Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 1 of 32 DESIGN BASIS REPORT FOR PIPING REV.

NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 2 of 32 REVISION STATUS SHEET REV. DETAILS / DESCRIPTION DATE A Preliminary issue for comments 24 07 -01

REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 3 of 32 PIPING DESIGN BASIS 1.0 SCOPE 2.0 CODES & STANDARDS 3.0 DESIGN CRITERIA 4.0 MATERIALS 5.0 VALVING 6.0 GENERAL

7.0 THERMAL INSULATION 8.0 PAINTING 9.0 PROCESS DESIGN CRITETIA FOR PIPING ANNEXURE -A PIPING MATERIAL SELECTION ANNEXURE - B MATERIAL SELECTION CHART ANNE XURE - C VALVE DATA SHEETS ANNEXURE - D SCHEDULE OF THICKNESS FOR THERMAL INSULATION ANNEXURE - E DESIGN PROCEDURES FOR PIPE SUPPORTS ANNEXURE - F STRESS ANALYSIS DESIGN CRITERIA ANNEXURE - G MAJOR REQUIREMENTS OF IBR ANNEXURE - H ACC ESSIBILITY REQUIREMENTS OF VALVES & INSTRUMENTS ANNEXURE - I RECOMMENDED VELOCITY RANGE FOR VARIOUS FLUIDS REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 4 of 32 1.0 SCOPE: 1.1 This specification describes the basis for the overall design of steam, water & utility piping of the power plant. It is intended to establish designs confirmin g to codes and accepted practices currently applicable to piping systems. 2.0 CODES & STANDARDS: 2.1 The main design codes and standards, which shall be considered as minimu m requirements are listed below. Latest version of these shall be followed. ANSI / ASME B31.1 -Power Piping ANSI B16.5 -Steel Pipe Flanges and Flanged Fitting A NSI B16.9 Factory -made wrought steel butt-welding Fitting ANSI B16.10 -Face-toFace & End-to-End Dimensions of Ferrous Valves ANSI B16.11 -Forged Steel Fitting s, Socket Welding and Threaded ANSI B16.34 -Valves -Flanged and butt-welding end s ANSI B16.20 -Ring Joint gaskets and grooves for Steel pipe Flanges ANSI B16.25 -Butt Welding Ends ANSI B36.10 -Welded and seamless wrought steel pipe ANSI B36 .19 -Stainless Steel Pipe ANSI B16. 21 -Non Metallic Flat Gaskets for Pipes Flan ges ANSI B 18.2.1 -Square and Hexagonal Bolts ANSI B 18.2.2 -Square and Hexagona l Bolts API 590 -Spectacle Blind for Sizes up to 24 EJMA -Expansion Joints REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 5 of 32 API 594 API 598 API 601 API 602 API 609 AWWA C 504 BS 5146 BS 5155 BS 5351 BS 53 52 MSS SP6 MSS SP 25

MSS SP 43 Mild Steel Tubes IS-1239 (II) IS-3589 MSS-SP-58 -Wafer type Check Valves -Valve Inspection Test -Metallic Gaskets for Piping -Co mpact Carbon Steel Gate Valves -Butterfly Valve 150 Psig -Rubber Seated Butterfl y Valves -Inspection and Testing of Steel Valves -Cast iron & Carbon Steel Butte rfly Valves -Steel Ball Valves - Forged Steel Globe & Check Valves -Standard finishes for contact surfaces -Sta ndard marking system for Valves, Fittings & Flanges -Wrought Stainless Steel Butt welded Fittings -IS-1239 (I) --Steel Fittings -Seamless or Electrically welded steel pipes for Water, Gas, & Sewage (168.3 to 2032 mm Outside diameter) -Pipe Hanger & Supports Materials Design & Manufacture In addition to the above the following specifications shall form part of this pr oject. Technical Specification for Hot Insulation Technical specification for Sh op & Field Painting REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 6 of 32 Piping Material Specification Valve Material Specification Fabrication and Erect ion of Piping Inspection, Flushing, & Testing of Piping Pre commissioning & chemical cleaning Non-Destructive examination 2.2 Boiler Code Piping: a) 1995 ASME boiler and pressure vessel code Sec. I and Sec. VIII apply to certa in integral portions of steam, feed water and blow-off piping associated with bo ilers and steam generating equipment, as defined by that code. b) Certain portions of external piping shall meet the requirements of ANSI B31.1 , (1992) Power Piping Code, as defined by that code. c) Steam and Feed water piping coming under the purview of the Indian Boiler Reg ulations shall be designed in accordance with that code. Annexure-G lays down th e major requirements of Indian Boiler Regulations. Nevertheless, requirements sp elt out in respective ASME / ANSI codes shall be adhered to, as a minimum. 3.0 DESIGN CRITERIA: 3.1 Operating Conditions: 3.1.1 Design conditions of pressure and temperature will be the most severe co nditions expected to co-exist under long-term operating conditions. These usual operations include all functions such as throttling, blowing and bypassing likel y to be used for operation and control. 3.1.2 Temporary Conditions: Usual operating conditions do not include more severe temporary conditions, such as those abnormal operations like turbine over speed / over pressure conditions , as long as the duration and parameters do not exceed the values defined in the respective codes. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A

