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Contents
1. SolidCAM Basics 1.1 Installing SolidCAM software ...................................................................................................................12 1.1.1 System requirements ........................................................................................................................12 1.1.2 SolidCAM Single License Installation ...........................................................................................12 1.1.3 SolidCAM Network License Installation .....................................................................................17 1.1.4 SolidCAM Dongle Update .............................................................................................................19 1.2 Basics Concepts ..........................................................................................................................................20 1.3 Starting SolidCAM .....................................................................................................................................20 1.4 SolidCAM Interface ...................................................................................................................................21 1.5 Getting Help ................................................................................................................................................23 2. CAM-Parts 2.1 Starting a new Turning CAM-Part ...........................................................................................................26 2.1.1 The structure of the CAM-Part .....................................................................................................28 2.2 Dening Coordinate System (CoordSys) ................................................................................................29 2.2.1 Select Face..........................................................................................................................................30 2.2.2 Dene .................................................................................................................................................32 2.2.3 Select coordinate system ..................................................................................................................33 2.2.4 Flipping Coordinate Systems ..........................................................................................................33 2.3 Dening Material Boundaries ...................................................................................................................34 2.3.1 Value ...................................................................................................................................................34 2.3.2 2D Boundary .....................................................................................................................................35 2.3.3 3D Model ...........................................................................................................................................42 2.3.4 Cylinder ..............................................................................................................................................43 2.4 Dening Clamp...........................................................................................................................................44 2.5 Dening Target Model ..............................................................................................................................45 2.5.1 Envelope ............................................................................................................................................47 2.5.2 3D Geometry dialog ........................................................................................................................48 2.6 Dening Tool Options ..............................................................................................................................50 2.7 Dening CNC-Controller .........................................................................................................................52
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2.8 Dening Default G-Code numbers .........................................................................................................53 2.9 Dening Mac Options ...............................................................................................................................54 2.10 Managing CAM-Parts ..............................................................................................................................55 2.11 CAM-Part Documentation .....................................................................................................................60 2.11.1 Documentation Editor ..................................................................................................................61 3. Tools and Tool Libraries 3.1 Tool Libraries ..............................................................................................................................................66 3.2 Working with Part Tool Table ..................................................................................................................67 3.3 Working with Current Tool Library .........................................................................................................68 3.4 Managing tool libraries ..............................................................................................................................70 3.4.1 Edit Tool Library ..............................................................................................................................70 3.4.2 Create Tool Library ..........................................................................................................................71 3.4.3 Copy Tool Library ............................................................................................................................72 3.4.4 Delete Tool Library ..........................................................................................................................73 3.5 Tool Table dialog ........................................................................................................................................74 3.5.1 View ....................................................................................................................................................76 3.5.2 Edit .....................................................................................................................................................77 3.6 Managing tools ............................................................................................................................................78 3.7 Tool data ......................................................................................................................................................83 3.7.1 External Rough tool .........................................................................................................................87 3.7.2 Drill tool .............................................................................................................................................88 3.7.3 External thread tool .........................................................................................................................89 3.7.4 External Groove tool .......................................................................................................................91 3.7.5 External Contour tool......................................................................................................................93 3.7.6 Internal Face Back tool ....................................................................................................................95 3.7.7 Internal Thread tool .........................................................................................................................96 3.7.8 Internal Groove tool ........................................................................................................................98 3.7.9 Internal Contour tool .................................................................................................................... 100 3.8 Defaults .................................................................................................................................................... 103 3.8.1 General Defaults ............................................................................................................................ 103 3.8.2 Drill defaults ................................................................................................................................... 105
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3.8.3 Turn defaults .................................................................................................................................. 107 3.8.4 Turn + Groove defaults ............................................................................................................... 108 3.8.5 Groove defaults.............................................................................................................................. 110 3.8.6 Thread defaults .............................................................................................................................. 114 4. Geometry 4.1 Preparing Geometries ............................................................................................................................. 116 4.1.1 Envelope ......................................................................................................................................... 116 4.1.2 Creating Section ............................................................................................................................. 117 4.1.3 Creating Intersection curve ......................................................................................................... 117 4.2 Adding a new Geometry to your CAM-Part ....................................................................................... 118 4.3 Editing Chain Geometries...................................................................................................................... 119 4.3.1 Geometry Name ............................................................................................................................ 119 4.3.2 Congurations ................................................................................................................................ 119 4.3.3 Adding a Chain .............................................................................................................................. 120 4.3.4 Chain Operations........................................................................................................................... 120 4.3.5 Chain Direction.............................................................................................................................. 121 4.3.6 Single Entities ................................................................................................................................. 121 4.3.7 Auto Select ...................................................................................................................................... 124 4.3.8 Chain buttons ................................................................................................................................. 126 4.3.9 Extension ........................................................................................................................................ 127 4.3.10 Spline Approximation ................................................................................................................. 128 4.4 Operations with Geometries ................................................................................................................. 129 4.4.1 Show ................................................................................................................................................ 130 4.4.2 Edit .................................................................................................................................................. 130 4.4.3 Synchronize/Check synchronization .......................................................................................... 130 4.4.4 Delete/Delete All .......................................................................................................................... 135 4.4.5 Generate Sketch ............................................................................................................................. 135 5. Operations 5.1 Adding an Operation .............................................................................................................................. 138 5.2 SolidCAM Operation interface.............................................................................................................. 139 5.2.1 Geometry area ................................................................................................................................ 139
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5.2.2 Tool area.......................................................................................................................................... 140 5.2.3 Operation name ............................................................................................................................. 146 5.2.4 Message ........................................................................................................................................... 147 5.2.5 Operation buttons ......................................................................................................................... 147 5.2.6 Calculator ........................................................................................................................................ 149 5.3 Turning Operation .................................................................................................................................. 151 5.3.1 Process Type & Mode ................................................................................................................... 152 5.3.2 Compensation ................................................................................................................................ 153 5.3.3 Rough Work Type .......................................................................................................................... 154 5.3.4 Copy Work type ............................................................................................................................. 157 5.3.5 Prole Work type ........................................................................................................................... 161 5.3.6 Rough/Copy................................................................................................................................... 164 5.3.7 Semi-Finish ..................................................................................................................................... 173 5.3.8 Finish ............................................................................................................................................... 175 5.3.9 Semi Finish / Finish on ................................................................................................................ 175 5.3.10 Safety Distance............................................................................................................................. 178 5.3.11 Tool Start Position ....................................................................................................................... 179 5.3.12 Use Cycle ...................................................................................................................................... 180 5.3.13 Extra Parameters ......................................................................................................................... 180 5.4 Grooving Operation ............................................................................................................................... 181 5.4.1 Process Type & Mode ................................................................................................................... 181 5.4.2 Rough Work type ........................................................................................................................... 183 5.4.3 Prole Work type ........................................................................................................................... 189 5.4.4 Cut Work type ................................................................................................................................ 190 5.4.5 Semi-Finish ..................................................................................................................................... 194 5.4.6 Finish ............................................................................................................................................... 195 5.4.7 Semi Finish / Finish on ................................................................................................................ 196 5.4.8 Safety Distance ............................................................................................................................... 198 5.4.9 Second Offset................................................................................................................................. 198 5.4.10 Use Cycle ...................................................................................................................................... 198 5.4.11 Extra Parameters ......................................................................................................................... 199 5.5 Drilling Operation ................................................................................................................................... 200 5.5.1 Use Chamfer................................................................................................................................... 200 5.5.2 Drill Start position ......................................................................................................................... 201
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5.5.3 Drill End position.......................................................................................................................... 201 5.5.4 Use Cycle ........................................................................................................................................ 202 5.5.5 Safety Distance ............................................................................................................................... 202 5.5.6 Drill cycle ........................................................................................................................................ 202 5.6 Threading Operation .............................................................................................................................. 208 5.6.1 Process Type ................................................................................................................................... 208 5.6.2 Mode ................................................................................................................................................ 209 5.6.3 Work Type....................................................................................................................................... 209 5.6.4 Pitch Unit ........................................................................................................................................ 210 5.6.5 Step down ....................................................................................................................................... 210 5.6.6 Min/Max Diameter ....................................................................................................................... 211 5.6.7 Depth............................................................................................................................................... 211 5.6.8 Safety Distance ............................................................................................................................... 212 5.6.9 External Finish ............................................................................................................................... 212 5.6.10 Thread Finish ............................................................................................................................... 212 5.6.11 Extra Parameters ......................................................................................................................... 212 5.7 Working with Operations ....................................................................................................................... 213 5.7.1 Add Operation ............................................................................................................................... 214 5.7.2 Add Machine process ................................................................................................................... 214 5.7.3 Edit .................................................................................................................................................. 214 5.7.4 Calculate/Calculate All ................................................................................................................. 214 5.7.5 G-Code/G-Code All ..................................................................................................................... 214 5.7.6 Calculate & G-Code All ................................................................................................................ 214 5.7.7 Simulate ........................................................................................................................................... 214 5.7.8 File.................................................................................................................................................... 215 5.7.9 Operation Group ........................................................................................................................... 215 5.7.10 Delete/Delete all ......................................................................................................................... 216 5.8 Managing Operations in the CAM-Manager tree ............................................................................... 217 5.8.1 Operation Sequence ...................................................................................................................... 217 5.8.2 Undo Sequence .............................................................................................................................. 217 5.8.3 Split .................................................................................................................................................. 217 5.8.4 Expand ............................................................................................................................................ 218 5.8.5 Collapse ........................................................................................................................................... 218
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6. Machining Processes 6.1 Introduction & Basic concepts .............................................................................................................. 220 6.1.1 Operation templates ...................................................................................................................... 220 6.1.2 Parameters & Expressions ........................................................................................................... 221 6.1.3 Default sets ..................................................................................................................................... 222 6.1.4 Machining Process Table .............................................................................................................. 222 6.2 Creating Machining Processes ............................................................................................................... 223 6.3 Dening Machining Process Table ....................................................................................................... 224 6.3.1 Adding MAC le(s) ....................................................................................................................... 225 6.4 Machining Process Table Manager ....................................................................................................... 227 6.4.1 Managing Machining Process Tables .......................................................................................... 229 6.4.2 Machining Process Group Types ................................................................................................ 232 6.5 Managing Machining Processes ............................................................................................................. 234 6.6 Machining Process Dene Manager ..................................................................................................... 236 6.6.1 Operation Templates page ........................................................................................................... 236 6.6.2 Dene Operation Template ......................................................................................................... 237 6.6.3 Managing Operation Templates .................................................................................................. 238 6.6.4 Parametric eld menu ................................................................................................................... 240 6.6.5 Default Sets page ........................................................................................................................... 242 6.6.6 Parameters & Expressions Tables ............................................................................................... 243 6.6.7 Adding a new Parameter............................................................................................................... 245 6.6.8 Variables & expressions ................................................................................................................ 246 6.6.9 SolidCAM standard functions ..................................................................................................... 247 6.7 Using the Machining processes ............................................................................................................. 249 6.8 Inserting The Machining Process ......................................................................................................... 250 6.9 Machining Process Insert Manager....................................................................................................... 252 6.9.1 Operation Templates Page ........................................................................................................... 252 6.9.2 Default Sets Page ........................................................................................................................... 254 6.9.3 Parameters Table ............................................................................................................................ 255 6.9.4 Operation Points............................................................................................................................ 255 6.9.5 Parameters denition .................................................................................................................... 256 7. Simulation
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7.1 Introduction ............................................................................................................................................. 260 7.1.1 Simulation modes .......................................................................................................................... 261 7.1.2 Simulation Controls....................................................................................................................... 261 7.2 Turning mode ........................................................................................................................................... 262 7.2.1 Simulation Control ........................................................................................................................ 262 7.2.2 Simulation toolbar ......................................................................................................................... 262 7.2.3 Show Data....................................................................................................................................... 263 7.2.4 Projection ........................................................................................................................................ 263 7.2.5 Show ................................................................................................................................................ 265 7.2.6 Show Material ................................................................................................................................. 266 7.2.7 Check ............................................................................................................................................... 266 7.2.8 Show 3D ......................................................................................................................................... 266 7.2.9 Stop on Next .................................................................................................................................. 267 7.2.10 Clear ............................................................................................................................................... 268 7.2.11 Colors ............................................................................................................................................ 268 7.2.12 Simulation speed .......................................................................................................................... 268 7.3 Host CAD simulation mode .................................................................................................................. 269 7.3.1 Simulation Control ........................................................................................................................ 269 7.4 3D simulation mode ................................................................................................................................ 272 7.4.1 Simulation toolbar ......................................................................................................................... 272 7.4.2 Simulation control ......................................................................................................................... 274 7.5 SolidVerify simulation mode .................................................................................................................. 277 7.5.1 Simulation Control ........................................................................................................................ 277 7.5.2 Simulation toolbar ......................................................................................................................... 279 7.5.3 Selection mode ............................................................................................................................... 284 7.5.4 Measurement .................................................................................................................................. 285 7.5.5 Simulation menu ............................................................................................................................ 286 7.6 Rest Material simulation mode .............................................................................................................. 292 7.6.1 Simulation toolbar ......................................................................................................................... 292 7.6.2 Simulation menu ............................................................................................................................ 292 8. G-Code 8.1 Generate .................................................................................................................................................... 294
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8.2 List ............................................................................................................................................................. 295 8.3 Copy........................................................................................................................................................... 296 8.4 Print ........................................................................................................................................................... 296 9. SolidCAM Settings 9.1 Introduction ............................................................................................................................................. 298 9.2 User Directories Settings ........................................................................................................................ 299 9.2.1 User Directory for SolidCAM-Parts ........................................................................................... 299 9.2.2 User Directory for SolidCAM-Tables ........................................................................................ 300 9.3 Units Settings ........................................................................................................................................... 300 9.3.1 Metric/Inch .................................................................................................................................... 301 9.3.2 Approximation ............................................................................................................................... 301 9.3.3 Chain selection ............................................................................................................................... 301 9.3.4 Rest Material Calculation .............................................................................................................. 302 9.3.5 Fillet size for last cut ..................................................................................................................... 302 9.3.6 Tool Start and Clearance Levels Setting ..................................................................................... 303 9.4 Default CNC-controller settings ........................................................................................................... 304 9.4.1 Post-processor les directory ...................................................................................................... 304 9.4.2 CNC-controllers ............................................................................................................................ 305 9.5 Color Setup ............................................................................................................................................... 306 9.6 Auto-Save settings ................................................................................................................................... 308 9.7 External program settings ...................................................................................................................... 309 9.8 Editors Settings ........................................................................................................................................ 310 9.9 DNC settings ............................................................................................................................................ 311 9.10 Simulation Settings ................................................................................................................................ 312 9.11 Synchronization settings ....................................................................................................................... 313 9.12 Default Geometry Names .................................................................................................................... 315 9.13 Rest Materal & SolidVerify Settings .................................................................................................... 316 9.14 Tool Settings ........................................................................................................................................... 318 Index ................................................................................................................................................................ 321
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SolidCAM Basics
SolidCAM is a powerful CAM product that has been especially designed for the shop floor. SolidCAM supports the complete range of major manufacturing applications including 2.5D Milling, 3D-Milling, Turning, Turning with Driven tools and Wire EDM, in one integrated solution. Machining operations can be defined on 2D Design Drawings as well as on 3D Solid and Surface Models. SolidCAM has also a powerful general post-processor tool that enables the easy customization of the G-Code file output to various types of CNC controllers This chapter discusses some basic concepts and terminology used throughout SolidCAM.
Installing SolidCAM Starting SolidCAM SolidCAM Basic concepts SolidCAM Interface Getting Help
1. SolidCAM Basics
Intel Pentium or AMD Athlon-class processor 512 MB RAM or more (1 GB or more recommended for large CAM-Parts machining) Graphics adapter (128 MB RAM recommended) Pointing device CD-ROM drive Internet Explorer version 5.5 or later recommended
1.1.2 SolidCAM Single License Installation 1. Insert the SolidCAM Installation CD into the computers CD-ROM drive; the installation will be started automatically. You can also start the installation by running the setup.exe le. This le is located in the SolidCAMXXXX/Disk1 folder on the SolidCAM Installation CD. (XXXX is the current version of SolidCAM) 2. The Choose Setup Language dialog will be displayed.
Choose English language. When you have to install a localized version of SolidCAM, choose the appropriate language from the combo-box. The installation procedure will be continued.
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1. SolidCAM Basics
Close all running applications and conrm the message with the OK button. 4. The Installing SolidCAM dialog will be displayed. Click on the Next button.
This dialog enables you to choose the destination folder for SolidCAM. You have to either conrm the default destination folder (C:\Program Files\SolidCAMXXXX) with the Next button or choose other destination folder with the Browse button and conrm it with the Next button.
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1. SolidCAM Basics
Choose the necessary SolidCAM component and conrm your choice with the Next button. Make a note that Program Files component can not be unselected.
Conrm the default Program Folder name - SolidCAMXXXX with the Next button. SolidCAM installation will be continued.
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1. SolidCAM Basics
8. When the installation will be nished, the Choose language dialog will be displayed.
Choose English language and click on the OK button. When you install a localized version of SolidCAM, choose the appropriate language from the combo-box. 9. SolidCAM installs drivers for hardware dongle. When the drivers will be installed, the following message will be displayed.
Click on the OK button. 10.The Connection to CAD system dialog will be displayed. This dialog displays all CAD systems that can be used by SolidCAM.
Choose the appropriate Host-CAD systems for SolidCAM. When SolidCAM found only one CAD system available for connection, this dialog is not displayed. Click on the Next button.
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1. SolidCAM Basics
SolidCAM will be connected to the dened CAD systems; the following message will be displayed.
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1. SolidCAM Basics
1.1.3 SolidCAM Network License Installation SolidCAM enables you to install number of SolidCAM copies through your network. The SolidCAM Network Dongle have to be connected the server. The License Manager will be installed on the network server computer, which will distribute SolidCAM Licenses through client computers.
SolidCAM Network Dongle
lid CA M
M CA lid So
Lic
se en Lic
en se
So li
dC AM
li So AM dC Lic se en
L ic en
se
So
Check with which protocol is used for your network. SolidCAM enables you to use TCP/IP protocol (recommended) or IPX protocol. Install SolidCAM as explained above on the computer that will be used as SolidCAM License Server. TCP/IP Protocol 1. Open
..\SolidCAMXXXX\Util folder.
in
text
editor
the
NethaspTCPIP .ini
le
located
in
the
3. Type the IP address of the network server instead of xx.xx.xx.xx. 4. Rename the NethaspTCPIP.ini le to Nethasp.ini.
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1. SolidCAM Basics
IPX Protocol Rename the NethaspIPX.ini le to Nethasp.ini. Installation of SolidCAM License Server 1. Connect the NetHASP dongle to the parallel port of the computer that will be used as SolidCAM License Server. 2. Run the Installation utility of the HASP dongle driver. Choose the Run option from the windows Start menu and type the following command in the Run dialog: <path for your SolidCAM folder>\Util\hinstall.exe i. The HASP device driver will be installed. Restart the computer. 3. Install the NetHASP License Manager - LMsetup.exe located in the ..\SolidCAMXXXX\Util folder. The NetHASP License Manager will be installed. 4. Activate the NetHASP License Manager. Choose the NetHASP License Manager / NetHASP License Manager command from the Programs menu. If the NetHASP License Manager already installed on your server you can use it and dont need to install another copy of the NetHASP License Manager. Installation of SolidCAM2006 on Client computers 1. Install SolidCAM on the client computer. 2. Copy
NETHASP .INI ..\SolidCAMXXXX\SolidCAM folder.
the
appropriate
le
from
the
server
to
the
3. Run SolidCAM.
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1. SolidCAM Basics
1.1.4 SolidCAM Dongle Update In some cases SolidCAM requires the update of SolidCAM dongles. To update the dongle do the following steps: 1. Make sure that the SolidCAM dongle is connected to the computer. 2. Extract the ZIP-archive <dongle number>.zip supplied by SolidCAM into the ..\SolidCAMXXXX\Util folder 3. Extract the ZIP-archive customer.zip to the same folder. 4. Run the Mak_plag.bat le located in the ..\SolidCAMXXXX\Util folder. It is recommended to run it with the Command Prompt (Start > Programs > Accessories) window. When the Command prompt dialog is displayed enter the following commands:
Cd <full path for SolidCAM folder>\Util Mak_plag
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1. SolidCAM Basics
Geometry - By selecting Edges, Curves, Surfaces or Solids, dene WHAT and WHERE you
are going to machine. This geometry is associated with the native SolidWorks model.
Operation An Operation is a single machining step in SolidCAM. Technology, Tool parameters and Strategies are dened in the Operation. In short, Operation means HOW you want to machine.
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1. SolidCAM Basics
The SolidCAM Manager is the main interface feature of SolidCAM. Complete information about the CAM-Part is shown in the SolidCAM Manager. CAM-Part Header Tool Header Machining Process Header Geometries Header Operations Header
Operations
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1. SolidCAM Basics
This eld displays the name of the active SolidCAM CAM-Part. By right clicking on it, you can activate the CAM-Part menu to manage your CAM-Parts. Icons for Coordinate System Manager, Target Model and Stock model are located under the CAM-Part eld. Double clicking on this eld displays the CAM-Part data dialog. For more information on CAM-Parts, please refer to Chapter 2.
