 1/22/2006 9:25 PM Page 25
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
26
100 gpm, 380 l/min
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203
Element Choices
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP80/90 Components
1' ' NPT & 15 psi / 103.4 kPa / 1.34 bar (4) 1/ 8' ' NPT upst ream & P563273
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & 25 psi / 172.5 kPa / 1.72 bar (4) 1/ 8' ' NPT upst ream & P563274
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & Bl ocked (4) 1/ 8' ' NPT upst ream & P563275
2' ' SAE 4 BOLT downst ream si des
1' ' NPT & 5 psi / 34.5 kPa / .34 bar (4) 1/ 8' ' NPT upst ream & P563276
2' ' SAE 4 BOLT downst ream si des
SAE-24 & 25 psi / 172.5 kPa / 1.72 bar (4) 1/ 8' ' NPT upst ream & P564892
2' ' SAE 4 BOLT downst ream si des
Head Choices for SP80/90
Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
31958_025to032.qxp 1/22/2006 9:25 PM Page 26
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
15
12.5
10
7.5
5
2.5
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
1
.86
.7
.52
.34
.17
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90 100 110 120
38 76 114 151 189 227 265 303 341 379 416 454
P550251
P550252
15
12.5
10
7.5
5
2.5
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
1
.86
.7
.52
.34
.17
0
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90
38 76 114 151 189 227 265 303 341
P550387
P550275
P550388
P562209
SP90 SP80
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
27
SP80/90
Optional Filter Service Indicators
For a full explanation of how our performance
curves were derived, see page 150.
Performance Data
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P563978
P563979
31958_025to032.qxp 1/22/2006 9:25 PM Page 27
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
28
100 gpm, 380 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.72 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
7.0 lbs (short)
8.8 lbs (long)
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
1" NPT
Replacement Filter Lengths
6.7" / 170mm
7.0" / 178mm
10.7" / 271mm
SP100/120 Spin-On Filters
Working Pressures to: 150 psi
1035 kPa
10.3 bar
Rated Static Burst to: 250 psi
1725 kPa
17.2 bar
Flow Range to: 100 gpm
380 l/min
Features
SP100/120 double element head allows for double the
flow capacity and a unique, space-saving configuration.
Aluminum casting and Buna-N seals standard. SP100/120
elements are interchangeable with SP50/60 filters.
31958_025to032.qxp 1/22/2006 9:26 PM Page 28
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
6.6 [167]
16.2 [408]
or
16.8 [426]
or
24.1 [612]
5.5 [140]
5.0 [127]
2.76
[70]
2.56 [65]
1/ 8" NPT Port s
El ement removal cl earance = 1.2 [30]
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
29
SP100/120
All dimensions are shown
in inches [millimeters]
Assembly - Side View
31958_025to032.qxp 1/22/2006 9:26 PM Page 29
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
30
100 gpm, 380 l/min
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a #3 24m 6.7/ 169 P550386
Cel l ul ose Medi a #3 24m 10.7/ 271 P550250
Cel l ul ose Medi a #10 23m 6.7/ 169 P550388
Cel l ul ose Medi a #10 23m 10.7/ 271 P550251
Cel l ul ose Medi a #10 23m 6.7/ 169 P562201
Cel l ul ose Medi a #10 23m 7.00/ 178 P550148 1' ' BSP t hread
Cel l ul ose Medi a #10 23m 10.7/ 271 P562204
Cel l ul ose Medi a # 3 24m 6.7/ 169 P562200
Bet a-10 Absol ut e Synt het i c 10m 6.7/ 169 P562207 Synt het i c
Bet a-10 Absol ut e Synt het i c 10m 10.7/ 271 P562208 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 6.7/ 169 P562209 Synt het i c
Bet a 3 Absol ut e Synt het i c 6m 10.7/ 271 P167832 Synt het i c
Cel l ul ose Medi a #25 32m 6.7/ 169 P550387
Cel l ul ose Medi a #25 32m 10.7/ 271 P550252
Cel l ul ose Medi a #25 32m 6.7/ 169 P562202
Cel l ul ose Medi a #25 32m 7.0/ 178 P171616 1' ' BSP t hread
Cel l ul ose Medi a #25 32m 10.7/ 271 P562205
Wat er Absorbi ng 10m wat er absorpt i on 10.7/ 271 P561183 Absorbs 24 oz./ 700 ml wat er
Wi remesh 150m nomi nal 6.7/ 169 P550275 St ai nl ess St eel
Wi remesh 150m nomi nal 10.7/ 271 P550276 St ai nl ess St eel
Wi remesh 150m nomi nal 6.7/ 169 P562203
Element Choices
Al l model s have 1 -16 UNF t hreads except f or P550148 and P171616 whi ch have 1" BSP t hreads.
Al l model s measure 5.0"/ 127mm out er di amet er.
SP100/120 Components
1' ' NPT 25 psi / 172.5 kPa / 1.72 bar (2) 1/ 8' ' NPT upst ream & P563277
downst ream si des
Head Choices for SP100/120
Port Bypass Gauge Ports Gauge Port DCI
Size Rating (drill, tap, plug) Location Part No.
31958_025to032.qxp 1/22/2006 9:26 PM Page 30
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
31
SP100/120
SP100 SP120
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
P562209
P550388
P550387
P550275
P550251
P550252
This handy pressure gauge, mounted on the side of an SP100/120 filter head,
will tell you when its time to service the filter element.
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563979 -5 t o 15 i n 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, el ect ri cal
Hg f i el d adj .* or No Bypass
P563296 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, numeri c scal e
or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
P563299 0 t o -20 Hg 5 psi / 34.5 kPa / .34 bar Suct i on i ndi cat or, numeri c scal e
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
P563296 - P563299
#1 Common; #2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw l ocat ed i n cent er of el ec. prongs
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust clockwise to increase
set point/counter-clockwise to decrease set point
4. NO / NC
P173978
P563979
31958_025to032.qxp 1/22/2006 9:26 PM Page 31
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
32
50 gpm, 190 l/min
Standard Bypass Ratings
22 psi / 150 kPa / 1.5 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
2.0 lbs TT15
4.3 lbs TT30
5.2 lbs TT60
Beta Rating
Performance to
23(c)
=1000
Porting Sizes
" NPT, 1" NPT
Replacement Filter Lengths
5.83" / 148mm TT15
7.05" / 179mm TT30
9.29" / 236mm TT60
TT15/30/60 Spin-On Tank Top Return Filters
Working Pressures to: 100 psi
690 kPa
6.9 bar
Flow Range to: 50 gpm
190 l/min
Features
TT15/30/60 Tank Top filters are designed for industrial
service. Aluminum casting and Buna-N seals standard.
For use with mineral and synthetic based fluids
These return filters conveniently mount to tank tops with
four screws. Common holes are used to mount the filter
head to the reservoir without welding. A down pipe is
attached to a threaded port and the gasket surface provides
a watertight seal. Each element provides a new bypass valve
and anti-drainback valve for easy element change.
Media Betax(c)=1000 Length Donaldson Element
Type Rating (in./mm) Part # Thread
10 Mi cron Nomi nal Cel l ul ose 23m 5.9 P171625 " BSP
10 Mi cron Nomi nal Cel l ul ose 23m 7.05 P550269 1" BSP
10 Mi cron Nomi nal Cel l ul ose 23m 9.29 P171640 1" BSP
Element Choices
TT15/30/60 Components
31958_025to032.qxp 1/22/2006 9:26 PM Page 32
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
33
TT15/30/60
' ' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/ 8' ' NPT upst ream si de P564038 TT15 Seri es
1' ' NPT 22 psi / 150 kPa / 1.5 bar (2) 1/ 8' ' NPT upst ream si de P563973 TT30/ 60 Seri es
Head Choices for TT15/30/60
Port Bypass Gauge Ports Gauge Port DCI Description
Size Rating* (drill, tap, plug) Location Part No.
Optional Filter Service Indicators
Donaldson Pressure Use With Series Type
Part No. Range
P563300 0 t o 30 psi TT15/ 30/ 60 Ret urn i ndi cat or, col or-coded
P563978 5 t o 30 psi TT15/ 30/ 60 Ret urn i ndi cat or, el ect ri cal
f i el d adj .*
P563298 0 t o 100 psi TT15/ 30/ 60 Ret urn i ndi cat or, col or-coded
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
Note
* Bypass val ve i s i nt egral part of repl acement f i l t er
P550269 P171625
P171640
For a full explanation of how our performance
curves were derived, see page 150.
Performance Data
TT15/30/60
P563298
#1 Common
#2 Normal l y Cl osed
#3 Normal l y Open
Adj ust ment screw
l ocat ed i n cent er of
el ec. prongs
P563300
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench adjust
clockwise to increase set
point/counter-clockwise to
decrease set point
4. NO / NC
P563978
1/8"-27NPTF threads
Built in snubber to
minimize damage caused
by pressure surges
Compatible with
petroleum and mineral-
based fluids
Anti-splash
Head - Top View
All dimensions above
are shown in inches
[millimeters]
Assembly - Side View
H
A
B
C
D
0.8 [20]
6.51
1 [25]
0.63 [16]
1.4
[36]
H
A
B
C
D
1.0 [25]
1.5 [38]
0.8 [20]
2.3
[58]
9.9 [251]
or
7.8 [198]
3.6 [90]
2.5
[64]
3.8 [96]
3.0
[76]
4.7
[120]
3.9
[100]
4.7 [120]
3.7
[94]
5.1 [130]
3.7
[94]
4.7
[120]
3.9
[100]
TT15
TT30/60
TT15 TT30/60
31958_033to040.qxp 1/22/2006 11:08 PM Page 33
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
34
40 gpm, 150 l/min and 211 gpm, 800l/min
Standard Bypass Ratings
22 psi / 150 kPa / 1.5 bar
Operating Temperatures
-4F to 194F / -20C to 90C
Collapse Ratings
145 psid / 1000 kPa / 10 bar
Beta Rating
Performance to
10
=75
Porting Sizes
SAE-8, -12, -16 and -20 (low flow)
SAE-16, -20, -24 O-Ring and
2" SAE 4-Bolt Flange (high flow)
FIK In-Tank Filters
Features
FIK in-tank filters are economical, space-saving units
with simple screw-on covers, ideal for low pressure
in-tank applications. This is a heavy-duty filter, with
die cast aluminum head and steel canister.
The head (and inlet) sit above the tank, with the
housing in the tank. Element flow is outside to inside.
Three service indicators are available: pressure gauge,
visual indicator, and electrical indicator. Optional air
breathers are also available.
FIK filter assemblies are provided from the factory with cellulose media.
Replacement cartridges are offered in a range of media types and performance ratings.
Working Pressures to: 145 psi
1000 kPa
10 bar
Rated Static Burst to: 217 psi
1500 kPa
15 bar
Flow Range to: 211 gpm
800 l/min
31958_033to040.qxp 1/22/2006 11:08 PM Page 34
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
35
FIK low flow and high flow
Port f or
servi ce
i ndi cat or
(1/ 8 -19 BSP)
Head - Top View All dimensions above are shown in
inches [millimeters]
Bypass Val ve i s an
i nt egral part of t he
repl acement f i l t er.
Assembly - Side View
for: Return Lines
Side Loop Systems
Fluid Conditioning Systems
Process Systems
Case Drains
Cooling Circuits
Lube Oil Systems
Low Flow
FIK-030319, FIK-040811,
FIK-040812, FIK-040813
High Flow
Port f or Servi ce Indi cat or (1/ 8" - 19 BSP)
FIK-040799 FIK-070248, FIK-070249,
FIK-070250
FIK-051204
Opt i onal
ai r breat her
mount s here
A
-i nch -i nch 1-i nch 1-i nch 1-i nch 1-i nch 1-i nch 2-i nch SAE 2-i nch SAE
SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng SAE O-Ri ng 4-Bol t Fl ange 4-Bol t Fl ange
B
2.4 i nches 3.4 i nches 3.4 i nches 3.4 i nches 3.54 i nches 5.2 i nches 6.9 i nches 6.8 i nches 6.8 i nches
60mm 89mm 86mm 86mm 90mm 131mm 175mm 174mm 174mm
C
7.2 i nches 4.1 i nches 5.9 i nches 9.3 i nches 5.7 i nches 9 i nches 9.5 i nches 11.7 i nches 15.9 i nches
184mm 104mm 150mm 235mm 145mm 230mm 242mm 297mm 405mm
D1
3.3 i nches 4.4 i nches 4.4 i nches 4.4 i nches 4.52 i nches 6.9 i nches 8.66 i nches 8.66 i nches 8.66 i nches
84mm 112mm 112mm 112mm 115mm 175mm 220mm 220mm 220mm
D2
3.46 i nches 4.56 i nches 4.56 i nches 4.56 i nches
NA NA NA NA NA
88mm 116mm 116mm 116mm
E
0.4 i nches 0.43 i nches 0.43 i nches 0.43 i nches 0.33 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches
10mm 11mm 11mm 11mm 8.4mm 10.5mm 10.5mm 10.5mm 10.5mm
F
0.87 i nches 1.1 i nches 1.1 i nches 1.6 i nches 1.1 i nches 1.57 i nches 1.97 i nches 2.5 i nches 2.5 i nches
22mm 28mm 28mm 40mm 28mm 40mm 50mm 63.5mm 63.5mm
G NA
0.47 i nches 0.47 i nches 0.47 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches 0.4 i nches
42mm 42mm 42mm 10mm 10mm 10mm 10mm 10mm
H
1.9 i nches 2.67 i nches 2.67 i nches 2.67 i nches 2.6 i nches 3.7 i nches 4.7 i nches 4.7 i nches 4.7 i nches
48mm 68mm 68mm 68mm 66mm 95mm 119mm 119mm 119mm
I
1.85 i nches 2.56 i nches 2.56 i nches 2.56 i nches 1.7 i nches 2.1 i nches 2.5 i nches 2.5 i nches 2.5 i nches
47mm 65mm 65mm 65mm 43mm 53mm 64mm 64mm 64mm
L
0.82 i nches 1.26 i nches 1.26 i nches 1.26 i nches 1.1 i nches 1.4 i nches 1.6 i nches 1.6 i nches 1.6 i nches
21mm 32mm 32mm 32mm 28mm 35mm 41mm 41mm 41mm
M
2.9 i nches 4.2 i nches 4.2 i nches 4.2 i nches
NA NA NA NA NA
74mm 106mm 106mm 106mm
N
2.4 i nches 3.4 i nches 3.4 i nches 3.4 i nches
NA NA NA NA NA
60mm 86mm 86mm 86mm
Weight
1.8 l bs. 2.1 l bs. 3.2 l bs. 4.1 l bs. 2.1 l bs. 7.0 l bs. 10.0 l bs. 13.1 l bs. 18.6 l bs.
0.8 kg. 0.95 kg. 1.45 kg. 1.86 kg. 0.95 kg. 3.2 kg. 4.5 kg. 5.9 kg. 8.4 kg.
FIK
Model K030319 K040811 K040812 K040813 K040799 K051204 K070248 K070249 K070250
31958_033to040.qxp 1/22/2006 11:08 PM Page 35
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
36
40 gpm, 150 l/min and 211 gpm, 800l/min
FIK Assemblies & Service Parts
Media Beta Fits Assembly Model:
Type Rating K030319 K040811 K040812 K040813
Synt eq
10
= 75 P171845 P171525 P171531 P171846
Synt eq
25
= 75 P171526 P171532 P171843
Cel l ul ose
10
= 2 P171839 P171527 P171533 P171840
Cel l ul ose
25
= 2 P171528 P171534 P171837
Wi remesh 60 Absol ut e P171529 P171535 P171834
Wi remesh 90 Absol ut e P171524 P171530
Port Bypass Service Beta FIK Assembly Provided with Flow
Size Rating* Indicator Rating Model this Element Range
SAE-8 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K030319 P171839 10 gpm
SAE-12 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040811 P171527 14 gpm
SAE-16 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040812 P171533 25 gpm
SAE-20 O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040813 P171840 40 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K040799 P171533 20 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K051204 P171539 40 gpm
1" SAE O-Ri ng 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070248 P171557 60 gpm
2" SAE 4-Bol t Fl ange 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070249 P171575 120 gpm
2" SAE 4-Bol t Fl ange 22 psi / 150 kPa / 1.5 bar Port Avai l abl e
10
= 2 K070250 P171581 211 gpm
FIK Filter Assemblies
K040799
K070248
K070250
Replacement Element Choices
K030319
K040811
K040812
Note
* Bypass val ve i s i nt egral part of repl acement f i l t er
31958_033to040.qxp 1/22/2006 11:08 PM Page 36
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
37
FIK low flow and high flow
Optional air breather is easily
installed on filter head.
Part No. Beta Rating Fits Assembly Models:
P172434 10m K040811, K040812, K040813
air breather
pressure gauge
FIK Application
FIK in-tank return filters are used
on small reservoirs to clean the oil
before it goes into vehicles. Shown
here, the P171956 pressure gauge
and P173330 air breather are
installed on the filter heads.
Replacement Element Choices
Media Beta Fits Assembly Model:
Type Rating K040799 K051204 K070248 K070249 K070250
Synt het i c
10
=75 P171531 P171537 P171555 P171573 P171579
Synt het i c
25
=75 P171532 P171538 P171556 P171574 P171580
Cel l ul ose
10
=2 P171533 P171539 P171557 P171575 P171581
Cel l ul ose
25
=2 P171534 P171540 P171558 P171576 P171582
Wi remesh 60 Absol ut e P171535 P171541 P171583
Wi remesh 90 Absol ut e P171530 P171536 P171572
G
1
/ 8
(bot t om mount )
G
1
/ 8
(cent er back)
G
1
/ 8 G
1
/ 8
-14.5 t o 72 psi
-1 t o +5 bar
31958_033to040.qxp 1/22/2006 11:08 PM Page 37
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
38
40 gpm, 150 l/min and 211 gpm, 800l/min
Servi ce El ement Part Numbers
A. P171845 (Synt het i c)
C. P171839* (Cel l ul ose)
D. P171836 (Cel l ul ose)
E. P171833, P171830 (Wi remesh)
Servi ce El ement Part Numbers
A. P171846 (Synt het i c)
B. P171843 (Synt het i c)
C. P171840* (Cel l ul ose)
D. P171837 (Cel l ul ose)
E. P171834, P171831 (Wi remesh)
Servi ce El ement Part Numbers
A. P171525 (Synt het i c)
B. P171526 (Synt het i c)
C. P171527* (Cel l ul ose)
D. P171528 (Cel l ul ose)
E. P171529, P171524 (Wi remesh)
Servi ce El ement Part Numbers
A. P171531 (Synt het i c)
B. P171532 (Synt het i c)
C. P171533* (Cel l ul ose)
D. P171534 (Cel l ul ose)
E. P171535, P171530 (Wi remesh)
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
0 5 10 15 20 25 30 35
0
1
2
3
4
5
6
7
E
D
C B A
(l/min)
FSK040812 Assembly
kPa / bar
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 24 48 72 96 120
0
10
20
30
40
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 5 10 15 20 25 30 35 40 45 50
0
1
2
3
4
5
6
7
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 36 72 108 144 180
0
10
20
30
40
E D
C B
A
(l/min)
FSK040813 Assembly
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 2 4 6 8 10 12 14 16
0
1
2
3
4
5
6
7
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 12 24 36 48 60
0
10
20
30
40
/
E D C B A
(l/min)
FSK030319 Assembly
0.0
0.1
0.2
0.3
0.4
kPa / bar
/
/
/
/
0 2 4 6 8 10 12 14 16 18 20 22
0
1
2
3
4
5
6
7
A
B
C D
E
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 16 32 48 64 80
0
10
20
30
40
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
K040813Assembly K040812Assembly
K030319Assembly K040811Assembly
31958_033to040.qxp 1/22/2006 11:08 PM Page 38
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
39
FIK low flow and high flow
Servi ce El ement Part Numbers
A. P171555 (Synt het i c)
B. P171556 (Synt het i c)
C. P171557* (Cel l ul ose)
D. P171558 (Cel l ul ose)
Servi ce El ement Part Numbers
A. P171579 (Synt het i c)
B. P171580 (Synt het i c)
C. P171581* (Cel l ul ose)
D. P171582 (Cel l ul ose)
E. P171583 (Wi remesh)
Servi ce El ement Part Numbers
A. P171537 (Synt het i c)
B. P171538 (Synt het i c)
C. P171539* (Cel l ul ose)
D. P171540 (Hvy Dut y Cel l ul ose)
E. P171541, P171536 (Wi remesh)
Servi ce El ement Part Numbers
A. P171573 (Synt het i c)
B. P171574 (Synt het i c)
C. P171575* (Cel l ul ose)
D. P171576 (Cel l ul ose)
E. P171572 (Wi remesh)
Servi ce El ement Part Numbers
A. P171531 (Synt het i c)
B. P171532 (Synt het i c)
C. P171533* (Cel l ul ose)
D. P171534 (Cel l ul ose)
E. P171535, P171530 (Wi remesh)
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
0 10 20 30 40 50 60 70 80 90
0
1
2
3
4
5
6
7
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 66 132 198 264 330
0
10
20
30
40
E
D
C
B
A
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 5 10 15 20 25 30 35
0
1
2
3
4
5
6
7
E D
C B A
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 24 48 72 96 120
0
10
20
30
40
kPa / bar
0.0
0.1
0.2
0.3
0.4
(l/min)
/
/
/
/
/
0 10 20 30 40 50 60
0
1
2
3
4
5
6
7
(l/min)
E
D
C
B A
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 44 88 132 176 220
0
10
20
30
40
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 20 40 60 80 100 120 140 160
0
1
2
3
4
5
6
7
E D C B A
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 120 240 360 480 600
0
10
20
30
40
kPa / bar
(l/min)
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
0 25 50 75 100 125 150 175 200 225
0
1
2
3
4
5
6
7
E
D
C
B
A
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow(gpm)
0 160 320 480 640 800
0
10
20
30
40
(l/min)
kPa / bar
0.0
0.1
0.2
0.3
0.4
/
/
/
/
/
K040799 Assembly K051204 Assembly
K070250Assembly K070249 Assembly
K070248 Assembly
31958_033to040.qxp 1/22/2006 11:08 PM Page 39
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
40
60 gpm, 227 l/min
Standard Bypass Ratings
25 psi / 150 kPa / 1.5 bar
Operating Temperatures
-22F to 250F / -30C to 121C
Assembly Weight
5.5 lbs
Element Collapse Pressure
150 psid / 1035 kPa / 10.3 bar
Beta Rating
Performance to
10
=75
Porting Sizes
1" NPT
Replacement Filter Length
9" / 229mm
TI25 Tank Immersed Filters
Features
TI25 tank immersed filter mounts to tank, with
the head and inlet above the tank and the housing
inside the tank. Elements replaceable through the
filter cover. Features aluminum casting, Buna-N
seals and steel bowls. For use with petroleum and
water-based fluids.
Electrical and visual service indicators and a variety
of replacement filter media options are available.
Working Pressures to: 100 psi
690 kPa
6.9 bar
Flow Ranges to: 60 gpm
227 l/min
31958_033to040.qxp 1/22/2006 11:08 PM Page 40
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
41
TI25
Mounting bolt circle: 6.25" [159mm]
Tank cut-out: 5.00" [127mm]
Mounting bolt holes: 5/16" [7.9mm]
All dimensions above are shown in inches [millimeters]
Assembly - Side View
Head - Top View
6.26 [159]
2.2 [56]
9.3 [236]
1.38 [35]
4.4 [112]
1.56
[40]
31958_041to044.qxp 1/22/2006 10:15 PM Page 41
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
42
60 gpm, 227 l/min
Port Bypass Service Bowl Donaldson Element
Size Rating Indicator Length Part No.
1" NPT 25 psi / 172.5 kPa / 1.7 bar Port Avai l abl e 9.3" / 236 mm K052051 Cel l ul ose Medi a # 10
1" NPT 25 psi / 172.5 kPa / 1.7 bar Vi sual 9.3" / 236 mm K052046 Cel l ul ose Medi a # 10
1" NPT 25 psi / 172.5 kPa / 1.7 bar Vi sual 9.3" / 236 mm K052047 Synt eq Medi a # 2-1/ 2
TI25 Filter Assemblies
TI25 Assemblies & Service Parts
Media Betax(c)=200 Betax(c)=1000 Length Donaldson Comments
Type Rating Rating (in./mm) Part No.
Cel l ul ose Medi a # 3 24 9.02/ 229 P167514
Cel l ul ose Medi a # 10 23 9.02/ 229 P167410
Cel l ul ose Medi a # 25 32 9.02/ 229 P167425
Synt eq Medi a # 1 6 9.02/ 229 P169341 Synt het i c Medi a
Synt eq Medi a # 1 6 9.02/ 229 P174622 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 2 9 9.02/ 229 P169344 Synt het i c Medi a
Synt eq Medi a # 2 9 9.02/ 229 P174623 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 2-1/ 2 10 9.02/ 229 P163903 Synt het i c Medi a
Synt eq Medi a # 4 20 9.02/ 229 P174624 Synt het i c Medi a, Vi t on seal s
Synt eq Medi a # 9 23 9.02/ 229 P163910 Synt het i c Medi a
Wi remesh Medi a # 74 75 9.02/ 229 P173781 Wi re Mesh
Wi remesh Medi a # 149 150 9.02/ 229 P173780 Wi re Mesh
Element Choices
Optional Filter Service Indicators
Donaldson Pressure Use With Bypass Type
Part No. Range Valve Rating
P563978 5 t o 30 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, el ect ri cal
f i el d adj .* or 25 psi / 172.5 kPa / 1.72 bar
or No Bypass
P563297 0 t o 100 psi 15 psi / 103.4 kPa / 1.34 bar Ret urn i ndi cat or, col or coded
Bypass
P563298 0 t o 100 psi 25 psi / 172.5 kPa / 1.72 bar Ret urn i ndi cat or, col or-coded
or No Bypass
Notes
* NOT PRESET: Set t i ng adj ust abl e f or desi red appl i cat i on
Optional Filter Service Parts
Donaldson Description
Part No.
P563959 Cover Bol t 5/ 16-18 x 1"
P563966 Cover Seal O-Ri ng
P563965 Bowl Seal
P563968 St andard Reservoi r Seal
P563969 Thi ck Reservoi r Seal
P563970 Bypass Cart ri dge 25 psi
P563960 Met al Bowl
31958_041to044.qxp 1/22/2006 10:15 PM Page 42
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
43
TI25
P563297
P563298
Instructions
1. Remove DIN adaptor
2. Remove small brass screw
3. Using 1/8" allen wrench
adjust clockwise to increase
set point/counter-clockwise
to decrease set point
4. NO / NC
#1 Common;
#2 Normal l y Cl osed;
#3 Normal l y Open
Adj ust ment screw
l ocat ed i n cent er of
el ec. prongs
P563978
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
TI25Elements
31958_041to044.qxp 1/22/2006 10:15 PM Page 43
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
44
150 gpm, 568 l/min
Features
HDK06 low pressure filters come in two styles:
In-Line and Tank Mount. It features a die cast
aluminum head and steel body for strength and
durability; service is made easier with a single,
center retention bolt on top of the head. Element
flow is inside to outside. BunaN seals are standard.
HDK06 assemblies come complete with our 20(c)=1000
rated Synteq
<4m
No. 2 Synteq
5m
No. 2 Synteq
11m
No. 4 Synteq
21m
No. 9 Synteq
20m
No. 16 Synteq
35m
No. 20 Synteq
35m
No. 149 Wiremesh 150m nomin
Media Media
Number Technology
Style Part No. Port Size Bypass Rating Indicator
1
Includes Filter Cartridge
In-Tank K060173 2" NPT 25 psi / 172.5 kPa Vi sual P164697 Synt eq
In-Li ne K060160
Media Media Bx(c) =1000 Part
Number Technology Rating No.
