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WORKSHOP MANUAL

TF SERIES

GENERAL INFORMATION

SECTION 0

THIS MANUAL INCLUDES FOLLOWING SECTIONS


SECTION
0A
0B

CONTENTS
General Information
Maintenance and Lubrication

INDEX
GENERAL INFORMATION 0A-1

SECTION 0A

GENERAL INFORMATION
TABLE OF CONTENTS
PAGE
General Repair Instructions............................................................................................ 0A- 2
Notes on The Format of this Manual.............................................................................. 0A- 3
Identification .................................................................................................................... 0A- 6
Lifting Instructions .......................................................................................................... 0A- 7
Conversion Table............................................................................................................. 0A- 9

0A-2 GENERAL INFORMATION

GENERAL REPAIR INSTRUCTIONS


1.Park the vehicle on level ground and chock the front or rear wheels before lifting the vehicle.
2.Raise the vehicle with a jack set against the axle or the frame.
3.Support the vehicle on chassis stands.
4.Use covers on the vehicle body, seats, and floor to prevent damage and/or contamination.
5.Disconnect the grounding cable from the battery before performing service operations.
This will prevent cable damage or burning due to shortcircuiting.
6.Handle brake fluid and antifreeze solution with great care.
Spilling these liquids on painted surfaces will damage the paint.
7.The use of the proper tool(s) and special tool(s) where specified is essential to efficient, reliable, and safe
service operations.
8.Always use genuine ISUZU replacement parts.
9.Discard used cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be guaranteed if they are reused.
10.Prepare new cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts for installation.
11.Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.
12.Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design according to installation position.
13.Clean all parts before inspection or reassembly.
14.Clean the oil ports and other openings with compressed air to make certain that they are free from dirt and
obstructions.
15.Lubricate the rotating and sliding faces of all moving parts with oil or grease before installation.
16.Use the recommended liquid gasket to prevent leakage.
17.Carefully observe all nut and bolt torque specifications.
18.When removing or replacing parts that require refrigerant to the discharged from the Air conditioning system, be
sure to use the Vehicle Refrigerant Recovery and Recycling Equipment (VRRRE) to recover and recycle
Refrigerant-12, to promote the movement for the protection of the ozone layer covering the earth.
19.Check and recheck your work. No service operation is complete until you have done this.

GENERAL INFORMATION 0A-3

NOTES ON THE FORMAT OF THIS MANUAL


1. Find the applicable Section by referring to the index at the front of the Workshop Manual binder.
2. The following technical service information is included in this Section:
Identification
Maintenance schedules
Recommended Iubricants
Recommended fuels
Oil viscosity charts
3. Individual Sections of this Workshop Manual are divided into the following categories:
Main data and specifications
Torque specifications
Recommended liquid gasket
Loctite application procedure
Servicing
Removal and installation
Disassembly
Inspection and repair
Ressembly
Troubleshooting
4. Each "Major Components" page of this Workshop Manual has an exploded view of the applicable area.
A brief explanation of the notation used follows:

0A-4 GENERAL INFORMATION


5. Below is a sample of the Workshop Manual text following the " Major Components " page.
A brief explanation of the notation used follows:

6. The following symbols appear throughout the Workshop Manual.


They tell you at a glance the type of service operation to perform.
....... Removal

....... Adjustment

....... Installation

....... Cleaning

....... Disassembly

....... Important operation requiring extra care

....... Reassembly

....... Specified torque

....... Alignment

....... ISUZU special tool(s) required or recommended

....... Directional indication

....... Other special tool(s) required or recommended

....... Inspection

....... Lubrication (Oil)

....... Measurement

....... Lubrication (Grease)

....... Torque Angle Method

....... Liquid gasket application

GENERAL INFORMATION 0A-5


7. Measurement criteria are defined by the terms "standard" and "limit".
A measurement falling within the "standard" range indicates that the applicable part or parts are serviceable.
"Limit" is an absolute value.
A measurement falling outside the "limit" indicates that the applicable part or parts must be repaired or replaced.
8. Components are parts are listed in the singular form throughout the Workshop Manual.
9. The following directional criteria are used throughout the Workshop Manual:
Front:
The cooling fan side of the engine.
Right:
The right-hand side of the engine viewed from the flywheel.
Left:
The left-hand side of the engine viewed from the flywheel.
Rear:
The flywheel side of the engine.
Cylinder numbers are counted from the front of the engine towards the rear.
The engine's rotation is clockwise viewed from the front of the engine.