SHEET: 7 of 32 3.2 Design Temperature: Design temperature is the most severe sustained fluid temperature, subject to co nditions of section 3.1 above. Design temperature will be usually the maximum fl uid temperature. 3.3 Design Pressure: The Design pressure of piping shall be the most severe condition of internal or external fluid pressure, subject to conditions of Section 3.1 above arrived at i n conjunction with the following considerations. -Design pressure of the equipment to which it is connected. -Set pressure of safety valve which protects the system. However, Piping systems operating under vacuum / likely to be operated under vac uum shall be designed for full vacuum, also. 3.4 Design Life: Piping system shall be designed for 7000 cycle based on the plant life of 30 yea rs, such that it operates without replacement and with normal maintenance, and s hall withstand the fluctuations in operating parameters and cycling, normally ex pected. 3.5 Piping Flexibility: All piping must be designed for thermal expansion under start-up, operating and shut down conditions such that the actual stresses shall be well within the allo wable limits of the pipe material and the forces / moments on the equipment shal l be within the limits defined by the equipment supplier. Provisions for expansion or contraction shall normally be made with bends, offse ts and expansion loops. Expansion joints may be used on large diameter piping, r elief systems or where they are acceptable process wise and economically justifi ed. Stress analysis shall be done for piping meeting the conditions specified in the stress analysis design criteria attached as Annexure-F. 3.6 Piping Supports: All piping shall be adequately supported, guided or anchored so as to prevent un due vibration, deflection or loads on connected equipment & piping and leakage a t joints. Piping at valves and equipment such as heat exchangers and pumps, requ iring periodic maintenance, shall be supported in such a way so that the piping can be detached with a minimum temporary supports. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 8 of 32 The Design and Selection of supports shall be based on Design procedures for pip e supports attached as Annexure-E. 4.0 MATERIALS: 4.1 Piping Material Selection: Piping material selection attached as Annexure-A includes line service, pipe mat erial, type of construction and ANSI Rating. Piping Material Selection for this project is attached as Annexure-A. The basis for material selection is as per Ma terial Selection Chart attached as Annexure -B. 4.2 Corrosion Allowance: 4.2.1 Unless otherwise specified in piping material specification, minimum cor rosion allowance, as shown below, shall be provided for all non-IBR piping syste ms. Carbon Steel 1.5mm

Ferritic Alloys 1.5mm Austenitic Steel 0mm Non - Ferrous 0mm 4.2.2 For IBR piping, refer to the requirements under the IBR regulations. 4.3 Wall Thickness and Reinforcement: 4.3.1 Reinforcement requirement for nozzles / stubs or other welded branch con nections shall be as per Section 104.3 of ANSI B31.1 and shall additionally meet the requirements of IBR for piping systems under the purview of IBR. 4.4 Line and Connection Size: Minimum line size shall be 1 for long runs in the offsite area. Exceptions are th ere for instrument piping, which may be minimum 1/4 . Vents and Drains shall be 3/ 4 min. Pipe sizes 1-1/4 , 2-1/2 and all other odd sizes such as 5 and 7 shall not be u sed unless required to match the connections to Mechanical equipment. 4.5 Bends & Mitres: 4.5.1 Long radius welding elbows shall be used for changes in direction of pip ing. For steam and feed water piping coming under the purview of the Indian Boil er Regulation bend radii shall be as per that regulations. Short radius bends sh all only be used where space does not permit the use of long radius elbows and b ends. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 9 of 32 4.5.2 Welded mitre bends, with a maximum included angle of 22.5 per segment, ma y be used in utility piping systems, for sizes NB 350 and over, where the pressu re and temperature does not exceed 10 kg/cm2 and 120C respectively. In other serv ices & Higher-pressure conditions, the welded mitre bends may be used, provided they me et process requirements. 5.0 VALVING: 5.1 Valves: 5.1.1 Design, fabrication and testing of valves shall generally conform to ANS I B16.34 (1981). Butterfly valves shall conform to AWWA C504. 5.1.2 All valves requiring attention during normal operation shall be accessib le either from grade, platform or Ladders. 5.1.3 All valves shall be suitable for installation in horizontal as well as v ertical pipeline. 5.1.4 All globe valves shall be capable of being closed against the design pre ssure. Where globe valve has been specified for regulation purpose, the disc sha ll be tapered plug type and suitable for controlling throughout its lift. 5.1.5 All gate and globe valves shall have bonnet back seating arrangement to facilitate easy replacement of packing with the valves in service. 5.1.6 All gate, globe and check valves shall be designed for reconditioning se ating surfaces and replacement of stem and disc without removing the valve body from the line. 5.1.7 Manual gear operators shall be provided to open / close the valve agains t the maximum differential pressure across the valve such that the effort requir ed to operate does not exceed 25 kgf. However, unless otherwise stated in P&ID, geared operators shall be provided as below: -Gate and Globe valves ANSI #150 with size 12 & larger ANSI #300 with size 8 & la rger -Ball valves ANSI #150 with size 8 & larger