No. Synt eq
<3m P161016
No. 2 Synt eq
9m P165628
No. 2 Synt eq
10m P176221
No. 4 Synt eq
20m P164697
No. 9 Synt eq
23m P164699
No. 16 Synt eq
22m P161571
No. 20 Synt eq
>50m P166597
Replacement Filter Cartridges
In-Stock Assemblies
HDK06 Components
Media Media Part
Number Technology No.
No. 149 Wi remesh 150m nomi nal P160700
Al l HDK06 f i l t er cart ri dges are
16"/ 406mm i n l engt h.
Element Notes
St andard HDK06 repl acement f i l t ers have BunaN seal s, whi ch are appropri at e f or most
appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of f l urorcarbon el ast omer
(such as Viton
f rom DuPont Dow El ast omers and Fluorel f rom 3M Company) are
requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons,
and HWCF (hi gh wat er cont ent f l ui ds) over 150F.
Donal dson Synt eq
<3m P164405
No. 2 Synt eq
9m P166462
No. 2 Synt eq
10m P176222
No. 4 Synt eq
20m P164701
No. 6 Synt eq
13m P164407
w/ Vi t on seal
No. 9 Synt eq
23m P164703
The K080087 model has
f eat ures t hat are perf ect f or
ki dney l oop f i l t rat i on:
SAE-20 port si ze
50gpm f l ow capaci t y
(enabl es const ant f ace
vel oci t y and prevent s
sl oughi ng)
Hi gh-ef f i ci ency Synt eq medi a
HFK08 repl acement
f i l t ers are avai l abl e
wi t h synt het i c or wi re
mesh medi a.
Assembly Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he
i ndi cat or mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
Replacement Filter Choices
Filter Notes
HFK08 repl acement f i l t ers have seal s made of BunaN, except as not ed above, whi ch i s a
mat eri al appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of
Viton
(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol ,
wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on
i s a regi st ered
t rademark of DuPont Chemi cal Corp.)
Synt eq
f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er
oi l emul si ons, & HWCF (hi gh wat er cont ent f l ui ds).
In-Stock HFK08 Assemblies
Port Bypass Indicator Style Assembly Length Filter
Size Rating & Location Part No. Media (in./mm) Part No.
3" NPT 25 psi / 172.5 kPa Vi sual , Lef t si de K080051, In-Tank No. 9 18"/ 457mm P164703
Vi sual , Ri ght si de K080033, In-Li ne No. 9 18"/ 457mm P164703
K080085, In-Li ne No. 6 18"/ 457mm P164407
al l seal s are Vi t on
SAE-20 25 psi / 172.5 kPa Vi sual , Ri ght si de K080087, In-Li ne No. 18"/ 457mm P164405
HFK08 Components
Learn more about
Donaldson-developed
Synteq
synthetic filter
media on page 8.
31958_045to052.qxp 1/22/2006 10:21 PM Page 50
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
51
HFK08
- oil before assembling
HFK08-0087Assembly
See page 150 for information on how to
read the visual service indicator.
Not all service parts are in-stock.
Call for availability.
Replacement Filter
18" / 457mm
(Insi de-Out el ement f l ow)
- 14 NPTF
Drain Plug
(In-l i ne f i l t er onl y)
P160788
O-Ring
P161282 BunaN, si ze 341
P169912 Vi t on
Cup Seal
P161277
P169913 Vi t on
Visual Indicator
Repair Kit
P160710 BunaN Seal
P161848 Vi t on Seal
Visual Indicator
Assembly
P160473 BunaN Seal
P161847 Vi t on Seal
P161855 Vi t on O-Ri ng , si ze 119
Bleed Valve
P161598
Nut Retainer Kit
P160779
P166050 Vi t on O-Ri ng, si ze 119
Nut Assembly Kit
P162759
Bypass Valve Assembly
P164071 25 psi
P163457 No Bypass
P169909 25 psi Vi t on
Head O-Ring
P161275 BunaN
P169910 Vi t on, si ze 444
HFK08 Service Parts
Performance Data
For a full explanation of how our performance curves were
derived, see page 150.
HFK08Element Only HFK08Housing Only
0 50 100 150 200 250 300
0
2
4
6
8
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 200 400 600 800 1000
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
3.0" Port
/
/
/
/
/
/
kPa / bar
0 50 100 150 200 250 300
0
2
4
6
8
10
# 2 1/2
Flow (gpm)
0 200 400 600 800 1000
0
10
20
30
40
50
60
#149
#4
#2
#6
/
/
/
/
/
/
/
kPa/bar
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0 10 20 30 40 50 60
0
5
10
15
At Viscosity of 32 cSt (150 SUS)
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i)
Flow (gpm)
31958_045to052.qxp 1/22/2006 10:21 PM Page 51
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
L
o
w
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
52
600 gpm, 2271l/min
Flow Ranges to: 600 gpm
2271 l/min
Standard Bypass Ratings
25 psi / 172.5 kPa / 1.7 bar (standard)
Optional: No Bypass
Operating Temperatures
Synthetic media -20F to 250F
-29C to 121C
Element Burst Rating
100 psi / 689 kPa / 6.9 bar
Beta Rating
Performance to
<3(c)
=1000
Porting Sizes
4" NPT
2" SAE 4-Bolt Flange, code 61
Assembly Weight
125 lbs / 57 kg
Assembly Length
In-Line model: 32.50" / 825.5mm
HEK11 In-Line High-Flow Filter
Working Pressures to: 150 psi
1034 kPa
10.3 bar
Rated Static Burst to: 250 psi
1724 kPa
17.2 bar
Features
The HEK11 low-pressure, high flow filter features a cast
aluminum head, steel body and a head-to-canister band
clamp that simplifies servicing. Flow is inside-to-outside.
BunaN seals are on the in-stock models.
Filter media is Synteq
synthetic filter
media? Find out on
page 8!
All HEK11 filter cartridges are 22"/559mm in
length, and contain Synteq
S
p
i
n
-
O
n
s
58
DURAMAX
MediumPressure Filters
Mounted in Parallel
DURAMAX
Filters:
Where and
Why Used
Donaldson DURAMAX
,
well-known as the highest
pressure spin-on filters
available, are most
often used in return-line
positions and bulk oil
applications. As spin-ons,
they are particularly well-
suited for duplex circuits.
DURAMAX
working
pressures range from
350 psi up to 1000 psi;
static pressures from
800 psi up to 2000 psi.
31958_053to060.qxp 1/22/2006 10:43 PM Page 58
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
59
DURAMAX
MediumPressure Filters
Gas Turbine Installation
Donal dson DURAMAX
uni t s f i l t er t he
hydraul i c cont rol s ci rcui t on t hi s gas
t urbi ne i nst al l at i on i n Hungary.
Hydraulic Flow Range Pressure (NFPA/t3.10.17) Porting Types Media Go to:
Series Working Static
HMK03 0-25 gpm 1000 psi 2000 psi SAE-12 O-Ri ng SYNTEQ
page 60
0-95 l / mi n 6895 kPa 13790 kPa or Cel l ul ose
69 bar 137.9 bar
HMK04 0-35 gpm 500 psi 1000 psi SAE-12, -16 O-Ri ng SYNTEQ
, page 64
0-132 l / mi n 3448 kPa 6895 kPa or 1" NPT, " NPT Cel l ul ose, or
34.5 bar 69 bar Wat er Removal
HMK05 0-50 gpm 350 psi 800 psi SAE-20 O-Ri ng or SYNTEQ
, page 68
189 l / mi n 2413 kPa 5516 kPa 1" NPT Cel l ul ose,
24 bar 55 bar Wi remesh, or
Wat er Removal
HMK24 0-60 gpm 500 psi 1000 psi SAE-20 O-Ri ng SYNTEQ
, page 64
(dual head, 0-230 l / mi n 3450 kPa 6895 kPa or 1" SAE 4-Bol t Fl ange Cel l ul ose, or
dual el ement s) 34.5 bar 69 bar Wat er Removal
HMK25 0-100 gpm 350 psi 800 psi 1" SAE 4-Bol t Fl ange SYNTEQ
, page 68
(dual head, 378 l / mi n 2413 kPa 5516 kPa or SAE-24 O-Ri ng Cel l ul ose,
dual el ement s) 24 bar 55 bar or 1" NPT Wi remesh, or
Wat er Removal
Case Study: Bearing Lube Circuit Upgrade in a Steel Mill
Before
Messy, convoluted
Filter changeout was
difficult & complicated
Didnt maintain necessary
cleanliness level!
After
Duplex arrangementchange
filters without shutting down system
East to service spin-on filters
Donaldson guaranteed cleanliness
level of ISO16/11for 20years!
Actual consistent level so far
is ISO13/10!
Most cost effective solution, beating
all competitors in customer tests
31958_053to060.qxp 1/22/2006 10:43 PM Page 59
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
60
25 gpm, 95l/min
Working Pressures to: 1000 psi
6895 kPa
69 bar
Rated Static Burst to: 2000 psi
13790 kPa
138 bar
Flow Range to: 25 gpm
95 l/min
Standard Bypass Ratings
50 psi or No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Housing Fatigue Strength Ratings
100,000 Cycles: 0-1000 psi / 0-6895 kPa / 68 bar
300,000 Cycles: 0-800 psi / 0-5516 kPa / 55 bar
1,000,000 Cycles: 0-700 psi / 0-4826 kPa / 48 bar
Standard Head Construction Cast Aluminum
Beta Rating
Performance to
6(c)
=1000
Porting Sizes
" SAE O-Ring (standard)
Assembly Weight
Short: 3.3 lbs / 1.5 kg
Long: 4.2 lbs / 1.9 kg
Replacement Filter Lengths
5.5" / 140mm
9.5" / 242mm
HMK03 DURAMAX
Spin-On Filter
Features
HMK03 Series Duramax
S
p
i
n
-
O
n
s
61
HMK03
Head with Visual Indicator
All dimensions above are
shown in inches [millimeters]
Short Assembly
Long Assembly
Head with AC/DC Electrical Indicator
Head with DC Electrical Indicator
Head with Indicators
Assembly - Side View
for: Pilot Control Circuits
Refrigeration Compressor Circuits
Hydrostatic Transmission
Charge Pumps
31958_061to068.qxp 1/22/2006 11:15 PM Page 61
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
62
25 gpm, 95l/min
1
Thi s f i l t er not recommended f or use wi t h t he No Bypass head assembl y P170327
Media Media Bx(c) =1000 Length Part Seal
No. Tech Rating (in.) (mm) No. Material
No. 1 Synt eq
S
p
i
n
-
O
n
s
63
HMK03
- oil before assembling
A
B
C D
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
Spin-On
Filter
Service Indicator Styles
(See t abl e on opposi t e page)
Plug
P165983 (remove onl y f or i nst al l at i on of
El ect ri c Indi cat or)
HMK03Element Only (9.5"/242mm) HMK03Head Only
HMK03 Service Parts
Lubricate filter-to-
head threads when
installing new filter.
Heavy weight gear
lube, such as SAE 75
moly type grease, is
recommended.
0 5 10 15 20 25
0
2
4
6
8
10
12
#2 1/2
kPa / bar
#4
#9
#10
#1
#2
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 20 40 60 80
0
10
20
30
40
50
60
70
80
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
/
/
/
/
/
/
/
/
/
0 5 10 15 20 25
0
1
2
3
4
5
kPa / bar
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 20 40 60 80
0
10
20
30
(l/min)
0.0
0.1
0.2
0.3
0.75" Port
/
/
/
/
0 5 10 15 20 25
0
5
10
15
20
25
30
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Fl ow ( gpm)
0 20 40 60 80
0
20
40
60
80
100
120
140
160
180
200
kPa / bar
(l/min)
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
2.0
#4
#9
#10
#2
#1
/
/
/
/
/
/
/
/
/
/
/
HMK03Element Only (5.5"/140mm)
31958_061to068.qxp 1/22/2006 11:15 PM Page 63
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
64
35 gpm, 130 l/min
HMK04
HMK24
Working Pressures to: 500 psi
3450 kPa
34.5 bar
Rated Static Burst to: 1000 psi
6900 kPa
69 bar
Flow Range to: HMK04 HMK24
35 gpm 60 gpm
130 l/min 230 l/min
Standard Bypass Ratings
25 psi, 50 psi, No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C (synthetic)
-20F to 225F / -29C to 107C (cellulose)
Housing Fatigue Strength Ratings
100,000 Cycles: 0-500 psi/ 0-3450 kPa /34.5 bar
300,000 Cycles: 0-400 psi/ 0-2758 kPa /27.6 bar
1,000,000 Cycles: 0-350 psi/ 0-2415 kPa /24 bar
Element Collapse Rating
150 psid
300 psid also available
Standard Head Construction Cast Aluminum
Beta Rating
Performance to
<3(c)
=1000
Porting Sizes
SAE-12, -16 O-Ring SAE-20 O-Ring
" & 1" NPT 1" SAE 4-Bolt
Assembly Weight
HMK04 with short element: 3.9 lbs/1.8 kg
HMK04 with long element: 4.8 lbs/2.2 kg
HMK24: 13 lbs/ 5.9 kg
Replacement Filter Lengths
6" / 152mm
9.4" / 240mm
HMK04/24 DURAMAX
Spin-Ons
Features
HMK04 (single) and HMK24 (double) Duramax
spin-on
filters feature a heavy-duty steel body, with diecast top plate
for added strength. A special head-to-canister O-Ring seal
prevents leakage. BunaN seals are standard; Viton
seals
are available on some models.
Since both HMK04 and HMK24 models use the same replacement filter elements, they make a
great team for your application. Both filters feature identical pressure ratings, but HMK24 handles
double the flow capacity as HMK04. So theres no need to inventory two different part numbers
for replacement elements.
A full range of media options is available, including natural-fiber cellulose and Donaldsons exclusive
Synteq
synthetic media designed especially for liquid filtration. Likewise, select the exact indicator
types and bypass options to suit your application.
HMK24 HMK04
31958_061to068.qxp 1/22/2006 11:15 PM Page 64
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
click here to return to website click here to return to website
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
65
HMK04/24
Long Assembly
Short Assembly
HMK24Head Side View
HMK04Head Top View
with AC/DC Electrical Indicator
HMK04Head
Top View
with DC Electrical
Indicator
All dimensions above are shown in inches [millimeters]
Assembly - Side View
Heads - Top & Side Views
for: Return-Lines
Case Drains
Side Loop Systems
Bearing/Gear Lube Systems
Hydrostatic Charge Pumps
Power Transmissions
Cooling Circuits
Fuel Transfer
HMK24Head Top View
31958_061to068.qxp 1/24/2006 2:28 PM Page 65
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
66
35 gpm, 130l/min
Media Bx(c) =1000 Media Length Part
Number Rating Technology (in.) (mm) No.
No. <3m Synt eq
6 52 P165354
9.4 240 P165332
No. 2 10m Synt eq
6 152 P176565
9.4 240 P176566
No. 3 24m Cel l ul ose 6 152 P163405
9.4 240 P163323
No. 4 20m Synt eq
6 152 P163542
300 psi col l apse 9.4 240 P163555
No. 4 20m Synt eq
6/ 152 P164375
9.4 240 P164378
No. 6 13m Synt eq
6 152 P164381
9.4 240 P164384
No. 10 23m Cel l ul ose 6 152 P163419
9.4 240 P163324
No. 15 29m Cel l ul ose 6 152 P163496
9.4 240 P163322
No. 16 22m Synt eq
6 152 P165335
9.4 240 P165338
na Wat er Removal 9.4 240 P560584
HMK04& HMK24Heads Only
Spin-On Elements for both HMK04 and HMK24
Long Filter Only (9.4"/240mm)
IMPORTANT:
The filter head snout/post
must be lubricated before
spinning on a new filter to
prevent thread damage.
Short Filter Only (6"/152mm)
0
40
0.26
115
0.76
140
0.93
1
Ref erence i l l ust rat i on on next page f or i ndi cat or st yl es.
Port Bypass Indicator Part
Size Rating Options
1
No.
SAE-20 O-Ri ng None A,B,C P179609
1" 4-Bol t 50 psi A,B,C P179582
Head Choices for HMK24 (double)
Notes on Spin-On Elements
Fi l t ers wi t h seal s made of BunaN are appropri at e f or most appl i cat i ons
i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s made of Vi t on (a f l uoroel ast omer)
are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er gl ycol ,
wat er/ oi l emul si ons and HWCF (hi gh wat er cont ent f l ui ds) over 150F.
Donal dson of f ers bot h t ypes.
Synt eq
S
p
i
n
-
O
n
s
67
HMK04/24
Port Bypass Standard Indicator Indicator Head
Size Rating Style & Location
1,2
Options Part No.
"NPT 25 psi None None P169317
172 kPa D (Vi sual ), Lef t Si de None P169310
SAE-12 O-Ri ng 25 psi None None P167473
172 kPa D (Vi sual ), Lef t Si de None P166387
No Bypass D (Vi sual ), Lef t Si de (25 psi ) None P169320
None None P165434
No Bypass D (Vi sual ), Lef t Si de (50 psi ) None P173750
SAE-12 O-Ri ng 50 psi A (El ect ri cal ) B,C P167529
(3 port s) 345 kPa
1" NPT 25 psi D (Vi sual ), Bot h Si des A, B, C P166086
172 kPa None None P169309
D (Vi sual ), Lef t Si de None P166416
SAE-16 O-Ri ng 15 psi None A P176569
100 kPa
SAE-16 O-Ri ng 25 psi None None P163681
172 kPa D (Vi sual ), Lef t Si de None P166417
D (Vi sual ), Bot h Si des A, B, C P166088
E (El ect ri cal ) None P176568
A (El ect ri cal ) B, C P165537
No Bypass D (Vi sual ), Bot h Si des (25 psi ) A, B, C P166664
A (El ect ri cal ) B, C P166902
50 psi D (Vi sual , Ri ght Si de) Al l P179381
No Bypass None None P164667
50 psi None None P167201
345 kPa A (El ect ri cal ) B, C P166862
SAE-16 O-Ri ng 5 psi D (Vi sual ), Bot h Si des Al l P564850
1" NPT No Bypass D (Vi sual ), Lef t Si de (25 psi D) None P564484
1" NPT 25 psi D (Vi sual ), Lef t Si de (25 psi D) None P564485
Use with Bypass Indicator
Valve Pressure of: Part No. Style
3
15 psi / 103 kPa P162642 D
25 psi / 172. kPa P162696 D
50 psi / 345 kPa P167580 D
n/ a (bl ank pl at e) P165984 n/ a
NOTE: PSI i s marked on t he f ace of t he
vi sual i ndi cat ors.
Use with Bypass Indicator
Valve Pressure of: Part No. Style
3
Description
5 psi / 34.5 kPa P163642 A Si ngl e post DC.
15 psi / 103 kPa P163601 A Si ngl e post DC.
25 psi / 172.5 kPa P163839 A Si ngl e post DC.
25 psi / 172.5 kPa P162400 A Si ngl e post DC.
25 psi / 172.5 kPa P171143 B DC 2-wi re.
25 psi / 172.5 kPa P173944 C AC/ DC 3-wi re.
50 psi / 345 kPa P165194 A Si ngl e post DC.
50 psi / 345 kPa P167455 A Si ngl e post DC.
50 psi / 345 kPa P171087 B DC 2-wi re.
50 psi / 345 kPa P170926 E DC 2-wi re.
50 psi / 345 kPa P173893 F DC 3-wi re.
50 psi / 345 kPa P174396 C AC/ DC 3-wi re.
Plug
D
Pl ug P165983 i s removed
onl y f or i nst al l at i on of
el ect ri c i ndi cat or
Service
Indicator
Choices
E
B
A
C, F
The P167529 head is
designed with a 50 psi
third port bypass valve
that diverts all bypass
flow back to the
reservoir, instead of
going straight through
the head and into
the system as it does
in 2-ported heads.
Unfiltered fluid is
NOT allowed into
the system in the case
of plugged filters.
Designed primarily
for charge pump
applications.
3-Port Head for
Charge Pumps
Electric Models
1
Visual Models (non-electric)
2
Head Choices for HMK04 (single)
Head Notes
1
Ref erence i l l ust rat i on bel ow f or
i ndi cat or st yl es.
2
Donal dson uses t he i nl et port as
t he ref erence poi nt . Lef t si de, f or
i nst ance, means t hat t he i ndi cat or
mount s on t he si de of t he f i l t er head
t hat i s on your l ef t when you f ace t he
i nl et port .
The filter headsnout/postmustbe
lubricatedbefore spinningona new
filter to preventthreaddamage.
- oil before assembling
Indicator Notes
1
Al l el ect ri c model s have a maxi mum operat i ng t emperat ure
of 250F/ 121C.
2
Al l non-el ect ri c model s have a maxi mum operat i ng
t emperat ure of 180F/ 82C.
3
Indi cat or st yl es are i l l ust rat ed above and det ai l ed on page
56-57.
31958_061to068.qxp 1/22/2006 11:15 PM Page 67
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
68
100 gpm, 378.5 l/min
Working Pressures to: 350 psi
2413 kPa
24.1 bar
Rated Static Burst to: 800 psi
5520 kPa
55.2 bar
Flow Range to: HMK05 HMK25
50 gpm 100 gpm
189.3 l/min 378.5 l/min
HMK05
HMK25
Operating Temperatures
-20F to 250F / -29C to 121C (synthetic)
-20F to 225F / -29C to 107C (cellulose)
-20F to 250F / -29C to 121C (wire mesh)
Housing Fatigue Strength Ratings
100,000 Cycles: 0-350 psi / 0-2413 kPa / 24.1 bar
300,000 Cycles: 0-300 psi / 0-2068 kPa / 20.7 bar
1,000,000 Cycles: 0-250 psi / 0-1734 kPa / 17.3 bar
Element Collapse Ratings
200 psi
Filter Head Construction
Standard Head Cast Aluminum
Ductile Iron Available in HMK25
Beta Rating
Performance to
6(c)
=1000
Porting sizes
1" NPT 1" NPT
SAE-20 O-Ring 1" SAE 4-Bolt Flange
SAE-24 O-Ring
Assembly Weight
7.5 lbs / 3.4 kg (single)
16 lbs / 7.3 kg (double)
Replacement Filter Lengths
11.63" / 295.4mm
14.2" / 361mm
Standard Bypass Ratings
25 psid or No Bypass
HMK05/25 DURAMAX
Spin-Ons
Features
HMK05 (single) and HMK25 (double) Duramax
S
p
i
n
-
O
n
s
69
HMK05/25
All dimensions above are shown in inches [millimeters]
HMK25 HMK05
with AC/DCElectrical
& Visual Indicators
HMK25
HMK05
with DCElectrical
& Visual Indicators
with AC/DCElectrical
& Visual Indicators
TO REMOVE SPIN-ON ASSEMBLY
.93 MINIMUM CLEARANCE
11.63
14.51
4.60
1.54
5.00
1.88
4.04
6.43
4 PLACES
X .60 DEEP
3/8-16 UNC-2B
1.88
2.39
1.88
2.60
2.39
4.99
4 PLACES
X .60 DEEP
3/8-16 UNC-2B
1.88
with DCElectrical
& Visual Indicators
Assembly - Side View
Head - Top View
for: Case Drains
Fluid Conditioning
Power Transmissions
Return-Line & Side Loop Systems
Hydrostatic Charge Pumps
Lube Oil Systems
Cooling Circuits
Fuel Transfer
31958_069to076.qxp 1/24/2006 1:30 PM Page 69
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
70
100 gpm, 378.5 l/min
No. 149 Wi remesh 150m nomi nal 11.6/ 294 P173943
Wat er Removal na 11.6/ 294 P179075
Media Media Length Part
Number Technology (in./mm) No.
Media Media Bx(c) =1000 Length Part
Number Type Rating (in./mm) No.
No. Synt eq
f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er oi l
emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
2
Fi l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers
wi t h seal s made of Viton
(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds,
wat er gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. Donal dson of f ers
bot h t ypes, as shown i n t he t abl e above. (Vi t on
S
p
i
n
-
O
n
s
71
HMK05/25
HMK05(single) Head Only
0 10 20 30 40 50
0
1
2
3
4
5
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i)
Flow (gpm)
0 50 100 150
0
10
20
30
(l/min)
0.0
0.1
0.2
0.3
1.25" Port
/
/
/
/
kPa/bar
HMK25(double) Head Only
0 20 40 60 80 100
0
2
4
6
8
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i)
Flow (gpm)
0 100 200 300
0
10
20
30
40
50
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
0.5
1.5" Port
/
/
/
/
/
/
HMK05/25Filter Only
0 10 20 30 40 50
0
1
2
3
4
5
6
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i)
Flow(gpm)
0 50 100 150
0
10
20
30
40
(l/min)
kPa/bar
0.0
0.1
0.2
0.3
0.4
#21/2
#149
#20
#10
#4
#9
#2
#1
/
/
/
/
/
Head Choices for HMK05 (single)
Head Choices for HMK25 (double)
Port Bypass Indicator Style Indicator Part
Size Rating & Location
1
Options
2
No.
1" NPT 25 psi D (Vi sual ), A,B,C,E,F P169985
172 kPa Bot h Si des
1" SAE 25 psi D (Vi sual ), A,B,C,E,F P167296
4-Bol t 172 kPa Bot h si des
Fl ange No D (Vi sual ), A,B,C,E,F P169984
Bypass Bot h Si des
1" SAE 25 psi D (Vi sual ), A,B,C,E,F P167297
O-Ri ng 172 kPa Bot h si des
1" 4-Bol t 50 psi Vi sual RH A,B,C,E,F P560855*
Fl ange
* Duct i l e Iron Const ruct i on
Head Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t he i ndi cat or
mount s on t he Lef t si de when you f ace t he i nl et port .
2
May be purchased separat el y. See i ndi cat or i l l ust rat i ons on page 72.
Port Bypass Standard Indicator Indicator Part
Size Rating Style & Location
1
Options
2
No.
1" NPT 25 psi D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P167294
172 kPa A (El ect ri cal ) (25 psi ) A, B, C, E, F P167621
1" NPT 25 psi D (Vi sual ), Lef t Si de (25 psi ) D P167622
SAE-20 25 psi D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P165973
O-Ri ng 172 kPa None None P167619
No Bypass D (Vi sual ), Bot h Si des (25 psi ) A, B, C, E, F P166663
No Bypass D (Vi sual ), Ri ght Si de (25 psi ) D P564486
No Bypass D (Vi sual ), Bot h Si des (50 psi ) A, B, C, E, F P564858
HMK05/25 Componentscont i nued...
Head Choice for HMK05 (3rd port return)
Port si ze of i nl et & out l et port s: 1" SAE 4-Bol t Fl ange
Si ze of 3rd port : 1" SAE 4-Bol t Fl ange
Bypass Service Indicator Part
Rating Options
2
No.
50 psi A,B,C,E,F P561924
364 kPa
Dual head
Si ngl e head
3-port head
Not e t hat t he f i l t er
head snout / post must
be l ubri cat ed bef ore
spi nni ng on a new
f i l t er t o prevent
t hread damage.
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
31958_069to076.qxp 1/22/2006 11:24 PM Page 71
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
72
100 gpm, 378.5 l/min
C
- oil before assembling
D
HMK05/25 Components
HMK05
See how to bank several
of these dual heads
together to create a
higher flow circuit,
described on page 73.
HMK25
- o
Lubricate filter-to-head
threads when installing
new filter. Heavy weight
gear lube recommended.