0A-6 GENERAL INFORMATION

IDENTIFICATION
CHASSIS NUMBER
The chassis number is stamped on the right-hand side of the
chassis side member under the right door.

ENGINE NUMBER (GASOLINE ENGINE


FOR HEC SERIES)
The engine number is stamped on the rear left-hand side of the
cylinder body.

VEHICLE IDENTIFICATION PLATE


The vehicle identification plate is attached to the radiator sill in
the engine compartment.

GENERAL INFORMATION 0A-7

LIFTING INSTRUCTIONS
If a lifting device other than the original jack is used, it is most important that the device be applied only to the
correct lifting points. (See the illustration.) Raising the vehicle from any other point may result in serious damage.

Lifting Points and Supportable Point-Locations


<44 MODEL>

1
2
3

Front axle center


Rear axle center
Side frame

<42 MODEL>

1
2
3

1st cross member center


Rear cross member center
Side frame

0A-8 GENERAL INFORMATION

LIFTING POINT; FRONT


42 model
When using floor jack, lift of the center of the 1st
crosmember.

44 model
When using floor jack, lift on the Front axle center.

SUPPORTABLE POINT; FRONT


Position the chassis stands at the bottom of the frame
sidemember, backward of front wheel.

LIFTING POINT; REAR


Position the floor jack at the center of the rear axle case
when lifting the vehicle.

SUPPORTABLE POINT; REAR


Position the chassis stands at the bottom of the frame
sidemember, forward of the rear wheel.

GENERAL INFORMATION 0A-9

CONVERSION TABLE
TABLE OF CONTENTS
PAGE
Length............................................................................................................................... 0A- 9
Area................................................................................................................................... 0A-11
Volume.............................................................................................................................. 0A-11
Mass.................................................................................................................................. 0A-13
Pressure ........................................................................................................................... 0A-14
Torque............................................................................................................................... 0A-15
Temperature ..................................................................................................................... 0A-16

LENGTH
MILLIMETERS TO INCHES
mm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

in.
0.0394
0.0787
0.1181
0.1575
0.1969
0.2362
0.2756
0.3150
0.3543
0.3937
0.4331
0.4724
0.5118
0.5512
0.5906
0.6299
0.6693
0.7087
0.7480
0.7874
0.8268
0.8661
0.9055
0.9449
0.9843

mm
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

in.
1.0236
1.0630
1.1024
1.1417
1.1811
1.2205
1.2598
1.2992
1.3386
1.3780
1.4173
1.4567
1.4961
1.5354
1.5748
1.6142
1.6535
1.6929
1.7323
1.7717
1.8110
1.8504
1.8898
1.9291
1.9685

mm
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75

in.
2.0079
2.0472
2.0866
2.1260
2.1654
2.2047
2.2441
2.2835
2.3228
2.3622
2.4016
2.4409
2.4803
2.5197
2.5591
2.5984
2.6378
2.6772
2.7165
2.7559
2.7953
2.8346
2.8740
2.9134
2.9528

mm
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

INCHES TO MILLIMETERS
in.
2.9921
3.0315
3.0709
3.1102
3.1496
3.1890
3.2283
3.2677
3.3071
3.3465
3.3858
3.4252
3.4646
3.5039
3.5433
3.5827
3.6220
3.6614
3.7008
3.7402
3.7795
3.8189
3.8583
3.8976
3.9370

in.
1/64
1/32
3/64
1/16
5/64
3/32
7/64
1/8
9/64
5/32
11/64
3/16
13/64
7/32
15/64
1/4
17/64
9/32
19/64
5/16
21/64
11/32
23/64
3/8
25/64
13/32