ANSI #300 with size 6

& larger

Butterfly valves ANSI #150 with size 8 & larger 5.1.8 All gate and globe valves of size 50 mm and below in vacuum services sha ll have extra deep gland packing without any provision for water gland sealing. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 10 of 32 5.1.9 All gate and globe valves of size 80 mm NB and above in vacuum services shall have adequately deep gland packing and shall be equipped with lantern ring s to admit pressurised water for gland sealing. 5.1.10 Integral bypass valves shall be provided for all gate valves as classifi ed below. Size and location of bypass valve shall be as per MSS-SP-45. a) Under pressure class of 600 lbs and above, where the sizes are 100 mm NB and above b) Under pressure class of 300 lbs and 400 lbs where the sizes are 250 mm N B and above. 5.1.11 Valve Data Sheets attached as Annexure -C gives a basis of valve selecti on for the different systems 5.1.12 Valved drains, vents shall be installed at low and high points in piping systems, if required for operation, maintenance or for draining purposes. 5.1.13 Drains & vents required purely for hydraulic or pneumatic test purposes are to be shown on the isometric drawings and added to the P&ID S by the Piping er ection contractor. To collect samples for laboratory analysis, dedicated sample connections are req uired; sample points shall not be located in dead ends of piping. 6.0 GENERAL: 6.1 General Layout Requirements: Pipes of sizes 80 mm NPS and above shall be shop fabricated as per the drawings and pipes of sizes 50 mm NPS and below shall, in general, be field routed. 6.2 Accessibility: For accessibility requirement of Valves & Instruments for the plant refer Annexu re-H of this specification. 6.3 Pipe Routing: 6.3.1 All Piping entering and leaving a plot area shall be grouped together as far as practicable. Inside plot piping shall be routed on overhead pipe bridges wherever possible. 6.3.2 Piping with Instrument connections shall be routed to ensure accessibili ty, if necessary Platforms / Walkways shall be provided. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 11 of 32 6.3.3 Fire fighting water lines, if installed above ground shall not run along pipe bridges and pipe racks but as practical along roads. 6.3.4 The elevations of overhead piping shall be as specified by the site requ irements but never be less than

-6.8 -6.0 -6.0 -4.0 -3.0 -2.2

M M M M M M

over Railroads / Railways over Main roads for crane access for truck access for fork lift truck access over Walkways inside buildings and Platforms.

6.3.5 The minimum horizontal clearance shall be 0.75 M for access ways and wal kways, however the minimum clearance shall be 0.9 M for frequently used main pas sages. 6.3.6 Buried Piping shall be considered for -Drainage or Sewerage. -Fire water lines. 6.3.7 Buried piping shall have a minimum cover of soil: -Fire water lines (main) -0.9 M -Road crossings for lines 24 & smaller -0.6 M 6.3.8 The load on the pipes should be equalized for lines crossings railroads / railways and traffic roads by means of pipe sleeves or a culvert. The pipes sh all be kept centrally in the sleeves by distance pieces welded to the pipe or fi xed to the sheeting if the line is insulated. 6.3.9 As far as practical, piping shall run at the different elevations design ated for north-south and east-west banks and shall change elevation at change in direction. 6.3.10 Sleeves or holes through walls, floors of buildings shall have a size pe rmitting the passage of a flange of the relevant pipe size to facilitate the ins tallation of fabricated piping and to permit insulation work. 6.4 Relief System / Blow down system Piping: Relief valve discharging steam, air directly to atmosphere shall be equipped wit h drain or suitably piped to prevent accumulation of liquid at valve outlet. Relief valve discharge piping shall be taken to safe location as per following REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 12 of 32 -3 M above top platform of column or structure -25 M horizontally away from Boil er. -50 M horizontally away from Boiler, if more than more one-relief system of different set pressures is discharging into one common riser of vent stack. Inlet and outlet piping of pressure relief valve shall be adequately supported t o take care of the thrust induced by the relief valve during popping. 6.5 Offsite and Yard Piping: In general, the Pipes shall be laid at grade level on sleepers at 300mm higher f rom grade level. Pipes at crossing of roads shall be by pipe-way bridges in gene ral. Pipes sleeves may be considered where one or two pipes are to cross the roa d. 6.6 Expansion and Contraction: Piping systems shall have sufficiently flexibility to allow for thermal expansio n and contraction so as to prevent -Failure of piping components owing to over stress leakage at joints. -Excessive thrusts and moments on connected equipment anchor points etc. -Forces on equipment connection nozzles, in case where the forces exceed normal

conservative values. Loops and offsets shall provide for flexibility in piping systems, especially fo r noxious or hazardous fluids, Expansion joints shall be considered when limited space will not give sufficient flexibility. Expansion joints shall be used only with adequate guided and anchors. Loops and offsets shall be used in preference to bellow type expansion joints wherever possible. Bellow type joints shall not be subjected to torsional loads. Horizontal piping expansion loops on pipe bridges shall have vertical offset to stay clear of adjacent piping and any thermally expanded piping shall be anchore d at the plot limit. Calculations shall establish stresses, forces and moments. Pipe stress / flexibility analysis shall be executed with program: CEASAR II fro m COADE 7.0 THERMAL INSULATION: 7.1 Thermal insulation shall be provided for all piping and equipment with s urface operating temperatures of 60C or above for one or more of the following re asons: REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 13 of 32 a) Conserve heat b) Maintain temperature for process control c) Provide for personnel protection. 7.2 Design basis for selecting insulation thickness shall be as below: Ambient Temperature : 40C Cladding Temperature : 60C (max) Wind Velocity : 0.5 m / sec. Emissivity of Cladding : 0.15 Hot Surface Temperature : Fluid Design Tempe rature 7.3 Insulation material for hot insulation shall be as below: i) For sizes (including insulation thickness) up to 350 mm, Rock wool prefo rmed pipe sections of density 144 kg/m3 conforming to IS: 9842 ii) For sizes 400 mm and above: In order to meet the sizes above 400mm, (Inc luding insulation thickness) lightly resin bonded mattress confirming to ASTM C5 47 class III shall be applied in addition to the Rock wool preformed pipe sectio ns. iii) The physical requirement of bulk density and chloride content, thermal c onductivity and PH value of the material shall be as follows: Bulk Density : 140 kg / cubic. Meters Chloride content : 20 PPM Thermal conducti vity: 0.43 m W/cm deg. C for mean temp 50 deg. C 0.52 m W/cm deg. C for mean temp 100 deg. C 0.62 m W/cm deg. C for mean temp 150 deg. C 0.68 m W/cm deg. C for mean temp 200 deg. C 0.80 m W/cm deg. C for mean temp 250 deg. C 0.90 m W/cm deg. C for mean temp 300 deg. C 7.4 Aluminum cladding shall be used as a weather protection over insulation unless otherwise specified and shall conform to ASTM -B -209 -1060 Temper H-14. 7.5 Schedule of thickness for Thermal Insulation is attached as Annexure -D. 8.0 PAINTING: 8.1 Painting of pipe work shall be as per the painting specification. The pr