Tool field
This eld displays the name of the active Tool Table. By right clicking on it, you can activate the menu to manage the Tool Libraries. Double clicking on this eld displays the Part Tool Table. For more information on Tools, please refer to Chapter 3.
Machining Process field
This eld displays the name of the active Machining Process Table. By right clicking on it, you can activate the menu to manage the MP Tables. Double clicking on this eld displays the Current Machining Processes Table. For more information on Machining Processes, please refer to Chapter 6.
Geometries field
This eld displays all the SolidCAM geometries not used in the Operations. You can get the list of these geometries by clicking on the + icon near the Geometries eld. You can display the Geometries managing menu by right clicking on the Geometries eld. You can also get the relevant menu by right clicking on each Geometry name. Double clicking on the Geometry icon displays the selected geometry. For more information on Geometries, please refer to Chapter 4.
Operations field
This eld shows you all the SolidCAM Operations. The Operations managing menu is available by right clicking on the Operations eld. You can get the relevant menu also by right clicking on each Operation name. Double clicking on the Operation icon enables you to edit Operation parameters with the specic Operation dialog.
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1. SolidCAM Basics
For more information on Operations, please refer to Chapter 5. Coordinate System The Coordinate System is shown on the model. It denes the origin for all the machining operations of the CAM-Part. For more information on Coordinate Systems, please refer to the topic 2.2.
Coordinate System
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1. SolidCAM Basics
SolidCAM Help is fully context sensitive. You can get specic Help topic for the each SolidCAM dialog by pressing the F1 button. To get information about a specic dialog area like eld, button etc... you have to click on the question-mark in the upper-right corner of the dialog and then click on the eld or button you need. The On-Line Help will be displayed and then the specic topic will be explained. The Machining Portfolio is also available in the .../Documentation folder. This document provides an overview of the various features of SolidCAM.
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CAM-Parts
The CAM-Part command enables you to define the general data concerning the CAM-Part. You have to specify all the information relevant to the workpiece you want to manufacture. The CAM-Part directory includes all geometries, operation definitions and generated G-Code files. The parameters and values defined at the CAM-Part level, such as Coordinate System and Clamp will serve as default values for the separate operations. All specified parameters can be changed in the single operations. Starting a new CAM-Part Managing CAM-Parts Coordinate Systems Defining Material Boundaries Defining a clamp Defining Target model CAM-Part Documentation
2. CAM-Part
When the SolidCAM Manager is loaded, do the following: 1. Right click on the CAM-Part eld. The SolidCAM main menu will be displayed. 2. Choose the New option from the menu to dene a new CAM-Part. 3. Choose the type of new CAM-Part - Turning from the submenu. 4. The CAM-Part data dialog will be displayed. In the CAM-Part data dialog you have to specify all the information relevant to the machining project or workpiece you want to manufacture. The parameters and values dened at the CAM-Part level will serve as default values for machining levels etc. Naturally, all parameters can be changed in the single machining operations.
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2. CAM-Part
When you create a new CAM-Part, you have to enter a name for the CAM-Part and specify the CAD model that contains the CAM-Parts geometry.
Directory
Specify the location of the CAM-Part. SolidCAM automatically suggests the current user directory, but you can enter the path or use the Browse button to dene the location.
CAM-Part name
Enter the name of the CAM-Part. You can give any name to identify your machining project (currently limited to 8 characters).
Model name
Specify the SolidWorks part that contains the geometry, i.e. model, you want use to machine. SolidCAM automatically suggests the current SolidWorks part, but you can enter the path or use the Browse button to locate any other existing supported model le.
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2. CAM-Part
Every time the CAM-Part is opened, SolidCAM automatically checks the correspondence of the dates of the CAM-Part and the original SolidWorks design model. When the date of the original SolidWorks model is later than the date of the CAM-Part creation, this means that the SolidWorks original model has been updated. You can then replace the SolidWorks design model on which the CAM-Part is based with the updated SolidWorks design model. After the Directory, CAM-Part name and Model name are dened, click on the OK button to conrm the CAM-Part creation. The CAM-Part will be dened and its structure will be created. 2.1.1 The structure of the CAM-Part The CAM-Part includes the following data (e.g. for a CAM-Part whose name is Turning): A le Turning.prt is located in the SolidCAM User directory. A subdirectory Turning containing all the data generated for the CAM-Part.
SolidCAM copies the original SolidWorks model to the subdirectory Turning and creates a SolidWorks assembly that has the same name as the CAM-part (Turning.sldasm). There are two components in this assembly:
DesignModel.sldprt CAM.sldprt
SolidCAM CAM-Part uses the assembly environment of SolidWorks. This enables you to create auxiliary geometries (e.g. sketches) without making changes in the original design model. You can also insert some additional components into the assembly le such as clamping and other tooling elements.
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2. CAM-Part
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2. CAM-Part
SolidCAM enables you to dene the Coordinate System by one of the three methods:
Select Face Define Coordinate system
2.2.1 Select Face SolidCAM enables you to dene a new Coordinate System by selecting a face. The face can be one of the following:
Planar face
In this case the Z-axis of the Coordinate System will be normal to the face.
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2. CAM-Part
Cylindrical/Conical face
In this case the Z-axis of the Coordinate System will be parallel to the axis of the revolution of the specied cylindrical/conical face.
Pick Face This button enables you to select the face on the model for the CoordSys denition. The selected model face will be higlighted. Change to opposite/Change to original This button enables you to change the direction of the Z-axis of the CoordSys to the opposite direction. Place CoordSys origin to:
Corner of Model Box
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2. CAM-Part
The upper plane of the model box is parallel to the XY-plane of the dened CoordSys. The Coordinate System origin will be located in the corner of the model box with the following coordinates (XMIN, YMIN, ZMAX).
The origin will be located at the intersection of the rotation axis of the part and the face of the model box with a maximal Z coordinate (the Z-axis is directed along the rotation axis).
2.2.2 Define
Origin
screen.
Select a point (3rd point) that denes the plane. (The Y-axis will be 90 degrees to the Xaxis; the selected point denes the plane). location for the CoordSys origin. The axis direction will not be changed.
Pick Origin - This option enables you to dene a new
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2. CAM-Part
Pick X direction -
This button enables you to dene a new direction of the X-axis around Z-axis. After a point is selected, the next button is automatically activated. If you miss the selection, you can, at any time, select the button you want to dene and continue automatically to the next button.
SolidCAM enables you to choose the coordinate system dened in the SolidWorks model le as the SolidCAM CoordSys. 2.2.4 Flipping Coordinate Systems SolidCAM enables you to ip the dened CoordSys.
Flip XY
Pushing this button will rotate the Z-axis 180 degrees by replacing the X and Y between themselves (X becomes Y and Y becomes X).
Flip X
This button rotates the CoordSys 180 degrees around the X axis.
Flip Y
This button rotates the CoordSys 180 degrees around the Y axis.
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2. CAM-Part
1. Click on the Material boundary button. The Material boundary dialog will be displayed. 2. Choose the appropriate option and click on the Define button. 2.3.1 Value The Boundary dialog is displayed and you are prompted to enter the Material Boundaries Values. The values should be entered relative to the CoordSys of the CAM-Part:
Left (-Z)
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2. CAM-Part
External diameter
Enter the X-value of the internal diameter of the stock tube. The Show button displays the dened material boundaries.
2.3.2 2D Boundary The Boundary (2D) dialog will be displayed. This dialog contains the following options:
Define chain
This option enables you to dene a new chain for the Material boundary. The Chain Options dialog will be displayed.
Replace Chain
This options enables you to dene a new chain for the Material boundary instead of exist. The exist chain will be removed and the Chain Options dialog will be displayed to dene a new chain.
Edit chain
This option enables you to edit the Material Boundary chain with the Chain Options dialog. If a single entity is chosen (using the Selected curves option), then perpendiculars are dropped automatically from the ends of the entity to the axis of rotation in order to dene the material boundary.
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2. CAM-Part
Chain Options dialog The chain selection options in SolidCAM enable you to select contours of the clamp and material boundaries quickly and easily. This dialog is built in the SolidWorks PropertyManager. You can switch between the different chain options while dening a chain. The default option is Single Entities>Curve, but you can start the chain denition with any other option.
Chain Direction Some of the operations in SolidCAM use the direction of the chain geometry to calculate the tool path. In Prole Milling, for example, you have to specify the tool side, which is relative to the direction of the selected contour. The edges or sketch segments that you selected will be highlighted. The arrow at the start point of the chain indicates the direction of the chain. Use the Reverse command to reverse the direction of the chain - during or after the chain selection, if necessary.
Start Point
X Z Chain direction
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2. CAM-Part
Single Entities You can dene the contour by selecting edges, sketch segments and points on the contour. SolidCAM provides two options:
Curves
X Z Y
You can create a chain of existing curves and edges by selecting them one after the other.
1. Pick start curve - Select the start entity (a wireframe element or the solid model edge). 2. Pick next curve - Select the next curve that belongs to the chain. The curve must be connected to the previous curve; otherwise, the following message will be displayed:
3. SolidCAM enables you to dene the tolerances to determine whether two consequent elements should be connected or not. 4. To complete the selection, select Finish from the Chain option dialog.
Point to point
This option enables you to connect specied points; the points will be connected by a straight line.
Start Point End Point
X Z Y
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2. CAM-Part
1. Pick start point - Either enter the coordinates into the command line or pick a point. 2. Pick next point - A chain element will be created from the previous point up to this point. Either enter the coordinates into the command line or pick a point. 3. To complete the selection, select Finish from the Chain option dialog.
Arc by points
This option enables you to create a chain segment on an arc upto a specic point on the arc.
First Point Second Point
Third Point
1. Pick start point - Choose the point on the arc where you want to start. If this is not the rst point on the chain, go to step 2. 2. Pick next point - Choose a point on the arc that is between the rst point on the arc and the third point on the arc. 3. Pick end point - Choose the third point on the arc where you want the chain to end.
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2. CAM-Part
Auto Select SolidCAM will automatically nd the chain entities and try to close the chain contour. The Auto select mode offers the following three different options:
General chain
SolidCAM will highlight all entities that are connected to the last chain entity. You will have to select the entity along which you want the chain to continue.
This option will identify only entities on the same XY-plane with the previously selected chain entity. You will be only prompted to identify the next chain element when two entities on the same Z-level are connected to the chain. The system tolerance for this option can be set in the CAM settings (see the topic 9.3.3 Chain Selection).
Delta-Z
When you select this option, you will be required to enter a positive and negative Z deviation into the Delta-Z dialog. Only entities inside this range will be identied as the next possible entity of the chain.
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2. CAM-Part
1. Pick start curve - Select the start entity of the chain. 2. Pick point in chain direction - Indicate the chain direction by choosing a point on the selected start entity of the chain. 3. You will be prompted to Select one of the possible curves if the system detects that more than one entity could be the next element of the chain; indicate your choice. 4. When the system can close the chain, you are asked whether it is OK to accept; choose Yes to accept. If you answer No, you can edit the chain selection in the Chain options dialog. You can, for example, undo the last step or cancel the chain selection. Auto to Point The chain is selected by specifying the start curve, the direction of the chain and the vertex upto which the chain will be created. This command is useful if you do not want to dene a closed chain, but an open chain upto a certain point. The Auto to Point selection offers three different options:
General chain
SolidCAM will highlight all entities that are connected to the last chain entity. You will have to select the entity along which you want the chain to continue.
Constant-Z
This option will identify only entities on the same XY-plane with the previously selected chain entity. You will be only prompted to identify the next chain element when two entities on the same Z-level are connected to the chain. The system tolerance for this option can be set in the CAM settings (see the topic 9.3.3 Chain Selection).
End point
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2. CAM-Part
Delta-Z
When you select this option, you will be required to enter a positive and negative Z deviation into the DeltaZ dialog. Only entities inside this range will be identied as the next possible entity of the chain. 1. Pick start curve - Select the start entity of the chain. 2. Pick point in chain direction - Indicate the chain direction by picking a point on the selected start curve of the chain. 3. Pick target vertex on chain - Select the end point of the end entity of the chain. 4. You will be prompted to Pick one of the possible curves if the system detects that more than one entity could be the next element of the chain; indicate your choice. 5. Conrm your chain with Finish in the Chain option dialog. Edit Chain
Reverse
This option enables you to reverse the direction of the chain you are currently working with. The direction is indicated by an arrow at the chains start point.
Undo step
This option enables you to undo the last selection of a chain element.
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2. CAM-Part
2.3.3 3D Model This option enables you to dene the Material boundary by selecting a 3D model. SolidCAM automatically generates a sketch containing the envelope of the Selected solid body. The Material boundary will be automatically dened in this sketch. Envelope This function creates the envelope line of the specied solid bodies. Consider the revolution body surrounding the specied solid bodies. The section of this revolution body by ZX-plane of the Turning Machine CoordSys is the envelope; this envelope is a prole of the part that has to be turned in order to create the model geometry.
Solid body
Envelope prole
The Envelope takes into account all the external model faces as well as the internal faces. Boundary (3D) dialog The Boundary (3D) dialog enables you to select the solid model. 1. Choose the selection mode in the Type eld. You can choose the following options:
Solid -
Surfaces Both -
42
2. CAM-Part
3. The selected entities will be highlighted and the selected entity name will be displayed. In case you have chosen wrong entities, use the Unselect option to undo your selection. You can also right click on the entity name (the object will be highlighted) and choose the Unselect option from the menu. 4. Conrm your selection by clicking on the button.
The CAD Selection button enables you to choose the solid bodies using the SolidWorks selection tools. 2.3.4 Cylinder This option enables you to dene the Material boundary as a cylinder (or tube) surrounding the selected Solid Model. SolidCAM generates a sketch containing the envelope of the cylinder (or tube) surrounding the selected solid body. The Material boundary will be automatically dened in this sketch. When the Cylinder option is chosen, the Boundary (Cylinder) dialog will be displayed. This dialog enables you to select the solid bodies for the denition of the cylindrical material boundary. This dialog enables you to dene offsets of the cylinder (tube) faces from the selected solid body. The Right Offset(+Z) and Left Offset(-Z) parameters enable you to dene offsets of the front and back faces. The External Offset parameter denes the offset of the extenal face of the cylinder from the external face of the solid body. The Internal diameter parameter denes the internal diameter of the tube. When the Internal diameter value is equal to 0, a cylindrical material boundary will be dened.
Z- offset Z+ offset
External offset
Internal Diameter
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2. CAM-Part
This option denes the clamp boundaries using the Chain selection dialog (see the topic 2.3.2). The clamp should either intersect or have a common edge with the material boundary.
44
2. CAM-Part
The Target model option enables you to dene the nal part after machining. Facet tolerance The Facet tolerance parameter parameter denes the accuracy of the triangulation of the stock and target models, xture or clamp.
45
2. CAM-Part
1. Click on the Target model button in the CAM-Part data dialog. The Target model dialog will be displayed.
2. Click on the Define 3D model button to start the geometry selection. 3. Select the geometry with the 3D geometry dialog (see topic 2.5.1) 4. Conrm the Default Geometry Name or enter a new name for the geometry. 5. Conrm the Target model by click on the Name In this eld you can see the target model name and choose the model from the previously dened 3D geometries. Show With this button the Target Model will be shown in the Rest Material window of SolidCAM. If you want to control the quality of the stock & target models visualization, you can change the target tolerance in the SolidCAM Settings. (see the topic 9.3) In the SolidCAM main menu choose the CAM settings option. In the Units tab you can change the Target tolerance. The recommended tolerance is 0.1mm. A smaller tolerance will improve the quality and reduce the visualization speed.
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button.
2. CAM-Part
Show on model With this button you can see the selected Target model in the Host CAD window.
2.5.1 Envelope During the Target Model denition SolidCAM creates a new sketch in the CAM component of the SolidCAM Part Assembly. This sketch, called Envelope, contains the geometry that is automatically generated by the Envelope function of SolidCAM. This function creates the envelope line of the specied solid bodies. Consider the revolution body surrounding the specied solid bodies. The section of this revolution body by ZX-plane of the Turning Machine CoordSys is the envelope; this envelope is a prole of the part that has to be turned in order to create the model geometry.
Solid body
Envelope prole
The Envelope takes into account all the external model faces as well as the internal faces. The geometry created by the Envelope function can be used for the Geometry denition in SolidCAM Operations.
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2. CAM-Part
2.5.2 3D Geometry dialog This dialog enables you to dene a 3D geometry for the Target model. 1. After you select the commands Define 3D Model in the Target model dialog, the 3D Geometry dialog will be displayed.
2. Choose the selection mode in the Type eld. You can choose the following options:
Solid -
Surfaces Both -
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2. CAM-Part
4. The selected entities will be highlighted and the selected entity name will be displayed. In case you have chosen wrong entities, use the Unselect option to undo your selection. You can also right click on the entity name (the object will be highlighted) and choose the Unselect option from the menu. Conrm your selection by clicking on the Finish button. 5. Conrm the selected solid bodies with the button.
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2. CAM-Part
This eld enables you to dene additional data about the tool as shown in the Tool options dialog.
Start Point The position where the tool will be positioned at the start of the turning; the tool moves in Rapid mode (G0) from the Origin to the tool Start Point. End Point The position where the tool will be positioned at the end of the turning.
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2. CAM-Part
Tool Change Z Denes the Z coordinate of the tool-change position. It has two possibilities:
Default
The Z-coordinate of the tool-change position is dened by the user. Tool Change X Denes the X coordinate of the tool-change position. It has 2 possibilities:
Default
The X coordinate of the tool-change position is dened by the end-point of the operation that was executed before the tool change.
Define
The X coordinate of the tool-change position is dened by the user. Feed Type Denes the type of feed. It has two options:
MM/MIN
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2. CAM-Part
This eld enables you to choose the CNC Machine Controller. Click the mouse on the arrow next to the controller eld to display the list of available post-processors and then choose the machine you want from the list.
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2. CAM-Part
Program number
This eld enables you to dene the number of the generated program in the G-Code le. This eld is active only for some of the CNC Machine Controllers.
Subroutine number
This eld enables you to dene the number of the rst subroutine procedure in the generated G-Code program. This eld is active only for some of the CNC Machine Controllers.
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2. CAM-Part
If the *.mac le of your post-processor has extra elds (parameters) dened, they can be accessed through this eld. In the Mac Options dialog you can insert unique information related to the machine controller you have selected. Select the eld you want to change. In case of Numeric or Integer eld type, the Numeric / Integer Value dialog box is displayed and you are prompted to enter a value. In case of Logical eld type, the Logical Value dialog box is displayed and you are prompted to choose between Yes and No.
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2. CAM-Part
Open This command loads a CAM-Part that has been previously saved. When you choose this option, the CAM-Parts browser will be displayed.
1. Select the CAM-Part you want to load. 2. Double click on the CAM-Part or select it and click on the Open button. Close Closes the current CAM-Part.
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2. CAM-Part
Copy The Copy command creates an identical copy of a CAM-Part in another folder or drive for backup purposes or for making modications without changing the original. The Copy CAM-Parts dialog will be displayed.
1. Choose the drive from which you want to copy the original CAM-Part. 2. Choose the CAM-Parts you want to copy from the CAM-Parts list. 3. Transfer the list of the CAM-Parts you want to copy to the middle eld by pressing the Left to Right arrow. 4. Choose the drive and the directory you want to copy to. 5. Press the Copy button in order to execute the Copy command. Save As This command enables you to save the active CAM-Part to the disk with a new name or in a new location. When this option is chosen the Save As dialog will be displayed.
Save as copy
When this option is not active, the saved CAM-Part will be loaded instead of the current CAM-Part. When this option is active, SolidCAM stays with the current CAM-Part.
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2. CAM-Part
Delete This eld enables you to delete a CAM-Part. The Delete CAM-Parts dialog box will be displayed.
1. Select the CAM-Part you want to delete. Use the Ctrl-key to select several CAMParts together. 2. Click on the Delete button. 3. Transfer the list of the CAM-Parts you want to delete to the right eld by pressing the Left to Right arrow. 4. A confirmation message will be displayed:
5. Choose Yes to all to delete all selected CAM-Parts. Calculate CAM-Parts Calculates tool paths of all CAM-parts in the specied folder. The Calculate CAM-Parts dialog will be displayed.
1. Click on the Add Directory button. 2. Choose the folder where the CAM-Part is situated via the standard Windowsbrowser. 3. Click on the Calculate button to start the operation. You can also use the Delete All button to remove all the CAM-Parts from the specied folder.
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2. CAM-Part
Change Model Reference SolidCAM enables you to change the reference to original SolidWorks model. This operation enables you to substitute the DesignModel component of the CAM-Part assembly with some SolidWorks model. 1. Choose the Change Model Reference command in the menu. The Change Model Reference dialog will be displayed.
The
2. Type the model name in the in the Model Name editbox or choose the model with the Browse button. The Browse button displays the browser dialog that enables you to choose the SolidWorks model.
When the data in the Change Model Reference dialog is changed, the will be enabled.
button
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2. CAM-Part
3. Click on the
When the message is conrmed, the CAM-Part will be closed after which the CAM-Part Reference will be updated, and then the updated CAM-Part will be loaded again.
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2. CAM-Part
Generate
This option enables you to edit the document after it has been generated.
Print
This option enables you to print the document that has been generated.
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2. CAM-Part
2.11.1 Documentation Editor With the documentation editor you can browse the generated CAM-Part documentation. The tool bar and application menu on the top of the documentation editor works the same as in any typical windows application. The left panel enables you to switch pages and the right page enables you to view and edit each page.
