March, 2013 | NEW PRODUCTS AND SOLUTIONS

ACE3600 SCADA MOSCAD-M

Tzvy Ravich Motorola Solutions Israel System Engineering and Integration

NEW MOSCAD-ACE3600 GENERATION

MOTOROLA SCADA SOLUTIONS Unmatched Reliability & Reputation

RMC SOLUTIONS

ACE3600 MOSCAD-M
IP-GW M-OPC
Water Electricity

Oil & Gas

Early Warning

RMC VALUE PROPOSITION

Provides control and management tool

Supplies real-time information on field equipment

Assures Grade-of-Service for their customers Enhances staff safety Short Return-On-Investment business Interoperability with all other field instrumentation

Cost management - avoid penalties

Generates reports, statistics for improvements

Proactive maintenance (vs. respond to customers

complains) Keep up with the 21st century technologies

TYPICAL SCADA SOLUTIONS

RTU MDLC or Third Party FEP Conventional Analog Radios, Trunking Analog radios, PSTN, TETRA, ASTRO, MOTOTRBO, CANNOPY GPRS, CDMA, IP Microwave, LAN

SCADA/HMI Station

Programming Tool

ACE3600 THIRD PARTY PROTOCOLS

IEC 61850 FUTURE

MODBUS RS232/RS485/ETH MASTER / SLAVE DNP3.0 RS232/RS485/ETH MASTER / SLAVE

ALLEN BRADLEY DF1 MASTER ON RS232 IEC 60870-5-101 SLAVE ON RS232 IEC 60870-5-104 SLAVE ON ETH

CURRENT MSI RTUs OFFERING

FEPs
IP Gateway (new)
MOPC (SW)

RTUs
ACE3600
MOSCAD-M

Accessories
ACT (Alarm control Tone)

ACE3600 RTU BUILDING BLOCKS

Power Supply

Housing & Chassis

CPU

Frames

I/O Modules

Radios

Software

MSI ACE3600 INSTALLATION

The ACE3600 is available in various structures:
Frames that hold various number of modules On a Metal Chassis that holds the frame, radio(s) and backup battery In a Housing that holds the frame, modules, radio(s) and backup battery

Frame

On Metal Chassis

In Housing

FRAMES
The ACE3600 frames have the following tasks:
To hold the Power-Supply, CPU and I/O modules To connect the modules with operating voltages To connect the modules to the CPU

All frames can be installed on a wall The 8 I/O Frame can also be installed on a 19 rack The following frames are available:
No I/O frame Power Supply and CPU only 2 I/O slot frame - Power Supply, CPU and 2 I/O slots 3 I/O slot frame - Power Supply, CPU and 3 I/O slots 5 I/O slot frame - Power Supply, CPU and 5 I/O slots 7 I/O slot frame - Power Supply, CPU and 7 I/O slots 8 I/O slot frame - Power Supply, CPU and 8 I/O slots
PS & CPU Slots I/O Slots

No I/O

2 I/O

3 I/O

5 I/O

7 I/O

Motherboard Metal Base 8 I/O

METAL CHASSIS
ACE3600 frames can be ordered with small or large Metal Chassis as an option. For 19 rack installation a 19 Metal Chassis is available. The Metal Chassis enables installation of radio(s), backup battery and other accessories. It can be installed on a wall or in a cabinet.

Small Chassis Up to 2 I/O slots

Small Chassis Up to 3 I/O slots

Large Chassis Up to 7 I/O slots

19 Chassis

HOUSING
ACE3600 can be ordered with small or large NEMA 4 (IP66) metal housing for outdoor installation. The housing includes a metal chassis that enables installation of radio, backup battery and other accessories. The housing can be installed on a wall.

Small Housing Up to 3 I/O slots

Large Housing Up to 7 I/O slots

ACE3600 RTU = Modularity

Power Supply

CPU

Inputs

Outputs

Mixed I/O

ACE3600 RTU ENHANCED FEATURES

CPU&PS Redundancy
Security ready Communication Node

Software backward compatible

ACE IP GW HW standard

ACE3600 RTU REDUNDANCY

Hot/Swap
Power Supply Redundancy
CPU Redundancy PS1 NEW

PS2
CPU1

4 I/O cards

CPU2

< 50msec switch over

Rear onboard 100Mb/s port IO Expansion rack support

OS Database sync. function 50x50 cm metal chassis 19 rack mount installation

MULTIPLE EXPANSION FRAMES

Up to 13 I/O Expansion Frames, 110 I/O Modules
Main Frame Power Supply CPU 3640 8 Port Expansion Switch (up to 2) I/O Modules