ocedures for painting of insulated and non-insulated pipes, the colour codes, th e method of painting, etc. shall comply with the guidelines specified in the pai nting specification. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 14 of 32 9.0 PROCESS DESIGN CRITERIA FOR PIPING 9.1 General: The complete CPP piping shall mainly consist of following systems; viz. Boiler f eed pump suction piping, boiler feed pump discharge piping, boiler feed pump rec irculating piping, main steam piping, auxiliary steam piping, extraction steam p iping, condensate piping, Raw Water piping, DM Plant piping, fire water piping, boiler blow down, vents, drains, etc. and low pressure utility piping. 9.2 Boiler Feed Pump Suction Piping: A common suction line from deaerator/ feed water storage tank shall be provided with branching off lines to individual boiler feed pumps. The common suction lin e of BFP s shall be designed for rated flow of the operating BFP s + minimum recircu lation flow of the standby BFP and the branch off line shall be designed for the rated flow of the pump. 9.3 Boiler Feed Pump Discharge Piping: The discharge of boiler feed pumps shall be connected to the common discharge he ader. From the discharge header feed water piping shall be routed to the steam g enerator through, hp heater and feed water control stations. The feed water cont rol station shall have 1 x 100% and 1 x 40% control valves having flexibility in operating the Boiler at varying load conditions. Feed water required for super heater attemperation of the steam generators and other desuperheaters for auxili ary steam in the power plant shall be tapped from the discharge headers of BFP s. 9.4 Boiler Feed Pump Recirculation Piping: Separate recirculation line for each boiler feed pump shall be provided from the non-return-cum modulating recirulation valves (Automatic Recirculation Valves) with necessary isolation valves and pressure break down orifices and shall be co nnected to the deaerator. Though the pressure reduction is achieved mainly throu gh the recirculation valve, the upstream of the pressure break down orifice loca ted near deaerator shall be kept 3 to 4 kg/cm2 above the deaerator pressure so a s to avoid flashing of water in the recirculation line thereby avoiding water ha mmer and vibrations in the recirculation lines. 9.5 Main Steam Piping, Auxiliary Steam Piping and Extraction Steam Piping: The main steam lines constitute the most important piping in a power plant and t he main steam piping from the boiler is connected to the turbine with adequate e xpansion loop(s) to take care of the thermal expansions & to obtain adequate fle xibility so as not to exceed allowable reactions on boiler & turbine connections . REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 15 of 32 Three separate extraction piping will be provided from the turbine to the H.P. H

eater, Deaerator and L.P. Heater to supply the steam. In order to meet the trans ient condition, separate tap off will be provided from the main steam line to th e Deaerator extraction line through the Desuper Heater. Another tap off will be provided in the main steam line to meet the steam requirement of turbine gland s team ejector system. Desuperheater spray requirement for auxiliary steam Desuperheaters and superheat er attemperators will be met by tap offs from the feed water pump discharge head er. On all pressure part tapping joints, 2 root valves shall be provided in seri es. 9.6 Condensate Pump Suction Piping: The common suction line from condenser hot well shall be connected to individual condensate extraction pumps through branch lines and expansion joints. The pipi ng shall be sized for the maximum flow to the condenser under various modes of p lant operation. 9.7 Condensate Pump Discharge Piping: The discharge from the condensate pumps shall be connected and fed to the deaera tor through ejector, gland steam condenser, drain cooler and L.P heater. A tappi ng shall be provided for supplying spray water to turbine exhaust hood to contro l the temperature. At the condensate outlet of GSC a minimum recirculation line shall be taken and this will be directly connected to condenser to control the l evel of the condenser. 9.8 Boiler Blow Down, Vents, Drains Etc. Blow down piping shall connect the drains from boiler drum, super heaters, botto m ring headers, etc. with the blow down tank. Pressure breakdown orifices shall be provided before the blow down tank nozzle. Some high-pressure steam line drai ns from different piping and equipment are connected to flash tank while others shall be let off to the plant drains. 9.9 Low Pressure Utility Piping: The low-pressure utility piping shall cover the following services. 1. Make-up water 2. Instrument air 3. Service air 4. D.M.water 5. Fuel oil-HSD 6. Service and potable water 7. Cooling water 8. Auxiliary cooling water 9. Raw water REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 16 of 32 9.9.1 Make up Water Piping: Makeup water for the power plant shall be supplied from raw water reservoir. Fro m the raw water reservoir, raw water shall be pumped for cooling tower make up, the DM plant requirement, air-conditioning ventilation system and service/drinki ng water. 9.9.2 Instrument Air: The instrument air shall be supplied through pipes from the common compressor ho use located in the power plant. The header shall be run throughout the power pla nt to meet all instrument requirements. Tapping for control valves in the deaera tor area, feed water control station etc., and for other instruments shall be ma de from the header at all the nearest points. 9.9.3 Service Air: The service air shall be supplied from the compressor house through service air pipes. The header shall be routed through out the power plant. Tappings shall be made from this header for various plant locations in Boiler area. STG building, coal handling plant area as per the distribution list given in Compressed Air D BR. 9.9.4 DM Water: The DM water piping from DM plant to the DM water storage tank and from the stor age tank to deaereator and other areas of requirement such as initial filling fo r condenser hot well, H.P. and L.P. Dosing system will be routed through suitabl y sized pipeline. 9.9.5 HSD: Fuel oil pipeline shall be routed from the storage tank to boiler through transf er pumps. 9.9.6 Potable Water: Potable water pipe lines shall be routed separately throughout the power plant. The material of potable water pipe shall be carbon steel conforming to IS: 1239 black and galvanized. 9.9.7 Cooling Water: The cooling water system shall be supplying cooling water to the condensers of t he steam turbine generators of the power plant. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 17 of 32 The common supply header and return header shall be buried along the T.G. buildi ng for the turbine condenser. The buried piping shall be provided with suitable external coating and wrapping. Motor operated butterfly valves shall be installed at the discharge of each CW p ump. Gear operated butterfly isolation valves shall be installed on the return h eader at the cooling tower inlet. CW pump suction piping shall have rubber expan sion bellows. The butterfly valves shall conform to API 609 or AWWA C504 standards and flanged type and shall be of cast steel body and disc with nitrile rubber seating. 9.9.8. Auxiliary Cooling Water: The auxiliary cooling water header shall be routed along with the main cooling w