101
102
103
104
105
106
107
108
109

3.9764
4.0157
4.0551
4.0945
4.1339
4.1732
4.2126
4.2520
4.2913

111
112
113
114
115
116
117
118
119

4.3701
4.4094
4.4488
4.4882
4.5276
4.5669
4.6063
4.6457
4.6850

121
122
123
124
125
126
127
128
129

4.7638
4.8031
4.8425
4.8819
4.9213
4.9606
5.0000
5.0394
5.0787

131
132
133
134
135
136
137
138
139

5.1575
5.1968
5.2362
5.2756
5.3150
5.3543
5.3937
5.4331
5.4724

27/64
7/16
29/64
15/32
31/64
1/2

mm
0.3969
0.7938
1.1906
1.5875
1.9844
2.3813
2.7781
3.1750
3.5719
3.9688
4.3656
4.7625
5.1594
5.5563
5.9531
6.3500
6.7469
7.1438
7.5406
7.9375
8.3344
8.7313
9.1281
9.5250
9.9219
10.3188
10.7156
11.1125
11.5094
11.9063
12.3031
12.7000

in.
33/64
17/32
35/64
9/16
37/64
19/32
39/64
5/8
41/64
21/32
43/64
11/16
45/64
23/32
47/64
3/4
49/64
25/32
51/64
13/16
53/64
27/32
55/64
7/8
57/64
29/32
59/64
15/16
61/64
31/32
63/64
1

mm
13.0969
13.4938
13.8906
14.2875
14.6844
15.0813
15.4781
15.8750
16.2719
16.6688
17.0656
17.4625
17.8594
18.2563
18.6531
19.0500
19.4469
19.8438
20.2406
20.6375
21.0344
21.4313
21.8281
22.2250
22.6219
23.0188
23.4156
23.8125
24.2094
24.6063
25.0031
25.4000

0A-10 GENERAL INFORMATION

LENGTH
FEET TO METERS
ft.
10
20
30
40
50
60
70
80
90
100

0
m
3.048
6.096
9.144
12.192
15.240
18.288
21.336
24.384
27.432
30.480

1
m
0.305
3.353
6.401
9.449
12.497
15.545
18.593
21.641
24.689
27.737
30.785

2
m
0.610
3.658
6.706
9.754
12.802
15.850
18.898
21.946
24.994
28.042
31.090

3
m
0.914
3.962
7.010
10.058
13.106
16.154
19.202
22.250
25.298
28.346
31.394

4
m
1.219
4.267
7.315
10.363
13.411
16.459
19.507
22.555
25.603
28.651
31.699

5
m
1.524
4.572
7.620
10.668
13.716
16.764
19.812
22.860
25.908
28.956
32.004

6
m
1.829
4.877
7.925
10.973
14.021
17.069
20.117
23.165
26.213
29.261
32.309

7
m
2.134
5.182
8.230
11.278
14.326
17.374
20.422
23.470
26.518
29.566
32.614

8
m
2.438
5.486
8.534
11.582
14.630
17.678
20.726
23.774
26.822
29.870
32.918

9
m
2.743
5.791
8.839
11.887
14.935
17.983
21.031
24.079
27.127
30.175
33.223

ft.

6
ft.
19.6850
52.4934
85.3018
118.1102
150.9186
183.7270
216.5354
249.3438
282.1522
314.9606
347.7690

7
ft.
22.9659
55.7743
88.5827
121.3911
154.1995
187.0079
219.8163
252.6247
285.4331
318.2415
351.0499

8
ft.
26.2467
59.0551
91.8635
124.6719
175.4803
190.2887
223.0971
255.9055
288.7139
321.5223
354.3307

9
ft.
29.5276
62.3360
95.1444
127.9528
160.7612
193.5696
226.3780
259.1864
291.9948
324.8032
357.6116

7
km
11.265
27.359
43.452
59.546
75.639
91.733
107.826
123.919
140.013
156.106
172.200

8
km
12.875
28.968
45.062
61.155
77.249
93.342
109.435
125.529
141.622
157.716
173.809

9
km
14.484
30.578
46.671
62.764
78.858
94.951
111.045
127.138
143.232
159.325
175.418

miles

7
miles
4.350
10.563
16.777
22.990
29.204
35.418
41.632
47.845
54.059
60.273
66.487

8
miles
4.971
11.185
17.398
23.612
29.826
36.039
42.253
48.467
54.681
60.894
67.108

9
miles
5.592
11.806
18.020
24.233
30.447
36.661
42.875
49.088
55.302
61.516
67.729

km

10
20
30
40
50
60
70
80
90
100

METERS TO FEET
m
10
20
30
40
50
60
70
80
90
100

0
ft.
32.8084
65.6168
98.4252
131.2336
164.0420
196.8504
229.6588
262.4672
295.2756
328.0840

1
ft.
3.2808
36.0892
68.8976
101.7060
134.5144
167.3228
200.1312
232.9396
265.7480
298.5564
331.3648