Cover page
The Header page contains general information about the CAM-Part. It will give you the CAM-Part name, program number, the amount of operations and the type of operations. To edit, simply click the mouse in the right eld and make any changes or additions.
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2. CAM-Part
The Tool Table page contains all the relevant information about the tools used in the CAM-Part. It will list the tool number, tool diameter, corner radius, tool type, number of teeth and any other information that is relevant to each tool. To edit, simply click the mouse in the right eld and make any changes or additions.
Operations table page
The Operation table page contains the list of all the Operations in the CAM-Part.
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2. CAM-Part
Operation pages
Under the Operation table page, there is a page for each operation name. This page gives you a detailed list of all the elds you have chosen in the operation and their values.
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2. CAM-Part
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Working with Part Tool Table Working with Current Tool Table Managing Tool Tables Defining tools Tool types
3. Tool
Tool Library
Tool Library
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3. Tool
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3. Tool
This option enables you to set the Current Tool Library. You have to specify the type of the Current Tool Library (Milling, Turning or Milling&Turning) and choose the necessary Tool Library with the browser-styled dialog. The Current Tool Library will be selected and displayed in the Tool Table dialog (see the topic 3.5).
This option enables you to close the Current Tool Library. This option is active only when the Current Tool Library is already dened.
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3. Tool
This option enables you to display the content of the Current Tool Library. The Tool Table dialog enables you to manage the tools in the Current Tool Library and edit them. This option is active only when the Current Tool Library is already dened.
This option displays a list of the recently loaded Current Tool Libraries. You can open the le by simply clicking on its name. The Tool Table dialog will be displayed.
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3. Tool
3.4.1 Edit Tool Library This option enables you to display the content of the specic Tool Library. When you choose this option, the Load dialog will be displayed.
1. Select the tool library you want to load. 2. Double click on the tool library or select it and click on the Open button. The Tool Table dialog will be displayed. This dialog enables you to manage the tools in the chosen Tool Library and edit them.
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3. Tool
3.4.2 Create Tool Library This option enables you to dene a new Tool Library. 1. Choose the Tool Table type (Milling, Turning or Milling&Turning) from the submenu.
3. Conrm the Tool Library creation with the OK button. The Tool Library will be created. The Tool Table dialog will be displayed enabling you to add tools to the new Tool Library.
3. Tool
3.4.3 Copy Tool Library Creates an identical copy of a tool library in another folder or drive for backup purposes or for making modications without changing the original. The Copy Tool library dialog box will be displayed.
1. In the left window, choose the drive and directory from which you want to copy the original tool library. 2. Select the tool library you want to copy. 3. Transfer the selection of tool libraries you want to copy to the middle window by pressing the Left to Right arrow. 4. Choose the drive and the directory you want to copy in on the right window. 5. Press the Copy button to execute the copy command.
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3. Tool
3.4.4 Delete Tool Library This eld enables you to delete tool libraries. The Delete Tool Library dialog box will be displayed.
1. Select the tool libraries you want to delete. Use the Ctrl-key to select several tool libraries together. 2. Click on the Delete button. 3. A conrmation message will be displayed: 4. Choose Yes or Yes to all to delete all selected tool libraries.
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3. Tool
This page displays the tools of the Tool Library in table format.
Edit
This page enables the addition of new tools or editing of existing tools in the Tool Library.
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3. Tool
Tools Filter SolidCAM enables you to lter tools that will be displayed in the Tool Table dialog.
All
Only the tools used by Operations of the current CAM-Part will be displayed.
Unused
Only the tools unused by Operations of the current CAM-Part will be displayed. The lter is available only for the Part Tool table.
Show Tool This option enables you to display the selected tool.
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3. Tool
3.5.1 View
This page displays the tools data in table format. The table contains the following columns:
Tool Number
Displays a description of the tool. This page also displays the geometry parameters of the tool depending on the tool type.
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3. Tool
3.5.2 Edit This page enables the addition of new tools or editing of the existing tools in the Tool Library.
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3. Tool
If a particular tool that is being used is always in the same magazine position in the machine, the tool can be marked as a Permanent Tool. If you use the Tool Renumbering function, a tool that is marked as a Permanent Tool will not be renumbered.
Add Tool
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3. Tool
Copy Tool
In the case above, the numbers are not in order. With Tool Renumbering we can renumber the tools in numeric order. The tools can also be renumbered from a specic number that you choose. 1. Activate this option by choosing the command: Renumber tools.
2. You are prompted to enter the new number for the rst tool. The Sort by option enables you to assign numbers to tools according to Operation/Tool sequence.
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3. Tool
All the tools are then renumbered accordingly, starting from the number of this rst tool.
3. Re-calculate the CAM-Part. The CAM-Part must be recalculated so that the GCode will have the correct tool number for each operation. A tool that has been marked as a permanent tool will not be renumbered.
Import Tool
This option enables you to import tools to the Tool Library from the Current Tool Library or any other Tool Library. The Tool libraries list will be displayed. The Current Tool library, which is the rst in the list, will be automatically chosen.
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3. Tool
SolidCAM enables you to choose the location of the Tool Library for the tools import.
The Library name combo-box enables you to choose the Tool library for the tools import. The Parts checkbox enables you to import tools from the CAM-Parts situated in the specied location. If the Current Tool Library is dened, it will be automatically chosen as origin for tools imports. The tools list displays all the tools contained in the specied tool library. The right-click menu is available. The Copy to Table command imports the selected tools to the Tool Library.
This option enables you to update the Machine tool Table with the tools of an active Tool Library. This option is available when the Tool Table dialog is loaded outside the Operation. This option is active only when the Machine Tool Table is dened in the MAC le.
The Update to Machine tool table dialog will be displayed. This dialog displays the name of the Machine Tool Table. The Used Tools only option enables you to update the Machine Tool Table only with the tools used in Operations.
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3. Tool
This option enables you to export all the tool data to an Excel le.
This option enables you to import the tool data from an Excel le.
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3. Tool
Tool Type
This eld shows the tool type. These types are the internal tool types. SolidCAM checks the possibility of a specic internal tool type to work in the selected operation. The Topology page contains the Topology Data of the tool like diameter, length, angle, corner radius etc.
ID Number
You can use any number, e.g. the catalog number of the tool to facilitate its identication.
Tool Number
The Tool Number is a numerical identier for the tool, in other words it is the numerical name of the tool. The value of the Tool Number has to be an integer. This concept of Tool Number enables you to dene tool numbers according to the numbering system that you are used to. The Tool Number is used in the G-Code when tool changes, values for tool compensation are read from the machine controller.
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3. Tool
The Max_Tool_Number parameter in the MAC-le denes the total number of tools that can be dened. In other words, this parameter denes the capacity of the cutter magazine of your CNC-machine. SolidCAM checks the total number of tools in the Part Tool Table during the following operations: Adding, copying or importing tools Loading the CAM-Part Inserting Machining Process When the total number of tools exceeds the Max_Tool_Number, SolidCAM displays an error message. The Number of Tools eld displays the total number of tools dened in the Tool Library. When a new tool is dened, SolidCAM sets the Tool Number to the rst unused number. This default Tool Number can be changed. When you change the Tool Number make a note that this parameter has to be unique for each tool. If a particular tool always has the same number and cannot be changed, this tool can be marked as Permanent. For example, when the Tool Number represents a number of a tool magazine pocket used for the tool, the Permanent mark means that the tool is always located in this pocket. If you use the Tool Renumbering function (see topic 3.6), a tool that is marked as a Permanent will not be renumbered.
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3. Tool
Description
This eld enables you to add a Description text for the current operation. The description will be displayed when you load the tool.
Origin
This eld denes the type of the offset point of the tool. It has three options:
Tangential
The intersection-point of the two tangents to the tool-tip radius is the offset-point of the tool.
R
Define
Offset point
The user denes the delta Z and delta X from the center of the radius to the offset-point of the tool.
dz dx Offset point
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3. Tool
Definition The Topology Page includes geometry parameters of the specied tool. These parameters are specic for each tool type:
External
Internal
External Rough
External Groove
Drill
Internal Rough
Internal Groove
External Thread
External Contour
Internal Thread
Internal Contour
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3. Tool
Definition
A B
Denes the width of the tool holder. Denes the distance between the tool tip point and the side of the tool holder. Note that a negative value will cause the holder side to move outwards from the tool tip point. Denes the height of the tool tip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Dene the lengths of the two cutting edges of the tool tip. These lengths dene the maximum down-step size during turning. Denes the tool tip angle. It must be between 0 and 180 degrees. Denes the angle between the tool tip edge and a Perpendicular passing through the tool tip point. The sum of a and b must be lower than 90. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the left side of the turret will be to the left of the tool tip point. Denes the width of the turret. Denes the tool nose radius.
C D D1, D2
a b E
F Radius a
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3. Tool
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Offset point
Offset point
Long left
Long right
Definition
A D a F
Denes the diameter of the drill tool. Denes the length of the drill tool Denes the tool tip angle. It must be between 0 and 180 degrees. Denes the width of the turret.
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3. Tool
Definition
A B C D D1 a E F Radius a
Denes the width of the tool holder. Denes the distance between the tool tip point and the left side of the tool holder. Denes the height of the tool tip. Denes the height of the tool (not including the turret). It must be greater than C. Denes the length of the cutting edge of the tool tip; this length is equal on both sides. Denes the tool tip angle. It must be between 0 and 180 degrees. This angle is symmetric around a perpendicular line passing through the tool tip point. Denes the position of the left side of the turret with reference to the tool tip point. Denes the width of the turret. Denes the tool nose radius.
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3. Tool
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The offset point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Long Right
Offset point
Offset point
Face Right
Face Left
90
3. Tool
Definition
A B C D D1, D2 a b E F G Radius a Radius b
Denes the width of the tool holder. Denes the distance between the center of the radius of the tool tip and the left side of the tool holder. Denes the height of the tool tip. Denes the height of the tool (not including the turret). It must be greater than C. Dene the lengths of the two cutting edges of the tool tip. These lengths dene the maximum step down during grooving. Denes the tool tip right angle. It must be between -90 and 90 degrees. Denes the tool tip left angle. It must be between -90 and 90 degrees. Denes the position of the left side of the turret with reference to the tool tip point. Denes the width of the turret. Denes the lower width of the tool tip. Denes the nose radius of the right side of the tool tip. Denes the nose radius of the left side of the tool tip.
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3. Tool
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Offset point
Face Right
Face Left
Round turning tool inserts support SolidCAM enables you to dene the geometry of the round turning tool inserts. If the value of Radius a (nose radius of the right side of the tool) is greater than G/2 (half of the lower width of the tool tip) SolidCAM generates the tool nose as the round insert as shown below. The Radius b eld will be disabled.
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3. Tool
Definition
A B
Denes the width of the tool holder. Denes the distance between the center of the radius of the tool tip and the left side of the tool holder. Denes the height of the tool tip. Denes the height of the tool (not including the turret). It must be greater than C. Denes the lengths of the two cutting edges of the tool tip. These lengths dene the maximum down-step in turning. Denes the tool tip right angle. It must be between -90 and 90 degrees. Denes the tool tip left angle. It must be between -90 and 90 degrees. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the turret will start before the tool tip point. Denes the width of the turret. Denes the tool nose radius. Denes the offset from the radial surface of the insert to the left side of the tool.
C D D1, D2 a b E
F Radius W
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3. Tool
Offset point
Orientation
Offset point
This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Long Left
Offset point
Long Right
Offset point
Face Right
Round turning tool inserts support SolidCAM enables you to dene the geometry of the round turning tool inserts. When the W value is entered, SolidCAM generates the tool with a round insert. W
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3. Tool
Definition
A B C D D1, D2 a b E
Denes the width of the tool holder. Denes the distance between the tool tip point and the side of the tool holder. Denes the height of the tool tip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Dene the length of the two cutting edges of the tool tip. These lengths dene the maximum step down in turning. Denes the tool tip right angle. It must be between 0 and 90 degrees. Denes the angle between a perpendicular line passing through the tool tip point and the right side of the tool tip. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the turret extends beyond the tool tip point. Denes the width of the turret. Denes the tool nose radius.
F Radius
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3. Tool
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side.
Offset point
Offset point
Left Right
Definition
A B C D D1
Denes the width of the tool holder. Denes the distance between the tool tip point and the tool holder. Denes the distance the tool tip extends beyond the tool tip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Denes the length of the cutting edge of the tool tip.
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3. Tool
a E F Radius a H K
Denes the tool tip angle. It must be between 0 and 180 degrees. This angle is symmetric around a perpendicular line passing through the tool tip point. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the turret extends beyond the tool tip point. Denes the width of the turret. Denes the tool nose radius. Denes the width of the tool tip carrier. Denes the distance between the tool tip point and the tool tip carrier right edge.
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Offset point
Face Right
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Face Left
3. Tool
Definition
A B C D D1, D2 a b E F G Radius a Radius b H K
Denes the width of the tool holder. Denes the distance between the tool tip point and the tool holder. Denes the distance the tool tip extends beyond the tool tip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Dene the lengths of the two cutting edges of the tool tip. These lengths dene the maximum step down in grooving. Denes the tool tip left angle. It must be between -90 and 90 degrees. Denes the tool tip right angle. It must be between -90 and 90 degrees. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the turret extends beyond the tool tip point. Denes the width of the turret. Denes the width of the tool tip. Denes the nose radius of the right side of the tool tip. Denes the nose radius of the left side of the tool tip. Denes the width of the tool tip carrier. Denes the distance between right side of the tool tip and the right side of the tool tip carrier.
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3. Tool
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options, namely: Long or Face.
Offset point
Long Left
Offset point
Offset point
Face Right
Face Left
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3. Tool
Definition
A B C D D1, D2 a b E F Radius H K
Denes the width of the tool holder. Denes the distance between the tool tip point and the tool holder. Denes the height of the tooltip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Dene the lengths of the two cutting edges of the tool tip. These lengths dene the maximum step down in turning. Denes the tool tip left angle. It must be between -90 and 90 degrees. Denes the tool tip right angle. It must be between -90 and 90 degrees. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the turret extends beyond the tool tip point. Denes the width of the turret. Denes the tool nose radius. Denes the width of the tool tip carrier. Denes the distance between the right side of the tool tip and the right side of the tool tip carrier.
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3. Tool
Orientation This option enables you to dene the orientation of the tool: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Offset point
Offset point
Long left
Long right
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3. Tool
Definition
A B
Denes the width of the tool holder. Denes the distance between the tool tip point and the side of the tool holder. Note that a negative value will cause the holder side to move outwards from the tool tip point. Denes the height of the tool tip carrier. Denes the height of the tool (not including the turret). It must be greater than C. Dene the lengths of the two cutting edges of the tool tip. These lengths dene the maximum down-step size during turning. Denes the tool tip angle. It must be between 0 and 180 degrees. Denes the angle between the tool tip edge and a perpendicular passing through the tool tip point. The sum of a and b must be lower than 90. Denes the position of the left side of the turret with reference to the tool tip point. A negative value means that the left side of the turret will be to the left of the tool tip point. Denes the width of the turret. Denes the tool nose radius.
C D D1, D2 a b E
F Radius a
Orientation This option enables you to dene the orientation of the tool, namely: Left or Right. The Offset Point of the tool moves from the left to the right side. Application Direction This option enables you to rotate the tool; it has two options: Long or Face.
Offset point
Offset point
Offset point
Long left
Long right
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3. Tool
3.8 Defaults
The default parameters dened for the tool are automatically inserted in the operation that uses such a tool. This provides the following advantages: Reduces to a minimum the technological parameters that have to be dened inside the operation since nearly all of them automatically receive their values from the defaults when a tool is chosen. If several operations use the same tool then the defaults are automatically loaded for all those operations and they do not have to be dened again for each operation. When you choose the Defaults option, the following screens will be displayed for each group: General defaults Drill defaults Turn defaults Turn + Groove defaults Groove defaults Thread defaults
CSS
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3. Tool
Spin Normal
This eld denes the Spin value for Finish turning. Direction This eld determines the default spin direction, namely: CW (clockwise) or CCW (counterclockwise). Feed
Feed Units
This eld denes the type of the Feed units. In the Metric system it could be either:
Mm/Min Mm/Rev
Feed Normal
This eld denes the Finish Feed value. Tool offset This eld determines the default position of the tool in the tool-offset table of the CNC machine. Safety angle The safety angle denes the default angle between the material and the cutting edge of the tool; this prevents the cutting edge of the tool from coinciding with the material.
Modified Geometry Safety Angle
Geometry
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3. Tool
Safety envelope This eld denes the default safety distance between all the non-cutting edges of the tool and the material; this makes sure that the non-cutting edges of the tool do not crash into the material.
Release distance This eld determines the release distance of the drill-tool after each step down (see Release Type) during the Pecking cycle. Release Type This eld denes how the tool retreats from the material after each Step Down during the Pecking cycle. Step down This eld determines the value of each step down of the peck drilling.
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3. Tool
Delay In the Delay eld, enter the amount of time (in seconds) you want the tool to pause at the depth point of the hole. This parameter is used for Use chamfer This eld has two options:
No
The drill end-point reaches the Drill End Position dened by the user.
Yes
The drill end-point will go past the Drill End Position dened by the user so that the drill-diameter at the Drill End Position will be equal to the diameter value of the chamfer dened by the user.
Use Chamfer = No
Chamfer value
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3. Tool
Work Type This option enables you to dene a Work type that will be attached to the tool. This eld enables you to control the turning type by choosing between three main options:
Rough Copy Profile
(For more information on this subject, please refer to sections 5.3.3 - 5.3.5 and 5.4.2 - 5.4.4) Copy Type This option enables you to dene the default Copy type:
Offset XZ XZ_Bound
(For more information on this subject, please refer to section 5.3.4) Direction This option enables you to dene the default Direction:
Zig-Zag One way
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3. Tool
Rough
Rough type
This command enables you to dene the Rough type. It has two options: Smooth Stairs (For more information on this subject, please refer to section 5.3.6)
Offset type
This command enables you to choose the offset type from: XZ_ABS XZ Distance (For more information on this subject, please refer to section 5.3.6) Finish on Rough geometry This option performs a nish cut on the rough geometry to remove steps left after roughing. Semi-Finish A semi-nish pass is a single pass that is executed before the nish pass, at an offset from the geometry.
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3. Tool
This eld has three options: No Turn_Groove_Method ISO_Turning_Method (For more information on this subject, please refer to sections 5.3.9 and 5.4.7) Offset type This eld has three options: Distance XZ XZ_ABS Finish This option enables you to choose between: No ISO_Turning_Method Step Down This option enables you to choose either Constant or Single step down and dene the value.
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3. Tool
Work Type This option enables you to dene a Work type that will be attached to the tool. This eld enables you to control the turning type by choosing between three main options:
Rough Copy Profile
(For more information on this subject, please refer to sections 5.4.2 - 5.4.5) Groove Step This eld enables you to dene the Grooving step for the Grooving Rough operation.
None
No groove step.
Constant
The groove depth is divided into several constant Groove Steps. The value of each step is dened in the Value eld.
Copy
The groove depth is divided into several steps that are parallel to the material boundary. (For more information on this subject, please refer to section 5.4.2)
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3. Tool
Step Over This eld denes the sideways distance between each two successive groove-cut steps; this distance should be less than the tool width. (For more information on this subject, please refer to section 5.4.2) Release Distance The eld denes the Safety Release Distance for the groove cut after each Step Down. The Release Type denes how the tool retreats from the material after each Step Down. This eld is not relevant in case of (Cycle = Yes). There are two possible options: (For more information on this subject, please refer to section 5.4.2) Groove limit For groove tools that work on the face side of the workpiece, set the working limits according to the shape of the tool:
Upper limit
Enter the maximum diameter that the tool can penetrate the material.
Lower limit
Enter the minimum diameter that the tool can penetrate the material.
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3. Tool
Delta Compensation For a good surface nish and better cutting conditions, the tool should be allowed to bend slightly during side cutting; this is important so that only the corner radius of the tool will touch the material. This eld denes the distance the tool retreats before going sideways.
= 0.1
Rough
Enter the distance the tool should retreat before moving sideways in the Rough operation.
Finish
Enter the distance the tool should retreat before moving sideways in the Finish operation. Safety from wall Denes a safety distance from the wall for Rough For&Back cutting (to avoid a broken tool when moving up to a wall).
0.1
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3. Tool
Radial condition In Radial cutting (moving in X direction), the recommendation of the tool manufacturer is to reduce the spindle speed and feed by 40%. This percentage can be dened by the following 2 elds:
Spin
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3. Tool
Work type Enables you to choose the Work type as either Single or Multiple. External finish Enables you to turn on/off the External finishing capability. Thread finish Enables you to turn on/off the Thread finishing.
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Geometry
Whenever you work in CAD, you use 2D wireframe curves and 3D model edges to describe real life parts. With SolidCAM, you can turn these models into G-Code for any CNC-machine. A major step in the process from modeling to manufacturing is to tell SolidCAM what and where you want to machine. In SolidCAM you use your existing models to pass this information to the CAM module.
Preparing Geometries Defining a new Geometry Managing Geometries Chain selection Editing chain geometries Geometry synchronization
4. Geometry
Solid body
Envelope prole
The Envelope takes into account all the external model faces as well as the internal faces. The geometry created by the Envelope function can be used for the Geometry denition in SolidCAM Operations. In addition to automatically generated Envelope geometry, SolidCAM enables you to prepare a geometry using SolidWorks tools.
