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Peter Avitabile
UMASS Lowell
Marco Peres
The Modal Shop
Shaker Excitation
Review deterministic and non-deterministic Present excitation techniques that have developed
Shaker Excitation
F I X T U R E
ATTACHMENT FIXTURE
EXPANDER HEAD
SHAKER BODY
SHAKER BASE
This is a much different testing technique than what is done for modal testing (where high loads are not applied to the structure)
Shaker Excitation
Excitation device is attached to the structure using a long rod called a stinger or quill
SHAKER
Its purpose is to provide input along the shaker excitation axis with essentially no excitation of the other directions It is also intended to be flexible enough to not provide any stiffness to the other directions The force gage is always mounted on the structure side of the quill NOT ON THE SHAKER SIDE
Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
Shaker Excitation
Excitation Configuration
Shaker
Test Signal -random -burst Random -pseudo-random -periodic-random -Chirp
Stinger
force sensor
AUTORANGING
structure
AVERAGING
Power Amplifier
AUTORANGING AVERAGING WITH WINDOW
AUTORANGING
AVERAGING
Shaker Excitation
forces acting in the axial direction only for creating error in the measurements Modal Shaker
Bending Axial
Force Gage
Stinger Structure
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Axial stiffness
Shaker Excitation
Modal Exciter
collet
armature
stinger
Shaker Excitation
Test Structure
Common Stingers
Piano wire
Modal stinger
Shaker Excitation
Piano Wire Axial stiffness provided through a preload on wire Essentially no lateral stiffness Requires shaker and test fixture to be fixed
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Shaker Excitation
CORRECT Force gage divorces the stinger/ shaker from the structure
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WINDOWED INPUT
WINDOWED OUTPUT
COHERENCE FUNCTION
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Signal Types
Excitation techniques can be broken down into two categories:
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Non-Deterministic (Random) Signals do not conform to a particular mathematical relationship can not be described exactly at any instant in time described by some statistical character of the signal generally have varying amplitude, phase and frequency content at any point in time examples: pure random, periodic random, burst random
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Remarks on General Excitation Characteristics The complete solution F0 2 of a forced harmonic x & & + 2 n x & + n x = sin t m excitation will result in two parts of the response transient part which decays with time and - the steady state part of the response
F0 sin(t ) x(t) = k 2 2 2 1 2 + n n + X1e t sin 1 2 n t + 1
n
Steady State
Transient
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The complete solution of a forced harmonic excitation will result in two parts of the response transient part which decays with time and - the steady state part of the response
1.5 1 0.5 0 -0.5 -1 -1.5 0 10 20 30 40 50
F0 sin t m
60
70
80
90
100
Steady State
Transient
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Slowly changing sine signal sweeping from one frequency to another frequency
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Random Excitation
AUTORANGING AVERAGING
An ergodic, stationary signal with Gaussian probability distribution. Typically, has frequency content at all frequencies.
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Random Excitation
An ergodic, stationary signal with Gaussian probability distribution. Typically, has frequency content at all frequencies. ADVANTAGES gives a good linear approximation for a system with slight nonlinearities relatively fast relatively good general purpose excitation DISADVANTAGES leakage is a very serious problem FRFs are generally distorted due to leakage
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Random Excitation
Time signal
1
Frequency Signal
INPUT
0s
1.999s
0Hz
400Hz
0s
1.999s
0Hz
AVG: 10
400Hz
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COHERENCE
OUTPUT
FRF
Random Excitation
Effects of averaging
-40 CH1 Pwr Spec
dB Mag
-40
-90 0Hz
1
AVG: 1
dB Mag
800Hz -40
-90
10
0Hz AVG: 10
dB Mag
800Hz
-90
100
0Hz AVG: 100 800Hz
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An ergodic, stationary signal with Gaussian probability distribution. Typically, has frequency content at all frequencies.