LAN Cables Expansion Frame #1 Expansion Frame #2 Expansion Frame #13

Expansion PS Power cable

RTU & FEP MOTOTRBO DIRECT CONNECTIVITY

Supports MOTOTRBO digital radio topologies Direct Mode (DMO) Single Repeater IP Site Connect NO Interface box Dynamic Remote Site Addressing Supports GROUP CALL FULL OSI 7 Layers implementation True IP physical port over USB2.0
Two USB2.0 Host Ports

DM3400 MOTOTRBO radio

USB CABEL

CPU3680 CPU4600

Inputs, Outputs & Comm. Ports TO MONITOR & CONTROL

ACE3600 ON TETRA/ASTRO RADIO

SCADA RTU SCADA Control Center IP based Packet Data MDLC over IP TETRA System
MTM800/ APX6500
MTM800/ APX6500

TETRA/ASTRO Standard Air Interface Specification

Peripheral Equipment Interface

EXAMPLE OF ACE3600 AS A COMM. NODE

SCADA Station
Advanced Metering Infrastructure Host

Conventional Radio Comm. System

Comm. System (TETRA/MOTOTRBO/ASTRO/Canopy/More)

Base Station
Base Station

Metering concentrator

Conventional Radio

ACE3600
Metering concentrator

Metering concentrator

ACE3600 Microwave
Metering concentrator

ACE3600

ACE3600

Communication Node
Conventional Radio

Electric Meters

ACE3600
Metering concentrator

...

ACE3600 (Out of Range)

19

MOSCAD-M LOW COST RTU

Water & Waste Water systems

Flood Warning systems

Warning & Siren systems

Environmental & Weather Systems

Security & Alarm systems

Tank Farm Gauging systems

Oil & Gas systems

MOSCAD-M STRUCTURE
Basic I/Os - 12DI, 4 Relay DO, 4 FET DO Expanded I/O board - Additional 3DI, 4AI, 1AO Power Management for low consumption One RS485/RS232 Port (Dialup/User/MDLC) One RS-232 Ports (MDLC/Dialup/User) One RS-232 or Radio (PPP/MDLC/Configuration) LED display - functional/diagnostic Indoor Housing (Wall/DIN rail mounting) Programmable by C Toolkit for custom application programming
RS-232/RS-485 (MDLC) OR External Radio

RS-232/RS-485 SMART DEVICES

DI, AI DO, AO

SUPERVISED DEVICES

CONTROLLED DEVICES

WATER DISTRIBUTION GATE CONTROL

STS SYSTEM TOOLS SUITE

The main benefits of the STS: Project oriented tool - handles multiple sites from a system design approach. Integrates all SCADA related functions in a single tool Configuration, Setup, Programming, Debagging and maintenance.

Hardware Test System Design

Configuration Tool

STORE & FORWARD LINKS

All radio links may use the same frequency !
RTU S&F

S&F Repeater
RTU RTU

FIU

SCADA HMI

COMBINED PLC AND I/Os WITH RTU

I/O Control

RTU With radio

Customer Site I/O Control

STS ToolBox

Wireless Network

PLC or IED with Native protocol

Installed PLC or IED

OIL & GAS OPERATIONS

Systems installed worldwide, including USA, Canada, etc.

OIL & GAS EMERGENCY SHUT DOWN

Control Center can sent ESD command to all RTUs or selectable RTUs, using only ONE transmission

RTU

Front End

RTU

Radio
Master Control Centre

RTU

CATHODIC PROTECTION WITH ACE3600

Cathodic Protection Rectifier AC Input 110V /220V CP Control Center (+)

(-)

CP Injection

ACE3600 RTU

CP Monitoring
Oil and Gas

IP Gateway

GAS PIPELINE SCADA SYSTEMS

SIBERIAN GAS PIPELINE MOSCAD

GAS PIPELINE SCADA FOR GASPROM

GAS DISTRIBUTION SYSTEM KOREA

GAS & OIL REFERENCES

BelarusNeft Belarus CPC Pipeline Kazakhstan Pipeline Control GasProm Russia, Variety of projects Seoul City Gas, Korea BOTAS Turkey Collaboration with Neles TOTAL Thailand Production Site control Petrobrass Brasil Pipeline Control Shell Oil Nigeria Well and Pipeline Monitoring Maraven, Lagoven Venezuela Arco Oil and Gas USA Oil Well Monitoring Corpus Christy USA Pipeline Monitoring System KOC Kuwait oil wells control Shell Brunei Pipeline System ELF France Pipeline System

INTELLEGENT ELECTRONIC DEVICES

Perform the process in modern Substations
Switchgear monitoring and control Communication via substation LAN

Typical IED Functions

Power parameter monitoring Fault passage detection Re-closer operation control Capacitor bank control

Communications
DNP 3.0, IEC 61850, IEC 60870-5-10x

ltiiOTOROLA SOLUTIONS