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4. Geometry
4.1.2 Creating Section With this method a Cut-Extrude (or Cut-Revolve) feature has to be used in order to cut the model (half or quarter). The resulting Solid Model contains edges that can be used for the geometry denition.
4.1.3 Creating Intersection curve This command enables you to create an intersection curve between the Solid Model and section plane. The plane used for this operation has to traverse the revolution axis. 1. Open a new sketch on the section plane. 2. Choose the Tools > Sketch Tools > Intersection Curve commands. 3. Click on the SolidWorks Part icon in the Feature Manager Design tree. 4. The intersection curve will be created. 5. Close the sketch. The resulting sketch entities can be used for the SolidCAM Geometry denition.
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4. Geometry
The Geometry Edit dialog will be displayed. (For more information on geometry chains editing, please refer to topic 4.3)
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4. Geometry
The Geometry Edit dialog will be displayed. 4.3.1 Geometry Name This option enables you to dene the name of the geometry. SolidCAM offers you the Default Geometry name (see topic 9.12) that can be edited. 4.3.2 Configurations This option enables you to switch between SolidWorks congurations. Choose the necessary conguration for the geometry denition.
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4. Geometry
4.3.3 Adding a Chain You can add a chain to the existing set of chains in the current geometry. The new chain will be added under the next sequential number. 1. Select the chain geometry using the Single Entities (see topic 4.6.5) and Auto Select options (see topic 4.6.6). 2. Conrm the chain denition with the 4.3.4 Chain Operations All the selected chains are displayed in this dialog. To edit these chains, right click on the Chain name and choose the appropriate command from the menu. Delete Deletes a chain from the current geometry. Replace This command enables you to update a chain in the current chain geometry. The old chain will be deleted and you can now dene the new chain. Insert This command enables you to insert a chain between two existing chains. Edit This option enables you to edit an existing chain. You can reverse the chain or undo the selection steps to change the chain. Rename This option enables you to rename the geometry chain. Reverse This command enables you to reverse the direction of the chain button.
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4. Geometry
4.3.5 Chain Direction Some of the operations in SolidCAM use the direction of the chain geometry to calculate the tool path. The arrow at the start point of the chain indicates the direction of the chain.
Start Point
X Z Chain direction
Use the Reverse command to reverse the direction of the chain during or after the chain selection, if necessary. 4.3.6 Single Entities You can dene the contour by selecting edges, sketch segments and points on the contour. SolidCAM provides three options:
Curves
You can create a chain of existing curves and edges by selecting them one after the other.
X Z Y
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4. Geometry
1. Pick start curve - Select the start entity (a wireframe element or the solid model edge). 2. Pick next curve - Select the next curve that belongs to the chain. The curve must be connected to the previous curve; otherwise, the following message will be displayed:
3. SolidCAM enables you to dene the tolerances to determine whether two consequent elements should be connected or not. 4. To complete the selection, click on the
Associativity
button.
SolidCAM will keep the associativity to any edge or sketch entity. Any change made to the model or sketch will automatically update the selected geometry.
Point to point
This option enables you to connect specied points; the points will be connected by a straight line.
Start Point End Point
X Z Y
1. Pick start point - Either enter the coordinates into the command line or pick a point. 2. Pick next point - The chain will be created from the previous point up to this point. Either enter the coordinates into the command line or pick a point. 3. To complete the selection, click on the button.
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4. Geometry
Associativity
SolidCAM will not keep the associativity to any selected point. SolidCAM saves the X, Y and Z coordinates of the selected points. Any change made to the model or sketch will not update the selected geometry. You cannot select a point that is not on a SolidWorks entity (if you need to select such a point, add a planer surface under the model and select the points on that surface).
Arc by points
Third Point
This option enables you to create a chain segment on an arc upto a specic point on the arc. 1. Pick start point - Choose the point on the arc where you would like to start. If this is not the rst point on the chain, go to step 2. 2. Pick next point - Choose a point on the arc that is between the rst point on the arc and the last point on the arc. 3. Pick end point - Choose the end point on the arc where you would like the chain to end.
Associativity
SolidCAM will not keep the associativity to any selected arcs by points. SolidCAM saves the X, Y and Z coordinates of the selected points. Any change made to the model or sketch will not update the selected geometry.
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4. Geometry
4.3.7 Auto Select SolidCAM will automatically nd the chain entities and try to close the chain contour. The Auto select mode offers the following options: Auto-To Point Mode With this option, the chain is selected by specifying the start curve, the direction of the chain and the vertex upto which the chain will be created. This command is useful if you do not want to dene a closed chain, but an open chain upto a certain point.
End point
Auto-General
SolidCAM will highlight all entities that are connected to the last chain entity. You will have to select the entity along which you want the chain to continue.
This option will identify only entities on the same XY-plane with the previously selected chain entity. You will be only prompted to identify the next chain element when two entities on the same Z-level are connected to the chain. The system tolerance for this option can be set in the CAM settings (see the topic 9.3.3).
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4. Geometry
Auto-Delta-Z
When you select this option, you will be required to enter a positive and negative Z deviation into the Delta-Z dialog. Only entities inside this range will be identied as the next possible entity of the chain. 1. Pick start curve - Select the start entity of the chain. 2. Pick point in chain direction - Indicate the chain direction by choosing a point on the selected start entity of the chain. 3. You will be prompted to Select one of the possible curves if the system detects that more than one entity could be the next element of the chain; indicate your choice. 4. When the system can close the chain, you are asked whether it is OK to accept; choose Yes to accept. If you answer with No, you can edit the chain selection in the Chain options menu. You can, for example, undo the last step or cancel the chain selection.
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4. Geometry
This button enables you to undo the last selection of a chain element.
Reverse
This button enables you to reverse the direction of the chain you are currently working with. The direction is indicated by an arrow at the chains start point.
Accept Chain
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4. Geometry
4.3.9 Extension This option enables you to extend the selected geometry tangentially.
Start length
End extension
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4. Geometry
This eld enables you to dene the Spline approximation tolerance for the chain selection. SolidCAM enables you to dene the Spline approximation tolerance for the chain selection. Arcs on the XZ plane are saved as arcs in the SolidCAM database; if you select an arc or spline that is not on the XZ plane of the actual part Coordinate System, SolidCAM will do the following: 1. Project the arc or spline on the XZ plane of the active CoordSys and divide it into segments according to the specied tolerance
Tolerance
2. In order to reduce the number of segments, SolidCAM tries to t arcs on the segments generated in step 1 according to the specied tolerance multiplied by 3.
Arc Tolerance
Spline
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4. Geometry
1. In the CAM Manager, move the mouse on a geometry name and press the right button. The Geometry menu will be displayed.
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4. Geometry
4.4.1 Show With the Show command, the geometry will be displayed in the SolidWorks window. To exit from this mode, use the exit button in the displayed Show Geometry dialog.
4.4.2 Edit You can change or update the selected geometry. If the tool path of an operation has been calculated, it will be deleted. You have to re-calculate the operation after you make changes to the geometry. 4.4.3 Synchronize/Check synchronization
SolidCAM Turning geometry
sketches.
SolidWorks Model
When the SolidWorks model is changed, SolidCAM uses the synchronization algorithm to synchronize the SolidCAM geometry with the updated SolidWorks model.
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4. Geometry
Synchronization check SolidCAM marks all the SolidWorks entities used for the geometry denition with a tag. The list of these tags is saved. The tags enable SolidCAM to establish a connection between the SolidCAM geometry and the SolidWorks model entities. The relations between the tagged SolidWorks geometry and SolidCAM geometry is saved in the geometry le *.gem. SolidCAM Geometry
Tag Tag Tag Tag Tag Tag Tag
SolidWorks Model
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4. Geometry
SolidCAM enables you to check the synchronization status automatically or manually depending on the Synchronization settings (see the topic 9.11). When you need to check the synchronization status of the geometry manually, do the following steps: 1. Right click on the Operation or Geometry name in the SolidCAM Manager. 2. Choose the Check Synchronization item from the menu.
SolidCAM checks all the geometry entities in the following method: SolidCAM compares the SolidWorks model elements geometrically against the relevant entity in the SolidCAM geometry le. If SolidCAM determines a mist between the SolidWorks model and the SolidCAM geometry, this geometry will be marked with a synchronization mark . If there is a gap or overlapping entities, SolidCAM will mark this geometry with a synchronization mark .
The synchronization mark enables us to see the problematic geometries and solve the not synchronized geometries.
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4. Geometry
Geometry synchronization When the geometry has to be synchronized (the geometry marked with the synchronization mark) SolidCAM enables you to do the following steps to synchronize the geometry. 1. Right click on the Geometry name in the SolidCAM Manager. 2. Choose Synchronize from the menu.
or 1. Right click on the Operation name in the SolidCAM Manager. 2. Choose Synchronize (the Synchronize & Calculate command enables you to synchronize the Operation geometries and calculate the tool path) from the menu.
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4. Geometry
All the SolidCAM geometries used in the Operation will be synchronized. During the synchronization, SolidCAM tries to update the SolidCAM geometry according to the updated SolidWorks model. SolidCAM nds the updated edges according to the saved tags data and tries to re-create the geometry chain. SolidCAM recognizes gaps between geometry entities and closes them.
SolidCAM Geometry SolidWorks model
Gap area
SolidCAM will close the gaps by using the smallest number of entities. SolidCAM has two methods of closing gaps: If the original geometry entities are in a plane and the plane is the same as the CoordSys plane, SolidCAM will try to close the gap with entities in the same plane only. If the original geometry entities are not on a plane, SolidCAM will use a random search algorithm that will close the gap in the geometry. This search algorithm can nd different solutions to close the same gap; this depends on the sequence of the entities involved in the loops that connect to the geometry entity.
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4. Geometry
The geometry that cannot be updated will be marked with an exclamation mark . You have to edit such geometries and manually update the problematic chains. SolidCAM will not nd new chains that are not directly connected to old chains. The number of chains in the geometry will stay the same.
4.4.4 Delete/Delete All You can delete geometries that are not in use by any machining operation. These geometries are displayed under the Geometries symbol. Any geometry in use by operations will only appear under the respective operations and cannot be deleted unless the operation is deleted as well. The Delete all command is only available when you right click on the main topic symbol Geometries. It will delete all geometries not currently used by any machining operation. Whenever you click on a single geometry, the Delete command will be active for the selected geometry only. 4.4.5 Generate Sketch SolidCAM enables you to generate the sketch containing the specied SolidCAM geometry. The sketch will be created in the CAM component of the CAM-Part assembly. The name of the sketch is identical to the name of the geometry. The generated sketch can be edited with SolidWorks and can be chosen again as a SolidCAM geometry.
The Generate sketch command is active only when you right click on the geometry name.
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4. Geometry
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Operations
In SolidCAM, an Operation is a single machining step. A workpiece is usually manufactured using several machining steps and technologies. For each of these steps you can define a separate operation. An Operation can be very complex, but always uses one tool, one major geometry and executes one machining type, e.g. turning, grooving, drilling... You can edit any single machining operation, change the Operation sequence and generate G-Code, combining and splitting the Operation-list of your CAM-Part.
Adding an Operation Turning Operation Drilling Operation Grooving Operation Threading Operation Working with Operations
5. Operations
2. Move to the Add sub-menu and select the type of operation you want to dene. When you add an Operation after right clicking on the Operations icon, it will be added at the end of the operations list. If you execute the Add Operation command on an existing operation, the new operation will be inserted after the selected operation.
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5. Operations
Tool area
Operation Data
Message
5.2.1 Geometry area In this section, specify the main geometry for the Operation.
Geometry name
If you have already dened geometries for this CAM-Part, you can select a geometry from the list eld.
Show will display the model geometry in the SolidWorks window. Define enables you to dene a new geometry suitable for the Operation.
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5. Operations
In the tool area of the Operation dialog, three major tool parameters are displayed:
Number Safety Angle Safety Envelope
Select This button enables you to edit tool parameters or dene the tool you want to use for this operation.
When the tool for the operation is not dened, this button displays the Part Tool Table dialog which enables you to choose the tool from the Part Tool table (see the topic 3.2) .
Choose the necessary tool from the Part Tool Table and click on the Select button. The tool will be chosen for the Operation. The Tool dialog will be displayed with the parameters of the chosen tool.
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5. Operations
When the tool for the operation is dened, this button displays the Tool dialog. This dialog enables you to edit the tool parameters. You can also choose tools from the Part Tool table.
This eld shows the tool type. SolidCAM checks the possibility of a specic tool type to work in the selected operation.
Part Tool table
This button enables you to choose the tool from the Part Tool table. The Part Tool Table dialog will be displayed.
The Topology page contains the Topology Data of the tool like width of the tool holder, height of the tool, angle, tooltip radius etc.
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5. Operations
The Operation Tool Data page contains the default Tool Material data, Feed and Spin data etc.
Data The Data button displays the Turning Tool Data dialog. This dialog displays the tool material, feed and speed parameters and the diameter and length offset numbers used in the current operation.
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5. Operations
Tool Offset
This eld determines the position of the tool in the tool-offset table of the CNC machine.
Safety Angle
The safety angle denes the angle between the material and the cutting edge of the tool; this prevents the cutting edge of the tool from coinciding with the material.
Safety Angle
Modified Geometry
Safety Envelope
Geometry
This eld denes the safety distance between all the non-cutting edges of the tool and the material; this makes sure that the non-cutting edges of the tool do not crash into the material.
Safety Envelope
Geometry
Modied Geometry
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5. Operations
Feed
Feed Units This eld denes the type of the Feed units. In the Metric system it could be either:
Mm/Min Mm/Rev
Feed Normal This eld denes the Normal Feed value. Feed Finish This eld denes the Finish Feed value.
Spin
Spin Units This eld denes the type of Spin Units. It could be either:
RPM
CSS -
Spin Direction This eld determines the spin direction, namely: CW (clockwise) or CCW (counterclockwise). Spin Normal This eld denes the Spin value for Normal turning. Spin Finish This eld denes the Spin value for Finish turning. Spin Limit This eld denes the Spin Limit.
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5. Operations
Pick Feed Points dialog SolidCAM enables you to customize the Feed Rate inside a single turning tool path. You can dene a number of points on the Prole Geometry used in the Turning Operation where the Feed Rate value will be changed. This feature enables you to improve the turning productivity and increase the wearresistance of the tool.
Feed Rate change point Feed Rate change point
Feed Rate #3
Feed Rate #2
Feed Rate #1
The Pick Feed point dialog enables you to dene points where the Feed rate will be changed.
The Select/Unselect buttons enable you to switch between the Select/Unselect mode to dene or remove points where the feed rate changes.
Undo -
You can specify a certain chain in the prole geometry with the combo-box with the prole number and with the Next Prole button.
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5. Operations
The Points table contains information about selected Feed Rate changing points. Profile No. - the Prole geometry chain number. X,Y,Z the coordinates of the prole at the specied point. Feed - the Feed rate value dened at the specied point. When the Pick Point dialog is displayed, the prole geometry of the current turning operation is highlighted. Select the Feed Rate change point on the prole. The data of the picked point will be displayed in the Points table. Within this table you can assign a new Feed Rate value to the dened point. 5.2.3 Operation name
SolidCAM will automatically enter a default name (e.g. TR_Prole_T1) based on the operation type, geometry name and tool number, once you have selected a geometry and a tool. You can then change the operation name, if necessary.
TR_Prole_T1
Geometry name
Tool
When you add a new operation, you can use an existing operation as a template for the new operation. All elds of the template operation will be copied and you only need to edit several parameters, e.g. select another geometry or surface offset. Use the Operation name list eld to select the template operation.
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5. Operations
5.2.4 Message You can type a message into this eld that will be displayed in the generated G-Code le.
Save
All settings and parameters of the operation will be saved to your disk. The tool path, however, will not be calculated. This enables you to postpone the calculation or to calculate operations in batches. Use the corresponding commands of the CAM Manager to calculate the operation later on. In the operation list, all operations that have not been calculated are marked with an asterix (*).
Save&Calculate
All settings and parameters of the operation will be saved to your disk and the tool path will be calculated. After the calculation has been performed, you can exit the Operation dialog and return to the CAM Manager.
Simulate
Performs simulation of the cutting process. (For more information on this subject, please refer to the Chapter 7) The Operation must be calculated before this option can be used.
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5. Operations
G-Code
Generates G-Code for the Operation. (For more information on this subject, please refer to the Chapter 8) The Operation must be calculated before this option can be used.
Exit
This eld enables you to exit the Operation dialog and return to the CAM-Manager. Any changes you made in the Operation dialog will be lost if you exit the operation without prior saving.
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5. Operations
5.2.6 Calculator
SolidCAM
enables you to use a built-in calculator to calculate parameter values. The Calculator is available for each numeric parameter either by choosing the appropriate command from the right-click menu or by pressing the F2 button.
The Calculator dialog enables you to enter any expression (Expression edit-box) and calculate its value (Result edit-box). You can use the following symbols in the Expressions edit-box: Addition (+) Subtraction (-) Multiplication (*) Division (/) Parentheses are acceptable. When multiplication and division occur together in an expression, each operation is calculated as it occurs from left to right. When addition and subtraction occur together in an expression, each operation is calculated in order of appearance from left to right. Parentheses can be used to override the order of precedence and force some parts of an expression to be evaluated before others. Operations within parentheses are always performed before those outside. Within parentheses,, operator precedence is maintained. SolidCAM enables you to use the set of the standard mathematical functions like sine, cosine etc... in your formulas. Functions can be either written manually in the Expression eld or chosen from the Functions list (see topic . The Functions button enables you to display/hide the Functions list (see topic 6.6.9).
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5. Operations
Example:
152.8 / 2 tg (63/2)
you have to write the expression: (158.8/2)/(tan(63/2)) The result (~129.56) will be displayed in the Result eld. To insert the calculated result into the eld from where the calculator was started, press the OK button in the Calculator dialog.
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5. Operations
The geometry must start and end either at the material boundary or outside it. In case the geometry starts or ends inside the material, the geometry is extended by lines that are drawn from the ends of the geometry up to the material boundary; these lines are either parallel to the X or Z axis, depending on the Process type.
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5. Operations
5.3.1 Process Type & Mode The Process Type can be either longitudinal or face. The Mode of the turning process is depending on the Process type.
Longitudinal turning (Long)
This option enables you to execute longitudinal turning (principal working direction is the Z-axis direction). The following two options are available in Mode:
External
axis).
Internal
- External longitudinal turning (above the geometry and parallel to the Z- Internal longitudinal turning (under the geometry and parallel to the ZGeometry
axis).
Process area
Geometry
Process area
Mode External
Mode Internal
In both of the above options, if the already-dened geometry does not intersect the material boundary, then lines are drawn from the ends of the geometry, perpendicular to the Z-axis, up to the material boundary. This denes the area that has to be turned.
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This option enables you to execute facial turning (principal working direction is the X-axis direction). The following two options are available in Mode:
Front Back
- Frontal Facial turning (in front of the geometry and parallel to the X-axis). - Back Facial turning (in back of the geometry and parallel to the X-axis).
Direction Process area Direction
Geometry
In both of the above options, if the already-dened geometry does not intersect the material boundary, then lines are drawn from the ends of the geometry, perpendicular to the X-axis, up to the material boundary. This denes the area that has to be turned. 5.3.2 Compensation This eld is active only if the machine supports compensation and the tools origin is of type Tangential; if the tools origin is of type Center or Define, this eld is inactive. It has two options:
No
The radius of the tool-nose is not taken into account when calculating the tool-movements. No tool-nose-radius compensation (G41/G42) is used in the G-Code.
Yes
The radius of the tool-nose is not taken into account when calculating the tool-movements. However, the tool-nose-radius compensation (G41/G42) is used in the G-Code.
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The tool path movements in the rough type of turning are parallel to the Z-axis (longitudinal turning) or to the X-axis (facial turning). Semi-nish and nish passes are performed, if chosen by the user, at the end of the rough stage. There are two possibilities for the Rough turning, depending on whether CNC-machine cycles are used or not: Using the CNC machine cycle (Use Cycle = Yes) The tool-movements are according to the machine-cycle of the particular CNC-controller. There are two cases:
Longitudinal turning (External or Internal)
The tool-movements are parallel to the Z-axis; the starting points of the toolmovements, for each step down, start from a line connecting the start-point of the tool and the start-point of the geometry.
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The tool-movements are parallel to the X-axis; the starting points of the toolmovements, for each step down, start from a line connecting the start-point of the tool and the start-point of the geometry.
Note that the simulation shown by the program might be slightly different than the actual machine cycle.
Not using the CNC machine cycle (Use Cycle = No) The tool-movements are calculated by the program to be minimal to save machine-time. The program takes into account the material boundary at the start of the operation. The tool movements are between the material boundary at the start of the operation and the material geometry at the end of the operation. Two cases exist:
Longitudinal turning (External or Internal)
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Modify Geometry The Modify Geometry option contains the following options: Falling down movement Not falling down
Falling down movement
When this option is activated, the tool completely machines the part penetrating the closed areas, where approach from the outside is impossible. In this case SolidCAM takes into account the tool geometry preventing gouges.
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5. Operations
When this option is activated, SolidCAM machines only the areas where it is possible to approach from outside. The closed areas will be left unmachined.
