Corrosionprotectiontechniques

Rak43.3312RepairMethodsof StructuresII(4cr) E k Si Esko Sistonen

Somestandardsandpublicationsrelatedto corrosionprotectiontechniques
CATHODICPROTECTIONOFSTEELINCONCRETE(ISO 12696:2012) SFSEN1504(tenparts);Summarizedin: PRODUCTSANDSYSTEMSFORTHEPROTECTIONAND REPAIROFCONCRETESTRUCTURES. DEFINITIONS, DEFINITIONS REQUIREMENTS, REQUIREMENTS QUALITYCONTROLAND EVALUATIONOFCONFORMITY. PART9:GENERALPRINCIPLESFORTHEUSEOF PRODUCTSANDSYSTEMS
CaseStudiesofRehabilitation,Repair,Retrofitting,and StrengtheningofStructures ByMourad M.Bakhoum,IABSE 2010 DurabilityofEngineeringStructures:Design,Repairand yJanBijen, j ,2003 Maintenance By

Principlesandmethodsrelatedtoreinforcementcorrosion EN15049:2008(E)

7.Preserving i orrestoring i passivity i i

7.1Increasingcoverwithadditionalmortaror concrete 7.2Replacingcontaminatedorcarbonated concrete 7.3Electrochemicalrealkalisation ofcarbonated concrete 7.4Realkalisation ofcarbonatedconcreteby diffusion 7.5Electrochemicalchlorideextraction

Principlesandmethodsrelatedtoreinforcementcorrosion EN15049:2008(E)

8.Increasingresistivity
8.1Hydrophobic y p impregnation p g 8.2Impregnation 8.3 8 3Coating

9.Cathodic control
9.1Limitingoxygencontent(atthecathode)by saturationorsurfacecoating g

Principlesandmethodsrelatedtoreinforcementcorrosion EN15049:2008(E)

10.Cathodic protection
10.1Applying pp y ganelectricalp potential

11.Controlofanodicareas
11.1 11 1A Active i coating i of fthe h reinforcement i f 11.2Barriercoatingofthereinforcement 11.3Applyingcorrosioninhibitorsinortothe concrete

SimplifiedPOURBAIXDIAGRAM/Tap Water/Iron

Anodicprotection

Protectionby y Alkalization

Cathodicprotection

SimplifiedPOURBAIXDIAGRAM/Cloridessolution/Iron

7.3ElectrochemicalRealkalisation

http://www.norcure.com/Realk.pdf

7.3ElectrochemicalRealkalisation
Case: Pasila, Helsinki

7.4Realkalisation ofcarbonatedconcretebydiffusion
Not alkalied area

Coating

Not alkalied area

Etki cs

7.5Electrochemicalchlorideextraction

VandexInternationalLtd15/09/99,SB http://www.norcure.com/chloride.htm

Chlorideextractionwithrenovationrender/plaster/mortar)

Method M th d for f protecting t ti reinforcement i f t in i concrete from chloride corrosion metallic copper and/or copper compounds are added to the concrete mass, in which mass the copper reacts with the chloride to form salts with a chloride content and of low solubility, thus substantially reducing the danger of steel corrosion caused by chloride. The copper or copper compound can also be brought into close contact with h concrete, f for example l i in the h f form of f a repair i mortar. the http://www.google.com/patents/EP1290245B1?cl=en
VandexInternationalLtd15/09/99,SB

8.1 Hydrophobic impregnation

-based on Silanes or Siloxanes, or blends of these materials kth.diva-portal.org/smash/get/diva2:305538/FULLTEXT02 http://web.byv.kth.se/shared/pdf/83_Johansson%20A.%20 http://web byv kth se/shared/pdf/83 Johansson%20A %20 b84.pdf

8.2 Impregnation
-water p proof p products ( (sealant) ) -corrosion inhibitors

8.3 Coating

-Chemically and physically drying coatings -Organic Organic and inorganic coatings

9. Cathodic control 9.1 Limiting oxygen content (at the ) by y saturation or surface coating g cathode)

Creating condition in which potentially cathodic th di areas of f reinforcement i f t are unable bl to t drive an anodic reaction

Advanced Concrete Technology 3: Processes, Volume 3 edited by John Newman, B S Choo

10.Cathodic protection

http://www.norcure.com/Corrosion.pdf

InstallationofImpressedCurrentCathodicProtectionSystem

http://www.cedd.gov.hk/eng/about/organisation/org_ceo_pm.htm

Cathodic protectionwithTitaniummesh

TedKay:Assessmentandrenovationofconcretestructures

http://www repairandprotect com/projects/pearl harbor/cathodic protection htm http://www.repairandprotect.com/projects/pearl_harbor/cathodic_protection.htm

Good anode materials: magnesiumalloy (6%Al,3%Zn,0.15%Mn) zinc aluminium(5%Zn) titanium

http://www.accessscience.com/search.aspx?rootID=792458

http://www.norcure.com/Corrosion.pdf

11.1 Active coating of the reinforcement

Painting reinforcement with containing active pigments. i t Active A ti coating ti for f reinforcement i f t is i coating which contain Portland cement or electrochemically l t h i ll active ti pigments i t (zinc) ( i ) which hi h may function as inhibitors or which may provide l localized li d cathodic th di protection t ti

11.2 Barrier coating of the reinforcement

Barrier coatings for reinforcement are coatings with the aim of isolating it from the pore water in the surrounding mortar or concrete
-Epoxy E C t d Reinforcement Coated R i f t -Galvanised reinforcing steel -Galvanised and Epoxy Coated Reinforcement -Others

Concrete Structure Management: p and Good Practice : Guide to Ownership Guide to Good Practice Bulletin 44, FIB Fd. Int. du Bton, 2008

11.3Applyingcorrosioninhibitorsinortotheconcrete
Migratingcorrosioninhibitors(MCI) Volatile corrosion inhibitors (VCI)

http://www.cortecmci.com/

http://www.offshore-technology.com/contractors/corrosion/corroless

Othertypesoftechniques

nonmetallicFRP(FibreReinforcedPolymer) barsandelements
GlassFiber ReinforcedPolymer(GFRP) CarbonFiberReinforcedPolymer(CFRP)
theriskofsaltfrostresistance the h risk i kof fthe h alkali lk lireaction i ACI 440.1R Guide for the Design and Construction of Structural Concrete Reinforced with FRP Bars FIB Task Group 9.3 bulletin 40 FRP Reinforcement in RC Structures
http://aslanfrp.com/Aslan100/Resources/Aslan100a.pdf

Avoidcombining differentmetals

Avoid idgaps