ater piping. From the header branch lines for lube oil coolers, generator air co olers, ash handling system compressors and plant air compressor and sample coole rs etc. The return piping shall be routed to cooling tower inlet header. The mat erial of construction shall be same as that of cooling water piping. All piping to the coolers shall be provided with isolation valves of gate type a t inlet and globe valve, at outlet. 9.9.9. Raw Water: Raw water piping shall be routed from the existing raw water Reservoir (UMI) to the proposed CPP raw water reservoir. The Raw water piping shall be buried at 1.5 m below the ground. The material of piping shall be carbon steel as per IS: 3589 ERW pipes. The buried piping shall be provided with suitable external coating and wrapping. 9.10 Fire Water Piping: Firewater piping shall involve piping for the fire hydrant system and high veloc ity water spray systems. Fire hydrant piping shall be routed from the fire water pumps to various hydrant valve locations, the yard piping mainly being buried piping with suitable wrapp ing and coating. The hydrant piping shall be ring main type (close loop system) so that leakage/breakage at one location would not render the total system non-o perational. Suitable isolation valves, drains connected at all low points shall be provided. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 18 of 32 9.11 Optimum Line Sizing: Following parameters for each service have been considered to arrive at optimum line size: a) Type of fluid, its properties under design condition. b) Design fl ow rate c) Recommended velocity d) Pressure at source and receiver ie., availabl e pressure drop through the lines including fittings, valves and specialities such as strainers, flow elements etc . For pumps, in addition to friction losses, static head is also considered while estimating total pressure head required. Annexure -I, gives the recommended velocity range, for various fluids. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 19 of 32 ANNEXURE - A PIPING MATERIAL SELECTION System Design Temperat ure C Design Pressure BAR(a) Flange / Valve Rating(AN SI) Pipe Material Construction LIVE STEAM 500 66.89 900 ASTM- A335 Gr.P22 SEAMLESS LP EXTRACTION STEAM 157.5 2.13 150 ASTM-A106 Gr.B SEAMLESS IP EXTRACTION STEAM 202.7 6.2 150 ASTM-A106 Gr.B SEAMLESS HP EXTRACTION STEAM 330.5 18.52 300 ASTM-A106 Gr.B SEAMLESS BOILER FEED WATER PUMP SUCTION 145.5 6.0 150 ASTM-A106 Gr.B SEAMLESS

BOILER FEED WATER PUMP DISCHARGE 202.0 125.2 900 ASTM-A106 Gr.B SEAMLESS CONDENSATE PUMP DISCHARGE (AFTER LEVEL CONTROL STATION) 116.2 8.3 150 ASTM-A 106 Gr.B SEAMLESS LP HEATER DRAIN 119.4 2.0 150 ASTM-A106 Gr.B SEAMLESS HP HEATER DRAIN (BEFORE C.V STATION) 155.1 17.5 300 ASTM-A106 Gr.B SEAMLESS HP HEATER DRAIN (AFTER C.V STATION) 155.1 13.0 150 ASTM-A106 Gr.B SEAMLESS DEAERATOR OVERFLOW & BLOW 145.5 6.0 150 ASTM-A106 Gr.B SEAMLESS LINES TO DRAIN MANIFOLD 330.5/202.7, 18.52/6.20, 300/150 ASTM-A106 SEAMLESS 151.5 2.13 Gr.B COOLING WATER SUPPLY 50 5 150 IS: 1239 ERW IS: 3589 ERW COOLING WATER DISCHARGE 50 5 150 IS: 1239 ERW IS: 3589 ERW INSTRUMENT AIR 50 10 150 IS: 1239 ERW GALV ERW IS: 3589 GALV SERVICE AIR 50 10 150 IS: 1239 ERW DEMINERALISED WATER 50 14 150 ASTM-A312, SEAMLESS TP-304 RAW WATER 50 4.8 150 IS: 1239 ERW IS: 3589 ERW POTABLE WATER 50 4.8 150 IS: 1239 GALV IS: 3589 GALV ERW ERW REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 20 of 32 ANNEXURE - B MATERIAL SELECTION CHART MATERIAL CARBON CONTENT % DESIGN TEMPERATURE C SEAMLESS PIPES ASTM A106 Gr.B 0.30 Max. 427 ASTM A335 Gr.P1 0.10 -0.20 468 ASTM A335 Gr.P11 0.15 Max. 570 ASTM A335 Gr.P22 0.15 Max. 600 ASTM A312 Gr.TP304 0.08 Max. -200 to 500 ASTM A312 Gr.TP304L 0.035 Max. -200 to 500 WELDED PIPES ASTM A672 Gr.B60 0.30 Max. -46 to 300 API 5L Gr.B (ERW ; E = 0.85) 0.20 Max. 230 ASTM A312 Gr.TP304 0.08 Max. -200 to 500 ASTM A312 Gr.TP304L 0.035 Max. -200 to 500 FITTINGS ASTM A234 Gr.WPB 0.30 Max. 427 ASTM A234 Gr.WP1 0.10 -0.20 468 ASTM A234 Gr.WP11 0.15 Max. 570 ASTM A234 Gr.WP22 0.15 Max. 600 ASTM A403 Gr.WP304 0.08 Max. -200 to 500 ASTM A403 Gr.WP304L 0.035 Max. -200 to 500

