Infineon Technology Day: Door and HVAC Solutions and Trends

Infineon Technology Day
Door and HVAC Solutions and Trends

October 5th , 2010
Martin Spiteri ATV Body Segment Marketing
Table of contents
HVAC Systems and Trends
Door Electronics Systems and Architectures

Smart Window Lift Summary
10/27/2010
Copyright Infineon Technologies 2009. All rights reserved.
Page 2
Table of contents

10/27/2010
Page 3
HVAC System Components

Sensors AC Unit Heating Unit Control Panel Flaps
HVAC Module
Blower
HVAC Electronic Control Module Low to Mid End / Manual + Semi-Automatic

Control Panel
HVAC Control Module
1)
In development
SPI / Mirror Control
Hall Switch TLE4966 I/O
Multi Half Bridges TLE 84106 EL (3 Flaps) 1) SPI Multi Half Bridges TLE 84110 EL (5 Flaps)1)
Flap #3 Flap #2 Flap #1
Hall Switch TLE4946
2 1 0 3 4
Flap #5 Flap #4
Hall Switch TLE4966
Hall Switch TLE4946
Motor Driver
+12V from Battery

LIN LDO TLE 8458
Supply
Optional: VREG TLE42xx
8-bit Microcontroller XC800 Family
NovalithIC Power Half Bridge BTN 7960B
Blower Motor
LS Driver
LIN Bus
Optional: CAN Bus
CAN Transceiver TLE 6254-3 TLE6250 TLE 6251-2G/DS
Communication
HITFET BTS 3405
Further High Current Loads: Heater, A/C on, Defrost etc.
Centralized Flap Architecture

POTENTIOMETER FEEDBACK
TLE6208-6
Flaps are driven by DC Motors

M
Current consumption <1A Motors can be cascaded N+1 half-bridges required for one Motor For position detection a feedback potentiometer is used Feedback requires 2 additional wires do each motor Manual HVAC can be realized without position detection Architecture used Worldwide
Position Sense
Infineon Motor Driver Devices: TLE84106/110EL

6-fold / 10 fold HB output driver
VS Vcc
VS
Vcc NEW ASSP

Vs
(RPATH=4Ohm @150C)
Reverse polarity and pulse filter
Vcc NEW ASSP INH INHIBIT
Reverse polarity and pulse filter Vcc
INH INHIBIT
Charge pump & bias
Scalable (pin and function compatible)

0.5A max DC continuous current Low total supply and logic current consumption in standby mode = 4A max. 16-bit standard SPI with daisy chain capability Diagnosis Functions
Short Circuit Detection Temperature pre-warning Open Load Detection Overvoltage Protection
TLE 84110
Charge pump & bias
MOTOR 1
TLE 84106
OUT 1
M
OUT 2
MOTOR 2
CSN MOSI C MISO CLK SPI 8-bit Control logic, Latch circuit, Error detection block
OUT 3
CSN MOSI C CLK

M
OUT 4
MISO
SPI 16-bit Control logic, Latch circuit, Error detection block
MOTOR 3
OUT 5
M
OUT 6
MOTOR 4
Protection Features
M MOTOR 5
Over load and short circuit protection Thermal shutdown Electrostatic discharge protection (ESD)
PG-SSOP-24 in Exposed Pad package

Copyright Infineon Technologies 2010. All rights reserved. 27.10.2010
Monolithic Bridges - TLE841xx family Pin and function compatible across one package
TLE84106EL
TLE 84110EL
TLE84110EL
TLE84106EL
GND OUT 1 OUT 5 OUT 7 SDI VDD SDO INH OUT 9 OUT 6 OUT 4 GND
1 2 3 4 5 6 Exposed Die 7 Pad 8 9 10 11 12
24 23 22 21 20 19 18 17 16 15 14 13
GND OUT 2 OUT 8 VS SCLK CSN TEST TEST VS OUT 10 OUT 3 GND
27.10.2010
HVAC PWM Blower Fan Control Emerging Trend

Linear controlled Linear controlled MOSFETs is used as variable resistor in series with DC-brush motor Main benefit Feasibility PWM controlled DC-brush motor with half bridge for PWM (8 bit C / halfbridge / -Filter)
Reduced power losses in ECU Available Technology, Complexity: Low ~ 80 W ~ 1.9 g/km ~ fuel savings and potential reduced taxes
Source : Continental
CO2 Benefits: Reduced Power Losses CO2-reduction Cost Benefit
BTN7960B System in Package Half Bridge Solution