The tool path movements, in the copy work type of turning, are parallel to the geometry. A nish pass is performed, if chosen by the user, at the end of the copy stage. There are two possibilities for the Copy turning, depending on whether CNC-machine cycles are used or not:
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5. Operations
Using the CNC machine cycle (Use Cycle = Yes) The tool-movements are according to the machine-cycle of the particular CNC-controller. The toolmovements are usually calculated as follows: from the start-point of the tool a line is drawn to the rst point of the geometry. The step down value between each two successive copy movements is measured along this line.
Longitudinal Copy
Facial Copy
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Not using the CNC machine cycle (Use Cycle = No) The tool-movements are calculated by the program according to the Copy Type:
Copy Type = Offset
Offset Offset
The tool paths are parallel to and at an offset from the geometry. The offsets between the tool paths are equal, measured perpendicularly at the geometry points. The offset value is dened by the Step down.
Geometry
Copy Type = XZ
dz dx
The dx and dz values dene a vector that gives the direction of the copying of adjacent tool paths. The Step down value, between each two successive copy movements, is measured along this vector.
Geometry
Normal
Tool Width
This option is the same as the XZ option except that the tool paths are either trimmed or extended by the boundaries that are created by dropping perpendiculars from the geometry ends up to the material boundary according to the mode of turning (See the Mode eld). One of the perpendiculars trims the Copy tool paths and, at the other end of the geometry, the program extends the tool paths up to the perpendicular; if the last entity of the geometry is an arc, then the program adds a tangent-line up to the perpendicular.
Normal
Geometry
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5. Operations
Modify Geometry The Modify Geometry option contains the following options: Falling down movement Not falling down
Falling down movement
When this option is activated, the tool completely machines the CAM-Part penetrating the closed areas, where approach from the outside is impossible. In this case SolidCAM takes into account the tool geometry preventing gouges.
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5. Operations
When this option is activated, SolidCAM machines only the areas where it is possible to approach from outside. The closed areas will be left unmachined.
This option is used for the nal turning of the CAM-Part. When this option is chosen, only a semi-nish or nish pass is executed.
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The CNC-machine cycle can either be used or not. Modify geometry The Modify Geometry option contains the following options: Falling down movement Not falling down No
Falling down movement
When this option is activated, the tool completely machines the part penetrating the closed areas, where longitudinal approach from the outside is impossible. In this case, SolidCAM takes into account the tool geometry preventing gouges.
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5. Operations
When this option is activated, SolidCAM machines only the areas where it is possible to longitudinally approach from outside. The closed areas will be left unmachined.
No
When this option is activated, SolidCAM machines the entire prole without taking into account the tool geometry. So actually this option discards all the safety precautions built into the program when generating G-Code for the geometry dened by the user. The potential gouge is shown in red in the drawing.
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5. Operations
5.3.6 Rough/Copy This eld is active only in case of (Work Type = Rough or Copy).
Step down (On Diameter) This eld denes the type of the step down. It is relevant only in case of Work type is Rough or Copy. It can have two options:
Constant
If this option is chosen, you have to enter the constant step down value in the Value eld.
Single
If this option is chosen, the turning is executed in one step down. Data The Data button enables you to set additional Rough/Copy parameters. The Rough or Copy dialog will be displayed depending on your Work type setting (see topics 5.3.3 - 5.3.5)
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Rough dialog
Finish allowance
A constant offset distance from the geometry can be dened. You are prompted to enter the Distance value.
Delta-X and Delta-Z offsets from the geometry can be dened. These two deltas dene a vector that determines the direction the geometry is offset. You are prompted to enter both Distance X and Distance Z.
dx
dz
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XZ_ABS
This option is similar to the XZ option except that the program chooses the sign of each of the vector components (dx, dz) in such a way that the offset geometry does not intersect the prole geometry. Dist X
Rough Type
This eld is active only in case of Work Type is Rough and Use Cycle is No. It has two options:
Smooth
This option causes the tool, at the end of every tool path, to continue along the geometry until it meets the previous tool path; then it retreats from the material. A smooth material boundary results from this type of turning.
Geometry
Stairs
This option causes the tool, at the end of every tool path, to retreat away from the material. A stairs-like material boundary results from this type of turning.
Geometry
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5. Operations
Direction
This eld gives the direction of the tool-movement. It is active only if the tool is of type Groove and the Rough Type is Stairs. It has two options:
One way
The tool paths are only in the direction of the geometry; the tool returns to the starting point of the next tool path in rapid mode (G0) outside the material.
Zig-Zag
This option enables the tool to cut the material with both cutting edges. The tool performs forward and backward paths along the machining geometry.
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5. Operations
Zig-Zag Iscar
The Zig-Zag Iscar strategy enables the tool to approach the geometry in the middle point. From this point, the tool moves to the geometry in both directions. This strategy works only with the Process type - Face.
Finish on Rough geometry
This option performs a nish cut on the rough geometry to remove steps left after roughing.
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5. Operations
The following conditions are necessary before this option can be used: Tool type is Groove Rough type is Stairs Direction is Zig-Zag
169
5. Operations
Copy dialog
Offset type
This option enables you to dene the constant offset distance from the geometry. You are prompted to enter the Distance value.
The Delta-X and Delta-Z offsets from the geometry have to be dened. These two deltas dene a vector that determines the direction the geometry is offset. You are prompted to enter both Distance X and Distance Z.
dx
dz
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5. Operations
XZ_ABS
This option is similar to the XZ option except that the program chooses the sign of each of the vector components (dx, dz) in such a way that the offset geometry does not intersect with the prole geometry.
Dist X Dist Z
This eld gives the direction of the tool-movement during copying. It has two options:
One way
The tool paths are only in the direction of the geometry; the tool returns to the starting point of the next tool path in rapid mode (G0) outside the material.
Zig-Zag
The tool paths are both in the direction of the geometry and in the reverse direction.
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5. Operations
Copy Type
The tool paths are parallel to and at an offset from the geometry. The offsets between the tool paths are equal, measured perpendicularly at the geometry points. The offset value is dened by the Step down.
XZ
The Distance X and Distance Z values dene a vector that gives the direction of the adjacent tool paths. The Step down value, between each two successive copy movements, is measured along this vector.
XZ-Bound
This option is the same as the XZ option except that the tool paths are either trimmed or extended by the boundaries that are created by dropping perpendiculars from the geometry ends upto the material boundary according to the mode of turning (See the Mode eld). One of the perpendiculars trims the Copy tool paths and, at the other end of the geometry, the program extends the tool paths up to the perpendicular; if the last entity of the geometry is an arc then the program adds a tangent-line up to the perpendicular. In all the above three options, the distance between the adjacent tool paths is determined by the value of the Step down.
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5. Operations
5.3.7 Semi-Finish
A semi-nish pass is a single pass that is executed before the nish pass, at an offset from the geometry. This eld has three options:
No
This option is active only if the tool is of type Groove. A semi-nish pass is executed; the tool movements are generated in such a way that only the bottom of the tool cuts the material. This can cause the tool to move opposite to the direction of the geometry. Moreover, the tool will not move continuously on the geometry.
ISO_Turning_Method
A semi-nish pass is executed; the tool moves in the direction of the geometry. When you choose the Data eld, the Semi-Finish dialog box will be displayed.
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5. Operations
Semi-Finish dialog
Semi-finish allowance
A constant offset distance from the geometry can be dened. You are prompted to enter the Distance value.
XZ
Delta-X and Delta-Z offsets from the geometry can be dened. These two deltas dene a vector that determines the direction the geometry is offset. You are prompted to enter both Distance X and Distance Z.
XZ_ABS
This option is similar to the XZ option except that the program chooses the sign of each of the vector components (dx, dz) in such a way that the offset geometry does not intersect the prole geometry.
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5. Operations
5.3.8 Finish
A nish pass is a single pass that is executed at the end of the operation. This eld has three options, namely:
No
This option is active only if the tool is of type Groove. A nish pass is executed; the tool movements are generated in such a way that only the bottom of the tool cuts the material. This can cause the tool to move opposite to the direction of the geometry. Moreover, the tool will not move continuously on the geometry.
ISO_Turning_Method
A nish pass is executed; the tool moves in the direction of the geometry. 5.3.9 Semi Finish / Finish on SolidCAM recognizes the rest material areas left unmachined after the previous operations.
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5. Operations
SolidCAM enables you to produce semi-nish or nish paths with the two following options: Entire geometry Rest Material only Entire geometry
In this case SolidCAM removes the rest material with the tool path based on the entire prole geometry.
Entire Geometry
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5. Operations
SolidCAM enables you to dene the start and end extension in order to overlap the rest material area.
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5.3.10 Safety Distance This eld has the following two functions: It affects the start and end-position of the tool and denes the safety distance from the material, at which the tool-box is positioned, at the start and end of the operation.
Safety Distance
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It denes the length with which the tool paths are extended outside the material at the end of every tool path. The tool paths are extended only when needed in order to make sure that the tool does not drop in Rapid mode into the material between one step down to the other.
Safety Distance
5.3.11 Tool Start Position This option enables you either to dene the tool-start position for the Rough, Semi-finish and Finish passes or to let SolidCAM choose it automatically. This eld has two options, namely:
Default
The tool-start positions for all the passes will be automatically decided by SolidCAM. You should check this position through the simulation, especially in case of Cycle=Yes, to make sure that the start position chosen by SolidCAM is suitable for the type of cycle in your machine.
Pick
You will be prompted to pick the Tool start positions for all the passes. You must make sure that the tool, when located at the chosen start position, is out of the material because the tool arrives to the tool start position in Rapid (G0) mode. The tool-start position has a big effect on the tool paths when (Use Cycle = Yes). In this case the tool paths in the CNC-controller are calculated as follows: from the tool-start position a line is drawn to the rst point of the geometry. All the tool paths then start from this line. When (Use Cycle = No) the tool path calculations are not affected by the tool-start position since the tool simply moves from this point to the start-position of the rst tool path.
Start point
Start point
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5. Operations
5.3.12 Use Cycle This eld enables you to decide whether the turning cycles of the CNC machine are used (Choose: Yes) or the tool path movements are generated by SolidCAM (Choose: No).
Code Code
In case of Yes, the program updates the geometry according to the tool shape and generates the Gfor the CNC-controller cycle including the parameters needed to execute the cycle and the Gof the updated geometry.
In case of No, the program updates the geometry according to the tool shape and then calculates the minimum tool-movements needed taking into account the material boundary at the start of the operation.
Use Cycle = No
The simulation in case of YES might be slightly different from the actual machine cycle.
5.3.13 Extra Parameters This eld enables you to dene extra parameters that are not needed for the calculation of the tool paths but are needed for the generation of the G-Code (e.g. GEAR that decides whether the gear should be High or Low). These parameters are dened in the GPPTOOL general post processor module (through the [*.mac] le). Each such group of extra parameters can be dened as one line in the [*.mac] le:
turn_type = <group-name> Y Parm1 Parm2 .... Parm8
The way these parameters are then passed to the G-Code le is dened through the [*.gpp] le for the particular controller.
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5. Operations
The geometry for this Operation must start and end either at the material boundary or outside it. In case the geometry starts or ends inside the material then the geometry is extended by lines that are drawn from the ends of the geometry, either parallel to the X or Z-axis, depending on the Mode, upto the material boundary. 5.4.1 Process Type & Mode This eld has two options:
Long
This option enables you to execute Longitudinal Grooving (principal working direction is the Z-axis direction). The following two options are available in Mode: External - External longitudinal grooving (above the geometry). Internal - Internal longitudinal grooving (below the geometry).
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5. Operations
Process area
Geometry
Geometry
Process area
Mode External
Mode Internal
In both of the above options, if the already-dened geometry does not intersect the material boundary, then lines are drawn from the ends of the geometry, perpendicular to the Z-axis, up to the material boundary. This denes the area that has to be grooved.
Face
This option enables you to execute Facial Grooving (principal working direction is the X-axis direction).
Mode can
Front - Frontal Facial grooving (in front of the geometry and parallel to the Xaxis).
Direction
Process area
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5. Operations
There are three possibilities for Rough, depending on the Cycle settings of the Operation: Use Cycle = Yes The groove is executed using CNC-machine cycles. There are two different cases: The geometry is made of a single line that is parallel either to the Z or X-axis. If there is an offset, the tool starts at an offset from the start of the geometry and advances, according to the dened Step over, up to an offset from the end of the geometry; the offset is also taken into account in the depth to which the tool advances up to the geometry line. If there is Semi-Finish or Finish the tool goes down on the perpendicular wall at the start of the geometry; it then retreats out and moves in Rapid mode to the end of the geometry and goes down on the perpendicular wall at the end of the geometry. Then it moves inside the material up to a distance equal to 1/3 of the tool-width 1 2 3 4 5 6 7 Movements from the perpendicular wall at the start of the geometry.
Geometry
183
5. Operations
The geometry is made of several entities. The grooving is done by executing tool-moves that are perpendicular to the X-axis (Process type = Face) or Z-axis (Process type = Long). If the depth of the groove is too big, it could be divided into several steps by dening the value of the Groove Step from the Rough dialog box.
Steps in grooving
The program tries to generate the shortest G-Code possible by generating a G-Code groove cycle for any straight line longer than the tool width.
Groove step
1234567
Movements
Use Cycle = No All the tool-movements are the same as the previous option but instead of using CNC-machine cycles the generated G-Code uses G0 and G1 moves.
184
5. Operations
Use Cycle = Cut This option is very similar to the option where the CNC-machine cycle is used. The groove is done by executing tool-moves that are perpendicular to the X-axis (Process type = Face) or Z-axis (Process type = Long). Each one of these tool-moves is a CNC-machine cycle. Rough dialog When you choose the Data eld, the Rough dialog box is displayed.
Offset Type
A constant positive Offset distance from the geometry can be dened. You are prompted to enter the Distance.
Offset
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5. Operations
XZ
Delta-X and delta-Z offsets from the geometry can be dened. These two deltas dene a vector that gives the direction of the offset from the geometry. You are prompted to enter both Distance X and Distance Z.
dz
dx
XZ_ABS
This option is similar to the XZ option except that the program chooses the sign of each of the vector components (dx, dz) in such a way that the offset geometry does not intersect the Grooving geometry. You are prompted to enter both Distance X and Distance Z.
Dist Z Dist X
186
5. Operations
Groove Step
No groove step.
Constant
The groove depth is divided into several constant Groove Steps. The value of each step is dened in the Value eld.
Groove step
1234567
Movements
Copy
The groove depth is divided into several steps that are parallel to the material boundary.
Step down
This eld denes the step down for the groove; it can either be Constant or Single, you are prompted to enter the Value.
Value
This eld is active if you choose the Constant option in Step Down. It denes the value of each step down for the groove; after each step down the tool retreats from the material according to the Release Distance.
187
5. Operations
Step over
This eld denes the sideways distance between each two successive groove-cut steps; this distance should be less than the tool width.
Step over
Release Distance
The eld denes the Safety Release Distance for the groove cut after each Step down. The Release Distance Type denes how the tool retreats from the material after each Step down. This eld is not relevant in case of (Cycle = Yes). There are two possible options:
Outside
After feeding in to the Step down depth, the tool retreats from the material, in Rapid mode, to a height equal to the Safety Distance above the starting point of the groove material. It then goes into the material again in Rapid mode up to a height equal to the Release Distance above the depth of the step down. It then feeds in for the next step down and so on.
G1 G0
Release distance
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5. Operations
Inside
After feeding in to the Step down depth, the tool retreats from the material, in Rapid mode, to a height equal to the Release Distance above the depth of the step down. It then feeds in for the next step down and so on.
G1 G0
Release distance
When this option is chosen, only a semi-finish and/or finish pass are executed.
189
5. Operations
This option is used to cut the part; it could also be used to execute a groove whose width is exactly the same as the tool-width. This option can be executed either with CNC-machine cycle (Cycle = Yes) or with no CNC-machine cycle (Cycle = No). The location of the tool in relation to the geometry can be decided by the Location eld. A Chamfer, at any angle, can also be generated by this option. When you choose the Data eld, the Cut dialog box will be displayed.
190
5. Operations
Left
Step down
Middle
Right
This eld denes the step down for the groove; it can either be Constant or Single. You are prompted to enter the Value.
Value
This eld is active if you choose the Constant option in Step down. It denes the value of each step down for the groove; after each step down the tool retreats from the material according to the Release Distance.
191
5. Operations
Release Distance This eld denes the Safety Release Distance for the groove cut after each Step down. The Release Distance type denes how the tool retreats from the material after each Step down. This eld is not relevant in case of (Cycle = Yes). There are two possible options:
Outside
After feeding in to the Step down depth, the tool retreats from the material, in Rapid mode, to a height equal to the Safety Distance above the starting point of the groove material. It then goes into the material again in Rapid mode up to a height equal to the Release Distance above the depth of the step down. It then feeds in for the next step down and so on.
Inside
After feeding in to the Step down depth, the tool retreats from the material, in Rapid mode, to a height equal to the Release Distance above the depth of the step down. It then feeds in for the next step down and so on. Chamfer This eld has four options:
None
This eld denes the angle between the tool and the geometry of the chamfer; this angle must be greater than 0 and less than 90 degrees.
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5. Operations
Angle
Length
Depth
If one option is chosen, the second value will be calculated automatically according to the Chamfer angle.
Value
In case of (Measure = Length) - This eld denes the horizontal length of the Chamfer. In case of (Measure = Depth) - This eld denes the vertical length of the Chamfer.
193
5. Operations
5.4.5 Semi-Finish A semi-nish pass is a single pass that is executed before the nish pass, at an offset from the geometry. This eld has three options:
No
This option is active only if the tool is of type Groove. A semi-nish pass is executed; the tool movements are generated in such a way that only the bottom of the tool cuts the material. This can cause the tool to move opposite to the direction of the geometry and also there will not be a continuous movement of the tool on the geometry.
ISO_Turning_Method
A semi-nish pass is executed; the tool moves in the direction of the geometry. When you choose the Data eld, the Semi-Finish dialog box is displayed.
A constant offset distance from the geometry can be dened. You are prompted to enter the Distance value.
XZ
Delta-X and Delta-Z offsets from the geometry can be dened. These two deltas dene a vector that gives the direction of the offset from the geometry. You are prompted to enter both Distance X and Distance Z values.
194
5. Operations
XZ_ABS
This option is similar to the XZ option except that the program chooses the sign of each of the vector components (Distance X and Distance Z) in such a way that the offset geometry does not intersect the prole geometry. 5.4.6 Finish A nish pass is a single pass that is executed at the end of the operation. This eld has three following options:
No
This option is active only if the tool is of type Groove. A nish pass is executed; the tool movements are generated in such a way that only the bottom of the tool cuts the material. This can cause the tool to move opposite to the direction of the geometry and there will not be a continuous movement of the tool on the geometry.
ISO_Turning_Method
A nish pass is executed; the tool moves in the direction of the geometry.
195
5. Operations
5.4.7 Semi Finish / Finish on SolidCAM recognizes the rest material areas left unmachined after the previous operations.
SolidCAM enables you to produce semi-nish or nish paths with the two following options: Entire geometry Rest Material only
196
5. Operations
Entire geometry In this case SolidCAM removes the rest material with the tool path based on the entire prole geometry.
Entire Geometry
Rest material only SolidCAM machines only the rest material area.
Rest Material area
SolidCAM enables you to dene the start and end extension in order to overlap the rest material area.
197
5. Operations
5.4.8 Safety Distance This eld affects the start and end-position of the tool. It denes the safety distance from the material, at which the tool-box is positioned, at the start and end of the operation. You are prompted to enter the Safety Distance Value. 5.4.9 Second Offset This eld denes a tool offset number in the machine tool table. This species the offset number of the other side of the tool, and is used for a groove cycle for a single-line groove geometry. If the Second Offset number is equal to the tool number, then the groove line is shortened by a length equal to the parameter G of the grooving tool; otherwise the whole line is handled by the machine cycle.
27
10
30
10
The program updates the geometry according to the tool shape and generates G-Code for the CNC-controller cycle including the parameters needed to execute the cycle and the GCode of the updated geometry.
No
The program updates the geometry according to the tool shape and then calculates the minimum tool-movements needed taking into account the material boundary at the start of the operation.
Cut
198
5. Operations
5.4.11 Extra Parameters This eld enables you to dene extra parameters that are not needed for the calculation of the tool paths but are needed for the generation of the G-Code (e.g. GEAR that decides whether the gear should be High or Low). These parameters are dened in the GPPTOOL general post processor module (through the [*.mac] le). Each such group of extra parameters can be dened as one line in the [*.mac] le:
groove_type = <group-name> Y Parm1 Parm2 .... Parm8
The way these parameters are then passed to the G-Code le is dened through the [*.gpp] le for the particular controller.
199
5. Operations
The drill end-point reaches the Drill End Position dened by the user.
Yes
The drill end-point will go past the Drill End Position dened by the user so that the drill-diameter at the Drill End Position will be equal to the diameter value of the chamfer dened by the user.
Use Chamfer = No
Chamfer value
200
5. Operations
5.5.2 Drill Start position This eld denes the drill start-position along the Z-axis. To activate this option, press the Pick button. The Pick Start point dialog will be displayed.
Pick a point. If such a point has already been dened, it is displayed and you can either redene it or leave it unchanged. You must make sure that the tool, when located at the Drill Start position, is out of the material.
5.5.3 Drill End position This eld denes the drill end-position along the Z-axis. To activate this option, press the Pick button.