E
C
B
A
Plug
A
B
C
D
- oil before assembling
E
Plug
31958_069to076.qxp 1/22/2006 11:24 PM Page 72
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
D
u
r
a
m
a
x
S
p
i
n
-
O
n
s
73
HMK05/25
Banks of HMK25
Heads with Manifold
Enable Higher Flow
or Higher Viscosity
If you need to filter hydraulic fluid at higher
flow rates or filter higher viscosity oilyet want
the economy and convenience of spin-on filters,
consider banking several Donaldson HMK05
dual heads together with our manifold, as
shown at left.
This arrangement can also be used to achieve
higher dirt-holding capacitywhile retaining
the convenience of spin-on filters that are easy
to change and require less clean-up.
The heads (2, 3, 4 or more) are piped together,
sharing common inlet and outlet pipes.
Whereas a single HMK25 can potentially
handle 100 gpm, two HMK25 filters together
(with common inlet/outlet pipes) can potentially
handle 200 gpm.
The multiple HMK25 configuration is ideal for
any bulk oil storage tanklike the kind found
at refineries, mines, oil processing plants, and
hundreds of other operations that use a lot of
oil. Oil stored in tanks can pick up bacteria,
metal particles, and other contamination that
must be filtered out of the oil before its used in
expensive machinery.
HMK25 dual heads specs are on facing page;
manifolds are custom made to suit your
requirements. Call your Authorized Donaldson
Distributor for further information on
Donaldson manifold options.
COST-EFFECTIVE DUPLEX ALTERNATIVE: In t hi s
appl i cat i on, t he mani f ol ds have on/ of f val ves so
t hat f i l t ers can be changed wi t hout shut t i ng down
t he whol e syst em.
31958_069to076.qxp 1/22/2006 11:25 PM Page 73
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
74
High Pressure Filters
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
Donal dson hydraul i c f i l t ers
prot ect hydraul i c presses
l i ke t hese and many ot her
t ypes of product i on machi nery.
High
Pressure
Filters:
Where and
Why Used
Donaldson heavy-duty
high pressure filters
are positioned between
pumps and critical
hydraulic components
such as cylinders, motors
and valves. All contain
our SYNTEQ
synthetic
filter media, specially
developed for high
efficiency liquid
filtration. Working
pressures range from
2000 psi up to 6090 psi.
31958_069to076.qxp 1/22/2006 11:25 PM Page 74
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
75
High Pressure Filters
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
HPK04 at work in the factory
Thi s HPK04 pressure f i l t er (ci rcl ed) cl eans
t he oi l comi ng f rom t he bul k st orage t anks
i nt o t he f act ory. The oi l i s t hen used f or
operat i ng hydraul i c t ool s. Donal dsons
excl usi ve Synt eq
page 76
0-114 l/min 13790 kPa 31028 kPa O-Ring Port Boss
137.9 bar 310.3 bar
FPK02 0-25 gpm 6090 psi 9135 psi SAE-12 (") SYNTEQ
page 80
0-95 l/min 42000 kPa 63000 kPa O-Ring Port Boss
420 bar 630 bar
HPK03 0-60 gpm 3000 psi 6000 psi SAE-12 & -16 (" & 1") SYNTEQ
page 84
0-227 l/min 20685 kPa 41370 kPa O-Ring Port Boss or Stainless
206.9 bar 413.8 bar Steel Wiremesh
HPK04 0-100 gpm 6000 psi 12000 psi SAE-20 & -24 (1" & 1") SYNTEQ
page 88
0-378 l/min 41370 kPa 82740 kPa O-Ring Port Boss, and or Stainless
413.8 bar 827.6 bar 1" & 1" SAE 4-Bolt Flange Steel Wiremesh
HPK05 0-200 gpm 3000 psi 6000 psi 2" SAE SYNTEQ
page 92
0-757 l/min 20685 kPa 41370 kPa 4-Bolt Flange
206.9 bar 413.8 bar
Thi s hydraul i c f i l t rat i on syst em f or a Fi ne Bl anki ng Press
uses t wo 16" HPK04 f i l t ers and has a reci rcul at i on l oop
wt i h an ai r-cool ed heat exchanger.
31958_069to076.qxp 1/22/2006 11:25 PM Page 75
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
76
20 gpm, 75 l/min
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
Features
The HPK02 is a heavy-duty filter built for high pressure
applications, with cast aluminum head and impact-extruded
aluminum housing for strength and durability at relatively
light weight.
Take advantage of our Mix n Match system of in-stock heads, housings
and cartridgesso you can get exactly what you need! HPK02 is available
with your choice of visual or AC/DC electrical indicators. Likewise, choose
the bypass option thats right for your application50 psi bypass, or no
bypass. Seals made of fluorocarbon (such as Viton
and Fluorel
) or BunaN
are available with HPK02.
All HPK02 filters contain Synteq
f i l t er medi a, whi ch i s i n al l FPK02 f i l t er cart ri dges, i s compat i bl e wi t h pet rol eum based f l ui ds, as
wel l as wi t h most phosphat e est ers, wat er oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
If f i l t eri ng pet rol eum-based oi l , f i l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons.
If f i l t eri ng di est er, phosphat e est er f l ui ds, wat er gl ycol , wat er/ oi l emul si ons, or HWCF over 150F/ 83C,
use f i l t ers wi t h seal s made of fluorocarbon, such as Vi t on
f rom 3M Company.
Donal dson hi gh col l apse el ement s, wi t h t hei r st eel endcaps and wi re-backed medi a, are rat ed t o wi t h-
st and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Notes on Indicators
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he i ndi cat or mount s on t he si de
of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
2
Al t ernat e i ndi cat or choi ce: El ect ri cal Indi cat or (P166298, i l l ust rat ed on pages 56-57) mount s i n pl ace of t he vi sual i ndi cat or
on t he l ef t si de. Vi sual i ndi cat or can t hen be moved t o t he ri ght si de of t he head, whi ch i s dri l l ed and t apped wi t h bl ank
pl at e i nst al l ed.
31958_077to084.qxp 1/22/2006 11:32 PM Page 78
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
79
HPK02
When installing the HPK02 housing onto
an installed head, torque it to 15 ft-lbs.
Blank Plate
P166134 installed with two
P161315 Fluorocarbon
O-Rings on R side of head
Replacement Filter
Synteq
Filter Media
(see list, page 78)
Head Seal
P167268 Fluorocarbon
Head Assembly
P167730 no bypass
P167728 50 psi
(Includes head seal)
O-Ring
P161315
Fluorocarbon
Size 006
Housing
P167443 short
P167452 long
Visual Service Indicator
P164315
(includes O-Ring & hardware)
Max Temp: 180F/83C
Set : 50 psi/345 kPa
or use blank plate P166134
AC/DC Electrical
Service Indicator
P166298
(3-wire switch in conduit box,
for left side of head only)
Max Temp: 250F/121C
Set : 50 psi/345 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normally open (red) /
normally closed (blue) /
common (white)
HPK02 8" Element Only HPK02 Housing Only HPK02 4" Element Only
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
HPK02 Service Parts
- oil before assembling
- o
5 10 15 20 25 30
0
5
10
15
20
0.75 " PORT
P
R
E
S
S
U
R
E
D
R
O
P
(
P
S
I
D
)
FLOW (gpm)
31958_077to084.qxp 1/22/2006 11:32 PM Page 79
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
80
25 gpm, 95 l/min
FPK02 Highlights
Standard Bypass Ratings
87 psi / 600 kPa / 6 bar
87 psi Bypass with reverse-flow
check valve
No Bypass
Operating Temperatures
-20F to 250F / -29C to 120C
Element Collapse Ratings
290 psi / 2000 kPa / 20 bar (standard)
3000 psi / 20,700 kPa / 207 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-12 O-Ring Ports (standard)
Assembly Weight
4" Assembly: 9.2 lbs / 4.2 kg
8" Assembly: 13.2 lbs / 6.0 kg
Replacement Filter Lengths
4" / 101.5mm
8" / 203mm
Working Pressures to: 6090 psi
42,000 kPa
420 bar
Rated Static Burst to: 9135 psi
63,000 kPa
630 bar
Flow Range to: 25 gpm
95 l/min
Features
The FPK02 is built to withstand pressures upwards of
6000 psi. It features a cast iron head and cold-extruded
steel housing for ultimate strength and durability. This filter
meets the HF2 in-plant automotive specification.
Bypass options include 87 psid bypass, bypass with reverse-flow
check valve, or no bypass.
Take advantage of our Mix n Match system of in-stock heads,
housings & cartridgesso you can get exactly what you need!
Likewise, choose the media type and configuration thats best for
your application. All FPK02 filters contain Synteq
, Donaldsons
exclusive synthetic fiber media formulated especially for liquid
filtration! (See page 8 for details on Synteq.)
31958_077to084.qxp 1/22/2006 11:32 PM Page 80
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
81
FPK02
Indicator Plug
Remove pl ug t o
i nst al l vi sual or
el ect ri cal i ndi cat or.
All dimensions above are shown in inches [millimeters]
90.0
332.5
13.09
HOUSING
HOUSING
231.5
9.11
1.61
41.0
3.54
46.0
94
3.7
42
83.4
M8 X 17 2X
.91
3.28
23.0
1.81
1.7
OUTLET
INLET
4.47
113.5
Assembly - Side View
Head - Top View
Head - Side View
for: Servo Valve Circuits
In-Plant & Mobile Equipment
Power Steering Circuits
High Pressure Circuits
Meets HF2Specification
31958_077to084.qxp 1/22/2006 11:32 PM Page 81
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
82
25 gpm, 95 l/min
NOTE: Port i s machi ned and pl ugged. Repl ace pl ug wi t h i ndi cat or of choi ce: P171945 (vi sual )
or P761056 (el ect ri cal ). See i l l ust rat i on on opposi t e page f or det ai l s.
Filter Notes
Synt eq
f rom
DuPont Dow El ast omers, or Fl uorel
f rom 3M Company.
Donal dson hi gh col l apse el ement s, wi t h t hei r st eel endcaps and
wi re-backed medi a, are rat ed t o wi t hst and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Length Part Comments
Number Rating (in./mm) No.
No. 1 6m 4.37/ 111 P169429 BunaN Seal
P167180 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P167838 BunaN Seal
P167182 Fl uorocarbon Seal
Hi gh Col l apse
No. 2 9m 4.37/ 111 P165041 BunaN Seal
8.12/ 203 P165043 BunaN Seal
No. 2 10m 4.37/ 111 P165006 BunaN Seal
P167181 Fl uorocarbon Seal
Hi gh Col l apse
8.12/ 203 P165015 BunaN Seal
P167183 Fl uorocarbon Seal
Hi gh Col l apse
No. 9 23m 4.37/ 111 P165136 BunaN Seal
8.12/ 203 P165138 BunaN Seal
Element Choices
3/ 4" O-Ri ng* 87 psi Bypass P762766
3/ 4" O-Ri ng* 87 psi Bypass P762767
wi t h reverse-f l ow
check val ve
3/ 4" O-Ri ng* No Bypass P762768
Head Choices
Port Size
4
Bypass Rating Part No.
Housing Choices
FPK02 Components
All FPK02filters contain
Synteq
on page 8!
Length Part
(in./cm) No.
4" el ement P762769
8" el ement P762770
31958_077to084.qxp 1/22/2006 11:32 PM Page 82
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
83
FPK02
Filter
Element
Housing
Head
Plug
remove onl y when
i nst al l i ng i ndi cat or.
FPK02 Housing Only
FPK02 4" Element Only
AC/DC Electrical
Indicator
P761056
5 bar, 72.5 psi D
Visual Indicator
P171945
5 bar, 72.5 psi D
FPK02 8" Element Only
When installing the FPK02
housing onto an installed head,
torque it to 15 ft-lbs.
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
FPK02 Service Parts
- oil before assembling
31958_077to084.qxp 1/22/2006 11:33 PM Page 83
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
84
60 gpm, 227 l/min
Standard Bypass Ratings
50 psi / 345 kPa / 3.5 bar
No Bypass
Operating Temperatures
-20F to 250F / -29C to 121C
Element Collapse Ratings
200 psi / 1380 kPa / 13.8 bar (standard)
3000 psi / 20,700 kPa / 206.9 bar
(high collapse)
Beta Rating
Performance to
6(c)
=1000
T-Type Porting Sizes
SAE-12 O-Ring
SAE-16 O-Ring
Assembly Weight
26 lbs / 11.8 kg
Replacement Filter Lengths
8" / 203mm
HPK03 Highlights
Working Pressures to: 3000 psi
20,700 kPa
206.9 bar
Rated Static Burst to: 6000 psi
41,400 kPa
413.8 bar
Flow Range to: 60 gpm
227 l/min
Features
The sturdy HPK03 filter is constructed of ductile iron
for durability in high pressure applications. Standard
bowl drain plug means simplified servicing. Bowl includes
a fluoroelastomer head-to-housing seal. Meets HF3 specification.
Take advantage of our Mix n Match system of in-stock heads and
cartridgesso you can get exactly what you need! HPK03 is available
with your choice of visual or AC/DC electrical indicators. Likewise,
choose the bypass option thats right for your application50 psi or
no bypass. Seals made of fluorocarbon (such as Viton
and Fluorel
)
or BunaN are available with HPK03.
All HPK03 filters contain Synteq
(a f l uoroel ast omer) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er
gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on
f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, most phosphat e est ers, wat er
oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds).
Donal dson hi gh col l apse f i l t ers are physi cal l y desi gned t o wi t hst and up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Part Seal Comments
Number Rating No.
No. 1 6m P167842 BunaN
No. 1 6m P167185 Vi t on Hi gh Col l apse f or
No Bypass appl i cat i ons.
No. 2 9m P164594 BunaN
No. 2 9m P164601 Vi t on
No. 2 10m P164166 BunaN
No. 2 10m P167186 Vi t on Hi gh Col l apse f or
No Bypass appl i cat i ons.
No. 4 20m P164365 Vi t on
No. 9 23m P164174 BunaN
No. 20 >50m P165319 BunaN
Element Choices
HPK03 Components
All HPK03filters contain
Synteq
f i l t er
medi a i s compat i bl e wi t h pet rol eum
based f l ui ds, and most phosphat e
est ers, wat er oi l emul si ons, and
HWCF (hi gh wat er cont ent f l ui ds.)
Donal dson hi gh col l apse f i l t ers are
physi cal l y desi gned t o wi t hst and up t o
3000 psi / 20,700 kPa bef ore col l apsi ng.
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi 60 psi vi sual LH, bl ank pl at e RH
2
P166127
SAE-20 O-Ri ng
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P166149
SAE-20 O-Ri ng reverse f l ow check val ve
1" SAE 4-Bol t Fl ange
(code 61) and 3000 psi no bypass vi sual LH, bl ank pl at e RH
2
P169754
SAE-20 O-Ri ng
1" SAE 4-Bol t Fl ange 6000 psi 60 psi vi sual LH onl y
2
P164346
(code 62)
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P170057
(code 62) reverse f l ow check val ve
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h vi sual LH, bl ank pl at e RH
2
P170058
(code 62) reverse f l ow check val ve
1" SAE 4-Bol t Fl ange 6000 psi 90 psi wi t h bl ank pl at e LH, dri l l ed, t apped,
3
P173887
(code 62) reverse f l ow check val ve pl ugged RH f or P173929
Head Choices
Port Size
4
Working Pressure Bypass Rating Indicators
1
Part No.
1 6m 8/ 203 P167842
P167185 Hi gh Col l apse
16/ 406 P169433
P167187 Hi gh Col l apse
2 9m 8/ 203 P164594
P164601 Vi t on Seal s
16/ 406 P164598
P164603 Vi t on Seal s
2 10m 8/ 203 P164166
P167186 Hi gh Col l apse
16/ 406 P164170
P164367 Vi t on Seal s
P167188 HIgh Col l apse
4 20m 8/ 203 P164365 Vi t on Seal s
9 23m 8/ 203 P164174
16/ 406 P164178
20 >50m 8/ 203 P165319
74 ----/ ----/ 75 8/ 203 P162233 200 wi remesh screen
Element Choices
Length Part
(in./mm) No.
8/ 203 P162451
16/ 203 P162452
Not e: Head assembl i es i ncl ude
head-t o-housi ng seal .
Housing Choices
Head Notes
On al l HPK04 heads where an
i ndi cat or i s NOT i nst al l ed, a
bl ank pl at e or a pl ug i s t here.
1
Donal dson uses t he i nl et port
as t he ref erence poi nt . Lef t
si de, f or i nst ance, means t hat
t he i ndi cat or mount s on t he
si de of t he f i l t er head t hat i s
on your l ef t when you f ace t he
i nl et port .
2
Al t ernat e i ndi cat or: El ect ri cal
i ndi cat or (P166298) mount s i n
pl ace of vi sual model on l ef t
si de onl y.
3
Al t ernat e i ndi cat or: El ect ri cal
i ndi cat or (P173929) mount s
on ri ght si de of head onl y.
4
CAUTION: Consul t f i t t i ng
manuf act urers f or maxi mum
al l owabl e operat i ng pressures.
31958_085to092.qxp 1/22/2006 11:42 PM Page 90
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
91
HPK04
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
Performance Data
For a full explanation of how our performance curves were derived, see page 150.
HPK04 Service Parts
Replacement Filter
Synt eq
maintain low
pressure drop over the life of the filter.
Port Bypass Indicator Assembly Media Element
Size
4
Rating Style/Location
1
Number Number Part No.
2" SAE 4-Bol t Fl ange 60 psi / 414 kPa Vi sual , Lef t si de
2
K052024 No. 9 P164229
(Code 61) Reverse f l ow check val ve
No Bypass Vi sual & El ect ri cal
3
K052039 No. 9 P171037
4
Element Notes
Fi l t ers wi t h seal s made of BunaNare appropri at e f or most appl i cat i ons i nvol vi ng pet rol eum oi l . Fi l t ers wi t h seal s
made of f l uoroel ast omer (such ad Vi t on
or Fl uorel
) are requi red when usi ng di est er, phosphat e est er f l ui ds, wat er
gl ycol , wat er/ oi l emul si ons, and HWCF (hi gh wat er cont ent f l ui ds) over 150F. (Vi t on
f i l t er medi a i s compat i bl e wi t h pet rol eum based f l ui ds, and most phosphat e est ers, wat er oi l emul si ons,
and HWCF (hi gh wat er cont ent f l ui ds).
Donal dson hi gh col l apse f i l t ers, wi t h t hei r st eel endcaps and rei nf orci ng wi re-backed medi a, are rat ed t o wi t hst and
up t o 3000 psi / 20,700 kPa bef ore col l apsi ng.
Media Bx(c) =1000 Length Part Seal &
Number Rating (in./mm) No. Comments
No. 1 6m 25.5 / 648 P167841 BunaN
No. 2 9m 25.5 / 648 P164585 BunaN
No. 2 10m 25.5 / 648 P164227 BunaN
P164435 Vi t on
Bui l t t o order
No. 9 23m 25.5 / 648 P164229 BunaN
P171037 Vi t on
Hi gh Col l apse
Synteq
Element Choices
Head Assemblies
HPK05 Components
Assembly Notes
1
Donal dson uses t he i nl et port as t he ref erence poi nt . Lef t si de, f or i nst ance, means t hat t he i ndi cat or
mount s on t he si de of t he f i l t er head t hat i s on your l ef t when you f ace t he i nl et port .
2
Al t ernat e choi ce: El ect ri cal i ndi cat or (P166298) i s avai l abl e f or mount i ng i n pl ace of t he vi sual i ndi cat or
on ei t her si de.
3
Vi sual i ndi cat or i s mount ed on l ef t si de of t he head; el ect ri cal i ndi cat or (P170365) i s mount ed on t he
ri ght si de.
4
Rat ed as hi gh col l apse (3000 psi / 20700 kPa); has Vi t on
seal s.
31958_093to100.qxp 1/22/2006 11:50 PM Page 94
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
H
i
g
h
P
r
e
s
s
u
r
e
F
i
l
t
e
r
s
95
HPK05
- oil before assembling
Set Screw
P162296
Cap Assembly
P162866 (i ncl udes BunaN O-Ri ng
and Back-Up Ki t )
O-Ring & Back-Up Kit
P162860 BunaN
P166010 Vi t on
Housing
P162485, 26" l engt h
O-Ring & Back-Up Kit
P162860 BunaN
P166010 Vi t on
Replacement Filter
Synt eq
Fi l t er Medi a
Lengt h 25.5" 648mm
O-Ring
Si ze 904
P161551 BunaN
P163616 Vi t on
Drain Plug Kit
P161550
(7/ 16-20 UNF SAE-4)
Head Assembly
P165695 Reverse Fl ow Bypass
O-Ring
Si ze 006
P161315 Vi t on
Visual Service Indicator
P164315
(i ncl udes O-Ri ng & hardware)
Max Temp: 180F/ 83C
Set : 50 psi / 345 kPa
or use bl ank pl at e P166134
AC/DC Electrical Service Indicator
P166298 (shown)
(3-wi re swi t ch i n condui t box,
f or l ef t si de of head onl y)
Max Temp: 250F/ 121C
Set : 40 psi / 276 kPa
Vol t age: 120 VAC / 28 VDC
Current : 250 mA
Ci rcui t : Normal l y open (red)
normal l y cl osed (bl ue)
common (whi t e)
Performance Data
For a full explanation of how our performance curves
were derived, see page 150.
HPK05 Service Parts
HPK05Element Only
HPK05Housing with Standard Reverse
Flow Valve HPK05 Housing Only
25 50 75 100 125 150 175 200
0
3
5
8
10
13
15
#20
#9
#4
#2
#1
P
R
E
S
S
U
R
E
D
R
O
P
(
P
S
I
D
)
FLOW (gpm)
25 50 75 100 125 150 175 200
0
5
10
15
20
25
30
Standard flow with 2" port
Reverse flow with 2" port
P
R
E
S
S
U
R
E
D
R
O
P
(
P
S
I
D
)
25 50 75 100 125 150 175 200
0
2
4
6
8
10
P
R
E
S
S
U
R
E
D
R
O
P
(
P
S
I
D
)
2" Port
FLOW (gpm)
- o
31958_093to100.qxp 1/22/2006 11:50 PM Page 95
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
R
e
p
l
a
c
e
m
e
n
t
E
l
e
m
e
n
t
s
96
Replacement Elements
Coreless Hydraulic Filter Elements -
Pall Replacements
Dimensions are shown in inches
Pall Donaldson Beta
x(c)
=1000 ID (1) ID (2) Length
Part No. Part No. per ISO 16889
HC8314FKP16H P564543 6 3.76 3.88 14.48
HC8314FKN16H P564544 9 3.76 3.88 14.48
HC8314FKS16H P564545 10 3.76 3.88 14.48
HC8314FKP39H P564546 6 3.76 3.88 36.38
HC8314FKN39H P564547 9 3.76 3.88 36.38
HC8314FKS39H P564548 10 3.76 3.88 36.38
HC9604FKP8H P564549 6 2.01 7.95
HC9604FKN8H P564550 9 2.01 7.95
HC9604FKS8H P564551 10 2.01 7.95
HC9604FKP13H P564552 6 2.01 12.69
HC9604FKN13H P564553 9 2.01 12.69
HC9604FKS13H P564554 10 2.01 12.69
HC9604FKP16H P564555 6 2.01 16.56
HC9604FKN16H P564556 9 2.01 16.56
HC9604FKS16H P564557 10 2.01 16.56
HC8914FKP13H P564558 6 2.53 12.44
HC8914FKN13H P564559 9 2.53 12.44
HC8914FKS13H P564560 10 2.53 12.44
HC8914FKP16H P564561 6 2.53 16.03
HC8914FKN16H P564562 9 2.53 16.03
HC8914FKS16H P564563 10 2.53 16.03
HC9404FKP13H P564840 6 2.53 2.53 12.95
HC9404FKN13H P564841 9 2.53 2.53 12.95
HC9404FKS13H P564842 10 2.53 2.53 12.95
HC9404FKP16H P564843 6 2.53 2.53 15.31
HC9404FKN16H P564844 9 2.53 2.53 15.31
HC9404FKS16H P564845 10 2.53 2.53 15.31
HC9404FKP26H P564846 6 2.53 2.53 25.08
HC9404FKN26H P564847 9 2.53 2.53 25.08
HC9404FKS26H P564848 10 2.53 2.53 25.08
HC9404FKS12H P564849 10
OD
6.00
6.00
6.00
6.00
6.00
6.00
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.12
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88
3.88 2.53 2.53 12.31
Replacement elements fit
Pall housing
All plastic/synthetic
media, no steel
Excellent performance
In-stock, ready to ship!
Competitively priced
Easy disposal: compact
or incinerate
21 models
40392_093to100.qxp 8/18/2006 8:56 AM Page 96
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
R
e
p
l
a
c
e
m
e
n
t
E
l
e
m
e
n
t
s
97
Replacement Elements
Donaldson has the industrys
Largest Selection
of Replacement Hydraulic Filters!
In-stock, ready to ship to you!
40392_093to100.qxp 8/18/2006 8:56 AM Page 97
click here to return to website click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
98
Line Accessories
New! Hydraulic Line Accessories!
More of the hydraulic components you
need are now available from the fluid
power experts at Donaldson. Pressure
gauges for monitoring system pressure.
Hoses and test points for sampling oil
and determining ISO cleanliness levels.
Flanges to connect components. Valves
for system control. All available from
Donaldson, your one stop shop.
We have new reservoir accessories, too!
See page 119 for our expanded line of
breathers, vents, diffusers, level gauges
and much more.
Description:
Stainless steel (304SS)
Phosphor bronze bourdon tube
Acrylic lenses
Built-in snubber
Glycerin Filled
Pressure gauges
Features
Donaldson PGL series gauges are mechanical bourdon tube pressure gauges. Each gauge has a glycerin
filled stainless steel bezel and case that is robust and will not discolor or rust. The bourdon tube and
movement is constructed from brass and bronze alloys. PGL series gauges are easy to install for contin-
uous readings with face diameters of 2" (63mm) and 4" (100mm).