Vbattery BTS7960B HS
M
LS
20 kHz PWM motor control

Blower motor PCB

NO ADDITIONAL COOLING WITH THE APPROPRIATE MECHANICAL SETUP!
BTN7960B
NEW NovalithIC family
Reduced power losses (vs. BTN79x3B)

switching losses up to 25% conducting losses up to 50%
BTN8980TA
Rdson=9 m (path) Id=70 A (current limitation)
Enhanced operating voltage range 4.5 - 40V Pin compatible to existing NovalithIC family Option for on-board Kilis offset calibration
BTN8960TA
Rdson=13.5 m (path) Id=42 A (current limitation)
Preliminary schedule:
ES Sep 2010
QS Jul 2011
BTN8946TA

02.06.2010
Rdson=5.3 m (high side) Id=42 A (high side current limitation) Integrated passive LS freewheeling
all values typ. @ 25C
Speed PROFET - BTF 50060-1TEA

Single channel 6mW High Side Driver
BASIC FEATURES
6mW => 12mW max @150C
TARGET APPLICATIONS
Valves, coils and motors, with inrush current up to 60A Most suitable for loads driven by high PWM frequency signals
Optimized for 25kHz PWM frequencies

Inrush up to 60A (min.) 3.3V and 5V CMOS compatible logic inputs No need of ext. bootstrap capacitor Embedded diagnostic and protection functions DPAK (PG-TO252-5) package Green Product (RoHS compliant)
V bat
INPUT C SENSE
BTF50060 -1TEA
Load
M
Simple application schematic
application_simple.emf
DPAK PG-TO252-5
Q2 2010 Copyright Infineon Technologies 2010. All rights reserved. Q2 Page 2010 14
Table of contents

10/27/2010
Copyright Infineon Technologies 2010. AllAll rights reserved. Copyright Infineon Technologies 2009. rights reserved.
Page 15
Body Architectures BCM_Door Centralized Architecture

Window Lift Door Lock Switch Panel Door Lock Window Lift Switch Panel Mirror
Body Control Module
Features: - Single Central BCM Module Benefits: - Fully scalable Functionality Drawbacks: - Heavy wiring effort or cars with high functionality Coverage: - Still common in APAC but changing due to wiring cost and weight
Door Lock Window Lift
Switch Panel
Switch Panel Mirror
Low-end Markets Trend to be replaced

Page 16
Body Architectures BCM/Door Mixed Architecture II (Smart Window Lift)

Window Lift
Window
Window Lift
Window
High-end Mirror
Mirror left/right
CAN / LIN LIN

Body Control Module
Window Lift
Window
Window Lift
Window
Features: - Door Lock controlled by BCM - LIN Smart Window Lift Modules - Separate Modules for enhanced functionality Benefits: - Highly scalable, cost-effective - Extra functionality by adding of extra modules Drawbacks: - Direct wiring for door lock - Additional direct wiring from left to right front door Coverage: - Trend in APAC where Anti-Pinch is regulated High Scalability
X/Y, Fold, Lamps, EC glass
Heat only
Switch Panel
Switch Panel Mirror
Page 17
Mirror loads
Multi-Halfbridge driver TLE6208-3G TLE841xxEL
X/Y
System Chip TLE8203E
Integrated H-bridge driver TrilithIC
Fold
Heating
EC Glass
Discrete Driver
Lamp
Profet - Protected Highside switches Hitfet - Protected Lowside switches
A Dedicated Mirror Module is More Flexible and Requires Less Wiring

Dedicated Mirror ECU
A dedicated mirror ECU is used
Mirror ECU
x
TLE8458
TLE84103EL TLE84110EL
y
fold
Advantages More flexibility when equipping cars from lowto high-end Wiring is kept to a minimum regardless of feature range Disadvantages More electronics are necessary at more cost For low end with only few features, this overhead might be too much
MCU XC824
LM2902 BTS51202EKA
LIN interface to BCM or door module
Integrated Mirror IC A TLE8203E

TLE8203E
Power Logic Current sense RevPol MOS driver OUT4
M
Mirror x
1.25A
OUT5
M
Mirror y
1.25A
Inhibit
Fault Detect
OUT6
TLE8203E
PWM OUT7 Mirror Heat
Mirror Heat
6.25A
Logic and Latch SPI
OUT8 OUT9
Lamp 5/10W Lamp 5/10W
or LED or LED
SPI Interface, current sense, PWM Inhibit function, <6A 3 Half-Bridges for Mirror Positioning Mirror heat 2 Lamp Driver for 5 and 10W lamps or LEDs Parts available
TLE841xxEL flexibility - outputs in parallel