Pick a point. If such a point has already been dened, it is displayed and you can either redene it or leave it unchanged.
201
5. Operations
5.5.4 Use Cycle This eld enables you to determine whether the Drill cycles of the CNC machine are used (Choose: Yes) or the tool-path movements are generated by SolidCAM (Choose: No). In a CNC machine that does not have a Drill cycle, as dened in the (*.mac) le of the machine, this eld will always be No.
5.5.5 Safety Distance This eld affects the start and end-position of the tool. It denes the safety distance from the material, at which the tool-box is positioned, at the start and end of the operation.
Safety Distance
5.5.6 Drill cycle This eld enables you to select a Drill cycle type. Click on the Drill cycle type button. The Drill canned cycles supported by the post-processor of the current CNC-controller will be displayed. Click on one of the icons to select the canned cycle you want to use in this operation.
202
5. Operations
R_Boring
Drill canned cycles must be dened in the *.mac and *.gpp post-processor of the currently active CNC-controller in your CAM-Part. Contact customer support to learn more about customizing your post-processor. The Data button enables you to dene additional drill parameters. Several Drill cycles are available: Drilling
With this option the drill will travel in one single motion to the specied depth and retract.
203
5. Operations
F_Drill
With this option the drill will travel in one single motion to the specied depth, pause for a specied amount of time and then retract.
Delay
In the Delay eld, enter the amount of time (in seconds) you want the tool to pause at the depth point of the hole. Peck
When you choose the Peck Data button, the Peck data dialog box is displayed. You are prompted to enter the Step down, Release distance and to choose the Release type.
Step down
This eld determines the value of each step down of the drill.
Step down
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5. Operations
Release Distance
This eld determines the release distance of the drill-tool after each step down (see Release Type).
Release Type
This eld denes how the tool retreats from the material after each Step down. This eld is active only in case of (Cycle = No); in case of (Cycle = Yes) the release type is always Outside. It has two options:
Outside
After feeding in to the Step down depth, the tool retreats from the material, in rapid mode, to a height equal to the Safety Distance above the starting point of the material. It then goes into the material again in rapid mode up to a height equal to the Release Distance above the depth of the Step down. It then feeds in for the next Step down and so on.
Release distance
Start position
G1 G0
Step down
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5. Operations
Inside
After feeding in to the Step down depth, the tool retreats from the material, in Rapid mode, to a height equal to the Release Distance above the depth of the Step down. It then feeds in for the next Step down and so on.
G1 G0
Tapping
With this option the tap will travel in one single motion to the specied depth and then retract reversing its spin direction. Boring
With this option the boring tool will travel in one single motion to the specied depth, stop its spin motion and retract rapidly. R_Boring
With this option the boring tool will travel in one single motion to the specied depth, stop its spin motion, pause for a specied amount of time and retract rapidly.
Delay
In the Delay eld, enter the amount of time (in seconds) you want the tool to pause at the depth of the hole.
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F_Boring
With this option the boring tool will travel in one single motion to the specied depth and retract at the same feed rate it entered.
Delay
In the Delay eld, enter the amount of time (in seconds) you want the tool to pause at the depth of the hole. The drill options are very closely related to the post processor of the CNC controller you are using and may function differently in each case. Please contact your local dealer or SolidCAM support for information on your particular post processor.
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This option decides on longitudinal threading (principal working direction is the Z-axis direction).
Face (Facial threading)
This option decides on facial threading (principal working direction is the X-axis direction).
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5.6.2 Mode The options of this eld depend on the process type: If the Process Type is Long, then Mode can have the following two options: External - External longitudinal threading (above the geometry and parallel to the Z-axis). Internal - Internal longitudinal threading (below the geometry and parallel to the Z-axis).
External thread
Internal thread
If the Process Type is Face, then Mode could only be Front (in front of the geometry and parallel to the X-axis).
Face thread
5.6.3 Work Type This eld enables you to choose between two main options: Single - The thread is performed in a single pass (G33). Multiple - The thread is performed in several passes according to the machine cycle.
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This eld denes the pitch unit either in Mm, Inch or in Pitch/Inch. Mm or Inch (depending on your Units settings) Denes the distance between each two threads. Pitch/Inch
1.5
10/1
Value
This eld denes the value of the pitch. If the Pitch Unit is in Mm or Inch then enter the size of the pitch; if the Pitch Unit is in Pitch/Inch, enter the number of threads per inch. 5.6.5 Step down This eld denes the type of the step down. It is active only when Work type is Multiple.
Constant Value
This eld denes the value of the rst step down of the thread.
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This eld is active in case (Process type is Long) and (Mode is External). It denes the minimum diameter of the thread at the rst point of the geometry. The thread depth is the difference between the diameter of the rst geometry point of the thread and the minimum diameter value.
Max Diameter
This eld is active in case (Process type is Long) and (Mode is Internal). It denes the maximum diameter of the thread at the rst point of the geometry. The thread depth is the difference between the maximum diameter value and the diameter of the rst geometry point of the thread.
Minimum diameter
Maximum diameter
External thread
5.6.7 Depth
Internal thread
This eld is active only in case (Process type is Face). It denes the depth of the thread.
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5.6.8 Safety Distance This eld affects the start and end-position of the tool. It denes the safety distance from the material, at which the tool-box is positioned, at the start and end of the operation.
Safety distance
5.6.9 External Finish This eld has two options: No / Yes. If Yes, a nish pass is performed on the tips of the threads. 5.6.10 Thread Finish This eld has two options No / Yes. If Yes, a nish pass is performed on the threads. 5.6.11 Extra Parameters This eld enables you to dene extra parameters that are not needed for the calculation of the toolpaths but are needed for the generation of the G-Code (e.g. GEAR that decides whether the gear should be High or Low). These parameters are dened in the GPPTOOL general post processor module (through the [*.mac] le). Each such group of extra parameters can be dened as one line in the [*.mac] le:
thread_type = <group-name> Y Parm1 Parm2 .... Parm8
The way these parameters are then passed to the G-Code le is dened through the [*.gpp] le for the particular controller.
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If you press the right mouse button Operation commands are displayed.
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5.7.1 Add Operation This command enables you to add a new operation to your CAM-Part. 5.7.2 Add Machine process This command enables you to use a previously created Machining process in your CAM-Part. 5.7.3 Edit This command enables you to view or change the denition and parameters of an existing operation. If you select this command, the corresponding operation dialog will be displayed and you can change the operation denition. 5.7.4 Calculate/Calculate All Before you will be able to generate G-Code for your CNC-machine, you have to perform the tool path calculation. Based on the geometries, machining strategy and technological parameters you have dened and saved in the operation, SolidCAM will calculate the movements of the tool. If a long tool path calculation time is expected, it is advisable to dene your operations, save them and postpone the tool path calculation. This function enables you to calculate large CAM-Parts with many operations in a batch routine e.g. overnight. 5.7.5 G-Code/G-Code All The commands in this sub-menu enable you to generate, list, copy or print NC-programs. 5.7.6 Calculate & G-Code All This command enables you to calculate all the operations in your CAM-Part and generate the GCode. 5.7.7 Simulate You can simulate and verify operations that have been saved and calculated.
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5.7.8 File This option enables you to append some ASCII le with a G-Code to your CAM-Part.
5.7.9 Operation Group The Operation Group in SolidCAM is the set of separate operations with a dened order in the sequence. The Operation Group menu enables you to control Operation Groups.
These options convert the selected Operations into an operation Group. The Define new Operation Group dialog will be displayed.
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1. Enter the Operation Group name in the name eld. 2. Choose the type from the list. 3. You can also enter the Description - a text string that describes the Operation Group. Selected Operations will be converted in the Machining process.
Add Operation Group to Machining Process table
This option enables you to insert the selected Operation Group into the current Machining process table.
This option removes the selected Operation from the Operation Group.
Explode Operation Group
This option explodes the Operation Group into single Operations. 5.7.10 Delete/Delete all This command enables you to delete operations from the operation list of your CAM-Part. 1. Select an operation using the mouse. To delete several operations at a time, select them using the Shift and Ctrl-keys. 2. With the right mouse button, click on the operations and select the Delete command. 3. To delete several operations at a time, select Yes to all in the conrmation message.
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5.8.2 Undo Sequence This command enables you to undo your last change in the sequence of the operation list. 5.8.3 Split This command enables you to separate your list of operations before the G-Code is generated. If you place split marks after operations and select G-Code All, separate NC-programs will be generated for each operation or group of operations that are located between the corresponding split mark. In this example, you will receive 3 separate G-Code les for the operations divided by the split marks.
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Adding Split marks 1. Click on the operation after which you want to insert a split mark. 2. Press the right mouse button and select the Split command. 3. The split mark will be inserted. Removing Split marks 1. Click on a split mark and press the right mouse button. 2. Select the Delete command and conrm the message with Yes. Just like re-sequencing operations, you can move a split mark to another location in the operation list. Simply drag the split mark on the operation after which you want to insert it.
5.8.4 Expand This command enables you to open the operation list, so that all the geometries used by each operation will be displayed in the tree structure of the CAM Manager. 5.8.5 Collapse This command enables you to reduce the operation list, so that only the operation names will be displayed in the tree structure of the CAM Manager.
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Machining Processes
A Machining Process is comprised of a series of Operations that are tied together through user-defined parameters. You can automate repetitive tasks in CNC-Programming with this new Machining Process feature. In subsequent identical or similar situations, the Machining Processes can be used directly or adapted to the new situation by giving values to its parameters.
Machining Processes Table Defining a new Machining Process Operation Templates Default Sets Parameters & Expressions Using Machining Processes
6. Machining Processes
Machining Process
Operation Templates
6.1.1 Operation templates
Parameters
An Operation template is the parametric template of the single operation that is used within the Machining Process. There can be one or several operation templates in a Machining Process. geometry:
For example:
To create a threaded countersink hole, we need three Operations using the common
Centering
At this stage, preliminary centering is made for the hole and a chamfer.
Drilling
Threading
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In the above sample the following parameters are needed: The tap size (D_thread) The tap depth (H_thread) The drill depth (H_drill) The chamfer diameter (D_chamfer)
H_drill H_thread
D_chamfer
In the above example you can dene the following expression for centering depth.
D_chamfer
D_thread
H_center =
H_center
D_chamfer / 2 tg (/2)
With a group of such Operation templates, Parameters and Expressions, you can dene the universal Machining Process.
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6.1.3 Default sets A Default set is a combination of parameters and expressions used for Operation template customization. You can dene a number of the default sets by attaching different specic values or expressions to parameters. You can use the default sets to adapt machining process to specic tasks.
Default Set
Parameters
Operation Templates
Machining Process
In the above example we can create default sets for each tap size (e.g. M6, M8 etc). 6.1.4 Machining Process Table SolidCAM enables you to join your Machining Processes into the Machining Process Table.
Machining Process 1
Machining Process 2
Machining Process 3
Machining Process N
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SolidCAM enables you to use three major interface tools for these tasks: New Machining Process Table - With this dialog you can dene a new MP Table. SolidCAM also enables you to manage existing MP Tables. Machining Process Table Manager enables you to create and manage a single Machining Process in the Table. Machining Process Define Manager enables you to dene components of the single Machining Process: Operation Templates, Default sets, Parameters and Expressions.
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2. Enter a name for the Machining Process Table in the Table name eld. 3. Press the Add Mac File button to dene the MAC le for your Machining Process Table. Since not all machines support all of the options in SolidCAM, you must also give the Mac le that you will be using. This will assure that only the options that are supported by your machine will be used. 4. Conrm the Machining Process Table creation with the OK button.
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6.3.1 Adding MAC file(s) The Add MAC le(s) dialog enables you to choose a MAC-le or a set of similar MAC les for your Machining Process. The MAC- le contains options oriented to the specic CNC Machine. This le enables you to adapt your Machining Processes for your CNC Machines.
1. Press the Add button to choose the suitable MAC le from the list. 2. In the dialog window displayed, pick the MAC le that you wish to work with and press OK. The original dialog window will be displayed again with the chosen MAC le.
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This option will add to the list any MAC le that is similar to the MAC le that you originally picked. The criteria of the similarity is the coincidence of the MAC-le options needed for Machining Processes.
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This eld contains the list of all Machining Processes from the current table. Double-click on the Machining Process name in the list to edit the MP in the Machining Process Define Manager.
Managing Machining Processes.
Right-click on the Machining Process name in the list to get the pull down menu of
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MP Picture
This option enables you to attach a picture to your MP. Click on the Browse MP Pictures... button and choose a bitmap le (*.bmp) in the browser window.
Type
For easier identication and classication of Machining Processes, you can dene and use your own MP types.
Description
In this eld you can enter text describing the Machining Processes.
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6.4.1 Managing Machining Process Tables The Machining Process Tables menu contains the following options:
Current
This option enables you to load the current MP Table in the Machining Process Table Manager.
New
With this option you can create a new MP Table. SolidCAM enables you to create the type of MP Table: Turning.
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Open
This option enables you to load an MP Table via the standard Windows Browser. 1. Right-click on the Machining Process eld and choose Open from the sub-menu to load the Machining Process Table. The Browser Window will be displayed.
2. Select the Machining Process Table le (*.mpt) The Machining Process Table will be loaded and the Machining Process Table Manager will be displayed.
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Copy
This option enables you to copy the MP Table. The Copy Machining Process Table dialog will be displayed.
1. In the left eld of the dialog, choose the MP Table you want. 2. Click on the use the icon to move the MP Table in the copy-container eld. You can icon to remove MP Tables.
3. Choose the copy location in the right eld. 4. Click on the Copy button to conrm the operation. 5. Click on the Exit button to close the dialog.
Delete
Choose this option to delete the MP Table via the standard Windows Browser.
Recent MP Tables
This option displays a list of the last MP Tables that you loaded in SolidCAM. You can open the le by simply clicking on the le you want to open.
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Group Types
This option enables you to create and manage your own list of expressions that will be available in each MP you design. 6.4.2 Machining Process Group Types For easier identication and classication of Machining Processes, you can dene and use your own Machining Process Group Types. Defining Group Types 1. Right-click on the Machining Process eld in the SolidCAM Manager and choose Group Types... from the pull down menu.
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To add a new Group Type, click on the Add button and type the name.
To remove an existing Group Type from the list, select the item and click on the Delete button. To edit the Group Type name, click on the icon in the name eld and choose Edit-View.
OK.
The Edit dialog will be displayed. Change the MP Group Type name and conrm it with
You can use the hotkey F2 to open the Edit dialog. By double-clicking on the Group Type name in the list, you can edit the name in the list directly without going to the Edit dialog.
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Using Group Types The Machining Process Table Manager enables you to assign the Group Type to the Machining Process by choosing it from the list.
This option enables you to add a new Machining Process to Machining Process Table.
Edit
This option enables you to edit components of the Machining Process in the Machining Process Define Manager.
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Copy
This option enables you to remove the current Machining Process from the Machining Process Table.
Import
This option enables you insert Machining Processes from another MP Table into the current MP Table. You can insert Machining Processes from MP Tables dened with similar MAC files.
1. Right-click on the MachProcess eld and choose Import from the pull down menu. 2. Choose the MP Table you want from the Browser. The MP Export Table Manager will be displayed.
3. Choose the Machining Process you want from the Manager and conrm the operation with the Export button.
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6.6.1 Operation Templates page In this page you can work with the set of Operation Templates in the same way as the conventional SolidCAM Operations via the SolidCAM Manager.
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6.6.2 Define Operation Template The Operation template dialog contains the same elds as the SolidCAM Operation dialog.
You can now ll the elds of the Operation template like in a conventional Operation. Note that some elds in the Operation Templates are marked with the elds you can enter the following data:
Variable Expression Value
If a variable you entered does not exist, SolidCAM adds it to the Used Parameter Table. To edit this parametric eld, you can use the parametric field menu by clicking on the etc.), SolidCAM will mark this parametric eld with the icon. icon.
If you entered wrong data in the parametric eld (unacceptable type of variable, mistake in expression
In the Operation template, you have to dene the Geometry and the Tool.
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6.6.3 Managing Operation Templates An Operation Template is a parametrically dened single SolidCAM Operation. In addition to numerical values for the technology parameter denition you can use variables and expressions in the Operation Templates. The following options enable you to manage your Operation templates:
Add
The process of the Operation Template creation is the same as creating Operations via the SolidCAM Manager. 1. Right-click on the Operations eld situated in the Operation Templates tab. The pull down menu will be displayed:
Choose the Operation Template type from the menu. The corresponding Operation Template dialog will be displayed.
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Edit
This option enables you to change the tool used in the specic Operation Template. The Part Tool Table dialog will be displayed.
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6.6.4 Parametric field menu The parametric eld menu enables you to choose parameters and expressions simply and effectively. When you click on the icon, the following menu will be displayed:
Choose the variable name you want from this list. You can open this list with the F5 hotkey when you are in the parametric eld.
Expressions
You can open this list with the F7 hotkey when you are in the parametric eld.
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Functions
This option displays the list of standard SolidCAM functions. (For more information on this subject, please refer to the topic 6.6.9)
You can open this list with the F8 hotkey when you are in the parametric eld.
Edit-View
Here you can see and edit the full parameter name or expression string. 1. You can open this list with the F2 hotkey when you are in the parametric eld. 2. In this dialog you can also use the operational menu by clicking on the icon.
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6.6.5 Default Sets page In this page you can work with the set of Default Sets created in the actual Machining Process.
This command removes the selected Default Set. You can create a number of Default Sets and assign the specic combination of values and expressions to the parameters in each of them. The Default Sets enables you to adapt the Machining Process to specic tasks.
Parameters
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1. Create a new Default Set via Copy operation. 2. Activate the created Default Set with the Current option. 3. Change parameters denition via Parameter Tables. 6.6.6 Parameters & Expressions Tables
There are two specic areas in the Machining Process Define Manager that enable you to manage your parameters and expressions: Used Parameters Table This area shows the table of parameters that were used in the Operation Templates.
This area shows the table of parameters that were used in the Operation Templates with the actual Default Set.
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This table contains the following columns: Parameter - shows the parameter name. In this eld you can change the name of the parameter. In this case the name will be updated in all Operation Templates that use this parameter. Expression - shows the parameter denition as an expression or value. To edit this parametric eld you can use the parametric eld menu available by clicking on the Result value - shows the result value returned by the parameter. G - shows the status of the parameter. If the status is Global - the G letter is shown. In this case the expression of this value will be the same in the all Default Sets. icon.
By right-clicking on this eld, you can change the status of the parameter. R/O - shows the access status of the parameter. If the status is Read-only, the R/O letters are shown. In this case the parameter denition cannot be changed during Machining process insertion.
By right clicking on this eld, you can change the read-only status of the parameter. Description - shows your own text description of the parameter. To edit the eld you can use the context menu available by clicking on the icon.
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This area shows the table of parameters that were not used in the Operation Templates with the actual Default Set. This table contains the following columns: Parameter - shows the parameter name. In this eld you can change the name of the parameter. In this case the name will be updated in all Operation Templates that use this parameter. Expression - shows the parameter denition as either expressions or values. To edit this parametric eld, you can use the operational menu available by clicking on the Result value - shows the result value returned by the parameter. 6.6.7 Adding a new Parameter This eld enables you to add a new parameter. 1. Choose the new parameter type from the list. 2. Type the parameter name. 3. Click the Add button to enter the parameter to the table. The Delete button enables you to delete the selected parameter item from the Unused Parameters table. icon.
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6.6.8 Variables & expressions SolidCAM enables you to use variables and expressions in your Operation templates. User Defined Parameters You can dene your own variables and use it in Operation Templates denition. SolidCAM supports the following types of variables:
Profile Geometry variables Z-Value variables
are stored in the Z-coordinate of the picked point. are stored in the distance between two picked points.
Distance Value variables String variables are Float variables are Integer variables
You must follow the following rules when naming variables in SolidCAM: You must use a letter as the rst character. You cant use any characters except capital and lower-case English letters, numbers and underscore symbols (_) Names cant exceed 255 characters in length. Expressions SolidCAM enables you to use expressions for parameters denition. You can use the following symbols in expressions: Addition (+) Subtraction (-) Multiplication (*) Division (/) Parentheses are acceptable.
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When multiplication and division occur together in an expression, each operation is evaluated as it occurs from left to right. When addition and subtraction occur together in an expression, each operation is evaluated in order of appearance from left to right. Parentheses can be used to override the order of precedence and force some CAM-Parts of an expression to be evaluated before others. Operations within parentheses are always performed before those outside. Within parentheses, however, operator precedence is maintained. SolidCAM enables you to use the set of the standard mathematical functions like sine, cosine etc... in your formulas.
Example:
For the H_center variable in the following formula H_center we can write the expression:
H_center=(D_chamfer/2)/(tan(Alpha/2))
D_chamfer / 2 tg (/2)
Returns a value of the same type that is passed to it specifying the absolute value of a number. The absolute value of a number is its unsigned magnitude. For example, abs(-1) and abs(1) both return 1.
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acos()
Returns a value specifying the arctangent of quotient rst and second arguments.
dist(,) and ang(,)
Returns polar coordinates: distance and angle (in radians) of the point dened in Cartesian coordinates.
0
pow(,)
Returns a value of the rst argument raised to the power of the second argument. For example: pow(2,3) returns 8.
log10()
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sum3( , , )
Insertion
Machining Process
CAM-Part
Operation Templates
Operations
The main interface tool to insert a Machining Process into a CAM-Part is through the Machining Process Insert Manager.