Dial Sizes
2"and 4"
Mounting
Stem, Panel, Front Flange
Thread Type
2" size " NPT, " SAE, " BSP
4" " NPT
Operating Temperature
30F to 160F
Accuracy
+/- 3% of full scale
Scale
psi
bar
31958_093to100.qxp 1/22/2006 11:50 PM Page 98
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
click here to return to website click here to return to website
StemMount
A
c
c
e
s
s
o
r
i
e
s
99
Pressure Gauges
PGL-A
2" St em
2" SAE St em
2" Panel
4" St em
4" Panel
Pressure Range Options
2" Gauges
Donaldson Description Pressure Thread
Part No. Range Type
P562718 PGL-A-63-N-B-30-CS 30' ' Hg + 20 psi 1/ 4' ' NPT
P562719 PGL-A-63-N-B-30-S 0 - 30 psi 1/ 4' ' NPT
P562721 PGL-A-63-N-B-30-VS 0 - 30' ' Hg 1/ 4' ' NPT
P562733 PGL-A-63-N-B-60-S 0 - 60 psi 1/ 4' ' NPT
P562705 PGL-A-63-N-B-100-S 0 - 100 psi 1/ 4' ' NPT
P562709 PGL-A-63-N-B-160-S 0 - 160 psi 1/ 4' ' NPT
P562717 PGL-A-63-N-B-300-S 0 - 300 psi 1/ 4' ' NPT
P562727 PGL-A-63-N-B-500-S 0 - 500 psi 1/ 4' ' NPT
P562731 PGL-A-63-N-B-600-S 0 - 600 psi 1/ 4' ' NPT
P562703 PGL-A-63-N-B-1000-S 0 - 1,000 psi 1/ 4' ' NPT
P562707 PGL-A-63-N-B-1500-S 0 - 1,500 psi 1/ 4' ' NPT
P562711 PGL-A-63-N-B-2000-S 0 - 2,000 psi 1/ 4' ' NPT
P562713 PGL-A-63-N-B-3000-S 0 - 3,000 psi 1/ 4' ' NPT
P562723 PGL-A-63-N-B-4000-S 0 - 4,000 psi 1/ 4' ' NPT
P562725 PGL-A-63-N-B-5000-S 0 - 5,000 psi 1/ 4' ' NPT
P562729 PGL-A-63-N-B-6000-S 0 - 6,000 psi 1/ 4' ' NPT
P562701 PGL-A-63-N-B-10,000-S 0 - 10,000 psi 1/ 4' ' NPT
P562696 PGL-A-63-B-B-1500-S 0 - 1,500 psi 1/ 4' ' BSP
P562739 PGL-A-63-S-B-500-S 0 - 500 psi 1/ 4' ' SAE
P562734 PGL-A-63-S-B-1000-S 0 - 1,000 psi 1/ 4' ' SAE
P562735 PGL-A-63-S-B-1500-S 0 - 1,500 psi 1/ 4' ' SAE
P562736 PGL-A-63-S-B-2000-S 0 - 2,000 psi 1/ 4' ' SAE
P562737 PGL-A-63-S-B-3000-S 0 - 3,000 psi 1/ 4' ' SAE
P562738 PGL-A-63-S-B-5000-S 0 - 5,000 psi 1/ 4' ' SAE
P562740 PGL-A-63-S-B-6000-S 0 - 6,000 psi 1/ 4' ' SAE
2" Dial, StemMount
Donaldson Description Pressure Thread
Part No. Range Type
P562720 PGL-A-63-N-B-30-VP 0 - 30' ' Hg 1/ 4' ' NPT
P562732 PGL-A-63-N-B-60-P 0 - 60 psi 1/ 4' ' NPT
P562704 PGL-A-63-N-B-100-P 0 - 100 psi 1/ 4' ' NPT
P562708 PGL-A-63-N-B-160-P 0 - 160 psi 1/ 4' ' NPT
P562716 PGL-A-63-N-B-300-P 0 - 300 psi 1/ 4' ' NPT
P562726 PGL-A-63-N-B-500-P 0 - 500 psi 1/ 4' ' NPT
P562730 PGL-A-63-N-B-600-P 0 - 600 psi 1/ 4' ' NPT
P562702 PGL-A-63-N-B-1000-P 0 - 1,000 psi 1/ 4' ' NPT
P562706 PGL-A-63-N-B-1500-P 0 - 1,500 psi 1/ 4' ' NPT
P562710 PGL-A-63-N-B-2000-P 0 - 2,000 psi 1/ 4' ' NPT
P562712 PGL-A-63-N-B-3000-P 0 - 3,000 psi 1/ 4' ' NPT
P562722 PGL-A-63-N-B-4000-P 0 - 4,000 psi 1/ 4' ' NPT
P562724 PGL-A-63-N-B-5000-P 0 - 5,000 psi 1/ 4' ' NPT
P562728 PGL-A-63-N-B-6000-P 0 - 6,000 psi 1/ 4' ' NPT
P562700 PGL-A-63-N-B-10,000-P 0 - 10,000 psi 1/ 4' ' NPT
P562697 PGL-A-63-B-B-3000-P 0 - 3,000 psi 1/ 4' ' BSP
P562698 PGL-A-63-B-B-4000-P 0 - 4,000 psi 1/ 4' ' BSP
2" Dial, Panel Mount
Donaldson Description Dial
Part No. Size
P562699 PGL-A-63-FF 2-1/ 2"
P562671 PGL-A-100-FF 4"
Front Flange Option
0
-
1
0
0
0
0
p
s
i
0
-
6
0
0
0
p
s
i
0
-
5
0
0
0
p
s
i
0
-
4
0
0
0
p
s
i
0
-
3
0
0
0
p
s
i
0
-
2
0
0
0
p
s
i
0
-
1
5
0
0
p
s
i
0
-
1
0
0
0
p
s
i
0
-
6
0
0
p
s
i
0
-
5
0
0
p
s
i
0
-
3
0
0
p
s
i
0
-
1
6
0
p
s
i
0
-
1
0
0
p
s
i
0
-
6
0
p
s
i
3
0
H
g
-
2
0
p
s
i
0
-
3
0
p
s
i
0
-
3
0
i
n
.
H
g
With Front Flange Panel Mount
71.0
[2.80] 33.0
[1.30]
64.0
[2.52]
1/4"NPTOR
1/4"85PPOR
1/4"SAETHREAD
27.0
[1.06]
90.0
[3.54]
33.0[1.30]
63.0[2.48]
71.0
[2.80]
1/4"NPT
1/4"BSPP
NOTEMOUNTINGBRACKET
CONFIGURATIONMAYVARY
R (2.25) 6X
[(.09)]
3X
78.5
[(3.09)]
(120 ) 3X
(6.5)
[(.26)]
(88.0)
[(3.46)]
(116.9)
[(4.60)]
(106.0)
[(4.17)]
(98.5)
[(3.88)]
(39.0) [(1.54]
1/2"NPT
(71.0)[(2.80)]
40392_093to100.qxp 8/18/2006 8:56 AM Page 100
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
101
Test Points
Description:
Working Pressure: 9000 psi
Seals: Buna-N
Caps: Plastic or metal
Leak-free connection at full pressure
Features
Test points can be used as a connection into the
hydraulic system on the suction side, pressure side
or return. They allow connection for pressure and
temperature transducers and provide ports for fluid
sampling (so you can monitor cleanliness and keep
your system operating optimally). If you have filters
installed in hard-to-access locations, test points and
hose assemblies can be used to plumb up a bulkhead
to read pressure differentials.
For Test Point Adapters, see page 104.
For Test Point Hose Assemblies, see page 105.
Temperature Range
Metal cap:
-22F to 248F / -30C to 120C
Plastic cap:
-22F to 212F / 30C to 100C
Styles
Pressure and/or Temperature
Applications
Fluid or gas
Test Points TPP-1215
TPM-1620
31958_101to108.qxp 1/23/2006 12:00 AM Page 101
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
102
Line Accessories
TPM/TPP-1215 Assembly Views M12x1.5 Thread
Plastic Cap Metal Cap
Donaldson Description Working A E F G Cap Comment
Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (in./mm)
P563200 TPP-1215-04B 9000 / 630 ISO 228-G 1/ 4" BSPP 1.26/ 32 .39/ 10 0.75/ 19 Pl ast i c
P563192 TPM-1215-04G 9000 / 630 1/ 4" BSPP, Form G 1.30/ 33 .33/ 8.5 0.55/ 14 Met al
P563202 TPP-1215-04J 9000 / 630 #4 37 JIC Femal e 2.17/ 55 n/ a 0.67/ 17 Pl ast i c
P563197 TPP-1215-02N 5800 / 400 1/ 8" NPTF 1.14/ 29 .47/ 12 0.55/ 14 Pl ast i c
P563198 TPP-1215-02N-V 5800 / 400 1/ 8" NPTF 1.14/ 29 .47/ 12 0.55/ 14 Pl ast i c Vi t on seal s
P563193 TPM-1215-04N 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Met al
P563205 TPP-1215-04N-V 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Pl ast i c Vi t on seal s
P563203 TPP-1215-04N 9000 / 630 1/ 4" NPTF 1.14/ 29 .59/ 15 0.55/ 14 Pl ast i c
P563199 TPP-1215-03S 9000 / 630 3/ 8"-24 UNF (#3 SAE) 1.42/ 36 .39/ 10 0.87/ 22
P563206 TPP-1215-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.26/ 32 .35/ 9 0.67/ 17 Pl ast i c
P563207 TPP-1215-06S 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.22/ 31 .39/ 10 0.75/ 19 Pl ast i c
31958_101to108.qxp 1/23/2006 12:00 AM Page 102
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
103
Test Points
TPM/TPP-1620 Assembly Views M16x2 Thread
TPM Metal Cap Pressure/Temperature TPP Plastic Cap J IC Style
Donaldson Description Working A B C D Cap Comment
Part No. Pressure psi/bar Thread Type (in./mm) (in./mm) (mm)
P563210 TPM-1620-02B 5800 / 400 ISO 228-G 1/ 8" BSPP 1.5/ 38 0.31/ 8 17 Met al
P563215 TPM-1620-04B 9000 / 630 ISO 228-G 1/ 4" BSPP 1.42/ 36 0.39/ 10 19 Met al
P563216 TPM-1620-04B-T 9000 / 630 ISO 228-G 1/ 4" BSPP 1.42/ 36 0.39/ 10 19 Met al Temperat ure
P563987 TPM-1620-06B 9000 / 630 ISO 228-G 3/ 8" BSPP 1.42/ 36 0.39/ 10 22 Met al
P563211 TPM-1620-02I 5800 / 400 ISO 7/ I-R 1/ 8" BSPT 1.3/ 33 0.51/ 13 17 Met al
P563219 TPM-1620-04J 8100 / 600 #4 37 JIC Femal e 2.17/ 55 17 Met al
P563231 TPM-1620-06J 4500 / 315 #6 37 JIC Femal e 2.26/ 57.5 19 Met al
P563212 TPM-1620-02N 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al
P563213 TPM-1620-02N-T 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al Temperat ure
P563214 TPM-1620-02N-V 5800 / 400 1/ 8" NPTF 1.3/ 33 0.51/ 13 17 Met al Vi t on Seal s
P563220 TPM-1620-04N 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al
P563222 TPM-1620-04N-T 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al Temperat ure
P563223 TPM-1620-04N-V 9000 / 630 1/ 4" NPTF 1.3/ 33 0.65/ 16.5 17 Met al Vi t on Seal s
P563238 TPP-1620-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Pl ast i c
P563224 TPM-1620-04S 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al
P563226 TPM-1620-04S-T 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al Temperat ure
P563228 TPM-1620-04S-V 9000 / 630 7/ 16"-20 UNF (#4 SAE) 1.46/ 37 0.35/ 9 17 Met al Vi t on Seal s
P563230 TPM-1620-05S 9000 / 630 1/ 2"-20 UNF (#5 SAE) 1.42/ 36 0.39/ 10 19 Met al
P563232 TPM-1620-06S 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.42/ 36 0.39/ 10 19 Met al
P563234 TPM-1620-06S-V 9000 / 630 9/ 16"-18 UNF (#6 SAE) 1.42/ 36 0.39/ 10 19 Met al Vi t on Seal s
31958_101to108.qxp 1/23/2006 12:00 AM Page 103
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
104
Line Accessories
Test Point Adapters
A variety of adapters to suit your application.
Hose Union Gauge
Donaldson Description G L SW
Part No. Thread PSI (in./mm) (in./mm)
P563263 AHU-1215 M12 x 1.5 9000 1.14/ 29 .55/ 14
P563264 AHU-1620 M16 x 2 9000 1.65/ 42 .67/ 17
Direct Gauge Adapter
Donaldson Description G G
1
L
O
SW
Part No. Int. Thread Thread PSI (in./mm) (in./mm)
P563808 ADG-1215-04N 1/ 4" NPT M12 x 1.5 9000 1.14/ 29 .55/ 14
P563809 ADG-1620-04N 1/ 4" NPT M16 x 2 9000 .55/ 14 .75/ 19 G1
Bulkhead Gauge Adpater
Donaldson Description G
1
G
2
L SW
Part No. Thread Thread (in./mm) (in./mm)
P563800 ABH-1215-04N 1/ 4" NPT 1215M 12 x 1.5 1.52/ 39.5 .75/ 27
P563807 ASC-1620-04N 1/ 4" NPT 1620/ M16 x 2 1.52/ 38.5 .75/ 19
Series Converter
Donaldson Description G
1
G
2
D L SW
Part No. Thread Thread (in./mm) (in./mm) (in./mm)
P563265 ASC-1215 M16 x 2 M12 x 1.5 .67/ 17 1.30/ 33 .67/ 17
P563266 ASC-1620 M12 x 1.5 M16 x 2 .79/ 20 1.04/ 26.5 .67/ 17
Pressure Gauge Connection
Donaldson Description G G
1
L SW
Part No. Thread Thread PSI (in./mm) (in./mm)
P563262 AHG-1215-04N 1/ 4" NPT M12 x 1.5 9000 .71/ 18 .74/ 19
31958_101to108.qxp 1/23/2006 12:01 AM Page 104
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
105
Test Points Accessories
Description:
Working Pressure to 9000 psi
Features
Donaldson test point hoses are made of Polyamide II core with polyester
braid reinforcement and Polyamid II cover. They are suitable for use with
petroleum-based fluids. Hoses are standard straight on both ends and
include plastic dust caps.
For hydraulic filters installed in hard-to-access locations,
hose assemblies and test points can be used to plumb up
a bulkhead to read pressure differentials.
Length
12" to 180"
Temperature Range
-4F to 212F / -20C to 100C
Test Point
Hose Assemblies
L R
Donaldson Description Hose PSI Length
Part No. Rating (inches)
P563240 H-1215-B-0101-012 9000 12
P563243 H-1215-B-0101-024 9000 24
P563244 H-1215-B-0101-036 9000 36
P563245 H-1215-B-0101-048 9000 48
P563246 H-1215-B-0101-072 9000 72
P563247 H-1215-B-0101-096 9000 96
P563248 H-1215-B-0101-120 9000 120
P563249 H-1215-B-0101-180 9000 180
1215 Series M12x1.5 Thread
Donaldson Description Hose PSI Length
Part No. Rating (inches)
P563250 H-1620-B-0101-012 9000 12
P563251 H-1620-B-0101-018 9000 18
P563252 H-1620-B-0101-024 9000 24
P563254 H-1620-B-0101-036 9000 36
P563255 H-1620-B-0101-048 9000 48
P563256 H-1620-B-0101-072 9000 72
P563257 H-1620-B-0101-096 9000 96
P563259 H-1620-B-0101-120 9000 120
P563260 H-1620-B-0101-144 9000 144
P563261 H-1620-B-0101-180 9000 180
1620 Series M16x2 Thread
31958_101to108.qxp 1/23/2006 12:01 AM Page 105
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
106
Line Accessories
Opening Pressure (Cracking)
5 psi or 65 psi
Sizes
", 3/8", ", ", 1", 1", 1"
and 2" NPT
#4, #6, #8, #12, #16, #20, #24
and #32 SAE
In-Line Check Valves
Features
Steel constructed check valves are compatible
with all non-corrosive liquids. Valves contain no
elastimeric seals. Restricted orifice (.062) option
available on some models.
Working Pressures to: 4350 psi
Flow Ranges to: 200 gpm
The above charts are based on Hydraulic Oil 100SUS,
S.G. =0.86
Optional Orifice
31958_101to108.qxp 1/23/2006 12:01 AM Page 106
click here to return to website click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
107
Valves
Donaldson Description Max Working Max. Rated Opening Port A B
Part No. Pressure (PSI) Flow (gpm) Pressure (PSI) (in./mm) (in./mm)
P562297 CV-02P-5 4350 6 5 1/ 4" NPT 0.75/ 19 2.36/ 60
P562298 CV-02P-65 4350 6 65 1/ 4" NPT 0.75/ 19 2.36/ 60
P562299 CV-02S-5 4350 6 5 #4 SAE 0.75/ 19 2.36/ 60
P562300 CV-02S-65 4350 6 65 #4 SAE 0.75/ 19 2.36/ 60
P562301 CV-03P-5 4350 10 5 3/ 8" NPT 0.95/ 24 2.75/ 70
P562302 CV-03P-65 4350 10 65 3/ 8" NPT 0.95/ 24 2.75/ 70
P562303 CV-03S-5 4350 10 5 #6 SAE 0.95/ 24 2.75/ 70
P562304 CV-03S-65 4350 10 65 #6 SAE 0.95/ 24 2.75/ 70
P562305 CV-04P-5 4350 16 5 1/ 2" NPT 1.18/ 30 3.03/ 77
P562306 CV-04P-65 4350 16 65 1/ 2" NPT 1.18/ 30 3.03/ 77
P562307 CV-04S-5 4350 16 5 #8 SAE 1.18/ 30 3.03/ 77
P562308 CV-04S-65 4350 16 65 #8 SAE 1.18/ 30 3.03/ 77
P562309 CV-06P-5 4350 25 5 3/ 4" NPT 1.42/ 36 3.54/ 90
P562310 CV-06-P-5-.062-ORF 4350 25 5 3/ 4" NPT 1.42/ 36 3.54/ 90
P562311 CV-06P-65 4350 25 65 3/ 4" NPT 1.42/ 36 3.54/ 90
P562312 CV-06S-5 4350 25 5 #12 SAE 1.42/ 36 3.54/ 90
P562313 CV-06S-65 4350 25 65 #12 SAE 1.42/ 36 3.54/ 90
P562314 CV-08P-5 4350 45 5 1" NPT 1.77/ 45 4.17/ 106
P562316 CV-08P-65 4350 45 65 1" NPT 1.77/ 45 4.17/ 106
P562317 CV-08S-5 4350 45 5 #16 SAE 1.77/ 45 4.17/ 106
P562318 CV-08-S-5-.062-ORF 4350 45 5 #16 SAE 1.77/ 45 4.17/ 106
P563307 CV-08S-65 4350 45 65 #16 SAE 1.77/ 45 4.17/ 106
P562319 CV-10P-5 4350 95 5 1-1/ 4" NPT 2.16/ 55 4.92/ 125
P562320 CV-10P-65 4350 95 65 1-1/ 4" NPT 2.16/ 55 4.92/ 125
P562321 CV-10S-5 4350 95 5 #20 SAE 2.16/ 55 4.92/ 125
P562322 CV-10S-65 4350 95 65 #20 SAE 2.16/ 55 4.92/ 125
P562323 CV-12P-5 4350 130 5 1-1/ 2" NPT 2.56/ 65 5.51/ 140
P562324 CV-12P-65 4350 130 65 1-1/ 2" NPT 2.56/ 65 5.51/ 140
P562325 CV-12S-5 4350 130 5 #24 SAE 2.56/ 65 5.51/ 140
P562326 CV-12S-65 4350 130 65 #24 SAE 2.56/ 65 5.51/ 140
P562327 CV-16P-5 2900 200 5 2" NPT 2.95/ 75 6.30/ 160
P562328 CV-16P-65 2900 200 65 2" NPT 2.95/ 75 6.30/ 160
P562329 CV-16S-5 2900 200 5 #32 SAE 2.95/ 75 6.30/ 160
31958_101to108.qxp 1/23/2006 12:01 AM Page 107
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
click here to return to website click here to return to website
A
c
c
e
s
s
o
r
i
e
s
108
Line Accessories
Ball Valves - Low Pressure
Features
Low pressure ball valves are rated for water, oil or
gas (WOG) applications. Two-way/two-position,
quarter turn operation. Full-ported sizes from
" to 2" NPT. T-handle available on some models.
Suitable for temperatures from -22F to 350F
(-30C to 162C).
Description:
Hot pressed brass body and ball OT 58
Materials (ball and body): BV Series
chromium plated
Aluminum handle
Teflon seals (ball and stem)
Donaldson Description Max. Working Port A B C D E DN (T-handle)
Part No. Pressure (PSI) Thread (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562331 BV-04-N 710 1/ 4" NPT 1.89/ 48 0.98/ 25 1.69/ 43 3.15/ 80 0.40/ 10 -
P562333 BV-06-N 710 3/ 8" NPT 1.89/ 48 0.98/ 25 1.69/ 43 3.15/ 80 0.40/ 10 -
P562336 BV-08-N 710 1/ 2" NPT 2.00/ 51 1.22/ 31 1.77/ 45 3.15/ 80 0.60/ 15 -
P563311 BV-12-N 570 3/ 4" NPT 2.24/ 57 1.46/ 37 2.36/ 60 4.44/ 113 0.80/ 20 -
P562338 BV-16-N 570 1" NPT 2.75/ 70 1.81/ 46 2.48/ 63 4.44/ 113 1.00/ 25 -
P562339 BV-20-N 430 1-1/ 4" NPT 3.15/ 80 2.24/ 57 3.11/ 79 5.43/ 138 1.25/ 32 -
P562341 BV-24-N 430 1-1/ 2" NPT 3.66/ 93 2.75/ 70 3.27/ 83 5.43/ 138 1.57/ 40 -
P562343 BV-32-N 360 2" NPT 4.41/ 112 3.31/ 84 3.94/ 100 6.22/ 158 1.97/ 50 -
P562345 BV-40-N
260 2-1/ 2" NPT 5.31/ 135 3.82/ 97 3.98/ 101 7.75/ 197 2.12/ 54 -
P562346 BV-48-N
230 3" NPT 6.25/ 159 4.80/ 122 5.08/ 129 9.84/ 250 2.56/ 65 -
Replacement handles
Donaldson Description Handle Fits
Part No. Style Valve Size
P562353 BVH-468 St andard 04-N, 06-N, 08-N
P562354 BVH-468-T T Handl e 04-N, 06-N, 08-N
P562348 BVH-1216 St andard 12-N, 16-N
P562349 BVH-1216-T T Handl e 12-N, 16-N
P562350 BVH-20 St andard 20-N
P562351 BVH-2432 St andard 24-N, 32-N
P562352 BVH-40 St andard 40-N
P562355 BVH-4864 St andard 48-N, 64-N
31958_101to108.qxp 1/23/2006 12:01 AM Page 108
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
109
Valves
Ball Valves - Medium/High Pressure
Features
Medium duty (MBV) and high pressure (HBV) ball valves
are compatible with petroleum-based fluids. Two-way,
two-position valves are suited for on/off control. Optional
locking tabs provide added safety. Valves come standard
with bent handles; straight handles are available for some
models. Operating temperatures from -22F to 212F /
-30C to 100C.