TLE841xxEL for mirror
TLE84106EL TLE84110EL
X - motor
Multiple outputs can be switched in parallel to increase the current drive capability of TLE841xxEL
Y M motor
M
Y M motor
X motor
TLE84106EL for 0.5A nominal (X,Y) and 1.0A nominal (fold motor) TLE84110EL for 0.5A nominal (X,Y) and 2.0A nominal (fold motor)
SPI 16-bit control logic, Latch circuit Error detection block
SPI 16-bit control logic, Latch circuit Error detection block

M
Scalable solution due to pin-pin compatibility of TLE841xxEL family
BCM + Door Modules Using CAN/LIN

Rear Door Module

Window Lock Light
Front Door Module

Window Mirror Lock Light
CAN / LIN CAN / LIN

Body Control Module
CAN / LIN
Rear Door Module
Window Lock Light Door Lock Window Lift Switch Panel Door Lock Window Lift
Front Door Module

Window Mirror Lock Light Switch Panel Mirror
Features: - Full Featured Door Modules - CAN or LIN connection to BCM and between Front &Rear Door Benefits: - Low wiring harness effort - Full functional network - Automatic Door Functions Drawbacks: - Expensive - High end Solution / Low Scalability Coverage: - Limited to high end vehicles in APAC but common in Europe and North America
Least Wiring Harness
Page 23
Body Architectures BCM/Door Mixed Architecture I (DCM + Central Lock)

Smart WL
Window
Door Module
Window Mirror FOLD Switch Panel Ctrl
CAN / LIN
BCM
Features: - Door Modules without Door Lock - CAN or LIN connection to BCM and between Front & Rear Door - Smart Window Lift in Rear Door Benefits: - Kind of mixed architecture - Partially scalable Drawbacks: - Low scalability @ Front Doors
Mirror X, Y, XY, Fold, Heat
Smart WL
Window
Door Module
Window
Mirror FOLD Switch Panel Ctrl
Switch Panel
Switch Panel Mirror
Mixture of Door Module and Smart Window Lift

Page 24
Fully Integrated Door Module

Door Module
Up & Down Mirror Power IC TLE 8203E
Mirror Position
Left & Right
SPI / Mirror Control
SPI
Supply
+12V from Battery CAN Bus

System Basis Chip TLE 8261E/-2E
Mirror Heating Interior Light Puddle Lamp 5W, 10W

SPI Multi Half Bridges TLE 6208-3
Front Door Only
LIN Bus
LIN LDO TLE 8458
Communication
8-bit Microcontroller XC 800 Family
Mirror Flap
16/32-bit Microcontroller XC2200 Family
Lamp Driver
PROFET+ BTS 5120-2 BTS 5180-2
1)
Interior Light Puddle Lamp (Rear Door only)
TrilithIC BTM 7740G Motor Driver
Door Lock Power Window
NovalithIC Power Half Bridge BTN 7960B
Position Sensor TLE 4966
1)
In development
Embedded Power Functionality
Power LIN MCU
Vreg
Functionality needed for Intelligent Power Window Control
I/O
ePower
Table of contents

10/27/2010
Page 27
Window Lift Module with Anti-Pinch for Safety and fulfilling Regulations
Window Lift Module

Supply
+12V from Battery
Low Side Driver
Communication
LIN LDO TLE 8458
Power Window
HITFET BTS 3405
LIN Bus
8-bit Microcontroller XC 800 Family
Position Sensor TLE 4966
Digital Switch Monitoring

I/O
Central Architecture needs a lot of wiring, offers limited functionality
Relay
Switches
Relay
Switches
TLE7240SL
Relay
Relay
Switches
Switches
BCM
Image Source: Johnson (website)

Decentralized architecture reduces wiring, enhanced functionality
LIN Motor ECU
LIN
Motor ECU
Switches
Switches
BCM
Motor ECU LIN LIN Motor ECU
Switches
Image Source: Brose (website)

Switches
Trend to Intelligent Window Lift Motors

Simple Motor
Decentralization / One-touch up / Anti-Pinch Requirement
Intelligent Motor
Source: Brose (website) Source: Johnson (website)
No ECU Driven directly via window switches / door module or BCM
Plug-in ECU Anti-pinch functionality Communication e.g. via LIN or CAN bus Motor position feedback (Hall sensor) Decentralized drive concept Can include door electronics (mirror, door locks, lighting)
PCB Space Reductions by Integrating Electronics
Fully discrete
Partially integrated
Embedded Power
Size is critical to meet the mechatronics mechanical requirements

Copyright Infineon Technologies 2010. All rights reserved. Page Page 32 32
TLE98xx Embedded Power Application Diagram