2
ft.
6.5617
39.3701
72.1785
104.9869
137.7953
170.6037
203.4121
236.2205
269.0289
301.8373
334.6457

1
km
1.609
17.703
33.796
49.890
65.983
82.077
98.170
114.263
130.357
146.450
162.544

2
km
3.219
19.312
35.406
51.499
67.592
83.686
99.779
115.873
131.966
148.060
164.153

1
miles
0.621
6.835
13.049
19.262
25.476
31.690
37.904
44.117
50.331
56.545
62.758

2
miles
1.243
7.456
13.670
19.884
26.098
32.311
38.525
44.739
50.952
57.166
63.390

3
ft.
9.8425
42.6509
75.4593
108.2677
141.0761
173.8845
206.6929
239.5013
272.3097
305.1181
337.9265

4
ft.
13.1234
45.9318
78.7402
111.5486
144.3570
177.1654
209.9738
242.7822
275.5906
308.3990
341.2074

5
ft.
16.4042
49.2126
82.0210
114.8294
147.6378
180.4462
213.2546
246.0630
278.8714
311.6798
344.4882

10
20
30
40
50
60
70
80
90
100

MILES TO KILOMETERS
miles
10
20
30
40
50
60
70
80
90
100

0
km
16.093
32.187
48.280
64.374
80.467
96.561
112.654
128.748
144.841
160.934

3
km
4.828
20.921
37.015
53.108
69.202
85.295
101.389
117.482
133.576
149.669
165.762

4
km
6.437
22.531
38.624
54.718
70.811
86.905
103.000
119.091
135.185
151.278
167.372

5
km
8.047
24.140
40.234
56.327
72.420
88.514
104.607
120.700
136.794
152.888
168.981

6
km
9.656
25.750
41.843
57.936
74.030
90.123
106.217
122.310
138.404
154.497
170.590

10
20
30
40
50
60
70
80
90
100

KILOMETERS TO MILES
km
10
20
30
40
50
60
70
80
90
100

0
miles
6.214
12.427
18.641
24.855
31.065
37.282
43.496
49.711
55.923
62.137

3
miles
1.864
8.078
14.292
20.505
26.719
32.933
39.146
45.360
51.574
57.187
64.001

4
miles
2.485
8.699
14.913
21.127
27.340
33.554
39.768
45.981
52.195
58.409
64.622

5
miles
3.107
9.321
15.534
21.748
27.962
34.175
40.389
46.603
52.816
59.030
65.244

6
miles
3.728
9.942
16.156
22.370
28.583
34.797
41.010
47.224
53.438
59.652
65.865

10
20
30
40
50
60
70
80
90
100

GENERAL INFORMATION 0A-11

AREA
SQUARE INCHES TO SQUARE CENTIMETERS
in2
10
20
30
40
50
60
70
80
90
100

0
cm2
64.516
129.032
193.548
258.064
322.580
387.096
451.612
516.128
580.644
645.160

1
cm2
6.452
70.968
135.484
200.000
264.516
329.032
393.548
458.064
522.580
587.096
651.612

2
cm2
12.903
77.419
141.935
206.451
270.967
335.483
399.999
464.515
529.031
593.547
658.063

3
cm2
19.355
83.871
148.387
212.903
277.419
341.935
406.451
470.967
535.483
599.999
664.515

4
cm2
25.806
90.322
154.838
219.354
283.870
348.386
412.902
477.418
541.934
606.450
670.966

5
cm2
32.258
96.774
161.290
225.806
290.322
354.838
419.354
483.870
548.386
612.902
677.418

6
cm2
38.710
103.226
167.742
232.258
296.774
361.290
425.806
490.322
554.838
619.354
683.870

7
cm2
45.161
109.677
174.193
238.709
303.225
367.741
432.257
496.773
561.289
625.805
690.312

in2

8
cm2
51.613
116.129
180.645
245.161
309.677
374.193
438.709
503.225
567.741
632.257
696.773

9
cm2
58.064
122.580
187.096
251.612
316.128
380.644
445.160
509.676
574.192
638.708
703.224

8
in2
1.240
2.790
4.340
5.890
7.440
8.990
10.540
12.090
13.640
15.190
16.740

9
in2
1.395
2.945
4.495
6.045
7.595
9.145
10.695
12.245
13.795
15.345
16.895

cm2

8
cm (cc)
131.097
294.967
458.838
622.708
786.579
950.450
1114.320
1278.191
1442.062
1605.932
1769.803