FORGINGS ASTM A105 ASTM A182 ASTM A182 ASTM A182 ASTM A182 ASTM A182

0.35 Max. 427 Gr.F1 0.28 Max. 468 Gr.F11 Cl.1 0.10 -0.20 570 Gr.F22 Cl.1 0.15 Max. 600 Gr.F304 0.08 Max. -200 to 500 Gr.F304L 0.035 Max. -200 to 500

REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com PDF created with pd fFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 21 of 32 MATERIAL CASTINGS ASTM A216 ASTM A217 ASTM A217 ASTM A217 ASTM A351 BOLTS ASTM A193 ASTM A193 NUTS ASTM A194 ASTM A194 PLATES ASTM A515 ASTM A516 ASTM A387 ASTM A387 ASTM A240 ASTM A240 CARBON CONTENT % DESIGN TEMPERATURE C Gr.WCB Gr.WC1 Gr.WC6 Gr.WC9 Gr.CF8 0.30 0.25 0.20 0.18 0.08 Max. Max. Max. Max. Max. 427 468 570 600 -105 to 538

Gr.B7 0.37 -0.49 427 Gr.B16 0.36 -0.44 566 Gr.2H 0.4 Min. 427 Gr.7 0.37 -0.49 566 Gr.60 0.30 Max. 450 Gr.60 0.30 Max. -46 to 300 Gr.11 Cl.1 0.10 -0.20 570 Gr.22 Cl.1 0.15 Max. 600 Gr.304 0.08 Max. -200 to 500 Gr.304L 0.035 Max. -200 to 500

REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 22 of 32 ANNEXURE - C VALVE DATA SHEETS SL. NO. SYSTEM SIZE TYPE OF VALVES END CONNECITON ANSI RATING MATERIAL OF HOUSING 1 LP EXTRACTION Above 50 NB Gate Valve BW 150# A216 Gr.WCB STEAM Check Valve BW 150# A216 Gr.WCB 50 NB & Below Gate Valve SW 800# A105 Globe Valve SW 800# A105 2 IP EXTRACTION Above 50 NB Gate Valve BW 300# A216 Gr.WCB STEAM Check Valve BW 300# A216 Gr.WCB

50 NB & Below Gate Valve SW 800# A105 Globe Valve SW 800# A105 3 HP EXTRACTION Above 50 NB Gate Valve BW 600# A216 Gr.WCB STEAM Check Valve BW 600# A216 Gr.WCB 50 NB & Below Gate Valve SW 800# A105 Globe Valve SW 800# A105 4 BFP SUCTION Above 50 NB 50 NB & Below Gate Valve Globe Valve BW SW 150# 8 00# A216 Gr.WCB A105 5 BFP DISCHARGE Above 50 NB 50 NB & Below Gate Valve Check Valve Globe Valve BW BW SW 900# 900# 1500# A216 Gr.WCB A216 Gr.WCB A105 6 CONDENSATE Above 50 NB Gate Valve BW 150# A216 Gr.WCB WATER Check Valve BW 150# A216 Gr.WCB Globe Valve BW 150# A216 Gr.WCB 50 NB & Below Gate Valve SW 800# A105 Globe Valve SW 800# A105 7 LP HEATER DRAIN Above 50 NB Gate Valve BW 150# A216 Gr.WCB Globe Valve BW 150# A216 Gr.WCB 50 NB & Below Gate Valve SW 800# A105 Globe Valve SW 800# A105 REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 23 of 32 VALVE DATA SHEETS SL. NO. SYSTEM SIZE TYPE OF VALVES END CONNECITON ANSI RATING MATERIAL OF HOUSING 8 HP HEATER DRAIN Above 50 NB 50 NB & Below Gate Valve Globe Valve Gate Valve Globe Valve BW BW SW SW 300# 300# 800# 800# A216 Gr.WCB A216 Gr.WCB A105 A10 5 9 COOLING WATER Above 50 NB 50 NB & Below Butterfly Valve Globe Valve FL FL 150# 800# A216 Gr.WCB A105 10 DEMINERALISED WATER Above 50 NB 50 NB & Below Diaphragm Valve Globe Valve FL SW 150# 150# A351 Gr.CF8 A182 Gr.F304 11 CHEMICAL DOSING Below 50 NB Ball valve SW 150# Polyethylene REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 24 of 32 ANNEXURE - D SCHEDULE OF THICKNESS FOR THERMAL INSULATION TEMP. C Up to 100 101 to 150 151 to 200 201 to 250 251 to 300 301 to 350 3 51 to 400 401 to 450 451 to 500 501 to 550 Pipe Dia Insulation Thickness (mm)