Description:
Steel body
Brass ball with chrome plating
(MBV-04 thru MBV-16)
Steel ball with chrome plating
(HBV, MBV-20 thru MBV-32)
Steel zinc stem (MBV)
Delrin ball seal
Stem seal: Buna-N (MBV); Viton (HBV)
Aluminum handles on HBV larger sizes
Donaldson DescriptionPort Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562387 M BV-04-N 1/ 4" NPT 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562388 M BV-04-S 7/ 16-20 SAE 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P563308 M BV-06-N 3/ 8" NPT 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562389 M BV-06-S 9/ 16-18 SAE 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562390 M BV-08-N 1/ 2" NPT 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P563309 M BV-08-S 3/ 4-16 SAE 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562391 M BV-12-N 3/ 4" NPT 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562392 M BV-12-S 1-1/ 16-12 SAE 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562394 M BV-16-N 1" NPT 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562395 M BV-16-S 1-5/ 16-12 SAE 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562396 M BV-20-N 1-1/ 4" NPT 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562397 M BV-20-S 1-5/ 8-12 SAE 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562398 M BV-24-N 1-1/ 2" NPT 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P563310 M BV-24-S 1-7/ 8-12 SAE 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P562399 M BV-32-N 2" NPT 5000 5.5/ 140 3.9/ 100 4.2/ 106 2.3/ 58 4.4/ 111 2.1/ 53 0.6/ 15 0.7/ 17 8.5/ 218
MediumDuty Ball Valves - MBV
31958_109to116.qxp 1/23/2006 12:06 AM Page 109
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
110
Line Accessories
Donaldson Description Port Pressure L I B H h m V SW K
Part No. Thread (PSI) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562356 HBV-04-N 1/ 4" NPT 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562357 HBV-04-S 7/ 16-20 SAE 7250 2.7/ 69 1.4/ 36 1.0/ 26 1.7/ 43 1.3/ 32 0.5/ 12.5 0.4/ 11 0.4/ 9 4.6/ 118
P562358 HBV-06-N 3/ 8" NPT 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562359 HBV-06-S 9/ 16-18 SAE 7250 3.1/ 79 1.7/ 43 1.3/ 32 1.7/ 43 1.5/ 38 0.7/ 17.5 0.4/ 11 0.4/ 9 4.6/ 118
P562360 HBV-08-N 1/ 2" NPT 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562361 HBV-08-S 3/ 4-16 SAE 7250 4.1/ 104 1.9/ 48 1.4/ 35 1.7/ 43 1.6/ 40 0.75/ 19 0.4/ 11 0.4/ 9 4.6/ 118
P562362 HBV-12-N 3/ 4" NPT 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562363 HBV-12-S 1-1/ 16-12 SAE 4500 4.3/ 109 2.4/ 62 1.9/ 49 2.3/ 58 2.2/ 57 1.0/ 24.5 0.6/ 14 0.6/ 14 7.2/ 182
P562364 HBV-16-N 1" NPT 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562365 HBV-16-S 1-5/ 16-12 SAE 4500 4.6/ 117 2.6/ 66 2.3/ 58 2.3/ 58 2.6/ 65 1.2/ 29.5 0.6/ 14 0.6/ 14 7.2/ 182
P562368 HBV-20-N 1-1/ 4" NPT 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562369 HBV-20-S 1-5/ 8-12 SAE 5000 4.3/ 110 3.2/ 80 3.0/ 76 2.3/ 58 3.3/ 84 1.5/ 38 0.6/ 15 0.7/ 17 8.5/ 218
P562370 HBV-24-N 1-1/ 2" NPT 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
P563315 HBV-24-S 1-7/ 8-12 SAE 5000 5.1/ 130 3.3/ 85 3.6/ 92 2.3/ 58 3.9/ 99 1.8/ 46 0.6/ 15 0.7/ 17 8.5/ 218
High Pressure Ball Valves - HBV
Donaldson Description Style Valve
Part No. Size
P562376 HBVH-040608 Bent Handl e 04, 06, 08
P562377 HBVH-1216 Bent Handl e 12, 16
P562378 HBVH-202432 Bent Handl e 20, 24, 32
Replacement Parts
Handles
Donaldson Description Valve
Part No. Size
P562332 LD-1 04, 06, 08
P562335 LD-2 12, 16
P562340 LD-3 20, 24, 32
For use on M BV, HBV and 3W-HBV
Lock Device Kits
Donaldson Description Valve
Part No. Size
P562379 HBV-SK-04 04
P562380 HBV-SK-06 06
P562629 HBV-SK-08 08
P562630 HBV-SK-12 12
P562381 HBV-SK-16 16
P562382 HBV-SK-20 20
P562383 HBV-SK-24 24
Seal Kit
31958_109to116.qxp 1/23/2006 12:06 AM Page 110
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
111
Valves
J
H
A
D
K
Port Size
B
F G
E
C
SW
Three-Way Selector Ball Valve
Description:
Maximum pressure 7250 psi / 500 bar
Steel construction
Operating temperature
-22F to 212F / -30C to 100C
DonaldsonDescription Port Max A B C D E F G H J K SW
Part No. Size Pressure (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562342 3W-HBV-08-N 1/ 2' ' NPT 7250 psi 4.09 1.50 1.57 1.89 0.75 0.69 1.63 2.13 0.43 4.53 0.3
50000 kPa 104 38 40 48 19 17.5 41.5 54 11 115 9
P562344 3W-HBV-12-N 3/ 4' ' NPT 4500 psi 4.02 2.05 2.24 2.44 0.96 0.96 1.87 2.95 0.55 7.87 0.55
31028 kPa 102 52 57 62 24.5 24.5 47.5 75 14 200 14
P562404 3W-HBV-16-N 1' ' NPT 4500 psi 4.69 2.40 2.56 2.60 1.16 1.14 2.22 3.27 0.55 7.87 0.55
31028 kPa 119 61 65 66 29.5 29 56.5 83 14 200 14
P562405 3W-HBV-16-S SAE -16 4500 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
31028 kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562406 3W-HBV-20-N 1-1/ 4' ' NPT 5000 psi 4.72 2.80 3.33 3.19 1.54 1.54 2.36 4.17 0.65 12.60 0.67
34500kPa 120 71 84.5 81 39 39 60 106 16.5 320 17
P562407 3W-HBV-24-N 1-1/ 2' ' NPT 5000 psi 5.51 3.74 4.17 4.09 2.09 2.09 2.76 5.00 0.65 12.60 0.67
34500kPa 140 95 106 104 53 53 70 127 16.5 320 17
Open cross-over (no zero position)
Pressure inlet only from port 2
Pos. 1
3 1
2
Pos. 2
3 1
2
2
3 1
Operation:
31958_109to116.qxp 1/23/2006 12:06 AM Page 111
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
112
Line Accessories
F G
D
E
H
A
B C
J
Split Flanges
Description:
Code 61 and Code 62
BunaN O-Ring
Each kit includes:
2 split flange halves
4 hex head mounting bolts
and lockwashers
1 BunaN O-Ring
Code 61
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-RingHex Head Working
Part No. (in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)(in./mm) (in./mm) Cap Screw Pressure
P563042 L-12SF-3 0.75 0.98 2.56 1.875 0.88 0.56 1.531 1.265 0.245 0.406 214 3/ 8-16x11/ 4 5000 psi
19 25 65 48 22 14 39 32 6 10 34500kPa
P563044 L-16SF-3 1.00 1.11 2.75 2.062 0.94 0.62 1.781 1.515 0.295 0.406 219 3/ 8-16x11/ 4 5000 psi
25 28 70 52 24 16 45 38 7 10 34500kPa
P563047 L-20SF-3 1.25 1.39 3.12 2.312 0.88 0.56 2.031 1.720 0.295 0.469 222 7/ 16-14x11/ 2 4000 psi
32 35 79 59 22 14 52 44 7 12 27580 kPa
P563050 L-24SF-3 1.50 1.58 3.69 2.750 1.00 0.62 2.406 2.000 0.295 0.531 225 1/ 2-13x11/ 2 3000 psi
38 40 94 70 25 16 61 51 8 13 20685 kPa
P563053 L-32SF-3 2.00 1.86 4.00 3.062 1.03 0.62 2.844 2.470 0.355 0.531 228 1/ 2-13x11/ 2 3000 psi
51 47 102 78 26 16 72 63 9 13 20685 kPa
P563056 L-40SF-3 2.50 2.09 4.50 3.500 1.50 0.75 3.344 2.950 0.355 0.531 232 1/ 2-13x13/ 4 2500 psi
64 53 114 89 38 19 85 75 9 13 17240 kPa
P563057 L-48SF-3 3.00 2.53 5.31 4.188 1.62 0.88 4.031 3.580 0.355 0.656 237 5/ 8-11x13/ 4 2000 psi
76 64 135 106 41 22 102 91 9 17 13790 kPa
Code 62
Mounting Hardware
Flange Maximum
Donaldson Desc. Size A B C D E F G H J (Dia.) O-RingHex Head Working
Part No. (in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)(in./mm) (in./mm) Cap Screw Pressure
P563043 L-12SFX-6 0.75 1.14 2.81 2.000 1.12 0.75 1.656 1.280 0.325 0.406 214 3/ 8-16x11/ 2 6000 psi
19 29 71 51 28 19 42 33 8 10 41370kPa
P563046 L-16SFX-6 1.00 1.33 3.19 2.250 1.31 0.94 1.906 1.530 0.355 0.469 219 7/ 16-14x13/ 4 6000 psi
25 34 81 57 33 24 48 39 9 12 41370kPa
P563049 L-20SFX-6 1.25 1.48 3.75 2.625 1.50 1.06 2.156 1.750 0.385 0.531 222 1/ 2-13x13/ 4 6000 psi
32 38 95 67 38 27 55 44 10 13 41370kPa
P563051 L-24SFX-6 1.50 1.83 4.44 3.125 1.69 1.19 2.531 2.030 0.475 0.656 225 5/ 8-11x21/ 4 6000 psi
38 46 113 79 43 30 64 52 12 17 41370kPa
P563054 L-32SFX-6 2.00 2.20 5.25 3.812 2.06 1.44 3.156 2.660 0.475 0.781 228 3/ 4-10x23/ 4 6000 psi
51 56 133 97 52 37 80 68 12 20 41370kPa
31958_109to116.qxp 1/23/2006 12:07 AM Page 112
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
113
Port Flanges
Gage Port Spacer
Description:
Code 61 and 62
Spacer block has " NPT gauge port
and SAE-4 gauge port
Donaldson Desc. Pad A B C D E H J K
Part No. Type Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P563188 SB-16-30 Code 61 1"/ 25mm 2.31/ 59 2.75/ 70 1.031/ 26 2.062/ 52 0.88/ 22 1.002/ 25 1.56/ 40 0.406/ 10
P563189 SB-20-30 Code 61 1.25"/ 32mm 2.87/ 73 3.12/ 79 1.188/ 30 2.312/ 59 0.94/ 24 1.252/ 32 1.75/ 44 0.469/ 12
P563191 SB-24-30 Code 61 1.5"/ 38mm 3.25/ 83 3.68/ 93 1.406/ 36 2.750/ 70 1.19/ 30 1.502/ 38 2.115/ 54 0.531/ 13
P563190 SB-20-60 Code 62 1.25"/ 32mm 3.06/ 78 3.75/ 95 1.250/ 32 2.625/ 67 1.50/ 38 1.252/ 32 1.75/ 44 0.531/ 13
SAE-4Port "NPTPort
31958_109to116.qxp 1/23/2006 12:07 AM Page 113
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
114
Line Accessories
Blanking Flanges
Description:
Code 61 and 62
O-Ring
Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563059 LIB-08-08-30 1/ 2"/ 13mm 1.813/ 46 2.125/ 54 0.688/ 17 1.500/ 38 0.75/ 19 1.000/ 25 0.344/ 9 210 5/ 16-18x1.50
P563060 LIB-12-12-30 3/ 4"/ 19mm 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 1.280/ 33 0.406/ 10 214 3/ 8-16x1.50
P563061 LIB-16-16-30 1"/ 25mm 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 1.560/ 40 0.406/ 10 219 3/ 8-16x1.75
P563063 LIB-20-20-30 1-1/ 4"/ 32mm 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 1.750/ 44 0.469/ 12 222 7/ 16-14x1.75
P563065 LIB-24-24-30 1-1/ 2"/ 38mm 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 2.115/ 54 0.531/ 13 225 1/ 2-13x2.25
P563067 LIB-32-32-30 2"/ 51mm 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.44/ 37 2.490/ 63 0.531/ 13 228 1/ 2-13x2.50
Blanking Flanges, Code 61
Donaldson Desc. Pad A B C D E F G Mounting Hardware
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563062 LIB-16-16-60 1"/ 25mm 2.750/ 70 3.190/ 81 1.093/ 28 2.250/ 57 1.50/ 38 1.560/ 40 0.492/ 12 219 7/ 16-14x2.50
P563064 LIB-20-20-60 1-1/ 4"/ 32mm 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.43/ 36 1.750/ 44 0.531/ 13 222 1/ 2-13x2.50
P563066 LIB-24-24-60 1-1/ 2"/ 38mm 3.750/ 95 4.440/ 113 1.437/ 36 3.125/ 79 1.82/ 46 2.115/ 54 0.656/ 17 225 5/ 8-11x3.00
P563068 LIB-32-32-60 2"/ 51mm 4.500/ 114 5.250/ 133 1.750/ 44 3.812/ 97 1.82/ 46 2.490/ 63 0.781/ 20 228 3/ 4-10x3.00
Blanking Flanges, Code 62
31958_109to116.qxp 1/23/2006 12:07 AM Page 114
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
115
Port Flanges
4-Bolt NPTF Threaded Flange
Description:
Code 61 and 62
NPT Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250F / 121C
Donaldson Desc. Port Pad A B C D E F G H J K (dia.) Mounting Hardware
Part No. Size Size (in./mm) (in./mm) (in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)NPTF Drill O-Ring SHCS
P563088 LI-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/ 4-14 0.406 214 3/ 8-16 x 1.25
19 19 50 65 22 48 36 18 32 19 10
P563093 LI-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 0.406 219 3/ 8-16 x 1.50
25 25 55 70 26 52 38 18 40 25 10
P563100 LI-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/ 4-11.5 0.469 222 7/ 16-14 x 1.50
32 32 68 79 30 59 41 21 44 32 12
P563107 LI-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/ 2-11.5 0.531 225 1/ 2-13 x 1.75
38 38 78 93 36 70 45 25 54 38 13
P563113 LI-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 0.531 228 1/ 2-13 x 1.75
51 51 90 102 43 78 45 25 63 51 13
P563117 LI-40-40P-30 2.50 2.50 4.09 4.49 2.000 3.500 1.97 0.98 2.995 2.502 2-1/ 2-8 0.531 232 1/ 2-13 x 2.25
64 64 104 114 51 89 50 25 76 64 13
P563118 LI-48-48P-30 3.00 3.00 4.88 5.28 2.438 4.188 1.97 1.06 3.615 3.002 3-8 0.656 237 5/ 8-11 x 2.50
76 76 124 134 62 106 50 27 92 76 17
4 Bolt Threaded Flanges
Code 61 NPTF Thread, O-Ring (Figure 1)
Figure 2 Figure 1
31958_109to116.qxp 1/23/2006 12:07 AM Page 115
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
116
Line Accessories
DonaldsonDescriptionPort Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563164 LIC-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 7/ 16-14
25 25 65 81 28 57 42 25 40 25
P563167 LIC-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/ 4-11.5 1/ 2-13
32 32 78 95 32 67 45 27 44 32
P563172 LIC-32-32P-60 2.00 2.00 4.50 5.25 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 3/ 4-10
51 51 114 133 44 97 65 37 63 51
4 Bolt Threaded Flanges
Code 62 NPTF Thread, Flat Face (Figure 2)
DonaldsonDescriptionPort Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) NPTF UNC-2B
P563161 LIC-12-12P-30 0.75 0.75 1.97 2.56 0.875 1.875 1.42 0.71 1.250 0.752 3/ 4-14 3/ 8-16
19 19 50 65 22 48 36 18 32 19
P563163 LIC-16-16P-30 1.00 1.00 2.17 2.75 1.031 2.062 1.50 0.71 1.560 1.002 1-11.5 3/ 8-16
25 25 55 70 26 52 38 18 40 25
P563166 LIC-20-20P-30 1.25 1.25 2.68 3.12 1.188 2.312 1.61 0.83 1.750 1.252 1-1/ 4-11.5 7/ 16-14
32 32 68 79 30 59 41 21 44 32
P563169 LIC-24-24P-30 1.50 1.50 3.07 3.66 1.406 2.750 1.77 0.98 2.115 1.502 1-1/ 2-11.5 1/ 2-13
38 38 78 93 36 70 45 25 54 38
P563171 LIC-32-32P-30 2.00 2.00 3.54 4.00 1.688 3.062 1.77 0.98 2.490 2.002 2-11.5 1/ 2-13
51 51 90 102 43 78 45 25 63 51
Code 61 NPTF Thread, Flat Face (Figure 2)
DonaldsonDescriptionPort Pad A B C D E F G H J K (Dia.) Mounting Hardware
Part No. Size Size (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) (in./mm) (in./mm)NPTF Drill O-Ring SHCS
P563089 LI-12-12P-60 0.75 0.75 2.17 2.80 0.937 2.000 1.38 0.83 1.250 0.752 3/ 4-14 0.406 214 3/ 8-16 x 1.25
19 19 55 71 24 51 35 21 32 19 10
P563094 LI-16-16P-60 1.00 1.00 2.56 3.19 1.093 2.250 1.65 0.98 1.560 1.002 1-11.5 0.492 219 7/ 16-14 x 1.50
25 25 65 81 28 57 42 25 40 25 12
P563101 LI-20-20P-60 1.25 1.25 3.07 3.75 1.250 2.625 1.77 1.06 1.750 1.252 1-1/ 4-11.5 0.531 222 1/ 2-13 x 1.50
32 32 78 95 32 67 45 27 44 32 13
P563108 LI-24-24P-60 1.50 1.50 3.70 4.41 1.437 3.125 1.97 1.18 2.115 1.502 1-1/ 2-11.5 0.656 225 5/ 8-11 x 1.75
38 38 94 112 36 79 50 30 54 38 17
P563114 LI-32-32P-60 2.00 2.00 4.50 5.28 1.750 3.812 2.56 1.46 2.490 2.002 2-11.5 0.781 228 3/ 4-10 x 1.75
51 51 114 134 44 97 65 37 63 51 20
4 Bolt Threaded Flanges
Code 62 NPTF Thread, O-Ring (Figure 1)
31958_109to116.qxp 1/23/2006 12:07 AM Page 116
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
117
Port Flanges
4-Bolt SAE Threaded Flange
Description:
Code 61 and 62
SAE Straight Thread
BunaN O-Ring
Mounting hardware and O-Ring included
on O-Ring models
Maximum temperature with O-Ring
250F/ 21C
Donaldson Desc. Port Pad A B C D E F G H J K(Dia.) MountingHardware
Part No. Size Size (in./mm)(in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) UN/UNF-2B Drill O-Ring SHCS
P563090 LI-12-12S-30 0.75/ 19 0.75/ 19 1.97/ 50 2.56/ 65 0.875/ 22 1.875/ 48 1.42/ 36 0.71/ 18 1.250/ 32 0.752/ 19 1 1/ 16-12 0.406/ 10 214 3/ 8-16 x 1.25
P563095 LI-16-16S-30 1.00/ 25 1.0/ 25 2.17/ 55 2.75/ 70 1.031/ 26 2.062/ 52 1.50/ 38 0.71/ 18 1.560/ 40 1.002/ 25 1 5/ 16-12 0.406/ 10 219 3/ 8-16 x 1.50
P563102 LI-20-20S-30 1.25/ 32 1.25/ 32 2.68/ 68 3.12/ 79 1.188/ 30 2.312/ 59 1.61/ 41 0.83/ 21 1.750/ 44 1.252/ 32 1 5/ 8-12 0.469/ 12 222 7/ 16-14 x 1.50
P563109 LI-24-24S-30 1.50/ 38 1.50/ 38 3.07/ 78 3.66/ 93 1.406/ 36 2.750/ 70 1.77/ 45 0.98/ 25 2.115/ 54 1.502/ 38 1 7/ 8-12 0.531/ 13 225 1/ 2-13 x 1.75
P563115 LI-32-32S-30 2.00/ 51 2.00/ 51 3.54/ 90 4.00/ 102 1.688/ 43 3.062/ 78 1.77/ 45 0.98/ 25 2.490/ 63 2.002/ 51 2 1/ 2-12 0.531/ 13 228 1/ 2-13 x 1.75
4 Bolt Threaded Flanges
Code 61 Straight Thread, O-Ring (Figure 1)
DonaldsonDesc. Port Pad A B C D E F G H J L Tap
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UN/UNF-2B UNC-2B
P563162 LIC-12-12S-30 0.75/ 19 0.75/ 19 1.97/ 50 2.56/ 65 0.875/ 22 1.875/ 48 1.42/ 36 0.71/ 18 1.250/ 32 0.752/ 19 1 1/ 16-12 3/ 8-16
P563165 LIC-16-16S-30 1.00/ 25 1.00/ 25 2.17/ 55 2.75/ 70 1.031/ 26 2.062/ 52 1.50/ 38 0.71/ 18 1.560/ 40 1.002/ 25 1 5/ 16-12 3/ 8-16
P563168 LIC-20-20S-30 1.25/ 32 1.25/ 32 2.68/ 68 3.12/ 79 1.188/ 30 2.312/ 59 1.61/ 41 0.83/ 21 1.750/ 44 1.252/ 32 1 5/ 8-12 7/ 16-14
P563170 LIC-24-24S-30 1.50/ 38 1.50/ 38 3.07/ 78 3.66/ 93 1.406/ 36 2.750/ 70 1.77/ 45 0.98/ 25 2.115/ 54 1.502/ 38 1 7/ 8-12 1/ 2-13
P563173 LIC-32-32S-30 2.00/ 51 2.00/ 51 3.54/ 90 4.00/ 102 1.688/ 43 3.062/ 78 1.77/ 45 0.98/ 25 2.490/ 63 2.002/ 51 2 1/ 2-12 1/ 2-13
Code 61 Straight Thread, Flat Face (Figure 2)
Donaldson Desc. Port Pad A B C D E F G H J K(Dia.) MountingHardware
Part No. Size Size (in./mm)(in./mm) (in./mm)(in./mm)(in./mm)(in./mm)(in./mm)(in./mm) UN/UNF-2B Drill O-Ring SHCS
P563091 LI-12-12S-60 0.75/ 19 0.75/ 19 2.17/ 55 2.80/ 71 0.937/ 24 2.000/ 51 1.38/ 35 0.83/ 21 1.250/ 32 0.752/ 19 1 1/ 16-12 0.406/ 10 214 3/ 8-16 x 1.25
P563096 LI-16-16S-60 1.00/ 25 1.00/ 25 2.56/ 65 3.19/ 81 1.093/ 28 2.250/ 57 1.65/ 42 0.98/ 25 1.560/ 40 1.002/ 25 1 5/ 16-12 0.492/ 12 219 7/ 16-14 x 1.50
P563103 LI-20-20S-60 1.25/ 32 1.25/ 32 3.07/ 78 3.75/ 95 1.250/ 32 2.625/ 67 1.77/ 45 1.06/ 27 1.750/ 44 1.252/ 32 1 5/ 8-12 0.531/ 13 222 1/ 2-13 x 1.75
P563110 LI-24-24S-60 1.50/ 38 1.50/ 38 3.70/ 94 4.41/ 112 1.437/ 36 3.125/ 79 1.97/ 50 1.18/ 30 2.115/ 54 1.502/ 38 1 7/ 8-12 0.656/ 17 225 5/ 8-11 x 2.25
P563116 LI-32-32S-60 2.00/ 51 2.00/ 51 4.50/ 114 5.28/ 134 1.750/ 44 3.812/ 97 2.56/ 65 1.46/ 37 2.490/ 63 2.002/ 51 2 1/ 2-12 0.781/ 20 228 3/ 4-10 x 2.75
Code 62 Straight Thread, O-Ring (Figure 1)
Figure 2 Figure 1
31958_117to138.qxp 1/23/2006 12:33 AM Page 117
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
118
Line Accessories
DonaldsonDesc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563176 LIC-12-12W-30 0.75/ 19 0.75/ 19 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 0.560/ 14 1.250/ 32 0.752/ 19 1.062/ 27 3/ 8-16
P563177 LIC-16-16W-30 1.00/ 25 1.00/ 25 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 3/ 8-16
P563178 LIC-20-20W-30 1.25/ 32 1.25/ 32 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 7/ 16-14
P563179 LIC-24-24W-30 1.50/ 38 1.50/ 38 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 1/ 2-13
P563180 LIC-32-32W-30 2.00/ 51 2.00/ 51 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.38/ 35 0.875/ 22 2.490/ 63 2.002/ 51 2.406/ 61 1/ 2-13
P563181 LIC-40-40W-30 2.50/ 64 2.50/ 64 4.281/ 109 4.500/ 114 2.000/ 51 3.500/ 89 1.75/ 44 1.000/ 25 2.995/ 76 2.502/ 64 2.906/ 74 1/ 2-13
Code 61, Flat Face (Figure 2)
Flat Socket Weld Flange
Description:
Code 61 and 62
DonaldsonDesc. Pipe Pad A B C D E F G H J K MountingHardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)(in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563119 LI-08-08W-30 0.50/ 13 0.50/ 13 1.813/ 46 2.125/ 54 0.688/ 17 1.500/ 38 0.75/ 19 0.560/ 14 1.000/ 25 0.502/ 13 0.855/ 22 0.344/ 9 210 5/ 16-18x1.5
P563120 LI-12-12W-30 0.75/ 19 0.75/ 19 2.063/ 52 2.563/ 65 0.875/ 22 1.875/ 48 0.75/ 19 0.560/ 14 1.250/ 32 0.752/ 19 1.062/ 27 0.406/ 10 214 3/ 8-16x1.5
P563121 LI-16-16W-30 1.00/ 25 1.00/ 25 2.313/ 59 2.750/ 70 1.031/ 26 2.063/ 52 0.88/ 22 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 0.406/ 10 219 3/ 8-16x1.75
P563122 LI-20-20W-30 1.25/ 32 1.25/ 32 2.875/ 73 3.125/ 79 1.188/ 30 2.313/ 59 0.94/ 24 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 0.469/ 12 222 7/ 16-14x1.75
P563123 LI-24-24W-30 1.50/ 38 1.50/ 38 3.250/ 83 3.688/ 94 1.406/ 36 2.750/ 70 1.19/ 30 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 0.531/ 13 225 1/ 2-13x2.25
P563124 LI-32-32W-30 2.00/ 51 2.00/ 51 3.813/ 97 4.000/ 102 1.688/ 43 3.063/ 78 1.38/ 35 0.875/ 22 2.495/ 63 2.002/ 51 2.406/ 61 0.531/ 13 228 1/ 2-13x2.5
P563126 LI-40-40W-30 2.50/ 64 2.50/ 64 4.281/ 109 4.500/ 114 2.000/ 51 3.500/ 89 1.75/ 44 1.000/ 25 2.995/ 76 2.502/ 64 2.906/ 74 0.531/ 13 232 1/ 2-13x2.75
P563127 LI-48-48W-30 3.00/ 76 3.00/ 76 5.156/ 131 5.313/ 135 2.438/ 62 4.188/ 106 2.12/ 54 1.250/ 32 3.615/ 92 3.002/ 76 3.547/ 90 0.656/ 17 237 5/ 8-11x3.5
* P563077 WS-48-48-5 3.00/ 76 3.00/ 76 5.120/ 130 5.310/ 135 2.438/ 62 4.188/ 106 1.38/ 35 1.120/ 28 3.615/ 92 3.002/ 76 3.547/ 90 0.656/ 17 237 5/ 8-11x2.50
P563078 WS-56-56-5 3.50/ 89 3.50/ 89 5.500/ 140 6.000/ 152 2.750/ 70 4.750/ 121 1.44/ 37 1.190/ 30 4.095/ 104 3.502/ 89 4.047/ 103 0.656/ 17 241 5/ 8-11x2.75
P563079 WS-64-64-5 4.00/ 102 4.00/ 102 6.000/ 152 6.380/ 162 3.062/ 78 5.125/ 130 1.5/ 38 1.250/ 32 4.595/ 117 4.002/ 102 4.578/ 116 0.656/ 17 245 5/ 8-11x2.75
Note: * 500 PSI max of P563077
Code 61, O-Ring (Figure 1)
Figure 2 Figure 1
DonaldsonDesc. Pipe Pad A B C D E F G H J L
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) UNC-2B
P563080 WSC-20-20-60 1.25/ 32 1.25/ 32 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.5/ 38 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 1/ 2-13
Code 62, Flat Face (Figure 2)
DonaldsonDesc. Pipe Pad A B C D E F G H J K MountingHardware
Part No. Size Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)(in./mm) (in./mm) (in./mm) (in./mm) O-Ring SHCS
P563073 WS-16-16-60 1.00/ 25 1.00/ 25 2.750/ 70 3.190/ 81 1.093/ 28 2.250/ 57 1.5/ 38 0.630/ 16 1.560/ 40 1.002/ 25 1.328/ 34 0.492/ 12 219 7/ 16-14x2.50
P563074 WS-20-20-60 1.25/ 32 1.25/ 32 3.060/ 78 3.750/ 95 1.250/ 32 2.625/ 67 1.5/ 38 0.690/ 18 1.750/ 44 1.252/ 32 1.672/ 42 0.531/ 13 222 1/ 2-13x2.50
P563075 WS-24-24-60 1.50/ 38 1.50/ 38 3.750/ 95 4.440/ 113 1.437/ 36 3.125/ 79 1.75/ 44 0.750/ 19 2.115/ 54 1.502/ 38 1.922/ 49 0.656/ 17 225 5/ 8-11x3.00
P563076 WS-32-32-60 2.00/ 51 2.00/ 51 4.500/ 114 5.250/ 133 1.750/ 44 3.812/ 97 1.75/ 44 0.875/ 22 2.490/ 63 2.002/ 51 2.406/ 61 0.781/ 20 228 3/ 4-10x3.00
Code 62, O-Ring (Figure 1)
31958_117to138.qxp 1/23/2006 12:33 AM Page 118
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
119
Port Flanges
New! Hydraulic Reservoir Accessories!
Suction Strainers
Line Mount
Tank Mount
Diffusers
Line Mount
Tank Mount
Level Gauges
Sight Gauges
Filler Breather Assemblies
Breathers
Plugs, Caps, Vents
When it comes to designing a fluid power system, look to Donaldson for reliable filters and a wide
selection of accessories. Everything you need for your reservoirbreathers, vents, strainers, diffusers,
gauges and more. All available from Donaldson, your one stop shop.
We have hydraulic line accessories, too! See pages 98-118 for test points, pressure gauges,
valves and port flanges.
See page 56 for our selection of filter service indicators.
31958_117to138.qxp 1/23/2006 12:33 AM Page 119
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
120
Reservoir Accessories
Suction Strainers
Features
Donaldson suction strainers are zinc-plated, with stainless steel mesh screens and rugged steel core centers
epoxy bonded to heavy gauge connector and end caps. Suction strainers filter petroleum-based hydraulic
fluids, phosphate esters, water glycols, lubricating oils, coolants, fuels and water in fluid reservoirs,
sumps and similar applications. They are cleanable and reusable. Clean by swishing in non-caustic solvent,
then blow dry from inner diameter to outer diameter with compressed air.
Flow Range: 0-300 gpm / 0-1,140 l/min
OutletPort Size: 3/8" NPT to 4" NPT
Stainless Steel Mesh
Steel or nylon fittings
Operating temperatures:
Steel fitting to 250F / 121C
Nylon fitting to 210F / 100C
Relief valve available
Note:PEC and SEH model st rai ners have hex nut st yl e out l et f i t t i ngs
(pi ct ured at t op of page). SEC model st rai ners have pi pe coupl i ng
st yl e (round) out l et f i t t i ngs. Al l st yl es have NPT t hreads i nsi de.
31958_117to138.qxp 1/23/2006 12:33 AM Page 120
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
1.2
1.0
.8
.6
.4
.2
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Mi n)
0 50 100 150 200 250 300 350 400 450 500 550 600
.08
.07
.06
.04
.03
.01
189 379 568 757 946 1136 1325 1514 1703 1893 2072 2271
2
0
0
-
3
"
5
0
-
2
"
1.0
.8
.6
.4
.2
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
.07
.06
.05
.03
.02
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Mi n)
0 10 20 30 40 50 60 70 80 90 100 110 120 130
38 76 114 151 189 227 265 303 341 379 416 454 492
1
0
0
- 3
"
5
0
-
1
1
/
2
"
3
0
-
1
1
/
2
"
2
0
-
1
1
/
4
"
1
0
-
1
"
8
-
3
/
4
"
5
-
1
/
2
"
3
-
3
/
8
"
7
5
-
2
1 / 2
"
0
P
r
e
s
s
u
r
e
D
r
o
p
(
P
S
I
)
Flow Rate (GPM)
P
r
e
s
s
u
r
e
D
r
o
p
(
B
a
r
)
Flow Rate (L/Mi n)
38 76 114 151 189 227 265 303 341 379 416
.14
.3
10 20 30 40 50 60 70 80 90 110 120
.01
.02
.4 .03
3
0
-
1
1
/
2
"
1
0
-
1
"
8
-
3
/
4
"
3
-
1
/
2
"
3
-
3
/
8
"
2
0
-
1
1
/
4
"
7
5
-
2
1 / 2
"
1
0
0
-
3
"
5
0
-
1
1
/
2
"
5
0
-
2
"
0
SEC 200-300
SEH/SEC 3-100
PEC 3-100
N
Y
L
O
N
F
I
T
T
I
N
G
A
c
c
e
s
s
o
r
i
e
s
121
Suction Strainers
Donaldson Description Relief Valve Outlet Wire Dim. A Dim. B Screen Max.