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The
Table
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5. Select the Machining Process you want from the list. 6. Click on the Pick button. The Machining Process Insert Manager will be displayed. When the Insert Manager is loading, SolidCAM receives necessary information from the CAM-Part. Then SolidCAM receives expressions for other parameters from the current Default Set and calculates them.
To prepare the Machining Process for insertion, do the following steps: 1. With the Default Sets page choose the Default Set you require. 2. With the Parameters Table ll all the blank expression elds. You can also change all expressions that do not have Read-Only status. 3. When the Machining Process is dened, click on the Insert button to insert the Machining Process into the current CAM-Part. 4. SolidCAM chooses tools for the Machining Process. The process of choosing is following: SolidCAM searches the tool in the Part Tool table (from tools already used in the CAM-Part). SolidCAM searches the tool in the current tool table (if it was dened). The search criteria are the tool shape and parameters. The rst found tool, with an identical tool shape and parameter, is chosen. If a tool with an identical shape and parameters is not found, SolidCAM will add a new tool with the rst available tool number.
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To undo the last insertion, you can use the Undo button. The Simulate button enables you to simulate Operations of the current CAM-Part.
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This page displays the list of Operation Templates that were inserted in the CAM-Part. By clicking on the (+) sign near each Operation Template, you can see the list of parameters used in the selected Operation Template.
To see the Operation Template parameters and settings, right-click on the Operation name in the list and choose the Show command from the list. The Operation Template dialog will be displayed.
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In this screen you cannot change the Operation Template denition. To edit the Operation Template, go to the Machining Process Define Manager. In the Operation Template dialog, all parametric elds are marked with the icon. Click on this icon to see the parametric eld menu. The Edit-View option is available in this menu. This option opens the parameter edit dialog.
This dialog enables you to see and edit the full parameter name or expression string. 6.9.2 Default Sets Page
Double-click on the Default Set name to make it current. The Parameters and values from the selected Default set will be shown in the Parameters Table.
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There are three columns in this table: Parameter - shows the parameter name. Expression - shows the parameter denition. In this eld you have to dene missed expressions for parameters. You can also edit all expressions that dont have Read-Only status. Result value - shows the result value returned by the parameter.
With the Show read only checkbox, you can allow or forbid showing parameters marked Read-Only. The Show descriptions option enables you to show the parameter description instead of the parameter name in the Parameter column. 6.9.4 Operation Points This eld contains buttons to dene specic points of the operation.
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6.9.5 Parameters definition Click on the icon to display menus for each parametric eld.
Geom Select
Choose the variable name you want from the list. You can also open this list with the F5 hotkey when you are in the parametric eld.
Geom Define
This option enables you to dene a geometry from the current model. You can also open this list with the F6 hotkey when you are in the parametric eld.
Geom Show
With this command, the current geometry will be displayed in the SolidWorks window.
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To exit from this mode, use the Exit button in the displayed Show Geometry dialog.
You can also open this list with the F7 hotkey when you are in the parametric eld.
Edit-View
This dialog enables you to see and edit the full parameter name or expression string. 1. You can also open this list with the F2 hotkey when you are in the parametric eld. 2. In this dialog you can also use the operational menu by clicking on the Parameters of Z-value and Distance types. For parameters of these types, SolidCAM enables you to dene values by picking them from the active SolidWorks model. icon.
To dene the Z-value, choose the Pick Z-value (F5) item from the parametric menu.
The Pick Z-Value dialog will be displayed. Pick the point you want on the model and click on the OK button to conrm the selection.
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To dene the Distance, choose the Pick Distance (F5) item from the Parametric menu.
1. In the SolidWorks window, pick the rst point. 2. Conrm the selection with the OK button in the Distance: Pick first point dialog.
3. Pick the second point and conrm it in the same way. The Distance value will be calculated. Other Parameters For parameters of other types, the parametric eld menu contains only one item: Edit-View (F2).
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Simulation
You can use the simulation to check and view the generated tool path after you have defined and calculated your machining operations. If you made mistakes in defining the operations or used unsuitable turning strategies, the simulation can help you avoid problems you would otherwise experience during the actual production run.
Turning Simulation mode HostCAD Simulation mode VerifyPlus Simulation mode 3D Simulation mode SolidVerify Simulation mode Rest Material Simulation mode
7. Simulation
7.1 Introduction
The SolidCAM simulation option enables you to check and view the generated tool path after you have dened and calculated your machining operations. The simulation can help you avoid problems such as mistakes in dening the operations or selection of an unsuitable turning strategy you would otherwise experience during the actual production run. To simulate an Operation, move the mouse on the Operation and press the right mouse button in the CAM Manager. The Operation menu will be displayed. Click on the Simulate option.
1. You also can simulate a group of selected Operations. After you select the Operations with the Control -key, right click on them and choose the Simulation option from the menu.
2. To simulate all the Operations, right click on the Operations eld in the SolidCAM Manager and choose the Simulation option from the menu. The Simulation dialog box will be displayed.
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Turning
Rest Material
HostCAD
3D Simulation
SolidVerify
7.1.2 Simulation Controls The Simulation controls are used to play, pause and exit the simulation.
the space bar of your keyboard). Operation step mode. Simulation is shown separately Operation by Operation.
Exits
Single Step mode (simulate the next tool movement by clicking on the symbol or by using
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7.2.2 Simulation toolbar The above icons in the toolbar enable you to zoom and pan the simulation picture.
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7.2.3 Show Data The check box below gives you complete information about the tool path such as coordinates of the current point, time, feed etc...
The X and Z elds display the position of the tool relative to the CoordSys at every step of the simulation. Feed displays the current feed rate. Time shows the elapsed machining time of the simulated operations (theoretical value based on feed and distance covered). 7.2.4 Projection This option enables you to display the simulation on a Top view projection of the CAD model. When you choose this option, the following menu will be displayed:
Define This option enables you to dene entities of the CAD model that are taken into account in the Top view projection. When you choose this option, the following screen will be displayed:
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Select edges
Select Unselect
This option enables you to select the edges of the CAD model either by Box, Pick or All edges. This option enables you to unselect edges that were previously selected.
Selection Filter
This option enables you to select edges on a specic Z-level. When you choose this option you can either pick the Z-level with the cursor on the model or you can enter the Z-level in the dialog box. Once you specify the Z-level, only those edges on that level will be picked.
Select edges by
Box Pick All edges
This option enables you to select/unselect edges by enclosing them with a box. This option enables you to select/unselect the edges one by one. This option automatically selects/unselects all the edges.
Finish
This option enables you to build the chain after you pick the edges.
Cancel
This option enables you to exit this dialog box. Delete This option enables you to delete what you had previously dened.
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Show on model This option enables you to see the geometry that was selected in the SolidWorks model. Show This option enables you to see the model in the simulation screen. 7.2.5 Show This option enables you to see the tool path and material simulation.
Tool Path
Material
Both
The Both option displays the Tool Path and Material simulations simultaneously.
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7.2.6 Show Material The Show Material option displays the material boundaries after each turning operation. 7.2.7 Check The Check option provides a check of the collision of the non-cutting edges of the tool with the material; when such a collision occurs during the simulation, the tool starts blinking and you are prompted whether to continue the checking or whether to revert to regular simulation without checking. 7.2.8 Show 3D This option enables you to see 3D model of the turned CAM-Part.
The Sweep Angle slider will be displayed to control the model section angle.
The simulation toolbar will be displayed. The following icons are available in this toolbar: These icons enable you to scale, pan and rotate the model. This icon enables you to dene the colors for the simulation. The Select Simulation colors dialog will be shown.
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Click on the color button to dene the color. etc...) This icon enables you to copy the simulation image into the Windows clipboard for future use. These icons enable you to switch to the shaded/wireframe mode. These icons enable you to rotate the model into isometric views (Left, Right, These icons enable you to show the model in the projection views
This icon returns the original position and orientation of the model.
7.2.9 Stop on Next This option displays the Stop on Next dialog where you can dene the specic point to stop the simulation process.
Tool change - This option stops the simulation every time the tool changes. Feed change - This option stops the simulation every time the feed changes. Tool Steps - Stops the simulation every dened number of tool steps. End of procedure - Stops the simulation at the end of the procedure.
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7.2.10 Clear This button clears the simulated tool path and the tool images from the SolidWorks screen. 7.2.11 Colors Click on the Colors button to change the display color of the simulated tool path. The Simulation Colors dialog will be displayed.
1. To change the tool color, click on the colored box left to the tool number. 2. The standard color dialog of Windows will be displayed. 3. Select the new tool path color for this tool number. 4. Conrm with OK. You can use the Reset to Default button to apply the default tool colors, as dened in the CAM settings dialog. 7.2.12 Simulation speed
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Show Data This check box gives you information about the tool path such as coordinates of the current point, time, feed etc...
The X, Y, and Z elds display the position of the tool relative to the CoordSys at every step of the simulation. Feed displays the current feed rate. Time shows the elapsed machining time of the simulated operations (theoretical value based on feed and distance covered). Show Tool Show tool toggles on/off a graphic simulation of the tool. The Parameter eld describes with what frequency SolidCAM must show the tool position. Stop on Next This option opens the Stop on Next dialog where you can dene the specic point to stop the simulation process.
The options of this dialog are following: Tool change. This option stops the simulation every time the tool changes. Feed change. This option stops the simulation every time the feed changes.
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Tool Steps. Stops the simulation every dened number of tool steps. End of procedure. Stops the simulation at the end of the procedure. Clear This button clears the simulated tool path and the tool images from the SolidWorks screen. Colors Click on the Colors button to change the display color of the simulated tool path. The Simulation Colors dialog will be displayed.
1. To change the tool color, click on the colored box left to the tool number. 2. The standard color dialog of Windows will be displayed. 3. Select the new tool path color for this tool number. 4. Conrm with OK. You can use the Reset to Default button to apply the default tool colors, as dened in the CAM settings dialog. Simulation speed. You can use the slider to control the Simulation speed.
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SolidCAM enables you to use the toolbar to control the simulation in this mode. The following icons are available in this toolbar: These icons are used for model scaling, panning and rotating. This icon enables you to remove the simulated tool path from the screen. With these icons you can toggle on/off the tool visualization during the simulation. This icon enables you to switch the graphic screen between three modes: These icons enable you to show the model in the projection views (Left, Right, Top etc...)
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This icon returns the original position and orientation of the model. These icons switch the simulation to 4/1 view mode. This option enables you to show the Zoom Window with the enlarged image of the model and tool path fragment centered on the mouse position. You can control the zoom factor in the Zoom Window.
These icons enable you to show the dynamic section of the model. The section slider will be displayed in the graphic area. By moving this slider you can control the section.
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Show Data This check box gives you information about the tool path such as coordinates of the current point, time, feed etc...
The X, Y, and Z elds display the position of the tool relative to the CoordSys at every step of the simulation. Feed displays the current feed rate. Time shows the elapsed machining time of the simulated operations (theoretical value based on feed and distance covered).
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Stop on Next This option opens the Stop on Next dialog where you can dene the specic point to stop the simulation process.
Tool change - This option stops the simulation every time when the tool changes. Feed change - This option stops the simulation every time when the feed changes. Tool Steps - Stops the simulation every dened number of tool steps. End of procedure. Stops the simulation at the end of the procedure.
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Colors Click on the Colors button to change the display color of the simulated tool path. The Simulation Colors dialog will be displayed.
1. To change the tool color, click on the colored box left to the tool number. 2. The standard color dialog of Windows will be displayed. 3. Select the new tool path color for this tool number. 4. Conrm with OK. You can use the Reset to Default button to apply the default tool colors, as dened in the CAM settings dialog. Simulation speed.
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Show Data This check box offers you complete information about the tool path such as coordinates of the current point, time, feed etc...
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The X, Y, and Z elds display the position of the tool relative to the CoordSys at every step of the simulation. Feed displays the current feed rate. Time shows the elapsed machining time of the simulated operations (theoretical value based on feed and distance covered). Stop on Next This option opens the Stop on Next dialog where you can dene the specic point to stop the simulation process.
Tool change. This option stops the simulation every time the tool changes. Feed change. This option stops the simulation every time the feed changes. Tool Steps. Stops the simulation every dened number of tool steps. End of procedure. Stops the simulation at the end of each procedure. Clear This option enables you to clear the simulation and return to the unmachined stock. Simulation speed. SolidCAM enables you to use the slider to control the Simulation speed. Single color/Color by tool
Single color
This option enables you to use a single color for all tools during the simulation process.
Color by tool
Use this option to dene a specic color for each tool. Click on the Color by tool button to set the colors. The Simulation Colors dialog will be displayed.
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1. To change the tool color, click on the colored box left to the tool number. 2. The standard color dialog of Windows will be displayed. 3. Select the new tool path color for this tool number. 4. Conrm with OK. You can use the Reset to Default button to apply the default tool colors, as dened in the CAM settings dialog.
7.5.2 Simulation toolbar The toolbar below enables you to control the simulation in this mode.
Available buttons:
Fit to window
The area you want to view in the simulation screen is dened by a box.
Move
The Selection mode enables you to select the solid bodies in the SolidVerify simulation window. The selected body will be highlighted. The right-click menu is available for the each selected solid body.
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Measurement
The Measurement function enables you to measure distances directly on the solid bodies in the SolidVerify window. This enables checking the linear dimensions of the part during simulation.
Light control
This command enables you to use the left button of the mouse to change the light source on the solid model in the Simulation mode. To change the light source, click on any location inside the Graphics view using the left button of the mouse, hold the button down and drag the cursor around within the bounds of the view.
Isometric views button
This button enables you to view the CAM-Part in the left, right, back or front isometric views.
View buttons
These buttons enable you to view the CAM-Part in the top, left, back, bottom, right or front views.
Tool location
This combo-box enables you to control the tool location on the model.
Render mode
Hybrid mode
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Wire mode
Displays the CAM-Part and the tool movements in hidden-line wireframe mode.
Redraw
3D view
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This option is used in the case of single operation simulation. If this option is turned on, SolidCAM enables you to perform the simulation on the stock machined by previous operations. If this option is turned off, SolidCAM performs the simulation on the original unmachined stock model.
Show/Hide Tool
This dialog enables you to switch between split solids during the simulation and enables you to remove the pieces of material that have been cut away during the machining.
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This option enables you to compare the stock model and target model and assign different colors to different rest material areas, depending on their tolerance.
1. Set the tolerance values and colors in the Target and Stock Compare Options dialog. 2. Press Execute to show the comparison. 3. Press OK to exit.
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7.5.3 Selection mode The Selection mode enables you to select solid bodies in the SolidVerify simulation window. The selected body will be highlighted. The right-clicking the selected solid body provides the following commands:
View
This sub-menu enables you to choose the view operation commands (Fit, Move, Rotate etc.). These commands are also available in the SolidVerify toolbar.
Properties
This option displays the Properties dialog. This dialog enables you to edit the visual properties of the selected solid body.
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Color
This button enables you to choose the color of the selected solid body.
Transparency
This slider enables you to adjust the transparency level of the selected solid body.
Show Edges (Hybrid mode)
This option enables you to display in the Hybrid mode all the edges of the selected solid body. The Edge Color option denes the color of the edges.
Volume
This option displays the volume of the selected solid body. 7.5.4 Measurement The Measurement function enables you to measure distances directly on the solid bodies in the SolidVerify window. This enables checking the linear dimensions of the part during simulation. The Measure dialog enables you to pick the pair of points directly on the simulation model. The coordinates of the selected points and the distance between them will be displayed in the Measure dialog.
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This option enables you to load the machined stock model from the SolidCAM FCT le (*.fct).
Open machined stock from STL
This option enables you to load the machined stock model from the Stereolithography le (*.stl).
Save Save machined stock to FCT
This option enables you to save the machined stock model to the SolidCAM FCT le (*.fct).
Save machined stock to STL
This option enables you to save the machined stock model to the Stereolithography le (*.stl).
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Options
Compare target and machined stock
This option enables you to compare the stock model and target model and assign different colors to different rest material areas, depending on their tolerance. For more information on the subject, please refer to the topic 7.5.2
Machined Stock Measurements
This option displays the Machined Stock Measurements dialog where you can see the dimensions and the volume of the Machined stock model.
Settings
Visual properties
This option enables you to dene colors and transparency for the simulation. The Visual Properties dialog will be displayed.
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General
This option controls the precision of the tool for the simulation.
Absolute
This parameter denes the precision of the facets of a tool in mm (or inches). Since this is an absolute value, the facets tolerance for the small and large tools will be the same. This tolerance will inuence the quality of the simulation. The quality of the simulation will be the same for large tools and small tools. The speed of the simulation will be relative to the tool. The simulation of the larger tool will be slower.
% of the tool radius
This parameter denes the precision of the facets of a tool in percentages of the tool radius. In this case the facet size will differ from tool to tool. The quality of the simulation will be relative to the tool. The speed of the simulation will be the same in small tools and large tools.
Move tool redraw interval.
Optimize redraw - This option enables you to expedite the simulation by dening the number of tool movements until the next redraw of the display. The default value is 7.
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As well as changing the tolerance used for faceting, the application controls the manner in which the facetted tool representation approximates the tool by forcing the representation to be bigger or smaller than the actual tool. For example, if the user wants to know whether the tool gouged the target part, then SolidVerify would probably want to have a tool representation that was guaranteed to lie outside the bounds of the actual tool. Internal - The tool representation lies within the actual tool. The vertices of the tool representation will lie on the surface of the actual tool and the facets will lie within the actual tool. External -The actual tool lies within the tool representation. The vertices will lie at distances up to the faceting tolerance from the surface of the actual tool. Mixed - This is a combination of Internal and External. The vertices lie outside the actual tool but parts of the facets may lie inside it. This mode is the default and should be used unless there is a specic reason for using one of the other modes as it generates fewer facets and will therefore be faster.
Clash detection
SolidCAM enables you to check the possible collisions between different components partcipating in the machining (tool, tool holder, machined stock model and xture) during the simulation. Holders and Stock - this option enables you to check the possible collisions between the tool holder and the machined stock model. Tool and Fixture - this option enables you to check the possible collisions between the tool and the xture model. Holders and Fixture - this option enables you to check the possible collisions between the tool holder and the xture.
Tolerances
Rest Material Tolerance SolidCAM enables you to dene the tolerance of the Rest material visualization. Gouge tolerances - SolidCAM enables you to dene the tolerance of the Gouge areas visualization.
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Target Model
Load automatically When this option is turned on, the target model will be loaded automatically when the SolidVerify simulation starts. The Target model loading is necessary for the gouge and rest material calculation in SolidVerify. When this option is turned off, SolidCAM will not load the target model automatically. This feature enables you to increase the SolidVerify loading speed and the simulation will be displayed in the simulation toolbar. performance. The Load Target model icon This button enables you to load the Target model.
OpenGL rendering
The new functionality is implemented to improve the SolidVerify performance with different graphics adapters. The OpenGL rendering options enables you to switch between the software/hardware OpenGL acceleration. Software - Disables graphics adapter hardware acceleration and enables graphics rendering using only software. For many graphics cards, this results in slower performance. Select this option only if instructed to do so by technical support. This option enables you to solve the visualisation troubles if your graphics card does not support hardware acceleration, or does not support it for the current combination of resolution, number of colors, refresh rate, and so forth. Hardware -This option is selected by default. The harware acceleration provided by your graphics adapter will be used.
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Tools
Self intersections
Many problems occur in SolidVerify simulations if the solids used (Machined Stock model, Target model or Fixture) are not topologically valid. In particular, SolidVerify is likely to encounter problems with solids that contain self intersections that is, solids which contain pairs of polygons which overlap each other, or individual polygons whose edges cross. Self intersections can be encountered in the following cases: The model (Stock, Target or Fixture) is based on a SolidWorks assembly or subassembly containing a number of components. The model (Stock, Target or Fixture) is based on a SolidWorks part containing a number of disjointed solid bodies. The model (Stock, Target or Fixture) is based on a SolidWorks part with corrupted geometry (gaps, self intersections etc.). Such self intersection problems can be solved by SolidWorks tools.
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7.6.1 Simulation toolbar The toolbar below enables you to control the simulation in this mode.
For more information on the Simulation toolbar options, please refer to topic 7.5.2. 7.6.2 Simulation menu For more information on the Simulation toolbar options, please refer to topic 7.5.5.
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G-Code
This command enables you to generate and display the G-Code file for the CAM-Part or for machining operations. The G-Code file can then be transferred to your CNC-machine using a floppy disk, via a DNC (RS 232) or Ethernet connection. The format of the NC-program depends on the Controller you selected in the CAM-Part data dialog. The G-Code output format can be customized using the GPP interface or by changing the controllers *.mac and *.gpp files.
Generating G-Code
8. G-Code
This command enables you to generate and display the G-Code le for the CAM-Part or for machining operations. The G-Code le can then be transferred to your CNC-machine using a oppy disk, via a DNC (RS 232) or Ethernet connection. The format of the G-Code depends on the Controller you selected in the CAM-Part data dialog. The G-Code output format can be customized either by using the GPP interface or by changing the controllers *.mac and *.gpp les. Contact technical support for more information on post-processor customization.
8.1 Generate
This option generates all the G-Code les for the CAM-Part after which the le will be displayed using the text editor dened in Settings>Editors. If any changes were made in the operation or in the *.mac or the *.gpp postprocessor les, you have to generate the G-Code again.