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Frequency Signal
0s
1.999s
0Hz
400Hz
0s
1.999s
0Hz
AVG: 10
400Hz
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COHERENCE
OUTPUT
FRF
10
used to reduce test time with pure random excitations Hanning window tends to weight the first and last quarter of the time block to zero and this data is not effectively used in the normal averaging process effectively uses the portion of the block that has been heavily weighted to zero overlap processing allows for almost twice as many averages with the same data when fifty percent overlap is used
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IFT
An ergodic, stationary signal consisting of only integer multiples of the FFT frequency increment. Signal has constant amplitude with varying phase. Note that the transient part of the signal must decay and steady state response achieved before measurements are taken to assure leakage free FRF.
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IFT
IFT
An ergodic, stationary signal consisting of only integer multiples of the FFT frequency increment. Signal has varying amplitude with varying phase. Note that the transient part of the signal must decay and steady state response achieved before measurements are taken to assure leakage free FRF.
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A random excitation that exists over only a portion of the data block (typically 50% to 70%). NOTE: Voltage mode amplifier necessary creates back emf effect to dampen response at end of burst
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Frequency Signal
INPUT
0s
Shaker off
1.999s
0Hz
400Hz
Notice that the coherence is very good even at resonant frequencies Notice the sharpness of the resonances and measurement quality.
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COHERENCE
OUTPUT
FRF
A very fast swept sine signal that starts and stops within one sample interval of the FFT analyzer
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Frequency Signal
0s
1.999s
0Hz
400Hz
0s
1.999s
0Hz
AVG: 10
400Hz
Notice that the coherence is very good. Notice the sharpness of the resonances and measurement quality.
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COHERENCE
OUTPUT
FRF
IFT
IFT
Sine waves are generated at discrete frequencies which correspond to the digital values of the FFT analyzer for the frequency resolution available. The system is excited with a single sine wave and steady state response measured. Once one spectral line is obtained, the next digital frequency is acquired until all frequencies have been measured.
Shaker Excitation 42 Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
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RANDOM
BURST RANDOM
SINE CHIRP
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Coherence
RANDOM
BURST RANDOM
BURST RANDOM
When comparing the measurement with random and burst random, notice that the random excitation peaks are lower and appear to be more heavily damped when compared to the burst random. - also notice the coherence improvement at the resonant peaks.
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RANDOM
COH
FRF
BURST RANDOM
BURST RANDOM
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COH
FRF
RANDOM & HANNING BURST RANDOM
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RANDOM
117Hz
143Hz
Windows will always have an effect on the measured FRF even when the same window is applied to both input and output signals There will always be a distortion at the peak and the appearance of higher damping Windows always, always, always, ... distort data!!!
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Shaped Spectrum
S H A P E D S P E C T R U M E X C I T A T I O N
Uncontrolled broadband excitation techniques are used for most modal testing performed today. However, the relatively flat excitation spectrum causes a wide variation in the response accelerometers. This may be a problem when tesing sensitive equipment. A shaped spectrum, that is contolled, provides an input level that complements the response of the system. This provides a better usage of the ADC since wide variations in level over the frequency range of interest are minimized.
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Shaped Spectrum
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Excitation Considerations - MIMO Multiple referenced FRFs are obtained from MIMO test
Energy is distributed better throughout the structure making better measurements possible
Ref#1 Ref#2 Ref#3
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[G XF ]=[H ][G FF ]
H11 H [H]= 21 M H No ,1 H12 L H1, Ni H 22 L H 2, Ni M M H No , 2 L H No , Ni
where
Measurements are developed in a similar fashion to the single input single output case but using a matrix formulation
[H ]=[G XF ][G FF ]1
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Check for independent shaker inputs. Perform a SVD on the input shaker matrix commonly called Principal Component Analysis
[G FF ]=[U ][S][V ]T
The singular values of the SVD should produce large singular values at all frequencies for all shaker excitations. This indicates that the shaker excitation are linearly independent and inversion is possible
Shaker Excitation 57 Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
Multiple and Partial Coherence Two additional coherence functions are needed: Multiple coherence defines how much of the output signal is linearly related to all of the measured input signals. It is very similar to the ordinary coherence of the single input case. Partial coherence relates how much of the measured output signal is linearly related to one of the measured input signal with the effects of the other measured input signals removed. All of the partial coherences sum together to form the multiple coherence.
Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
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RANDOM WITH WINDOW BURST RANDOM SINGLE INPUT SINGLE OUTPUT TESTING
RANDOM WITH WINDOW BURST RANDOM MULTIPLE INPUT MULTIPLE OUTPUT TESTING
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SISO
SISO - RANDOM - HANNING - REF #1
Notice the variance on the FRF measured and the peak shifting
RANDOM HANNING
64 Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
Shaker Excitation
Blue Frame -SISO vs MIMO -Reciprocity Checks Burst random improves the data but the peaks of the FRFs do not remain the same when single shaker testing is performed
SISO
SISO - BURST RANDOM - REF #1
BURST RANDOM
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Shaker Excitation
MIMO
MIMO - RANDOM - HANNING - REF #1
RANDOM HANNING
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MIMO random improves the consistency but there are other differences that can be seen at the antiresonance
Shaker Excitation
MIMO
MIMO - BURST RANDOM - REF #1
BURST RANDOM
67 Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
Shaker Excitation
The peaks are definitely shifted relative to the SISO and MIMO data But which is the actual mode ???
Dr. Peter Avitabile Structural Dynamics & Acoustic Systems Lab
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Excitation Considerations - MIMO Complicated structures require special attention when measuring frequency response functions for modal testing. Extremely lightweight structures are very difficult to test and obtain high quality FRFs
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Excitation Considerations - MIMO Measurements on the same structure can show tremendously different modal densities depending on the location of the measurement
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Things no one ever told me !!! Shaker testing is very powerful but there are many issues that must be understood. Some of these are identified on the next pages
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Reciprocity Even on simple structures, reciprocity can be a problem but not due to the structure
0
(m/s2)/N dB
Here is an example of a stinger flexibility due to rotation effects the upper portion of the structure has a rotational effect
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Hz
500
Reciprocity SISO FRF Measurements Using SISO, several measurements were made at different locations as shown
20
g/N dB
While only a few sample measurements are shown, there is an effect of the shaker location on the structure and the rotational stinger effect.
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-100 0
Hz
900
Stinger Alignment or Damaged Stinger An incorrectly aligned stinger or a poorly fabricated stinger can ruin a test
40.00
40
35.00 35
(g/lbf ) dB
Straight Stinger Stinger Bent Straight Stinger Bent Stinger Impact Impact
-40.00 -40 300.00 300 Hz
( ((m/s2)/N ) dB
(m/s2)/N dB
g/lbf dB
Hz
700.00
20
700
1000
Hz Hz
1200.00 1200
Here are two examples of the effect on an FRF measurement due to these problems
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Stinger Length The length of the stinger can also have an impact on the measured response.
30.00
25.00
) (g/lbf dB
-80.00 50.00
-25.00
(g/lbf) dB 450.00
Hz
900.00
Hz
650.00
Too short a stinger will have higher lateral stiffness and too long a stinger will have flexibility
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30
20
g/lbf (g/lbf ) dB dB
Thin Drill Rod Thick Drill Rod Piano Wire Thin Drill Rod Thick Drill RodRod Nylon Threaded Piano Wire Nylon Threaded Rod Steel Threaded Rod Steel Threaded Rod Impact Impact
-90.00 0.00
g/lbf dB
Thin Drill Rod Thick Drill Rod Piano Wire Nylon Threaded Rod Steel Threaded Rod Impact
90
Hz Hz
900.00 900
-25
450
Hz
625
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Marco Peres
The Modal Shop
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