Part No. Setting Pipe Size Mesh Size Area (sq.in.) Flow (gpm)
P562235 PEC-3-3/ 8-100 n/ a 3/ 8' ' NPT 100 1.9 2.7 20 3
P562240 PEC-5-1/ 2-100 n/ a 1/ 2' ' NPT 100 1.9 4.3 25 5
P562245 PEC-8-3/ 4-100 n/ a 3/ 4' ' NPT 100 2.7 4.3 40 8
P562246 PEC-8-3/ 4-100-RV3 3 psi d 3/ 4' ' NPT 100 2.7 4.3 40 8
P562244 PEC-8-1-100 n/ a 1' ' NPT 100 2.7 4.3 40 8
P562226 PEC-10-1-100 n/ a 1' ' NPT 100 2.7 5.6 70 10
P562227 PEC-10-1-100-RV3 3 psi d 1' ' NPT 100 2.7 5.6 70 10
P562228 PEC-20-1.1/ 4-100 n/ a 1-1/ 4' ' NPT 100 3.4 5.6 128 20
P562229 PEC-20-1.1/ 4-100-RV3 3 psi d 1-1/ 4' ' NPT 100 3.4 5.6 128 20
P562231 PEC-20-1.1/ 4-200 n/ a 1-1/ 4' ' NPT 200 3.4 5.6 128 20
P562232 PEC-30-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.4 5.6 128 30
P562233 PEC-30-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.4 5.6 128 30
P562236 PEC-50-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 4 8 200 50
P562237 PEC-50-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 4 8 200 50
P562238 PEC-50-2-100 n/ a 2' ' NPT 100 4 10.4 200 50
P562239 PEC-50-2-100-RV3 3 psi d 2' ' NPT 100 4 10.4 200 50
P562242 PEC-75-2.1/ 2-100 n/ a 2-1/ 2' ' NPT 100 5.2 8.5 316 75
P562243 PEC-75-2.1/ 2-100-RV3 3 psi d 2-1/ 2' ' NPT 100 5.2 8.5 316 75
P562223 PEC-100-3-100 n/ a 3' ' NPT 100 5.2 10.9 379 100
P562224 PEC-100-3-100-RV3 3 psi d 3' ' NPT 100 5.2 10.9 379 100
P562225 PEC-100-3-100-SST n/ a 3' ' NPT 100 5.2 10.9 379 100
P562221 SEH-3-3/ 8-100 n/ a 3/ 8' ' NPT 100 1.9 2.5 34 3
P169012 SEH-5-1/ 2-100 n/ a 1/ 2' ' NPT 100 2.63 3.1 62 5
P563305 SEH-5-1/ 2-100-RV3 3 psi d 1/ 2' ' NPT 100 2.7 3.1 62 5
P169013 SEH-8-3/ 4-100 n/ a 3/ 4' ' NPT 100 2.63 3.55 68 8
P173910 SEH-8-3/ 4-100-RV3 3 psi d 3/ 4' ' NPT 100 2.63 3.55 68 8
P169014 SEH-10-1-100 n/ a 1' ' NPT 100 2.63 5.35 110 10
P173911 SEH-10-1-100-RV3 3 psi d 1' ' NPT 100 2.63 5.35 110 10
P169015 SEH-20-1.1/ 4-100 n/ a 1-1/ 4' ' NPT 100 3.38 6.85 162 20
P173912 SEH-20-1.1/ 4-100-RV3 3 psi d 1-1/ 4' ' NPT 100 3.38 6.85 162 20
P169016 SEH-30-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.38 8.01 225 30
P173913 SEH-30-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.38 8.01 225 30
P169017 SEH-50-1.1/ 2-100 n/ a 1-1/ 2' ' NPT 100 3.94 9.8 340 50
P173914 SEH-50-1.1/ 2-100-RV3 3 psi d 1-1/ 2' ' NPT 100 3.94 9.8 340 50
P562222 SEH-50-1.1/ 2-60 n/ a 1-1/ 2' ' NPT 60 3.94 9.8 340 50
P169018 SEH-50-2-100 n/ a 2' ' NPT 100 3.94 9.8 340 50
P173915 SEH-50-2-100-RV3 3 psi d 2' ' NPT 100 3.94 9.8 340 50
P169019 SEC-75-2.1/ 2-100 n/ a 2-1/ 2' ' NPT 100 5.12 10.1 400 75
P173916 SEC-75-2.1/ 2-100-RV3 3 psi d 2-1/ 2' ' NPT 100 5.12 10.1 400 75
P169020 SEC-100-3-100 n/ a 3' ' NPT 100 5.12 11.78 500 100
P173917 SEC-100-3-100-RV3 3 psi d 3' ' NPT 100 5.12 11.78 500 100
P562211 SEC-100-3-60 n/ a 3' ' NPT 60 5.12 11.78 500 100
P562212 SEC-100-3-60-RV3 3 psi d 3' ' NPT 60 5.12 11.78 500 100
P562213 SEC-200-3-100 n/ a 3' ' NPT 100 8.1 11.3 965 200
P563304 SEC-200-3-100-RV3 3 psi d 3' ' NPT 100 8.1 11.3 965 200
P562214 SEC-300-4-100 n/ a 4' ' NPT 100 8.1 15 1370 300
P562215 SEC-300-4-100-RV3 3 psi d 4' ' NPT 100 8.1 15 1370 300
S
T
E
E
L
F
I
T
T
I
N
G
31958_117to138.qxp 1/23/2006 12:33 AM Page 121
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
122
Reservoir Accessories
Tank Mounted Strainers
Features
Tank mounted strainers offer easy
installation. Access to reservoir interior
is not needed. You can mount these
units through a sidewall or through
the tank top and into a standpipe.
Flow Range: 0-100 gpm / 0-380 lpm
Outlet Port Size: 3/8" NPT to 1" NPT
or SAE-8 to SAE-20
140 Micron Stainless Steel Mesh
Steel SAE bushing
Cast iron NPT bushing
Operating temperatures to 250F / 121C
Relief valve available
Donaldson Description Relief Valve Wire Dim. A Dim. B Dim. C Dim. D Dim. E Screen Max.
Part No. Setting Mesh Size Area (sq.in.) Flow (gpm)
P562270 TM -3-100 n/ a 100 3/ 4' ' NPT 3/ 8' ' NPT 4 0.97 0.87 29 3
P562274 TM -5-100 n/ a 100 1' ' NPT 1/ 2' ' NPT 5.34 1.06 1.17 35 5
P562275 TM -5-100-RV5 5 psi d 100 1' ' NPT 1/ 2' ' NPT 5.34 1.06 1.17 35 5
P562256 TM -10-100 n/ a 100 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562257 TM -10-100-RV5 5 psi d 100 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562258 TM -10-60 n/ a 60 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562259 TM -10-60-RV5 5 psi d 60 1-1/ 4' ' NPT 3/ 4' ' NPT 8.17 1.2 1.36 64 10
P562260 TM -15-100 n/ a 100 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562264 TM -15-100-RV5 5 psi d 100 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562265 TM -15-200-RV5 5 psi d 200 1-1/ 2 NPT 1' ' NPT 8.2 1.22 1.66 86 15
P562266 TM -25-100 n/ a 100 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562267 TM -25-100-RV5 5 psi d 100 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562268 TM -25-200-C=6.29" n/ a 200 2' ' NPT 1-1/ 4' ' NPT 6.29 1.35 2.12 80 15
P562269 TM -25-200-RV5 5 psi d 200 2' ' NPT 1-1/ 4' ' NPT 9.04 1.35 2.12 125 25
P562271 TM -50-100 n/ a 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P562272 TM -50-100-RV3 3 psi d 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P562273 TM -50-100-RV5 5 psi d 100 3' ' NPT 2' ' NPT 9.7 1.7 3 260 50
P563306 TM -100-100 n/ a 100 4' ' NPT 3' ' NPT 11.3 1.8 4 315 100
P562255 TM -100-100-RV5 5 psi d 100 4' ' NPT 3' ' NPT 11.3 1.8 4 315 100
P562253 STM -5-100 n/ a 100 1-5/ 16' ' -- 12 UN 3/ 4' ' -- 16 UN 5.34 1.06 1.17 35 5
P562254 STM -5-100-RV5 5 psi d 100 1-5/ 8' ' -- 12 UN 3/ 4' ' -- 16 UN 5.34 1.06 1.17 35 5
P562247 STM -10-100 n/ a 100 1-5/ 8' ' -- 12 UN 1-1/ 16' ' -- 12 UN 8.17 1.2 1.36 64 10
P562248 STM -10-100-RV5 5 psi d 100 1-5/ 8' ' -- 12 UN 1-1/ 16' ' -- 12 UN 8.17 1.2 1.36 64 10
P562249 STM -15-100 n/ a 100 1-7/ 8' ' -- 12 UN 1-5/ 16' ' -- 12 UN 8.2 1.22 1.66 86 15
P562250 STM -15-100-RV5 5 psi d 100 1-7/ 8' ' -- 12 UN 1-5/ 16' ' -- 12 UN 8.2 1.22 1.66 86 15
P562251 STM -25-100 n/ a 100 2-1/ 2' ' -- 12 UN 1-5/ 8' ' -- 12 UN 9.04 1.35 2.12 125 25
P562252 STM -25-100-RV5 5 psi d 100 2-1/ 2' ' -- 12 UN 1-5/ 8' ' -- 12 UN 9.04 1.35 2.12 125 25
31958_117to138.qxp 1/23/2006 12:33 AM Page 122
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
123
Tank Mounted Strainers & Diffusers
A
B
D
C
E
240
120
Perforated
Non-Perforated
TMD
DFD
Diffusers
Features
Diffusers are highly effective in reducing aeration, foaming,
turbulence and noise caused by return lines. Reservoir
baffles can usually be eliminated, provided that the holes in
the tube are positioned facing away from the pump suction
inlet and below the reservoir oil level. Can be vertically or
horizontally mounted with discharge side directed away
from suction and preferably toward a tank wall or bottom.
Description:
Perforated Steel
Cast iron bushings (TMD-tank mount)
Zinc-plated steel (DFD-return line)
Operating temperatures to 250F / 121C
Flow Range: 0-450 gpm / 0-1,710 lpm
DFD
TMD
DFD - Line Mount Diffusers
Donaldson Desc. Rated Flow Pipe A B
Part No. gpm/l/min Size (in./mm) (in./mm)
P562287 DFD-30 33/ 125 3/ 4' ' NPT 3.4/ 86.3 3.0/ 76
P562288 DFD-60 53/ 201 1' ' NPT 3.4/ 86.3 4.2/ 107
P562289 DFD-90 93/ 342 1-1/ 4' ' NPT 3.4/ 86.3 6.5/ 165
P562290 DFD-120 126/ 479 1-1/ 2' ' NPT 4.5/ 114.3 6.6/ 168
P562291 DFD-200 209/ 794 2' ' NPT 4.5/ 114.3 10.3/ 262
P562292 DFD-250 300/ 1140 2-1/ 2' ' NPT 5.25/ 133.4 13.0/ 330
P562293 DFD-300 450/ 1748 3' ' NPT 5.25/ 133.4 12.3/ 394
TMD - Tank Mount Diffusers
Donaldson Desc. Rated Flow Dim. A Dim. B C D E
Part No. gpm/l/min Pipe Size Pipe Size (in./mm) (in./mm) (in./mm)
P562281 TM D-5 5/ 19 1/ 2' ' NPT 1' ' NPT 5.34/ 135 1.06/ 28 1.17/ 29
P562282 TM D-10 10/ 38 3/ 4' ' NPT 1-1/ 4' ' NPT 8.17/ 207 1.2/ 30 1.36/ 34
P562283 TM D-15 15/ 59 1' ' NPT 1-1/ 2' ' NPT 8.2/ 208 1.22/ 31 1.66/ 42
P562284 TM D-25 25/ 95 1-1/ 4' ' NPT 2' ' NPT 9.04/ 229 1.35/ 34 2.12/ 53
P562285 TM D-50 50/ 189 2' ' NPT 3' ' NPT 9.7/ 246 1.7/ 43 3.0/ 76
A
B
31958_117to138.qxp 1/23/2006 12:33 AM Page 123
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
124
Reservoir Accessories
M al e Pi pe
Thread
El ement
At t achment
Thread
Al umi num
Const ruct i on
O-Ri ng
(Buna-N)
Installation Tips
A pipe flange, weld collar, or half
coupling may be used to connect the
breather adapter to the reservoir. Make
sure that air cannot leak around the
adapter. When mounting on the side of
the reservoir, make sure the installation
is as high as possible to stay above the
surface of the fluid.
Maintenance Tips
Change the filter after each 500 hours of
operation. More frequent replacement
may be required when operating in
heavily contaminated areas such as
grinding operations, primary metal mills,
and on mobile equipment. Under such
conditions, Donaldson recommends
replacement every 250 hours.
Application
Adapting your hydraulic reservoir
with a Donaldson breather filter...
Reduces your parts inventory;
Improves your filtration to
extend equipment life;
Lengthens filter service intervals.
To create a tank breather, choose
either of the two threaded adapters
below, then select a breather spin-on
filter based on your desired efficiency
level, filter dimensions and the
maximum rate of reservoir drawdown
or air exchange rate. As a rule of
thumb, clean pressure drop should be
limited to 0.18 psi / 5" H
2
O.
Threaded Adapters for Creating Tank Breathers
Threaded
Adapt er
P564425 Spi n-On Breat her & Adapt er
P564424 Spi n-On Breat her onl y
Specifications:
Di amet er: 3.69" / 93.7mm
Hei ght : 3.6" / 91mm
Threads on adapt or: 3/ 4-14 NPT
Replacement for Schroeder ABF3/10
Breathers
Breathers are available in a variety of styles, materials
and sizes. Breathers provide clean airflow into reservoirs
and other storage containers where there is an exchange
of air during changing fluid levels. In high moisture
environments or applications with large changes in
machine attitudes, breather caps with pressure relief
and vacuum breakers limit air exchange and provide
a positive suction head at the pump inlet.
Direct Replacements for Schroeder Breathers
A replacement for Schroeder part ABF-3/10 is available
as a breather+adapter set. For other Schroeder replacements
and as an alternative on the ABF-3/10, you may purchase
adapters and spin-on filters as separate items.
Male Element
Donaldson LHA Pipe Attachment Length
Part No. Part No. Thread Thread (in./mm) Material
P173544 GBF-15 3/ 4' ' NPT 1' ' -12 UN 2.50/ 64 Al umi num
P173545 GBF-50/ 60 1-1/ 4' ' NPT 1-1/ 2' ' -16 UN 3.00/ 76 Al umi num
P562627 GBF-10 3/ 4' ' NPT 1-1/ 8' ' -16 UN 1.65/ 42 St eel
P562628 ABGBA Bayonet Fi t t i ng 1-1/ 8' ' -16 UN 1.36/ 35 Technopol ymer
Schroeder Donaldson Spin-On Adapter Spin-On
Part No. Breather +Adapter Set Breather
ABF-3/ 10 P564425 P562627 P564424
ABF-3/ 10-F - P562628 P564424
M BF-3-M -P20 - P173545 P550386
M BF-10-M -P20 - P173545 P550388
Breat her
31958_117to138.qxp 1/23/2006 12:33 AM Page 124
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
125
Breathers
Spin-On Breather Filters
Donaldson Use with Micron Length Diameter Flow
Part No. Adapter Rating (in./mm) (in./mm) (scfm/gpm)
P564424 P562627 or P562628 10 mi cron nom. 3.6/ 91 3.7/ 94 15/ 112
P556005 P562627 or P562628 10 mi cron nom. 5.4/ 137 3.7/ 94 23/ 172
P562198 P173544 10 mi cron nom. 5.4/ 137 3.7/ 94 23/ 172
P565069 P173544 10 mi cron nom. 7.9/ 200 3.7/ 94 28/ 216
P560693 P173544 10 mi cron abs. 5.4/ 137 3.7/ 94 23/ 172
P564357 P173544 5 mi cron abs. 7.9/ 200 3.7/ 94 28/ 216
P179089 P173544 10 mi cron abs. 7.9/ 200 3.7/ 94 28/ 216
P169430 P173545 3 mi cron abs. 6.7/ 170 5.0/ 127 35/ 262
P167832 P173545 3 mi cron abs. 10.7/ 272 5.0/ 127 42/ 314
P550386 P173545 3 mi cron nom. 6.7/ 170 5.0/ 127 35/ 262
P550250 P173545 3 mi cron nom. 10.7/ 272 5.0/ 127 42/ 314
P167162 P173545 5 mi cron abs. 6.7/ 170 5.0/ 127 59/ 440
P165762 P173545 5 mi cron abs. 10.7/ 272 5.0/ 127 64/ 479
P550388 P173545 10 mi cron nom. 6.7/ 170 5.0/ 127 59/ 440
P550251 P173545 10 mi cron nom. 10.7/ 272 5.0/ 127 64/ 479
P165875 P173545 10 mi cron abs. 6.7/ 170 5.0/ 127 59/ 440
P165876 P173545 10 mi cron abs. 10.7/ 272 5.0/ 127 64/ 479
NEW T.R.A.P.
2.88"
73 mm
6
0
1
1
/
4
" BSP
31958_117to138.qxp 1/23/2006 12:34 AM Page 132
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
133
Breathers
Filler Breathers
Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562552 RPB-10-5-N NYLON BASKET 10 30 5 Bl ack Technopol ymer
P562553 RPB-10-5-N-D-TAD NYLON BASKET, DIPSTICK 10 30 5 Bl ack Technopol ymer
P562554 RPB-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562555 RPB-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562556 RPB-40-5-N NYLON BASKET 40 30 5 Bl ack Technopol ymer
P562534 BPB-10-A CAP ONLY BREATHER CAP 10 30 N/ A Bl ack Technopol ymer
P562535 BPB-10-N BREATHER 10 30 N/ A Bl ack Technopol ymer
P562536 BPB-10-N-A BREATHER 10 30 N/ A Bl ack Technopol ymer
P563813 BPB-40 CAP ONLY BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562537 BPB-40-3S BREATHER W/ 3" STEEL BASKET 40 30 N/ A Bl ack Technopol ymer
P562538 BPB-40-3S-A BREATHER 40 30 N/ A Bl ack Technopol ymer
P562539 BPB-40-6S-D FILLER BREATHER W/ DIP STICK 40 30 N/ A Bl ack Technopol ymer
P562540 BPB-40-A CAP ONLY BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562541 BPB-40-N BREATHER 40 30 N/ A Bl ack Technopol ymer
P562542 BPB-40-N-A BREATHER 40 30 N/ A Bl ack Technopol ymer
P562544 BPB-40-N-SM B BREATHER W/ SIDE M OUNT KIT 40 30 N/ A Bl ack Technopol ymer
Description:
High impact technopolymer
Temperature range
-22F to +240F / -30C to +115 C
2.75" diameter cap
Available with bayonet or threaded flange
Airflow to 30 CFM
Compatible with petroleum and
water based fluids
30 mesh technopolymer basket
Options: Dipstick
3", 6" and 8" stainless steel baskets
Bayonet Style (RPB) (BPB)
Airflow Relief
Donaldson Description Feature Micron Capacity Valve Finish
Part No. Rating (CFM) Setting (psi)
P562557 RPT-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562558 RPT-40-5-8S 8' ' STAINLESS BASKET 40 30 5 Bl ack Technopol ymer
P562560 RPT-40-5-N NYLON BASKET 40 30 5 Bl ack Technopol ymer
P562559 RPT-40-5-CAP ONLY CAP ONLY 40 30 5 Bl ack Technopol ymer
P563817 BPT-40-CAP-ONLY THREADED BREATHER CAP 40 30 N/ A Bl ack Technopol ymer
P562548 BPT-40-N THREADED BREATHER 40 30 N/ A Bl ack Technopol ymer
Threaded Flange Style (RPT) (BPT)
31958_117to138.qxp 1/23/2006 12:34 AM Page 133
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
134
Reservoir Accessories
PBB Series
Pressure Filler Breather
Cap - Bayonet Style
Description:
Chrome plated, epoxy coated or zinc
plated steel cap
Air intake valve opens at 0.435 psi
Compatible with petroleum based fluids
Temperature range
-22F to +240F / -30C to 115C
Buna gaskets standard
10 and 40 micron available
Relief valve settings at 5 or 10 psi
full rate flow
5PSI
F
H
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
screws
Metal
10PSI
PBB
Bayonet
Style
1.9
[48]
3.14
[80]
2.17
[55]
3.82
[97]
5.85
[149]
3.25
[83]
2.88
[73]
3.25"
83 mm
2
.8
8
"
7
3
m
m
.217"
5.5 mm
Holes
No. 10-32 x
1
/2"
Metal
2.88"
73 mm
6
0
1
1
/
4
" BSP
RPT/BPT
RPB/BPB
31958_117to138.qxp 1/23/2006 12:35 AM Page 134
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
135
Breathers
Donaldson Description Feature Micron Airflow Capacity Relief Valve Finish
Part No. Rating (CFM) * Setting (psi)
P562631 PBB-10-10-6S 6' ' STAINLESS BASKET 10 30 10 Chrome
P562632 PBB-10-10-N NYLON BASKET 10 30 10 Chrome
P562633 PBB-10-10-N-LT NYLON BASKET, LOCK TAB 10 30 10 Chrome
P563862 PBB-10-5 FLANGE, SCREWS & GASKET, NO BASKET 10 30 5 Chrome
P563346 PBB-10-5-3S 3' ' STAINLESS BASKET 10 30 5 Chrome
P563347 PBB-10-5-6S 6' ' STAINLESS BASKET 10 30 5 Chrome
P563348 PBB-10-5-N NYLON BASKET 10 30 5 Chrome
P563349 PBB-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Chrome
P563350 PBB-40-10-N NYLON BASKET 40 30 10 Chrome
P563351 PBB-40-5 FLANGE, SCREWS & GASKET, NO BASKET 40 30 5 Chrome
P563352 PBB-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Chrome
P563353 PBB-40-5-6S 6' ' STAINLESS BASKET 40 30 5 Chrome
P563354 PBB-40-5-8S 8' ' STAINLESS BASKET 40 30 5 Chrome
P563863 PBB-40-5-8S-LT-D 8' ' STAINLESS BASKET, LOCK TAB & DIPSTICK 40 30 5 Chrome
P563355 PBB-40-5-N NYLON BASKET 40 30 5 Chrome
P563356 PBB-W-10-5-N NYLON BASKET 10 30 5 Epoxy Coat ed, Bl ack
P563357 PBB-W-10-5-N-LT NYLON BASKET, LOCK TAB 10 30 5 Epoxy Coat ed, Bl ack
P563864 PBB-W-40-10-N NYLON BASKET 40 30 10 Epoxy Coat ed, Bl ack
P563358 PBB-W-40-5-3S 3' ' STAINLESS BASKET 40 30 5 Epoxy Coat ed, Bl ack
P563359 PBB-W-40-5-N NYLON BASKET 40 30 5 Epoxy Coat ed, Bl ack
P563360 PBB-Z-10-10-N NYLON BASKET 10 30 10 Zi nc Pl at ed
P563361 PBB-Z-10-5-N NYLON BASKET 10 30 5 Zi nc Pl at ed
Donaldson Description Length
Part No.
P562668 WR-5565 1.13"
Steel stamped construction
Predrilled holes align
with standard breather
tank flanges
Provides for easy installation
of filler breathers
3 / "
5
8
1"
2 / " Dia.
Hole
1
8
.171 Dia.
6 Holes Equally
Spaced on a
2 / " Dia. B.C.
7
8
Weld Risers
For Filler Breathers
31958_117to138.qxp 1/23/2006 12:35 AM Page 135
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
136
Reservoir Accessories
Sight Glasses
Features
Leak-free sight glasses come in plastic or metal with a
variety of threads, seals and lenses. In low visibility
areas, prism lens sight glasses are a good solution for
quick and accurate readings. In applications involving
high pressure or temperatures, steel sight glasses are
preferred. Locking nuts provide mounting into sheet
metal with minimum thickness and without welding.
Description:
Transparent polyamid lens
Shock resistant
Anodized aluminum reflector
Operating temperature 210F / 100C
BunaN seal
For use with mineral, petroleum and
water-based fluids
Any contact with alcohol or solvents
must be avoided
Design HFTX
Thread Size
Donaldson Description Dim. A Dim. B Dim. C Dim. D Dim. E Dim. F
Part No. (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562419 SG-04 1/ 4' ' BSP .35/ 9 .71/ 18 .28/ 7 .24/ 6 .59/ 15
P562420 SG-06 3/ 8' ' BSP .43/ 11 .87/ 22 .32/ 8 .28/ 7 .75/ 19
P562421 SG-08 1/ 2' ' BSP .55/ 14 1.02/ 26 .32/ 8 .32/ 8 .87/ 22
P562423 SG-08-S 3/ 4' ' - 16 UN .51/ 13 1.02/ 26 .59/ 15 .32/ 8 .87/ 22
P562426 SG-12 3/ 4' ' BSP .79/ 20 1.22/ 31 .35/ 9 .39/ 10 1.06/ 27
P562427 SG-12-S 1-1/ 16 - 12 UN .75/ 19 1.38/ 35 .59/ 15 .39/ 10 1.18/ 30
P562428 SG-16 1' ' BSP 1.00/ 25 1.58/ 40 .43/ 11 .39/ 10 1.34/ 34
P562430 SG-20 1-1/ 4' ' BSP 1.18/ 30 1.85/ 47 .47/ 12 .51/ 13 1.61/ 41
T-240 Caps
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562466 T-240-06 3/ 8" BSP .35/ 9 1.02/ 26 .83/ 21
P562467 T-240-08 1/ 2" BSP .39/ 10 1.26/ 32 .94/ 24
P562468 T-240-12 3/ 4" BSP .39/ 10 1.53/ 39 .98/ 25
P562469 T-240-16 1" BSP .47/ 12 1.77/ 45 1.10/ 28
P562470 T-240-20 1-1/ 4" BSP .47/ 12 2.16/ 55 1.22/ 31
P562471 T-240-24 1-1/ 2" BSP .47/ 12 2.40/ 61 1.34/ 34
31958_139to154.qxp 1/23/2006 12:57 AM Page 143
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
144
Reservoir Accessories
TN Plugs
Donaldson Description d h D L
Part No. Size (in./mm) (in./mm) (in./mm)
P562459 TN-04 1/ 4" NPT .35/ 9 .75/ 19 .63/ 16
P562460 TN-06 3/ 8" NPT .35/ 9 .87/ 22 .63/ 16
P562464 TN-08 1/ 2" NPT .43/ 11 1.02/ 26 .71/ 18
P562465 TN-12 3/ 4" NPT .47/ 12 1.25/ 32 .79/ 20
SFV Vents
Donaldson Description d h D L d2 Valve Setting
Part No. Size (in./mm) (in./mm) (in./mm) (in./mm) mb
P562472 SFV-06-N 3/ 8" NPT .39/ 10 1.22/ 31 1.18/ 30 .39/ 10 100
P562473 SFV-08-N 1/ 2" NPT .39/ 10 1.22/ 31 1.18/ 30 .39/ 10 100
Special black matte finish
glass fiber reinforced
technopolymer
Resistant to solvents, oils,
grease and other
chemical agents
Square cut BunaN
seal ring
Maximum continuous
working temperatures:
266F / 130C
Unidirectional gaseous venting
Special polyamide technopolymer,
RAL 2004 orange cover
with graphic symbol
valve, and black
threaded connector
Resistant to solvents, oils,
greases and other chemical
agents
Square cut BunaN synthetic
rubber seal ring
Aluminum valve covered with
adhesion-resistant material
sealing against an O-Ring
Stainless steel spring
Valve setting 100mb: valve
opens when pressure
exceeds 1.4 PSI / 0.100 bar
31958_139to154.qxp 1/23/2006 12:58 AM Page 144
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
145
Plugs, Vents & Flanges
Flanges
Features
These Suction and Return Flanges with zinc-plated steel
stamping are designed for tank top mounting. Flanges
provide a seal to the pipe and reservoir without welding.