G-Code All
This command is available when you press the right mouse button on the Operations icon. You will receive one G-Code le including the necessary tool changes, unless you have separated operations or operation groups using split marks. The G-Code le will be saved to the CAM-Parts directory and will carry the name: partname.tap.
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1. Click on the Operation you want to generate the G-Code for or select a group of operations using the mouse in combination with the Shift/Ctrl-key. Then press the right mouse button and choose Generate from the G-Code menu.
2. The G-Code filename dialog prompts you to enter a name for the *.tap le.
8.2 List
This option enables you to display a list of the already generated G-Code les for the current CAM-Part or operation. The G-Code (*.tap) le will be opened with the text editor dened in Settings>Editors. Use the editor to change, save or print the G-Code le.
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8.3 Copy
This option enables you to copy G-Code les. When you choose this option, the list of the generated G-Code les for the current CAM-Part is displayed in the Copy G-Code dialog.
1. Choose the *.tap le you want to copy to another directory (for multiple selections use the Ctrl and Shift-key). 2. Transfer the list of les you want to copy to the middle eld by pressing the Left to Right arrow. 3. Choose the drive and the directory you want to copy to. 4. Press the Copy eld in order to execute the Copy command.
8.4 Print
This option enables you to print the G-Code le.
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SolidCAM Settings
The SolidCAM Settings feature enables you to define a set of SolidCAM defaults such as SolidCAM folders, units, tolerances, CNC controllers etc... In the settings dialog you can change the path to related applications, units, tolerances, default machines, editors, and color settings for SolidCAM. The Settings register enables you to easily view and edit the current program preferences and options.
User Directories Settings Units Settings Simulation Settings Synchronization settings Rest Materal & SolidVerify Settings Tool Settings
9. Settings
9.1 Introduction
In the Settings dialog you can change the path to related applications, units, tolerances, default machines, editors, and color settings for SolidCAM. The Settings register enables you to easily view and edit the current program preferences and options.
DNC Settings Simulation settings Color Setup Auto-save settings External Program settings Synchronization settings Default Geometry Names Rest Materal & SolidVerify Tool Settings User Directories settings Units Settings Default CNC-Controller Editors settings
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9.2.1 User Directory for SolidCAM-Parts The user directory denes the default folder in which CAM-Parts and G-Code les created with SolidCAM are stored. Whenever you load a CAM-Part, SolidCAM will browse the user directory for SolidCAM-Part les (*.prt). All newly created CAM-Part les will be placed in the user directory by default. 1. Click on the Browse button. 2. The browser window will be loaded. 3. Choose the folder you want from the browser.
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9.2.2 User Directory for SolidCAM-Tables SolidCAM uses this folder to store Tool Libraries and Machining processes. The *.tab le is the SolidCAM Tool Library le containing detailed information about tools. The *.mpt le is the Machining Process Table le. In addition to this le, SolidCAM creates the Machining Process Folder with a set of SolidCAMs auxiliary les. 1. Click on the Browse button. 2. The browser window will be loaded. 3. Choose the folder you want from the browser.
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9.3.1 Metric/Inch This option enables you to select the unit system you want to work with. 9.3.2 Approximation Whenever you use a spline edge (NURBS) to select a chain geometry for proles, working areas, sections etc., the spline will be transformed to lines. Approximation on splines denes the tolerance that is used when the spline is transformed to lines. Example: When you import an IGES surface, the surface boundaries will usually be dened with spline curves. If you mill the outside contour of the surface with a prole operation, you have to select the boundary as the prole geometry. You will receive straight edges and facets on the contour if you do not adjust the spline approximation to your requirements. If you select a tighter tolerance, the G-Code le will show more points on the contour and produce a smoother edge. This tolerance does not affect operations that work on 2D contours such as arcs, lines or circles.
9.3.3 Chain selection The Auto select function for selecting chain geometries uses certain tolerances to decide whether two consequent elements are connected or independent. The behavior of this function depends on the Gap between the entities.
Gap
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Gap minimum and Gap maximum tolerance The Auto select can function in three different ways: If the gap between the edges is less than the minimum chain gap, the system automatically continues the chain and closes the gap. If the gap is between the minimum and maximum values, you are asked whether the gap should be closed. If you answer YES, the gap is automatically closed. If the gap is larger than the maximum value for a chain gap, the message, Chain must be continuous, is displayed. Constant-Z Tolerance When you work in the Auto Constant Z mode, all connected entities on the same Z-level of the current coordinate system will be selected. This tolerance denes the maximum deviation from the Z plane where an element will still be recognized as being on the same Z-level. It mainly depends on the size of your geometries and the accuracy of your models or imported 2D/3D les which gap and constant-Z tolerance you should use. The default setting can be used for most of the common models, but when you work with very intricate CAM-Parts, for example, a large max. gap tolerance can cause problems as you might close contours in places that should normally be not connected. To avoid this, answer No to the message Do you want to close the gap? and switch to single curve mode to make sure you selected the correct elements. 9.3.4 Rest Material Calculation The Target tolerance parameter controls the accuracy of the target and stock model triangulation. 9.3.5 Fillet size for last cut This parameter denes the maximum allowed value of the radius for the external llet. This setting is not relevant for SolidCAM Turning.
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9.3.6 Tool Start and Clearance Levels Setting During each Coordinate System denition, SolidCAM automatically sets the Tool Start Level and Clearance Level values. This setting is not relevant for SolidCAM Turning.
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9.4.1 Post-processor files directory GPP les with the extensions *.mac and *.gpp are post-processor les used by SolidCAM. The *.mac le contains information about the CNC-machine, e.g. number of simultaneous axes, available cycles, default tool positioning, etc.. The *.gpp le translates the calculated tool path into G-Code. The G-Code format, cycle denitions, etc. of your G-Code le is controlled through this le. You have to specify the path to the folder where you keep the *.mac and *.gpp les you have received from SolidCAM. The post-processors that come with the evaluation or demo version are installed in the SolidCAM program directory. 1. Click on the Browse button. 2. The browser window will be loaded. 3. Choose the folder you want from the browser.
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9.4.2 CNC-controllers SolidCAM enables you to dene the default machine controllers:
Milling CNC-Controller Turning CNC-Controller Milling&Turning CNC-Controller WireCut CNC-Controller
The post-processors you selected will be used as the default machine, which means it will appear in the Part Data dialog as the controller for the new CAM-Part. Naturally, you can change the controller for the CAM-Part with the list eld if you want to use another machine controller. 1. Click on the Browse button. A list of milling/turning post-processors available in your Post-processor files directory will be displayed in the Machines list.
2. Double click on the machine you want to use as your default machine.
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To change a color, click on the corresponding color button. The standard Windows Color selection dialog will be displayed, enabling you to pick the color you want. Customizable display elements: CoordSys: Displays the color of the current Coordinate System. Direction arrow: Displays the color of arrows that indicate the direction of a chain geometry. Point: Displays the color of points during chain selection, e.g. the start point of an element. Numbers: Displays the color of numbers used to identify chain geometries.
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Section: Displays the color of the section geometries. Clamp: Displays the color of the clamp in SolidCAM-Turning. Show tool: Displays the color of the tool shown from the Operation dialog. Pick highlight: Selected elements, e.g. surfaces, solids, lines, etc. are highlighted using this color. Show chain/3D model/Drill: Displays the color of geometries when you use the Geometry>Show commands. Chain Accept highlight: Displays the color of chains that have been added to the currently active geometry. General chain selection: Color used to highlight entities suggested as consequent elements of the chain in auto select mode. Limit/Working area: Displays the color of the Limit geometry and Working area geometry. Material boundaries: Displays the color of the Material boundaries. Vertical Type Def. Depth: Displays the color of numbers used to identify the depth of the vertical type variable prole depth. Sloped Type Def. Depth: Displays the color of numbers used to identify the depth of the sloped type variable prole depth. Load default color set This option enables you to load the default colors of SolidCAM. Host CAD background color You can load a pre-dened set of colors for the customizable display elements. These colors have been selected by SolidCAM for the standard background colors of the Host CAD systems used by SolidCAM. Choose the background color of the Host CAD from the list. The Auto adjust option enables you to load the optimal colors for the background of your Host CAD.
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SolidCAM enables you to save your CAM-Part automatically after a geometry is dened or edited.
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During the launch, the external program will receive from SolidCAM the following parameters: 1. Full path to the loaded CAM-Part. 2. Name of the loaded CAM-Part For example the batch le that was dened as External program contains the following string: C:\EditNC\EditNC.exe %1\%2.TAP The CAM-Part C:\SolidCAM2006\User\cavity.prt is loaded. When you will launch the external program, SolidCAM will transmit the name and path of the CAM-Part to the batch le. Parameters of the batch le will receive their values and the following command command will be executed:
C:\EditNC\EditNC.exe C:\SolidCAM2006\User\cavity.TAP
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Editor for G-Code files (*.tap) Specify the Editor to view, open and print generated G-Code les. Enter the path to a text editor or use Browse to select an application on your system. Turn on the Multi-Document Editor option if you editor supports multi-document mode. Editor for CAM-Part Documentation (*.doc) files The documentation for CAM Parts will be generated in text les with the *.doc extension. As the default editor, the SolidCAM viewer.exe can view and print documentation les. You can, however, specify any text editor or word processor that can read *.doc les as the standard editor for your documentation. Enter the path to a text editor or use Browse to select an application on your system. Cover Page This option enables you to dene the path to the Cover Page used for the CAM-Part Documentation.
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This option enables you to dene the path for the data transmitting software - the DNC program.
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For each tool number you can dene a separate color. The colors selected in this dialog will be used for tools of current and future parts. To change a color, click on the color symbol next to the tool number in the list. The standard Windows Color selection dialog will be displayed, enabling you to pick the color you want. Load Default colors Click on the button to load the default SolidCAM color settings for simulation.
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After every change in the part or in the assembly and rebuild, SolidCAM will prompt you before checking the synchronization of the geometries with the model or sketches.
Unmarked
The synchronization checking will be performed without any message or question. Check synchronization on user demand In this case, SolidCAM will not check the synchronization automatically. The Check Synchronization item in the Operation and Geometry menus is enabled and you can choose it to start the synchronization.
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Synchronization tolerance These parameters dene the value of the synchronization tolerance. During the synchronization check, SolidCAM compares the SolidCAM geometry and the SolidWorks model. If the difference between them is out of the specied tolerance (the SolidWorks model was updated); you have to synchronize the geometry with the updated model.
Wireframe Geometry
The value of the tolerance for the 3D Model geometry. Ask user to find original model if not located Every time the CAM-Part is opened, SolidCAM automatically checks the correspondence of the dates of the CAM-Part and the original SolidWorks design model. When the date of the original SolidWorks model is later than the date of the CAM-Part creation, this means that the SolidWorks original model has been updated. You can then replace the SolidWorks design model on which the CAM-Part is based with the updated SolidWorks design model. The Ask user to find original model if not located option denes the sequence of SolidCAM operations in the case of the absence the original model. The Ask user to find original model if not located option enables you to display the browser window to nd the original model if the model was not found in the location specied in the CAM-Part.
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SolidCAM enables you to dene and use default names for all geometry types. When a new geometry is dened, the default name will be displayed in the geometry denition dialog. You can either conrm it or change it. If the default name is already used for a previously dened geometry, SolidCAM offers you the default name with a next sequential number.
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SolidCAM enables you dene the default settings for Rest Material calculation. Default Rest Material calculation method This option enables you to set the default method for the Rest material calculation.
Z buffer
In this mode, the rest material is calculated only for one machining direction.
Solid
This mode enables you to calculate the Rest material from all sides. Default Update Stock model method This option enables you to set the default method for the Stock model updating. This option is active only with Solid method of the Rest material calculation.
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Automatic method
This option causes SolidCAM to automatically calculate and save the rest material after each operation. During the SolidVerify simulation of the separate operations, SolidCAM updates the stock with the previously generated and saved rest material and performs the simulation on the updated model. Since the rest material models are saved after each operation calculation, SolidCAM enables you to simulate any operation for multi-sided CAM-Parts.
Manual method
SolidCAM enables you to manually save the Rest Material for a specic operation during the SolidVerify simulation. The saved model can be used to update the stock. The simulation of the next operations can be performed on the updated model. STL Save mode This option enables SolidCAM to save the STL le containing the Updated Stock model when the Initialization of machined stock option is active. This option is active either when the Update Rest Material option is not chosen or when the Z-Buffer mode is chosen. The saved STL le will be used in SolidVerify to increase the simulation speed. The following options are available:
Save STL for every N operation Save for marked operation only
STL Delete mode This option enables you to delete the STL les created by the previous option. Never Delete the STL les will not be deleted. Delete on Simulation Close the STL les will be deleted when the Simulation is closed. Delete on Part Close the STL les will be deleted when the CAM-Part is closed. Convert parts with Rest Material from Ver. 8 to Ver. 9 This option enables you to dene how the CAM-Part with the Rest Material will be converted. Convert to Solid mode the CAM-Part will be converted to the Solid mode of the Stock Model Update. Do not convert the part will not be converted; the Z-Buffer mode will be used.
317
9. Settings
Update Part tool table according to Machine Tool Table By setting this option the user instructs SolidCAM to automatically update the Part Tool Table with tools from the Machine tool table dened in the MACle, when the CNC-controller for the CAMPart is changed. Only used tools numbers This option enables you to update only those tools that were used in operations. Tools that were not used will be removed from the Part Tool Table. Used tools that were not found in the Machine Tool Table will be numbered with the next sequential numbers.
Renumber tools from 1 when no machine tool table
The option removes all unused tools from the Part Tool Table. The used tools will be renumbered starting from number 1. If the Renumber tools from 1 when no Machine tool table option is not active, SolidCAM removes all unused tools from the Part Tool Table. The used tools will not be renumbered.
318
9. Settings
This option is available only if the Only used tools numbers option is activated and only if the Machine Tool Table is not dened for the MAC of the new CNC-controller. Print in documentation - Only used tools. This option enables SolidCAM to include in the CAM-Part documentation only the tools from the Part Tool Table used in operations. Show in CAM Manager These options are not relevant for SolidCAM Turning. Set Tool to be Permanent when user changes the tool number The Set Tool to be Permanent when user changes the tool number option enables SolidCAM to automatically make tools Permanent when the Tool Number is changed.
319
9. Settings
320
Index
Index
Symbols
3D Geometry dialog 48 3D Simulation mode 272
A
Adding an Operation 138 Adding a Chain 120 Add Tool 78 Angle 192 Application Direction 88, 90, 92, 94, 97, 99, 101, 102 Approximation 301 Arc by points 38, 123 Auto-Save settings 308 Auto Select 39, 124 Auto to Point 40
B
Boring 206 Boundary (3D) dialog 42
C
Calculate 214 CAM-Part data dialog 26 CAM-Part name 27 Center of Revolution Face 32 Chain Direction 36, 121 Chain Operations 120 Chain Options dialog 36 Chain selection settings 301 Chamfer 192 Check Synchronization always 313 Check synchronization on user demand 313 Clamp 44 CNC-Controller 52 CNC-controllers settings 305 Collapse 218 Color Setup 306 Compensation 153 Congurations 119 Connection to CAD system 15 Constant-Z Tolerance 302 Coordinate System 29 Coordinate system 33 CoordSys 29 Copy dialog 170 Copy Tool 79 Copy Type 107, 172
321
Index
Copy Work type 157 Corner of Model Box 31 Current Tool Library 66, 68 Cut Work type 190 Cylinder 43 Cylindrical/Conical face 31
D
Default CNC-controller settings 304 Default G-Code numbers 53 Default Geometry Names 315 Default Rest Material calculation method 316 Default sets 222 Default Sets page 242 Default Update Stock model method 316 Delay 204, 206, 207 Delete Tool 79 Delta Compensation 112 Depth 211 Description 76 DesignModel 28 Direction 107, 167, 171 Directory 27 DNC settings 311 Documentation 60 Dongle Update 19 Drilling 203 Drilling Operation 200 Drill canned cycles 202 Drill cycle 202 Drill End position 201 Drill Start position 201 Drill tool 88
E
Edit 77 Editors Settings 310 Edit Chain 41 Entire geometry 176, 197 Envelope 42, 47, 116 Expand 218 Export all tools to Excel 82 Expressions 221, 246 Extension 127 External Contour tool 93 External Finish 212 External nish 114 External Groove tool 91 External program settings 309 External Rough tool 87 External thread tool 89 Extra Parameters 180, 199, 212
322
Index
F
F_Boring 207 F_Drill 204 Facet tolerance 45 Facial Copy 158 Facial Grooving 182 Facial Threading 208 Facial Turning 153 Falling down movement 156, 160, 162 FCT 286 Feed 104, 144 Feed Finish 104 Feed Normal 104 File 215 Finish 109, 175, 195 Finish allowance 165 Finish on Rough geometry 108, 168 Flipping Coordinate Systems 33
G
G-Code 294 Gap maximum 302 Gap minimum 302 General Defaults 103 Generate Sketch 135 Geometry area 139 Geometry Name 119 Groove defaults 110 Groove limit 111 Groove Step 187 Grooving Operation 181
H
Host CAD simulation mode 269
I
ID Number 76, 83 Import all tools from Excel 82 Import Tool 80 Internal Contour tool 100 Internal Face Back tool 95 Internal Groove tool 98 Internal Rough tool 101 Internal Thread tool 96 Intersection curve 117 ISO_Turning_Method 173, 175, 194, 195
L
License Server 18
323
Index
Location 191 Longitudinal Copy 158 Longitudinal Grooving 181 Longitudinal Threading 208 Longitudinal Turning 152
M
Machine Tool Table 66 Machining Process 220 Machining Process Dene Manager 236 Machining Process Group Types 232 Machining Process Insert Manager 252 Machining Process Table 222 Machining Process Table Manager 227 MAC le 225 Mac Options 54 Material Boundaries 34 Max_Tool_Number 84 Max Diameter 211 Measure 193 Message 147 Metric/Inch 301 Min Diameter 211 Model name 27 Model Reference 58 Modify Geometry 156, 160 Modify geometry 162 MP Picture 228
N
Network License Installation 17 New Geometry 118 Not falling down 157, 161, 163 Number of Tools 84
O
Offset Type 185 Offset type 109, 170 One way 167, 171 Operations with Geometries 129 Operation buttons 147 Operation Group 215 Operation interface 139 Operation name 146 Operation Points 255 Operation Sequence 217 Operation templates 220 Origin 32
324
Index
Parameters 221 Parameters denition 256 Parametric eld menu 240 Part Tool Table 66, 67 Path 299 Peck 204 Permanent Tool 78 Pick Feed Points dialog 145 Pitch Unit 210 Planar face 30 Point to point 122 Post-processor les directory 304 Prole Work type 161, 189 Program number 53
R
R_Boring 206 Radial condition 113 Release Distance 111, 188, 192, 205 Release distance 105 Release Type 105, 205 Rest Materal & SolidVerify Settings 316 Rest Material Calculation 302 Rest Material only 177, 197 Rest Material simulation mode 292 Rough 108 Rough/Copy 164 Rough dialog 165, 185 Rough Type 166 Rough Work type 154, 183 Round inserts support 92, 94
S
Safety Angle 104, 143 Safety Distance 178, 198, 202, 212 Safety Envelope 105, 143 Safety from wall 112 Second Offset 198 Section 117 Select Face 30 Semi-Finish 108, 173, 194 Semi-Finish dialog 174 Semi Finish / Finish on 175, 196 Settings 298 Setup Language 12 Simulation Controls 261 Simulation Mode 261 Simulation Settings 312 Simulation Speed 268 Single Entities 37, 121 Single License Installation 12 SolidCAM Help 23
325
Index
SolidCAM Manager 21 SolidCAM standard functions 247 SolidVerify simulation mode 277 Spin 103, 144 Spin Finish 104 Spin Normal 104 Spin Units 103 Spline approximation 128 Split 217 Steps in Grooving 184 Step Down 109 Step down 187, 191, 204, 210 Step Over 111 Step over 188 STL 286 STL Delete mode 317 STL Save mode 317 Structure of the CAM-Part 28 Subroutine Number 53 Synchronization 130 Synchronization Check 131 Synchronization Settings 313 Synchronization Tolerance 314 System requirements 12
T
Tapping 206 Target Model 45 Threading Operation 208 Thread defaults 114 Thread Finish 114, 212 Tools Filter 75 Tools Renumbering 79 Tool Area 140 Tool Data 83 Tool Defaults 103 Tool Number 76, 83 Tool Offset 104, 143 Tool Options 50 Tool Orientation 88, 90, 92, 94, 96, 97, 99, 101, 102 Tool Origin 85 Tool Settings 318 Tool Start Position 179 Tool Tables 66 Tool Table dialog 74 Tool Type 83 Tool Type name 76 Topology page 83 Turn_Groove_Method 173, 175, 194, 195 Turning Mode 262 Turning Operation 151 Turning Tool Data dialog 143 Turn + Groove defaults 108
326
Index
U
Units Settings 300 Unused parameters Table 245 Used Parameters Table 243 User Dened Parameters 246 User Directories Settings 299 User Directory for SolidCAM-Parts 299 User Directory for SolidCAM-Tables 300 Use Chamfer 200 Use Cycle 180, 198, 202
V
Variables & expressions 246 View 76
W
Working with Operations 213 Work Type 107, 110, 114
Z
Zig-Zag 167, 171 Zig-Zag Iscar 168 Z buffer 316
327
Index