9
cm (cc)
147.484
311.354
475.225
639.095
802.966
966.837
1130.707
1294.578
1458.449
1622.319
1786.190

in3

10
20
30
40
50
60
70
80
90
100

SQUARE CENTIMETERS TO SQUARE INCHES


cm

10
20
30
40
50
60
70
80
90
100

0
in2
1.550
3.100
4.650
6.200
7.750
9.300
10.850
12.400
13.950
15.500

1
in2
0.155
1.705
3.255
4.805
6.355
7.905
9.455
11.005
12.555
14.105
15.655

2
in2
0.310
1.860
3.410
4.960
6.510
8.060
9.610
11.160
12.710
14.260
15.810

3
in2
0.465
2.015
3.565
5.115
6.665
8.215
9.765
11.315
12.865
14.415
15.965

4
in2
0.620
2.170
3.720
5.270
6.820
8.370
9.920
11.470
13.020
14.570
16.120

5
in2
0.775
2.325
3.875
5.425
6.975
8.525
10.075
11.625
13.175
14.725
16.275

6
in2
0.930
2.480
4.030
5.580
7.130
8.680
10.230
11.780
13.330
14.880
16.430

7
in2
1.085
2.635
4.185
5.735
7.285
8.835
10.385
11.935
13.485
15.035
16.583

10
20
30
40
50
60
70
80
90
100

VOLUME
CUBIC INCHES TO CUBIC CENTIMETERS
in3
10
20
30
40
50
60
70
80
90
100

0
cm3(cc)
163.871
327.741
491.612
655.483
819.353
983.224
1147.094
1310.965
1474.836
1638.706

1
cm3(cc)
16.387
180.258
344.128
507.999
671.870
835.740
999.611
1163.482
1327.352
1491.223
1655.093

2
cm (cc)
32.774
196.645
360.515
524.386
688.257
852.127
1015.998
1179.869
1343.739
1507.610
1671.481
3

3
cm (cc)
49.161
213.032
376.902
540.773
704.644
868.514
1032.385
1196.256
1360.126
1523.997
1687.868
3

4
cm (cc)
65.548
229.419
393.290
557.160
721.031
884.901
1048.772
1212.643
1376.513
1540.384
1704.255
3

5
cm (cc)
81.935
245.806
209.677
573.547
737.418
901.289
1065.159
1229.030
1392.900
1156.771
1720.642
3

6
cm (cc)
98.322
262.193
426.064
589.934
753.805
917.676
1081.546
1245.417
1409.288
1573.158
1737.029
3

7
cm (cc)
114.709
278.580
442.451
606.321
770.192
934.063
1097.933
1261.804
1425.675
1589.545
1753.416
3

10
20
30
40
50
60
70
80
90
100

CUBIC CENTIMETERS TO CUBIC INCHES


3

cm (cc)
10
20
30
40
50
60
70
80
90
100

0
in3
0.6102
1.2205
1.8307
2.4409
3.0512
3.6614
4.2716
4.8818
5.4921
6.1023

1
in3
0.0610
0.6713
1.2815
1.8917
2.5020
3.1122
3.7224
4.3326
4.9429
5.5531
6.1633

2
in3
0.1220
0.7323
1.3425
1.9527
2.5630
3.1732
3.7834
4.3937
5.0039
5.6141
6.2243

3
in3
0.1831
0.7933
1.4035
2.0138
2.6240
3.2342
3.8444
4.4547
5.0649
5.6751
6.2854

4
in3
0.2441
0.8543
1.4646
2.0748
2.6850
3.2952
3.9055
4.5157
5.1259
5.7362
6.3464

5
in3
0.3051
0.9153
1.5256
2.1358
2.7460
3.3563
3.9665
4.5767
5.1870
5.7972
6.4074

6
in3
0.3661
0.9764
1.5866
2.1968
2.8071
3.4173
4.0275
4.6377
5.2480
5.8582
6.4684

7
in3
0.4272
1.0374
1.6476
2.2579
2.8681
3.4783
4.0885
4.6988
5.3090
5.9192
6.5295

8
in3
0.4882
1.0984
1.7086
2.1389
2.9291
3.5393
4.1496
4.7598
5.3700
5.9803
6.5905

9
in3
0.5492
1.1594
1.7697
2.3799
2.9901
3.6004
4.2106
4.8208
5.4310
6.0413
6.6515

cm3(cc)
10
20
30
40
50
60
70
80
90
100

0A-12 GENERAL INFORMATION

VOLUME
GALLONS (U.S.) TO LITERS
U.S. gal.