Each flange provides access to the inside of the reservoir
to service in-tank immersed suction strainers and diffusers.
B
C
D
A
C
F
Stiffening
Ribs
1/8" R
Gasket
Internal Washer
E
Nominal
Pipe Size
Top of
Tank
Bottom
Plate
Top
Plate
G
Drill and Tap
5/16-18NC Thread
Suction Flanges
Nominal Dimensions
Donaldson E A B C D FSLOT G
Part No. Pipe Size (in./mm) (in./mm) (in./mm) (in./mm) (in./mm) (in./mm)
P562641 1/ 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562642 3/ 4" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562643 1" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562644 1-1/ 4" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562645 1-1/ 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562646 2" 5.25/ 133 5.50/ 140 4.25/ 108 2.125/ 54 .38x.62/ 10x16 4.0/ 102
P562647 2-1/ 2" 7.50/ 190 7.50/ 190 6.25/ 159 3.125/ 79 .44x.88/ 11x22 6.62/ 168
P562648 3" 7.50/ 190 7.50/ 190 6.25/ 159 3.125/ 79 .44x.88/ 11x22 6.62/ 168
Seal suction lines passing
through the top plate
of a hydraulic reservoir
or similar application
Includes:
(1) top plate,
(1) internal washer,
(1) bottom plate,
(1) gasket, and
(4) 5/16-18 thread
forming screws
31958_139to154.qxp 1/23/2006 12:58 AM Page 145
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
c
c
e
s
s
o
r
i
e
s
146
Reservoir Accessories
4 / "
4"
3
4
A
Dia. Hole
/ " / "
5 9
16 x 16
Slot
1 / " Rad
9
16
/ "
1
4
Outside
Flange
Internal
Washer
Top of
Tank
Return Flanges
Donaldson Description Hole Dia. Pipe
Part No. A Size
P562634 RF-1369 1-3/ 16 1/ 2
P562636 RF-1370 1-3/ 4 3/ 4
P562637 RF-1371 1-3/ 4 1
P562638 RF-1372 2-1/ 2 1-1/ 4
P562639 RF-1373 2-1/ 2 1-1/ 2
P562640 RF-1374 2-1/ 2 2
Zinc-plated steel stamping
Designed to seal return
lines passing through
the top plate of a
hydraulic reservoir
or similar application
Includes:
(1) flange,
(1) internal washer, and
(2) 1/4-20 thread
forming screws
31958_139to154.qxp 1/23/2006 12:58 AM Page 146
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
I
n
f
o
&
S
e
r
v
i
c
e
s
147
Oil Analysis Service
Oil Analysis
Kit:
Part No.
X007377
Includes sampling
bottle, instructions,
forms, plus oil
analysis service
& report
It is vitally important to inform us of
any mechanical work or operating
problems with the sampled system.
This feedback influences our future
recommendations and interpretations.
Good communication between you
and the laboratory is essential for an
effective oil analysis program.
3. Label the Sample
The label on the sampling container
should always be filled out completely
to assist in our correct identification
and analysis of the sample.
4. Send the
Sample to Lab
Always use First
Class Mail, UPS,
FEDEX, or other
commercial
delivery service
for quick
transport
of samples.
We strongly
recommend
you do not hold
samples for any
length of time
before mailing them.
5. Review the Results
The summary on the next page
shows the basic layout of our typical
oil analysis report.
WHAT YOU GET:
Features of the Report:
Up to 6 sets of test results (current
and 5 previous) are displayed.
Spectrochemical and physical results
are underlined where applicable.
There are full headings for all results.
Guide to tests and their meaning are
on the back of the report.
(See illustration on next page)
Accessories:
Sampling Pump
(P176431) &
Plastic Tubing
(P176433)
Collecting the Sample
Obtaining a representative sample is
the most important part of a scheduled
oil analysis program. If a sample does
not represent the true condition of the
lubricant and component at the time
of sampling, the reliability of the test
results and their interpretation is
dramatically affected.
General comments on sampling
Areas where oil flow is restricted or
where contaminants and wear products
tend to settle/collect
should be avoided as
sampling points.
We recommend that
you sample a compo-
nent while it is running
(if it is safe to do so)
or within 30 minutes
after shutdown.
Both of these practices
ensure that wear
products and lubri-
cant contaminants
are thoroughly mixed
with the lubricant
and that the heavier
wear particles have
not settled out.
Recommended sampling points:
A good sampling point is between the
pump and the first control valve bank,
at an elbow or tee where the fluid is
most turbulent and well mixed.
5Processing Steps in the
Donaldson Oil Analysis Service
1. Collect the Sample
You remove a portion of oil from your
machine and send to our lab. Sampling
devices are ordered through your local
Donaldson distribution outlet. (Use part
number above listed above.)
2. Complete the Sample
Processing Form
For each piece of equipment to be
sampled, complete one of the sample
processing forms found in the kit.
Order our handy oil analysis kit and
sampling pump & tubing to help you
maintain clean oil.
The Donaldson oil analysis service
provides the quality testing necessary
for effective preventive maintenance.
Using an independent laboratory,
Donaldson provides fast, low-cost,
accurate and detailed information
about the status of your oil and
equipment. The program is based
on proven laboratory techniques
and covers a range of systems
and applications.
Oil Analysis Service
NOTE: Once a proper sampling
point and method is chosen for a
particular component, oil samples
from that component should
always be taken from the same
point with the same method.
31958_139to154.qxp 1/23/2006 12:58 AM Page 147
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
I
n
f
o
&
S
e
r
v
i
c
e
s
148
Oil Analysis Service
SECTION A
In Section A you will see the date when the oil
sample was drawn and its status. You will also
find the unit ID number along with the name of
the component being sampled. The Component
Reference Number is assigned by our system
for quick access to your results. Just below the
Component Reference Number is your purchase
order or accounting number.
SECTION B
Section B lists specific information about the unit
and component sampled; the worksite or location,
and the oil type in service.
SECTION C
This portion of the report is where our Data Analysts
make their evaluations and recommendations. This
evaluation is based on the specific tests performed on
the individual samples and the information provided
by you about the sample and the sampled system.
SECTION D
The Spectrochemical Analysis section identifies
and reports 21 metallic elements from the atomic
emission spectrometer. These elements provide a
positive means of identifying wear, contamination
and additive content. This section also documents
the date when each sample was drawn, and shows
the lab ID number we assigned to each sample.
SECTION E
Section E consists of unit operating information
provided by you.
SECTION F
Section F lists the Physical Test Results, a series
of related tests run to determine the classification,
contamination and degradation of a lubricant.
Reviewing the Oil Analysis Lab Report
A
B
D
E
F
C
31958_139to154.qxp 1/23/2006 12:58 AM Page 148
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
I
n
f
o
&
S
e
r
v
i
c
e
s
149
Oil Analysis Service
Normal 11-AUG-04
DONALDSON COMPANY #16
D.A. BEMBENEK
TED OSENGA
5200 COYE DR
STEVENS POINT WI 54481
ISO 9001 REGISTERED
STATUS WAS DNL
ON
UNIT I.D.: 014175-E CAN PRESS
COMPONENT: HYDRAULIC
COMP. REF. NO.: 664801
P.O. / REF. NO.:
WORKSITE UNIT MANUFACTURER
NOT SPECIFIED
OIL TYPE
BENZ ISO 68
COMPONENT TYPE
HYDRAULIC SYSTEM
COMPONENT MANUFACTURER AND MODEL
NOT SPECIFIED
COMPONENT SERIAL NUMBER
MAINTENANCE RECOMMENDATIONS FOR LAB NO.
0197 Received on 16-AUG-04
ANALYSIS INDICATES COMPONENT & LUBRICANT CONDITIONS ARE ACCEPTABLE. If still in service, the oil is suitable for
continued use. RESAMPLE a the next scheduled intervel.
EVAL ID:
# 1267
LAB NO.
SPECTROCHEMICAL ANALYSIS IN PARTS PER MILLION BY WEIGHT
SAMPLE INFORMATION PHYSICAL TEST RESULTS
UNDERLINED FIGURES INDICATE SIGNIFICANT VALUES. MAINTENANCE THAT MAY BE REQUIRED IS INDICATED ABOVE
UNDER MAINTENANCE RECOMMENDATIONS AND SHOULD BE PERFORMED BY A QUALIFIED MECHANIC. PLEASE
ADVISE US OF ANY MAINTENANCE PERFORMED ON THIS UNIT.
ACCURACY OF RECOMMENDATIONS IS DEPENDENT ON REPRESENTATIVE SAMPLE AND COMPLETE CORRECT DATA
ON BOTH UNIT AND SAMPLE. THIS REPORT IS NOT AN ENDORSEMENT OR RECOMMENDATION OF ANY PRODUCT
OR SYSTEM. ORIGINAL REPORT MAINTAINED IN ANALYSTS, INC. DATA FILES.
FOR LEGEND AND EXPLANATION OF PHYSICAL
PROPERTIES TESTS PLEASE SEE REVERSE SIDE
N/R = TEST NOT PERFORMED
COPYRIGHT 1990 ANALYSTS, INC. FORM NO. 6081-A 09/02
A
B
D
E
F
C
31958_139to154.qxp 1/23/2006 12:58 AM Page 149
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
I
n
f
o
&
S
e
r
v
i
c
e
s
150
"How...?" Information
How to read the Donaldson Visual Indicator
Filter OK Filter Needs Service
This simple device will tell you when
the filter needs to be changed. Always
check when the fluid is at operating
temperature and the system is at
normal operating flow.
If the top of the white panel is below
the lower half of the window, the filter
needs servicing.
Visual Indicators are found on these
Donaldson filter assembly models:
HAK05, HDK06, HFK08 & HEK11.
Donaldson Testing Procedures
The numbers on the performance curves refer to specific
Donaldson media formulations such as #1, #6, #20, etc.
Beta ratings and part numbers specific to each media can
be found on the individual filter pages of this catalog.
All flow measurements were made with 32cSt [150 SSU]
hydraulic oil at 100F (37.7C), fluid specific gravity of 0.9.
Pressure Drop Calculation
Clean Filter Assembly = head P + element P
Calculation Definitions
PE = Element pressure drop from curve
PM = Corrected element pressure drop
S.G. = New specific gravity
SSU = New SSU viscosity (Saybolt Seconds Universal)
cSt = New cSt viscosity (centistokes)
cP = New cP viscosity (centipoise)
Corrections
To correct el ement drops f or vi scosi t y and/ or speci f i c gravi t y,
use one of t hese f ormul ae:
PM = PE x (SSU/150) x (S.G./0.9)
- or -
PM = PE x (cSt/32) x (S.G./0.9)
- or -
PM = PE x (cP/29)
How Donaldson Derives
Filter Performance Data
0 5 10 15 20 25 30 35 40
0
2
4
6
8
/
/
/
/
/
#9
#20
#4
#2
#6
#1
P
r
e
s
s
u
r
e
D
r
o
p
(
p
s
i
)
Flow (gpm)
0 50 100 150
0
10
20
30
40
50
(l/min)
0.0
0.1
0.2
0.3
0.4
0.5 /
kPa / bar
E
X
A
M
P
L
E
31958_139to154.qxp 1/23/2006 12:58 AM Page 150
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
151
Warranty
I
n
f
o
&
S
e
r
v
i
c
e
s
Action Items to Process a
Warranty Claim?
Its simple. Call your customer
service representative immediately.
Your rep will ask you for the
following information to start
the process:
Donaldson part number;
Problem description;
Customer business name;
Customer locationspecify where
the product was purchased;
Individual to contact (including
phone and fax number); and
Location of defective product.
What to Do with the Product
Do not destroy the product
please hold the defective product
until contacted by Donaldson
technical support specialist.
If the Donaldson technical support
specialists asks you to return the
product to Donaldson, you will
receive a warranty claim package
that will include:
the Donaldson Return Material
Authorization form (RMA);
a special shipping label
(UPS-Authorized Return System
this UPS-ARS process will be used
only for the return of product for
warranty or liability review); and
and special packaging instructions.
Contact UPS for pickup
Application of Warranty
With the objective of providing the
maximum amount of protection with
the least amount of inconvenience to
the customer, we will apply the
Warranty Policy as follows:
1. Every effort will be made to deter-
mine the cause of failure. Cause of
failure will be used to determine the
responsible party(s). In the event of
damage to the equipment on which
the product is installed, if the cause
of failure cannot be clearly deter-
mined, and there is no evidence of
customer fault, Donaldson Company
will contribute toward repair of the
damage on a shared expenses basis
rather than leave the customer with-
out any recovery.
2. In cases where there is evidence
of customer responsibility in the
failure, we will negotiate a settle-
ment that is fair and reasonable
to all parties. With the customers
agreement, we will provide failure
investigation and product mainte-
nance and service training with the
goal of preventing future failures.
Provisions
Warranty coverage begins on the date
the part is purchased by the user and
expires when the specified number of
years has passed.
Donaldson Company, Inc.
warrants its products against failure
due to defects in materials and work-
manship for the period specified under
Terms and Conditions for the particular
part. Donaldson Companys obligation
under this warranty covers replacement
of the failed part including transportation
charges. If the Donaldson product failure
is the sole and direct cause of damage
to the equipment on which the product
was installed, Donaldson Company will
reimburse reasonable costs to restore
the equipment to the condition it was
in immediately before the failure. This
warranty does not cover failure due to
misapplication, misuse, abuse, neglect,
rust through and corrosion, improper
service practices or non-Donaldson
approved modification. This warranty
gives you specific legal rights. You may
have other rights which may vary from
state to state. Engine and Equipment
Manufacturers warranties remain in
effect when Donaldson products are
used. Donaldson Company must be
notified of any claims covered by this
warranty within one year of the date
of failure.
Warranty and Claims
31958_139to154.qxp 1/23/2006 12:58 AM Page 151
click here to return to website click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
I
n
f
o
&
S
e
r
v
i
c
e
s
152
Worldwide Distribution
another facility in the Quincy area.
In the 20 years that Donaldson was
located here, the distribution center
grew to a total of 165,000 square feet.
In 1994, Donaldson moved its North
American warehouse operations into a
new, state-of-the-art distribution center,
centrally located in Rensselaer, Indiana.
See details on next page.
supply chain
Worldwide
Capability
our distri-bution center adjacent
to our manufacturing facility in
Aguascalientes, Mexico.
Many Donaldson customers in other
regions around the world place their
export orders through the Donaldson
European distribution center in Bornem,
Belgium or our Asia/Pacific distribution
center in Singapore.
30 Years of On-Time
Service to our
Distribution Partners
In 1974, the first Donaldson distribu-
tion center was located in the beautiful
river bluff country of Quincy, Illinois
USA. This ware-house was located in
the caves along the Mississippi River.
After a few years, the caves did not
have adequate space nor facilities to
meet the growing demands of our
independent and OE dealer distribution
channels, so Donaldson moved into
Donaldson Distribution
Centers Worldwide
Donaldson has developed the expertise
to ensure a constant supply of products
to meet the demands of our worldwide
customers. For example, each month
Donaldsons distribution center in
Rensselaer loads and ships over 95
ocean containers.
Donaldsons export distribution partners
rely on our ability to consistently process
and ship inter-national ocean and air
shipments quickly and accurately.
The majority of stocked product orders
from Donaldsons customers outside
of North America are enroute to their
final destination via ocean container
within five working days.
To minimize the duty and freight
expenses for our customers in Central
and South America, Donaldson can
ship international export orders from
Singapore
Ontario
Cape Town
Wyong
Aguascalientes
Mexico City
Bawtry
Bornem
Ostiglia Gunma
Jakarta
Rensselaer
Main Distribution Centers
Regional Distribution Centers
31958_139to154.qxp 1/23/2006 12:58 AM Page 152
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
www.donaldson.com
Technical Reference Guide
Why Hydraulic Components Need Protection 154
How Contamination Damages Precision Parts 154
Types of Contaminant 154
Sources of Contamination 155
Fluid Conditioning 156
Proper Filter Application 157
Fluid Properties 157
Types of Hydraulic Fluid 158
Basic Hydraulic Filtration Principles 159
Hydraulic Filtration Pressure Drop ( P) 161
Fluid Viscosity Graph 162
Physical Characteristics of Filter Elements 163
Micron Size: Comparison of Familiar Particles 164
ISO Beta Rating System 165
Application Guide for Donaldson Media 166
Filter Efficiency Standards 167
Efficiency of Donaldson Filter Media
(Re-rated per ISO 16889) 169
Cleanliness Level Correlation Table 170
Compatibility of Donaldson Filter Media
with Various Hydraulic Fluids 171
Filter Positioning 172
Technical Reference GuideThe Blue Pages
D
onaldson provides this technical
reference as a short course in Hydraulic
Filtration 101for those who want to gain a
better understanding of fluid power filtration.
In industrial applications at factories all over
the world, we too often see hydraulic circuits
that dont include proper fluid filtration, or
include it as an afterthought. Good filtration
needs to be an integral part of the hydraulic
circuit to ensure the long life and proper
operation of the pumps, valves and motors.
A $100 filter protects your $100,000 equipment.
This guide is offered to aid in choosing the
filter that will help you achieve the ideal
cleanliness levels and longest life for your
critical components.
Material in this section is in the public
domain, not confidential, and may be
copied for educational purposes at any time.
Information was collected from many sources,
both public and private, including Donaldson
Company, Inc. Engineering Departments,
Eaton Corporation, the Lightning
Reference
Handbook from Berendsen Fluid Power,
Hydraulics & Pneumatics Magazine, National
Fluid Power Association (NFPA), and various
industry authorities.
Symbols Used
Bet a Rat i o
cSt Cent i st okes
P Pressure Drop or Di f f erent i al Pressure
ISO Int ernat i onal St andards Organi zat i on
m Mi cron or mi cromet er
ppm Part s per mi l l i on
SSU
SUS
Saybol t Seconds Uni versal
31958_139to154.qxp 1/23/2006 12:58 AM Page 153
153
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
154
Technical Reference Guide
Studies show that
most (typically 70%)
of hydraulic compo-
nent replacement is
necessary because of
surface degradation,
and most of that is
due to mechanical
wear. Proper
filtration of
hydraulic fluids
can lengthen
component life.
Typical Factors in Component Life
This cutaway
view of a simple
hydraulic valve
illustrates how
particles damage
components. In
normal operation,
the spool slides back and forth in the valve body,
diverting oil to one side of the valve or the other. If
a particle lodges between the spool and valve body,
it will erode small flakes from the metal surfaces. As
these flakes are moved back and forth by the action
of the spool, they can roll into a burr that jams the
spool and disables the valve.
Fluid power circuits are designed in all shapes and
sizes, both simple and complex in design, and they
all need protection from damaging contamination.
Abrasive particles enter the system and, if unfiltered,
damage sensitive components like pumps, valves
and motors. It is the job of the hydraulic filter to
remove these particles from the oil flow to help
prevent premature component wear and system
failure. As the sophistication of hydraulic systems
increases, the need for reliable filtration protection
becomes ever more critical.
Many different types of contamination may be
present in hydraulic fluid, causing various problems.
Some are:
Particulate (dust, dirt, sand, rust, fibers,
elastomers, paint chips)
Wear metals, silicon, and excessive additives
(aluminum, chromium copper, iron, lead, tin,
silicon, sodium, zinc, barium, phosphorous)
Water
Sealant (Teflon tape, pastes)
Sludge, oxidation, and other corrosion products
Acids and other chemicals
Biological, microbes (in high water based fluids)
Hydraulic Components
Need Protection
Types of Contaminant
How Contamination Damages
Precision Parts
70% mechanical wear from:
abrasion
fatigue
adhesion
70% Surface Degradation
30% corrosion
15% Accidents
15% Obsolescence
Component Damage
Looki ng down t he barrel of an hydraul i c cyl i nder, we can
see t he scrat ches al ong t he i nsi de surf ace. Dont cut cost s
by el i mi nat i ng hydraul i c f i l t ers! It coul d cost you more i n
t he l ong run i n maj or component repai rs!
40392_139to154.qxp 8/18/2006 9:08 AM Page 154
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
www.donaldson.com
Technical Reference Guide
Load
Cl earance Si ze Part i cl es
i nt eract wi t h surf aces t o cause abrasi ve wear
Dynami c
Cl earance
(m)
Rubber & Elastomers
Due to temperature, time, and high-velocity
fluid streams, rubber compounds and elastomers
degrade thus releasing particulates into the fluid.
This may be from hoses, accumulator bladders,
seals, or other elastomer products.
High Water Based Fluids
The water in HWBF tends to support biological
growth and generate organic contamination and
microbes.
Replacement of Failed Components
Failure to thoroughly clean fluid conductor lines
after replacing a failed hydraulic pump will cause
premature catastrophic failure.
Donaldson recommends frequent oil sampling to
ensure proper contamination control. Sample test
points should be close to hydraulic pumps and at
other key locations that provide safe, reliable access
to the fluid while under full system pressure.
Where Contamination Comes From
There are surprising number of different sources of
system contamination in hydraulic filtration.
New Hydraulic Fluid
Adding new fluid can be a source; even though its
fresh from the drum, new hydraulic fluid isnt clean.
(It may look clean, but, remember, the human eye
can only see a particle the size of about 40m.) Oil
out of shipping containers is usually contaminated to
a level above what is acceptable for most hydraulic
systems: typically, new fluid has a cleanliness level
about the same as ISO Code 21/19, and water
content is typically 200 to 300 ppm. Never assume
your oil is clean until it has been filtered.
Built-in
Built-in contamination, also called primary
contamination, is caused during the manufacture,
assembly and testing of hydraulic components.
Metal filings, small burrs, pieces of teflon tape, sand
and other contaminants are routinely found in initial
clean up filtration of newly manufactured systems.
Ingressed
Ingressed or external contamination comes from
the environment surrounding the system. Dirt can
enter the hydraulic fluid supply through leaking
seals, reservoir breather caps, and worn cylinder
rod seals. Ingressed moisture, particularly, can
cause long-term problems. As a hot system cools
at night, cool moisture-laden air can be drawn
into the reservoir; as the air condenses, water is
released into the reservoir. Water in excess of 0.5%
by volume in a hydrocarbon-based fluid accelerates
the formation of acids, sludge and oxidation that
can attack internal components, cause rust, and
adversely affect lubrication properties. The severity
of ingression and type of contaminant are dictated
by the applications and environment.
Induced
Maintenance procedures can introduce contamination
into the system. Opening the system allows airborne
particles to enter. Leaving the system open during
operation provides continuous ambient particle
ingression. Keep your system closed as much
as possible.
In-Operation
The major source of contamination are the pump
& actuators, the hydraulic cylinder, or the
hydraulic motor. Wear-generated contaminants
are a hazard during normal hydraulic system
operation. The circuit actually generates additional
particles as the fluid comes into contact with the
precision machined surfaces of valves, motors and
pumps. Contaminant levels can keep doubling
with every new particle generated. The result
can be catastrophic if these contaminants are not
properly filtered out of the system.
Chi p/ Gri t
t oo l arge t o
ent er cl earance
Fl ow
M ot i on
31958_155to162.qxp 1/23/2006 1:04 AM Page 155
155
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
156
Technical Reference Guide
Chemical Removal
Removal of acids, sludge, gums, varnishes, soaps,
oxidation products and other chemicals generally
requires an adsorbent (active) filter with Fuller Earth,
active type clays, charcoal, or activated alumina.
Heat Removal
Removing heat is important to maintain viscosity
and prevent fluid breakdown. Usually performed
with heat exchangers, including air-to-oil and water-
to-oil types, finned coolers, or refrigerated units.
Heat Addition
Added heat is used for cold temp start-up to get
fluid viscosities within operational limits. Use
heaters, immersion or in-line.
Kidney Loop Filtration
One very effective way of ensuring thorough fluid
conditioning is with a dedicated off-line circulation
loop, or kidney loop, as illustrated below. Widely
used in industrial applications, this system uses a
separate circulation pump that runs continuously,
circulating and conditioning the fluid. Multiple
stages and types of filters can be included in the
circuit, as well as heat exchangers and in-line
immersion heaters. For further information on
fluid conditioning, consult your fluid power supplier
or a reputable manual.
Fluid Conditioning is the term for the overall
conditioning of the fluid in the hydraulic system,
and encompasses particulate removal via filters
along with other various methods for removing
silt, air, water, heat, acid, sludge or chemicals.
Particulate Removal
is usually done with mechanical filters. A well
designed reservoir that allows settling will also
help in keeping particulates out of the mainstream
fluid. For ferrous particulates and rust, reservoir
magnets or strainer band magnets can also be
used. Other methods such as centrifuging or
electrostatic filtration units can also be used,
particularly in continuous batch processing and
fluid reclamation.
Removal of Silt
Silt, defined as very fine particulate under 5m in
size, requires very fine filtration or oil polishing.
Air Removal
Getting air out of the system is best done by
adding 100 mesh screen in the reservoir,
approximately 30 from horizontal to coalesce
entrained air and allow larger bubbles to rise to
the surface when reservoir velocities are low.
Water Removal
This requires special water removal filters, referred
to as absorbent or inactive. In systems with large
quantities of water, a vacuum dehydration system
may be necessary.
Fluid Conditioning
Pump
Kidney
Loop
Filter
Pressure
Filter
Breather
Suction
Strainer
PM
Suction
Filter
Relief
Valve
PM
Return-Line
Filter
31958_155to162.qxp 1/23/2006 1:04 AM Page 156
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
www.donaldson.com
Technical Reference Guide
Lubricity The propert y of t he f l ui d t hat keeps f ri ct i on l ow and
mai nt ai ns an adequat e f i l m bet ween movi ng part s.
Viscosity The t hi ckness of t he f l ui d as measured by resi st ance t o
f l ow. The f l ui d must be t hi n enough t o f l ow f reel y, heavy enough t o
prevent wear and l eakage. Hydraul i c f l ui ds t hi cken when t hey cool
and t hi n out as t hey heat up. Because some hydraul i c syst ems work
under wide t emperat ure ext remes, viscosit y can be an import ant f act or.
Viscosity Index (VI) The rat e of viscosit y change wit h t emperat ure:
t he hi gher t he i ndex, t he more st abl e t he vi scosi t y as t emperat ure
vari es. VI can somet i mes be i mproved by addi t i ves, usual l y pol ymers.
Rust Resistance Rust i nhi bi t i ng chemi cal s i n hydraul i c f l ui ds hel p
overcome t he ef f ect s of moi st ure f rom condensat i on.
Oxidation Resistance Oxi dat i on i nhi bi t ors del ay t he sl udgy/ aci di c
ef f ect s of ai r, heat , and cont ami nat i on i n t he syst em.
Foaming Resistance Al t hough cont rol of f oami ng depends l argel y
on reservoi r desi gn, ant i -f oami ng addi t i ves i n t he f l ui d al so hel p.
Fluid Properties
When selecting a filter or replacement element,
its important to first answer some basic questions
about your application. Where will the filter be
used? What is the required cleanliness level (ISO
code) of your system? What type of oil are you
filtering? Are there specific problems that needed
to be addressed?