VBAT
LIN GND
LIN GND VBAT_SENSE
VBAT
VS
MON1 MON2 MON3 MON4 MON5
Ignition
LS1 HS
VDDC LS2 VDDP PWM OA_IN_P RShunt OA_IN_N VDDEXT

Double Hall Sensor e.g. TLE4966 Speed Direction
CCPOS0 CCPOS1
ePower Allows to Reduce PCB Space

Double Hall Sensor TLE4966 for motor position sensing
Relay
PCB
Source motor sketch: Bosch patent US6713913
Embedded Power IC TLE98xx
Position Feedback with Direction Detection using Hall Sensors
TLE4966K double Hall switch

2 Hall plates in 1 package Allows speed & direction output Small size package Not integrated in ePower to increase build flexibility
Summary of Window Lift Architectures
Discrete Decentralized
Microcontroller XC800 family 8-bit MCU
Integrated Decentralized
Embedded Power TLE78xx family TLE98xx family
Hall Sensor TLE4966K double Hall sensor
Centralized in BCM
Microcontroller XC2000 family 16-bit MCU Multi-channel relay driver TLE7240SL relay driver (8-channel)
LIN Transceiver TLE7259-2GU TLE6258-2 Voltage Regulator TLE42xx family Hall Sensor TLE4966K double Hall sensor Relay Driver TLE3405G (low side) TLE4160DGA (high side)
Table of contents

10/27/2010
Page 37
Summary
HVAC systems are aggressively migrating to electrically motor driven flaps replacing mechanical flaps for cost and performance optimization. There is an increasing trend toward PWM driven blower motors for electrical power saving, fuel saving measures and enhanced reliability. Door Electronics continues to aggressively increase with a large variety of architectures to meet the differing low, mid and high end car requirements. Infineon offers a range of discrete and integrated semiconductor solutions offering optimum flexibility for designers. A growing trend of LIN slave anti-pinch window lift solutions is emerging to address the additional needs of window lift systems and fulfill safety requirements.
Page 38

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Infineon Technology Day

Door and HVAC Solutions and Trends

Martin Spiteri ATV Body Segment Marketing

HVAC Systems and Trends

Door Electronics Systems and Architectures

Copyright Infineon Technologies 2009. All rights reserved.

HVAC Systems and Trends

Door Electronics Systems and Architectures

Copyright Infineon Technologies 2009. All rights reserved.

HVAC System Components

HVAC Electronic Control Module Low to Mid End / Manual + Semi-Automatic

HVAC Control Module

SPI / Mirror Control

Hall Switch TLE4966 I/O

Flap #3 Flap #2 Flap #1

Hall Switch TLE4946

Hall Switch TLE4966

Hall Switch TLE4946

+12V from Battery

Optional: VREG TLE42xx

8-bit Microcontroller XC800 Family

NovalithIC Power Half Bridge BTN 7960B

Optional: CAN Bus

CAN Transceiver TLE 6254-3 TLE6250 TLE 6251-2G/DS

HITFET BTS 3405

Further High Current Loads: Heater, A/C on, Defrost etc.

Copyright Infineon Technologies 2010. All rights reserved.

Centralized Flap Architecture

Flaps are driven by DC Motors

Copyright Infineon Technologies 2010. All rights reserved.

Infineon Motor Driver Devices: TLE84106/110EL

Vcc NEW ASSP

Reverse polarity and pulse filter

Vcc NEW ASSP INH INHIBIT

Reverse polarity and pulse filter Vcc

Charge pump & bias

Scalable (pin and function compatible)

Charge pump & bias

CSN MOSI C CLK

SPI 16-bit Control logic, Latch circuit, Error detection block

PG-SSOP-24 in Exposed Pad package

1 2 3 4 5 6 Exposed Die 7 Pad 8 9 10 11 12

Copyright Infineon Technologies 2010. All rights reserved.

HVAC PWM Blower Fan Control Emerging Trend

CO2 Benefits: Reduced Power Losses CO2-reduction Cost Benefit

BTN7960B System in Package Half Bridge Solution

20 kHz PWM motor control

Blower motor PCB

Copyright Infineon Technologies 2010. All rights reserved.

NEW NovalithIC family

Reduced power losses (vs. BTN79x3B)

Copyright Infineon Technologies 2010. All rights reserved.

Speed PROFET - BTF 50060-1TEA

Optimized for 25kHz PWM frequencies

HVAC Systems and Trends

Door Electronics Systems and Architectures

Body Architectures BCM_Door Centralized Architecture

Body Control Module

Door Lock Window Lift

Door Lock Window Lift

Switch Panel Mirror

Low-end Markets Trend to be replaced

Copyright Infineon Technologies 2010. All rights reserved.