15 mm (1/2 ) 25 25 25 35 45 50 60 70 85 95 20 mm (3/4 ) 25 25 30 35 45 55 65 75 90 100 25 mm (1 ) 25 25 30 40 45 60 70 80 90 105 32 mm (1 ) 25 25 30 40 50 60 70 85 95 110 40 mm (1 ) 25 25 30 40 50 60 75 85 100 115 50 mm (2 ) 25 25 30 45 55 65 80 90 105 120 65 mm (2 ) 25 25 35 45 55 70 80 95 110 125 80 mm (3 ) 25 25 35 45 60 70 85 100 115 130 100 mm (4 ) 25 25 35 50 60 75 90 105 120 140 125 mm (5 ) 25 25 35 50 65 75 90 110 125 145 150 mm (6 ) 25 25 35 50 65 80 95 115 130 150 200 mm (8 ) 25 25 40 50 65 85 100 120 140 160 250 mm (10 ) 25 25 40 55 70 85 105 125 145 165 300 mm (12 ) 25 25 40 55 70 90 105 125 150 170 350 mm (14 ) 25 25 40 55 70 90 110 130 150 175 400 mm (16 ) 25 25 40 55 75 90 110 130 155 180 450 mm (18") 25 25 40 55 75 90 110 135 155 180 500 mm (20") 25 25 40 55 75 95 115 135 160 185 550 mm (22") 25 25 40 55 75 95 115 135 160 185 600 mm (24 ) 25 25 40 55 75 95 115 140 165 190 ANNEXURE - E DESIGN PROCEDURES FOR PIPE SUPPORTS REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 25 of 32 The design loads for hangers & supports shall include the weight of pipe, the we ight of insulation and the weight of medium transported or the medium used for t esting, whichever is heavier. All components of hanger or support assembly shall be designed for the above design load and the self-weight of hanger/support ass embly. Design and manufacture of hanger components including springs shall generally co nfirm to MSS -SP58, MSS-SP69 and MSS-SP89. The materials used in the construction of hangers, supports and accessories shal l be the most suitable for the service intended. Material of lugs and welded attachment to pipes and pipe clamps shall be compati ble with parent pipe. However, welded pipe attachments shall be minimised. The hangers shall be provided with suitable linkages to permit swing. The angle of inclination shall not exceed 4 from the vertical plane. The diameter of hanger rods for piping, 50mm NPS and smaller, shall not be less than 10mm.

Bolted pipe clamps, used with rod hangers, for pipe 50 mm NPS and smaller, shall have a minimum thickness of 6mm. Springs, for spring hangers, shall be of helical compression type and shall be p rovided with means to prevent misalignment, buckling and eccentric loading and w ith stops to prevent excessive travel. Where variable spring hangers are specified, the units selected shall have suppo rt variation of not more than 25% through its total travel range. Constant spring hangers shall be specified where pipe thermal vertical movements exceed 40 mm. Constant support hangers shall have a field load adjustment range of +10% of the operating load specified. The total travel of the unit selected shall be the ca lculated travel of plus 20% to take care of possible discrepancies. Constant sup port hangers shall have support variation of not more than 6% throughout the tot al travel range. All rigid / spring hangers shall provide a means of vertical adjustment after er ection. The threads on threaded parts such as hanger rods, nuts and turnbuckles shall co nform to applicable codes for the coarse-thread series with a medium class fit or equivalent. All anchors shall be designed for rigid fastening to the structure either direct ly or through a bracket. Anchors and guides shall be capable of withstanding the moments and forces imposed by thermal expansion. Pipe supports shall be designed such that a minimum amount of heat will be trans ferred to the structure. Stainless steel shim plates are required between stainless steel pipe and carbon steel supports. The maximum allowable deflection of supports due to the design loads in the dire ction of the restraints shall be 3mm. Shear lugs shall be provided for friction type clamped support on riser pipes. F riction type clamped supports shall not be normally used on a vertical riser for critical systems. The hanger shall be offset 1/2 of the thermal movement in cold position if swing angle of the rod is in excess of 5 degrees, but not exceeding 10 degrees.

Suitable locking devices shall be used at all threaded connections of the hanger assembly. Each half assembly of a riser support shall be capable of supporting the entire load. Overall rod length shall not be greater than 6m without proper evaluation. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 26 of 32 Rigid Restraints: Restraints fabricated out of structural steel shall have a clearance of 1.5mm in direction of the restrained movement except in the downward direction. Anchors shall only be used where full constraint of piping against three deflect ions and three rotations are required. Dependence on friction straps or bolted joints shall be avoided, to the extent p ossible, especially in pipes, where design temperature exceeds 120. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 27 of 32 ANNEXURE - F STRESS ANALYSIS DESIGN CRITERIA * General: This criteria is established for piping flexibility analysis to be performed dur ing piping design work for the plant. * Application code & Specification : Stress analysis of piping systems shall be performed in compliance with ANSI B31 .1 * Temperature : Installation temperature = 30 C Design temperature : Design temperature is the te mperature subject to conditions of section 3.1 above. most severe sustained fluid * Computer Software : The computer pipe stress analysis shall be carried out us

ing CAESAR computer software. -II ver. 3.24 * Basis for computer pipe stress analysis : Detail pipe stress analysis shall b e required for the following : Pipe Diameter Design Temperature (mm) (in) Carbon steel (deg. C) & Ferritic alloys Austenitic Steel (deg. C) 80 100 150 200 250 300 350 400 450 500 & above 3 4 6 8 10 12 14 16 18 20 > 440 > 300 > 260 > 230 > 190 > 160 > 140 > 130 > 120 > 100 > 390 > 260 > 200 > 160 > 130 > 120 > 100 > 90 > 80 > 80 All following piping connected to reciprocating / rotary equipments. (i) Pipe diameters of 80mm to 200mm with design temp. greater than 60 (ii) Pipe diameter 250 mm & larger