Its also important to think about the viscosity
of the fluid in your system. In some machinery
lubrication applications, for example, the oil is
very thick and has a tougher time passing through
the layer of media fibers. Heating techniques and
the addition of polymers can make the liquid less
viscous and therefore easier to filter. Another option
is to install a filter with larger media surface area,
such as the Donaldson HFK08 or HEK11 low
pressure filters, that can accommodate more
viscous fluids.
Next, think about duty cycle and flow issues.
Working components such as cylinders often
create wide variations in flowalso called
pulsating flowthat can be problematic for
filters with higher efficiency ratings. On the other
hand, dedicated off-line filtration (also called
kidney loop) produces a very consistent flow,
so it makes sense to use a more efficient filter.
Filters used in applications with steady, continuous
operation at lower pressures will last longer than
filters that must endure cycles of high pressure
pulsating flow. Generally, the lower the micron
rating of a filter, the more often it needs to be
changed since it is trapping more particles.
Finally, its wise to ask yourself, How much is my
equipment worth? Calculate how much it would
cost to replace the equipment in your system, in
case of component failure, and make sure those
areas are well protected with proper filtration.
(For example, high performance servo valves are
very sensitive, costly components that need to be
protected with finer filtration media.)
Proper Filter Application
Minimizing maintenance costs through good
contamination control practices requires proper
filter application based on the specific contami-
nation problems. Good contamination control
means cost-effective filtration. When looking for
a filter, first assess the needs of your system and
any problem areas.
System Characteristics to Consider
When Specifying Filtration
1) Oil Viscosity
2) Flow
3) Pressure
4) What Components will be protected
by the filter
5) Cleanliness level required
(expressed in ISO code)
6) Type of oil/fluid
7) Environment (the system, the
surrounding conditions, etc.)
8) Duty cycle
9) Operating Temperature
31958_155to162.qxp 1/23/2006 1:04 AM Page 157
157
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
158
Technical Reference Guide
Some types of HWBF:
Oil-in-water emulsions: typically 95% water and
5% oil, with the oil droplets dispersed through-
out the water. Provide some fire resistance, but
due to oil content, other fluids are superior.
Water-in-oil emulsions (invert emulsion): typically
40% water and 60% oil, with the water dispersed
in the oil. Provide some fire resistance, but due to
oil content, other fluids are superior.
Water-glycol: typically 40% water and 60%
glycol. Excellent fire resistance. Since glycol
is an antifreeze, water-glycol can be used at
lower temps.
NOTE: HWBF may require reduced pressure
rating of pumps and other components.
Phosphate Ester: Somewhat fire resistant and
good in higher temp operations. Aggressive
fluids that attack elastomers, paints and plastics.
Special seals required (EPR, Butyl rubber, or
Viton
Photo of DonaldsonSynteq
.
Natural Fiber Cellulose media,
as seen under the scanning
electron microscope.
Donaldsons synthetic Synteq
filter media
photo fromscanning electron microscope
magnified hundreds of times.
31958_155to162.qxp 1/23/2006 1:05 AM Page 161
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Call 1-800-846-1846
Technical Reference Guide
Filter media, amount of contamination, the flow
rate, and fluid viscosity are all factors in the
importance of sizing the filter for the system
requirements. Filters that are too small wont be
able to handle the system flow rate and will create
excessive pressure drop from the start. The results
could be filter operation in the bypass mode, filter
failure, component malfunction, or catastrophic
system failures. Filters that are too large for the
system can be too costly. Oversized filters require
more system oil and higher cost replacement
elements. Optimimal sizing is best.
3. Flow
Higher flows create higher pressure drop. With
fast moving fluid, there will be more friction
causing higher pressure drop across the media.
4. Fluid Viscosity
Measured in centistokes (cSt) or Saybolt Seconds
Universal (SSU or SUS), fluid viscosity is the resist-
ance of a fluid to flow. As fluid viscosity increases,
the cSt rating increases. Higher fluid viscosities also
mean higher pressure drop because the thicker oil
has a tougher time passing through the layer of
media fibers. Cold start fluid is a good example
of highly viscous fluid. See chart below.
Viscosity/Temperature Chart
A.S.T.M. St andard Vi scosi t y-Temperat ure Chart f or Li qui d Pet rol eum Product s (D 341-43) Saybol t Uni versal Vi scosi t y
MIL-H-5606
KEROSENE
DIESEL
FUEL
J P4AVERAGE
AUTOMATIC
TRANSMISSION FLUID
TYPE A
SAE 30
SAE 20
SAE 140GEAR OIL
SAE 40
SAE 50
10W-30
SAE 10
31958_155to162.qxp 1/23/2006 1:05 AM Page 162
162
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
163
Technical Reference Guide
Inside the element, the filter media can vary in
thickness, pleat depth and pleat concentration.
For example, Donaldson hydraulic filters are
generally equipped with either white (Synteq
our synthetic material) or natural brown (paper
or cellulose material) media. It is important to
note that media colors vary according to each
manufacturerit should not be assumed that any
white-colored media is made of synthetic material.
Some of the most important characteristics of a
filter element (structure, fiber diameter, volume
solidity, basis weight, thickness, layering) can only
be detected under a microscope.
Physical Characteristics of Elements
There are two main differences in filter elements.
The first is the design of the filter element itself,
and the second is the type of media that is used
in such elements.
Filter elements have some attributes that are
immediately obvious to the casual observer, such
as height, inside diameter, outside diameter, media
concentration, type of liner, seal design, and the way
the media and componets are glued or potted together.
Liners must be structurally sturdy to withstand
pressure variance, yet open enough to allow
good flow.
Top seal design must be leak-free, with a gasket
or sealing device that ensures a good seal
throughout the life of the filter. Standard seals
are made of BunaN material, which is fine for
most applications. However, if the filtered fluid
is diester or phosphate ester fluid, youll need a
seal made of a fluoroelastomer such as Viton.
Media potting is key since it holds the media in
place at each end. Not only should the potting
be fully around the ends of the media to prevent
leaks, it should also be of a material that can
withstand the application. For instance, epoxy
potting should be used in elements that must
perform in higher temperature environments,
phosphate ester fluids and some high water
based fluids.
Damaged Equipment
Damage happens when key
filtration points are ignored!
The pistons in this pump
are severely damaged from
contamination in the oil.
31958_163to168.qxp 1/23/2006 1:09 AM Page 163
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
164
Technical Reference Guide
Micron Sizes of Familiar Particles
Grai n of t abl e sal t 100m
Human hai r 80m
Lower l i mi t of vi si bi l i t y 40m
Whi t e bl ood cel l 25m
Tal cum powder 10m
Red bl ood cel l 8m
Bact eri a 2m
Si l t <5m
Typical ISO Cleanliness
Here are some typical
ISO cleanliness
recommendations from
component manufacturers.
(These are guidelines;
always check the ratings
specified by the
manufacturer of your
specific components.)
* Requi res preci se sampl i ng pract i ces t o veri f y cl eani ness l evel s.
Source: Vickers
Combining the ISO Rating and
Filter Performance Ratings
While filter manufacturers publish beta ratings
for filter media to describe efficiency performance
levels, a direct connection between the beta rating
scale and the ISO rating scale cannot be made.
The solution is monitoring filter media performance
at removing particles in the 4m, 6m, and 14m
ranges. Oil analysis and field monitoring are the
only ways to get these measurements. Combine data
from several tests to form a range of performance.
Remember, actual filter performance will vary
between applications.
Heres how to determine which filter media will
best protect your hydraulic components: plot any
media performance range on the Application
Guide to Donaldson Filter Media (page 166),
then connect the dots to make a line. On the
same graph, plot your component requirement.
(Reference chart below for some popular
components, or ask your supplier for the
recommended ISO rating.) If the line of the media
falls below the ISO line, or if the bottom line of
the filtration range does not intersect the ISO line,
the component will be protected.
40m
25m
10m
2m
100m
80m
Disaster Strikes
When filters are not a main component
of the hydraulic circuit, disaster
awaits! Here, piston rings were eaten
away by contaminants.
Pressure <3000PSI >3000PSI
210Bar >210Bar
Pumps
Fi xed Gear Pump 19/ 17/ 15 18/ 16/ 13
Fi xed Vane Pump 19/ 17/ 14 18/ 16/ 13
Fi xed Pi st on Pump 18/ 16/ 14 17/ 15/ 13
Vari abl e Vane Pump 18/ 16/ 14 17/ 15/ 13
Vari bal e Pi st on Pump 17/ 15/13 16/ 14/ 12
Valves
Di rect i onal (sol enoi d) 20/ 18/ 15 19/ 17/ 14
Pressure (modul at i ng) 19/ 17/ 14 19/ 17/ 14
Fl ow Cont rol s (st andard) 19/ 17/ 14 19/ 17/14
Check Val ves 20/ 18/ 15 20/ 18/ 15
Cart ri dge Val ves 20/ 18/ 15 19/ 17/ 14
Load-sensi ng Di rect i onal Val ves 18/ 16/ 14 17/ 15/ 13
Proport i onal Pressure Cont rol s 18/ 16/ 13 17/ 15/ 12*
Proport i onal Cart ri dge Val ves 18/ 16/ 13 17/ 15/ 12*
Servo Val ves 16/ 14/ 11* 15/ 13/ 10*
Actuators
Cyl i nders 20/ 18/ 15 20/ 18/ 15
Vane Mot ors 19/ 17/ 14 18/ 16/ 13
Axi al Pi st on Mot ors 18/ 16/ 13 17/ 15/ 12
Gear Mot ors 20/ 18/ 15 19/ 17/ 14
Radi al Pi st on Mot ors 19/ 17/ 15 18/ 16/ 13
31958_163to168.qxp 1/23/2006 1:09 AM Page 164
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
165
Technical Reference Guide
Code More Than Up to & Including
14 80 160
13 40 80
12 20 40
11 10 20
10 5 10
9 2.5 5
8 1.3 2.5
7 .64 1.3
6 .32 .64
Range of number of particles per milliliter:
Code More Than Up to & Including
24 80,000 160,000
23 40,000 80,000
22 20,000 40,000
21 10,000 20,000
20 5,000 10,000
19 2,500 5,000
18 1,300 2,500
17 640 1,300
16 320 640
15 160 320
ISO 4406 Contamination Code
This correlates to the numbers in the boxes along the right side of the graph on the next page.
ISO 18/16/13
m
The Application Guide for Donaldson Filter
Media on page 166 provides a data format for
rating fluid contamination level and plotting
filter media performance.
The vertical numbers on the left side of the chart
represent particle counts in a logarithmic progression
of ten: .01, .1, 1,10, 10
2
, 10
3
, 10
4
, 10
5
and 10
6
. (This
represents the number of particle in the oil sample
at the given size.) The numbers across the bottom
of the chart represent particle size in microns.
Donaldson media efficiency performance levels are
derived from the ISO 16889 test standard with
NIST-certified on-line automatic particle counters
and ISO medium test dust. The Donaldson media
efficiency performance levels shown are based on
test averages under steady flow conditions. Actual
performance levels may vary by application, viscosity,
flow variance and contamination differences. Contact
Donaldson or your Donaldson distributor for specific
application calculations.
The international rating system for fluid contamination
levels is called the ISO contamination code and it is
detailed in the ISO 4406 document. Most component
manufacturers publish filtration level recommendations
using the ISO code. The ISO code, located on the right
side of the media application guide on page 166, is
easy to use if you remember the 4m, 6m and 14m
numbers along the bottom of the chart.
Manufacturers ISO contamination levels are based
on controlling the particle counts of 4m, 6m and
14m particles in hydraulic system oil. This level is
Media Application Guide and ISO Rating System
identified by measuring the number of particles 4m
and greater, 6m and greater, and 14m and greater
in one milliliter of the system hydraulic oil sample.
How to Use the ISO Rating
Example:A cart ri dge val ve manuf act urer recommends an ISO cl eanl i ness
l evel of 18/ 16/ 13.
1)On t he Appl i cat i on Gui de f or Donal dson Fi l t er Medi a on t he next
page, pl ace a dot on t he vert i cal 4m l i ne, hori zont al l y even wi t h
t he 18 box of t he ISO code.
2)Pl ace a dot on t he vert i cal 6m l i ne hori zont al l y
even wi t h t he 16 box of t he ISO code.
3)Pl ace a dot on t he vert i cal 14m l i ne hori zont al l y
even wi t h t he 13 box of t he ISO code.
4)Connect t he dot s t o get t he ISO cl eanl i ness
l evel 18/ 16/ 13.
As i l l ust rat ed bel ow, part i cl e count s f al l i ng on and above t he 18/ 16/ 13 l i ne
are damagi ng t o t he component and exceed t he 18/ 16/ 13 speci f i cat i on set
by t he manuf act urer.
Sel ect a Donal dson medi a t hat f al l s bel ow 18/ 16/ 13 t o achi eve cl eanl i ness
l evel t ol erabl e t o t he component .
4 6 14
31958_163to168.qxp 1/23/2006 1:09 AM Page 165
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
166
Technical Reference Guide
Application Guide for Donaldson Filter Media
m
m m
Logarithmic
Scale
Thi s represent s t he
number of part i cl es
at a gi ven si ze i n
t he oi l sampl e
31958_163to168.qxp 1/23/2006 1:09 AM Page 166
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
www.donaldson.com
Technical Reference Guide
Indicates that testing was done with
APCs calibrated with NIST fluid
10(c)
=1000
1000 times more particles
upstream than downstream
that are 10 m and larger
Why the Efficiency Rating Test
Standard Was Updated
The International Industry Standard (ISO) for
multi-pass testing provides a common testing
format for filter manufacturers to rate filter
performance. This standardization gives you the
ability to reliably compare published filter ratings
among different brands of filters.
ISO test standards were updated in 1999 to
reflect the improved technology available in
particle counters and other test equipment. The
newer particle counters provide more precise
counting and greater detail reflecting a truer
indication of filter performance.
The National Fluid Power Association (NFPA),
the National Institute of Standards & Technology
(NIST), and industry volunteers, including several
engineers from Donaldson, helped revise the ISO
standard. ISO 16889 has been in force since late
1999 and ISO 4572 is officially discontinued.
Better Test Dust
The old test dust (AC fine test dust or ACFTD)
was ball milled, which produced dust particles
of varying size and shape. Particle distribution
was often different from batch to batch. The
accuracy of ACFTD distribution and previous APC
calibration procedure was questioned by industry,
due to lack of traceability and certification.
ACFTD hasnt been produced since 1992.
Now, the new test dust (ISO medium test dust)
is jet milled to produce consistent particle size,
shape, and distribution from batch to batch. See
dust size comparison chart below.
Liquid Automatic Particle Counters (APCs)
In the old test standard (ISO 4572), fluid samples
obtained in bottles and off-line particle counting
were allowed. Now, in the updated standard
(ISO 16889), on-line, laser-based automatic
particle counters, especially made for measuring
liquids, are required and bottle counting methods
are disallowed, as illustrated on next page.
Understanding the
Beta Rating System
This information is provided as an aid to
understanding fluid filter efficiency terminology
based on current ISO, ANSI and NFPA test
standards. It is not proprietary and may be
reproduced or distributed in any manner for
educational purposes.
What Is Beta Ratio?
Beta ratio (symbolized by ) is a formula used
to calculate the filtration efficiency of a particular
fluid filter using base data obtained from multi-
pass testing.
In a multi-pass test, fluid is continuously injected
with a uniform amount of contaminant (i.e., ISO
medium test dust), then pumped through the filter
unit being tested. Filter efficiency is determined
by monitoring oil contamination levels upstream
and downstream of the test filter at specific times.
An automatic particle counter is used to determine
the contamination level. Through this process an
upstream to downstream particle count ratio is
developed, known as the beta ratio.
The formula used to calculate the beta ratio is:
Bet a rat i o
(x)
= part i cl e count i n upst ream oi l ___
part i cl e count i n downst ream oi l
where (x) i s a gi ven part i cl e si ze
Filter Efficiency Standards
Fi nd f urt her i nf ormat i on on ISO 16889
at www.NFPA.com or your ISO document source.
Ask f or ISO/ TR16386: 1999 The Impact of
Changes i n ISO Fl ui d Power Part i cl e Count i ng
Cont ami nat i on Cont rol and Fi l t er Test St andards.
31958_163to168.qxp 1/23/2006 1:09 AM Page 167
167
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Call 1-800-846-1846
Technical Reference Guide
Down
St ream
Up St ream
pump
pump
Inj ect i on
Reservoi r
Test
Reservoi r
Test
Fi l t er
* APC = Li qui d Aut omat i c
Part i cl e Count er
In-Li ne Li qui d Aut omat i c Part i cl e
Count ers (APC) are now
requi red f or proper t est i ng.
APC cal i brat i on f ol l ows ISO 11171
procedures
ISO 11171 uses NIST (Nat i onal
Inst i st ut e of St andards & Technol ogy)
cert i f i ed cal i brat i on f l ui d
ISO 16889
Test Dust Size Comparisons
ACFTD calibrated size (m) per ISO 4402 corresponds to a NIST-calibrated size [m
(c)
] per ISO 11171
ACFTD 0.8 1 2 2.7 3 4.3 5 7 10 12 15 15.5 20 25 30 40 50
NIST 4 4.2 4.6 5 5.1 6 6.4 7.7 9.8 11.3 13.6 14 17.5 21.2 24.9 31.7 38.2
Overall, you can have strong confidence in filter
ratings resulting from tests per ISO 16889, as they
are highly accurate. As always, keep in mind that
beta ratings are laboratory measurements under
steady flow conditions with artificial contaminants
the real proof of the performance is how clean the
filter keeps the fluids in the application. A good oil
analysis program that checks the cleanliness of the
oil periodically will verify that the proper filters are
being used.
Bot t l e
Sampl e
Bot t l e
Sampl e
pump
pump
Inj ect i on
Reservoi r
Test
Reservoi r
Test
Fi l t er
Down
St ream
Up St ream
ISO 4572
(Di scont i nued)
Ei t her bot t l e sampl es
or APCs were al l owed.
APC cal i brat i on f ol l owed ISO4402 ACFTD
(Di scont i nued)
The old particle counter calibration was based
on only 1 dimension of an irregularly-shaped
particle (the longest cord). Today, the particle
counter calibration is based on equivalent
spherical area of an irregularly-shaped particle.
NIST provides calibration suspension, which is
certified with X number of particles at a certain
size. This is verified by NIST. The new way to
list beta ratios includes a subscript (c) to indicate
NIST certified test suspension and assures you of
traceability and repeatability.
f l ow met er
f l ow met er
Onl i ne
APC*
Onl i ne
APC*
31958_163to168.qxp 1/23/2006 1:09 AM Page 168
168
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
www.donaldson.com
Technical Reference Guide
Donaldson hydraulic filter media beta ratings are
average ratings obtained from multi-pass tests per-
formed per the new ISO 16889 standard.
According to the ISO standard, each filter manu-
facturer can test a given filter at a variety
of flow rates and terminal pressure drop ratings
that fit the application, system configuration
and filter size. Your actual performance may
vary depending on the configuration of the
filter tested and test conditions.
Donaldson Hydraulic Filter Media
Beta Ratings
Highlights of ISO 16889
ISO 4572 is now replaced by ISO 16889
as the international standard for Multi-Pass
Tests to determine the efficiency (beta rating
or beta ratio) and the dirt-holding capacity
of the filter element.
The test bench for ISO 16889 must have
On-Line Liquid Automatic Optical Particle
Counters (APC) calibrated using NIST (National
Institute of Standards & Technology)-certified
calibration fluid. This includes added enhacements
to APCs, to allow for better resolution, accuracy,
repeatability and reproducibility.
ISO 12103-1,A3 (ISO Medium, 5mm-80mm)
Test Dust was selected as replacement dust for
calibration and testing procedures.
APCs are calibrated by passing a sample of cal-
ibration fluid with a known particle size distri-
bution and producing a calibration curve to
match the known count distribution.
NIST used the Scanning Electron Microscope
analysis and statistical analysis techiques to cer-
tify the particle size distribution.
Particle counts, upstream and downstream, are
taken every minute of the test.
Beta ratios are reported with (c) to designate
NIST traceability.
ISO 16889 recommends reporting beta ratings at:
Rating Efficiency
2 ......................50%
10 ....................90%
75 ....................98.7%
100 ..................99%
200 ..................99.5%
1000 ................99.9%
Example:
4(c)
=200 signifies that there are 200 times
as many particles that are 4m and larger upstream as
downstream. This is 99.5% efficiency.
Example:
5(c)
=1000 indicates that there are 1000
times as many particles that are 5m and larger
upstream as downstream. This is 99.9% efficiency.
Synthetic Media
No. 2m <3m
(c)
<3m
(c)
No. 1 3m 4m
(c)
6m
(c)
No. 2 5m 5m
(c)
9m
(c)
No. 2 10m 8m
(c)
10m
(c)
No. 3 15m 12m
(c)
14m
(c)
No. 4 16m 15m
(c)
20m
(c)
No. 6 13m 10m
(c)
13m
(c)
No. 9 22m 18m
(c)
23m
(c)
No. 16 37m 16m
(c)
22m
(c)
No. 20 40m >50m
(c)
>50m
(c)
Donaldson Cellulose Media
No. 3 16m 18m
(c)
24m
(c)
No. 10 25m 19m
(c)
23m
(c)
No. 15 35m 25m
(c)
29m
(c)
No. 25 na 32m
(c)
>40m
(c)
Donaldson Wire Mesh Media
No. 44 45m nomi nal
No. 74 75m nomi nal
No. 149 150m nomi nal
31958_169to192.qxp 1/23/2006 1:45 AM Page 169
169
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
170
Technical Reference Guide
ISO Particles ISOFTD* Mil Std NAS
Code Per Milliliter Gravimetric 1236A 1638 SAE Level
>10microns Level (mg/l) (1967) (1964) (1963)
26/ 23 140,000 1000
25/ 23 85,000 1000
25/ 20 14,000 100 700
21/ 18 4,500 12
20/ 18 2,400 500
20/ 17 2,300 11
20/ 17 1,400 10
19/ 16 1,200 10
18/ 15 580 9 6
17/ 14 280 300 8 5
16/ 13 140 1 7 4
15/ 12 70 6 3
14/ 12 40 200
14/ 11 35 5 2
13/ 10 14 0.1 4 1
12/ 9 9 3 0
11/ 8 5 2
10/ 8 3 100
10/ 7 2.3 1
10/ 6 1.4 0.01
9/ 6 1.2 0
8/ 5 0.6 0
7/ 5 0.3 50
6/ 3 0.14 0.001
5/ 2 0.04 25
2/ .8 0.01 10
* SAE Fi ne Test Dust --- ISO approved t est and cal i brat i on cont ami nant .
Source: Mi l waukee School of Engi neeri ng Semi nar, Cont ami nat i on &
Fi l t rat i on of Hydraul i c Syst ems
Cleanliness Level Correlation Table
Conversion of cleanliness specifications to filter
performance is not an exact science because the
contamination level in a hydraulic system is a
function of the ingression and generation rate as
well as the filter performance.
Factors That Affect Cleanliness
Levels in a Hydraulic System
Abrasive wear in space between adjacent mov-
ing surfaces of components.
Erosive wear at component edges or direction
changes where there is high fluid velocity.
Fatigue wear by particles trapped between
moving surfaces.
Identification of the Most Sensitive
Component
Required cleanliness level is dominated by the
component with smallest clearances and/or
highest loading on the lubricating film.
Best source for determining this level is the
specification published by the component man-
ufacturer.
Higher pressures reduce component life, unless
contamination level is decreased accordingly.
Operating at half the rated pressure of compo-
nent will increase its life by more than four
times.
Percent of operating time at maximum
pressure depends on individual machines
and application.
or Fluorel
(both flu-
oroelastomers) are required when using diesters,
phosphate ester fluids. Donaldson offers both
types. (Viton
is a registered trademark of
DuPont Dow Elastomers, and Fluorel
is a reg-
istered trademark of 3M Company.)
In Donaldson filters with flurorcarbon elas-
tomer seals, epoxy potting is used to accommo-
date higher temperature environments and for
compatibility with fluids such as phosphate
ester and high water based fluids. The plastisol
(heat cured) and urethane (self curing) potting
materials used in other filters perform well with
petroleum-based fluids.
or Spider-
Web
is
constructed to handle pressure spikes
caused by flow surges up to 800 psi
(5520 kPa), and oil flow up to 50 gpm
(189 l/min).
Its a simple change, CATCOs Tom
Nelson says, but a very effective one.
Our end dump customers no longer
have trouble with filter head failures
caused by flow surges and cold temper-
atures with this assembly.
Products & Systems fromOur Distributors
31958_169to192.qxp 1/23/2006 1:48 AM Page 188
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
A
p
p
l
i
c
a
t
i
o
n
G
u
i
d
e
189
Application Guide
Revitalized Hydraulic
System
AirHydo Powers customer was
having many problems with the old
hydraulics on a European-made Fine
Blanking Press. AHP did a turnkey
project to remove the old hydraulics,
build a new system, and integrate it
into the existing electrical controls.
Since the system has several contami-
nation-sensitive proportional valves,
clean oil is a must. For this cleaning
system, AHP chose two Donaldson
HPK04 series high-pressure filters
with 16", 10 m elements and both
visual & electrical P indicators.
They also added a recirculation loop
to the system with an air-cooled heat
exchanger and a Donaldson FIK
in-tank filter with a 10 m element
and visual/electrical P indicators.
HFK08 for Constant Face
Velocity
Sunsource modified the Donaldson
HFK08 by reducing its port size from
3" to 1.25", which reduced the flow
from 300 gpm to 50 gpm. This slower
flow enables constant face velocity
and prevents sloughing. Customers
say their systems clean up very fast
with this package! Donaldson #1/2
media is used. These units are made
for a company that has numerous
plastic injection molding equipment.
CustomHydraulic
Filter/Transfer Cart
AirHydro Power of Kentucky built
this custom kidney loop system with a
Donaldson spin-on filter; a HP/115
volt/single phase/1800 rpm electric
motor; a 9.6 gpm pressure plated gear
pump, and a 65 psig bypass check
valve. The inlet and outlet hoses have
wands for easy use. Its mounted and
painted on cart with custom drip tray.
Products & Systems fromOur Distributors
31958_169to192.qxp 1/23/2006 1:49 AM Page 189
click here to return to website
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
Precision Filtration Products P.O. Box 218 Pennsburg, PA 18073
Phone: 215-679-6645 Fax: 215-679-6648 E-mail: sales@precisionfiltration.com web site: www.precisionfiltration.com
And it has a way of sneaking into
your hydraulic circuits. Unless
you have a Donaldson T.R.A.P.
Breather standing guard over
your system.
NOmoisture slips by Donaldsons Thermally Reactive
Advanced Protection (T.R.A.P.). In fact, it removes moisture
at relative humidity levels as low as 15%! T.R.A.P. ltration
technology reacts instantly to thermal conditions, blocking
moisture completely.
T.R.A.P. Breathers from Donaldson are the ONLY breathers on
the market that literally strip moisture vapor from intake air and
exhale the moisture back to the atmosphere on the outow cycle.
The lter continuously regenerates its water holding capacity!
T.R.A.P. Breathers last longer. So will your budget.
As illustrated to the right, T.R.A.P. Breathers actually exhale
the moisture back out, which means you wont need to change
the breather due to water saturation unlike dessicant lters
that require frequent change-out. Like the name suggests,
it TRAPS water before it gets in, yet doesnt restrict air ow,
and lets your hydraulic reservoir BREATHE.
0 500 1000 1500 2000 2500 3000
T.R.A.P. Breathers last up to 50% longer!
Brand X
Brand Y
Donaldson T.R.A.P. Breather
T.R.A.P.