Steam lines connected to turbine. Feed water pump suction and discharge lines. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 28 of 32 ANNEXURE - G MAJOR REQUIREMENTS OF IBR Vessels (Reg. 2 (c) of IBR): Any closed vessel exceeding 22.75 litres (five gallons) in capacity, which is us ed exclusively for generating steam under pressure and include any mounting or o ther fittings attached to such vessels, which is wholly or partly under pressure when steam is shut off. Piping: Steam Pipe (Reg. 2 (k) of IBR): Any pipe through which steam passes if 1. Steam pressure exceeds 3.5 kg/cm2 above atmosphere, OR 2. Pipe size exceeds 254 mm internal dia. Note: Following are not under IBR -Steam Tracing -Heating coils or -Tubes of Tanks, heat exchangers Feed Pipe (Reg. 2 (k) of IBR): Any pipe or connected fitting wholly or partly under pressure through which feed -water passes directly to a boiler. Material Certificates:

1. Any item part of steam piping i.e. pipes, valves, fittings, traps, safety valves must have material certificates, countersigned by the local boiler inspector. 2. For imported items - certificates issued by an authority empowered by the Centra l Boilers Board (as listed in the Appendix C of IBR) or under the Law in force i n a foreign country in respect of boilers manufactured in that country may be ac cepted. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 29 of 32 Drawings: 1. Prior to fabrication of any items i.e. Boiler, fabricated pipe work which are co ming under the purview of the boiler drawings shall be submitted before construc tion to the Chief Boiler Inspector of the State where the plants / equipment / P ipe line will be installed. 2. The Chief Inspector shall after examination of the drawings and particulars shal l inform the proposers whether he is satisfied with the design and fitness of th e parts for the intended pressure and if not, what modification is necessary the rein with respect to design, material etc. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 30 of 32 ANNEXURE - H ACCESSIBILITY REQUIREMENTS FOR VALVES & INSTRUMENTS Valves, Instrument, Centreline of item to be operated, Centreline of item to be Equipment to be operated located less than 3.6m above operated, located m ore than grade, 2.75m above floor or 3.6m above grade, 2.75m platform or 1.8m ab ove wing above floor or platform or platform 1.8m above wing platform Exchanger heads Nil Platform Operating valves 2 & Fixed ladder Fixed ladder ll Operating valves 3 & above Platform Platform Motor operated valve Platform Platfo rm Control valves Platform Platform Relief valves 2 & smaller Fixed ladder Fixed Ladder Relief valves 3 & above Platform Platform Block valves 2 & smaller Portable ladder Portable ladder Block valve 3 & above Platform (Note-1) Platform (Note-1) Battery limit valves Platform Platform Pressure instrument Fixed ladder if abov e 2.2m Fixed ladder

h ight Temperature instrument Fixed ladder if above 2.2m Fixed ladder h ight Sample points Platform Platform Gauge glasses Fixed ladder Fixed ladder Level co ntrollers Platform Platform Man ways / Manholes Platform Platform Hand holes / I nspection Platform Platform hol Nozzles No access reqd. (Note-2) No access reqd. Vessel vents Portable ladder Fi xed ladder Line drains & vents Portable ladder Portable ladder Orifice flanges P ortable ladder Portable ladder Note: 1) Center line of Block valves located above 2.0 meter from the operating floor which are required for normal operation shall be provided with portable pl atform or chain for operation of valves. 2) Temporary arrangement for access should be feasible. REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 31 of 32 ANNEXURE -I RECOMMENDED VELOCITY RANGE FOR VARIOUS FLUIDS A. STEAM Pipe Size Average velocity in meter/second Below 50 NB 50 to 100 NB 100 NB & up 1.Saturated steam up to 7.0 kg/cm2 (g) 15-20 20-35 25-45 2.Saturated steam over 7.0 kg/cm2 (g) 15-25 20-35 30-50 3.Superheated steam up to 7.0 kg/cm2(g) 20-30 25-40 30-50 4.Superheated steam from 7.1 to 3.5 kg/cm2 (g) 20-35 30-45 35-55 5 Superheated steam from 35.1 to 70 kg/cm2 20-35 30-50 40-60 (g) 6. Superheated steam from 70 kg/cm2 (g) 20-35 30-50 45-70 7.Turbine by pass steam 200 For all Line sizes 8.Exhaust steamline from the line to 20 For all Line sizes atmosphere 9.Vacuum lines 60 For all Line sizes REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV

PDF created with pdfFactory trial version www.pdffactory.com PDF created with pd fFactory trial version www.pdffactory.com Hyderabad PIPING DESIGN BASIS DOC.NO: REV: A SHEET: 32 of 32 B. Water Average Velocity Meter / second Firewater lines 0.6. to 0.9 Feed water suction lines 1.0 to 2.5 Feed water discharge lines 2.5 to 5.0 Auxiliary cooling water (suction) 0.6 to 1.5 Auxiliary cooling water (discharge) 0.9 to 2.5 Condensate delivery lines 0.9 to 2.2 Condensate suction lines 0.4 to 0.7

Main cooling water lines (discharge) 0.9 to 2.5 Main cooling water lines (suction) 0.6 to 1.2 Viscous fuel oil 0.6 to 0.9 Gases 25 to 30 C. Oil and gas lines Average Velocity Meter/second Lubricating oil and fuel oil suction Lines (depending on viscosity) 0.5 Fuel oil supply lines (pre-heated) 3.0 REV.NO DATE DESCRIPTION PREPD CHKD APPD A 24-07-01 Issued for Approval GV PMV