0
liters

10
20
30
40
50
60
70
80
90
100

37.8543
75.7085
113.5629
141.4171
189.2713
227.1256
264.9799
302.8342
340.6884
378.5427

1
liters
3.7854
41.6397
79.4940
117.3482
155.2025
193.0568
230.9110
268.7653
306.6196
344.4738
382.3281

2
liters
7.5709
45.4251
83.2794
121.1337
158.9879
196.8422
234.6965
272.5507
310.4050
348.2593
386.1135

1
gal.
0.2642
2.9059
5.5476
8.1893
10.8311
13.4728
16.1145
18.7562
21.3979
24.0397
26.6814

2
gal.
0.5283
3.1701
5.8118
8.4535
11.0952
13.7369
16.3787
19.0204
21.6621
24.3038
26.9455

3
liters
11.3563
49.2105
87.0648
124.9191
162.7734
200.6276
238.4819
276.3362
314.1904
352.0447
389.8990

4
liters
15.1417
52.9960
90.8502
128.7045
166.5588
204.4131
242.2673
280.1216
317.9759
355.8301
393.6844

5
liters
18.9271
56.7814
94.6357
132.4901
170.3442
208.1985
246.0527
283.9070
321.7613
359.6156
397.4698

6
liters
22.7126
60.5668
98.4211
136.2754
174.1296
211.9839
249.8382
287.6924
325.5467
363.4010
401.2553

7
liters
26.4980
64.3523
102.2065
140.0608
177.9151
215.7693
253.6236
291.4779
329.3321
367.1864
405.0407

8
liters
30.2834
68.1377
105.9920
143.8462
181.7005
219.5548
257.4090
295.2633
333.1176
370.9718
408.8261

9
liters
34.0633
71.9231
109.7774
147.6316
185.4859
223.3402
261.1945
299.0487
336.9030
374.7573
412.6115

U.S. gal.

7
gal.
1.8492
4.4909
7.1326
9.7743
12.4161
15.0578
17.6995
20.3412
22.9830
25.6247
28.2664

8
gal.
2.1134
4.7551
7.3968
10.0385
12.6803
15.3220
17.9637
20.6054
23.2471
25.8889
28.5306

9
gal.
2.3775
5.0193
7.6610
10.3027
12.9444
15.5861
18.2279
20.8696
23.5113
26.1530
28.7947

liters

7
liters
31.8213
77.2803
122.7393
168.1983
213.6573
259.1163
304.5753
350.0343
395.4933
440.9523
486.4113

8
liters
36.3672
81.8262
127.2852
172.7442
218.2032
263.6622
309.1212
354.5802
400.0392
445.4982
490.9572

9
liters
40.9131
86.3721
131.8311
177.2901
222.7491
268.2081
313.6671
359.1261
404.5851
450.0441
495.5031

Imp gal.

7
gal.
1.5399
3.7397
5.9395
8.1393
10.3391
12.5389
14.7387
16.9385
19.1383
21.3381
23.5379

8
gal.
1.7598
3.9596
6.1594
8.3592
10.5590
12.7588
14.9586
17.1584
19.3582
21.5580
23.7578

9
gal.
1.9798
4.1796
6.3794
8.5792
10.7790
12.9788
15.1786
17.3784
19.5782
21.7780
23.9778

liters

10
20
30
40
50
60
70
80
90
100

LITERS TO GALLONS (U.S.)


liters

0
gal.
-

10
20
30
40
50
60
70
80
90
100

2.6417
5.2834
7.9252
10.5669
13.2086
15.8503
18.4920
21.1338
23.7755
26.4172

3
gal.
0.7925
3.4342
6.0760
8.7117
11.3594
14.0011
16.6428
19.2846
21.9263
24.5680
27.2097

4
gal.
1.0567
3.6984
6.3401
8.9818
11.6236
14.2653
16.9070
19.5487
22.1904
24.8322
27.4739

5
gal.
1.3209
3.9626
6.6043
9.2460
11.8877
14.5295
17.1711
19.8129
22.4546
25.0963
27.7381

6
gal.
1.5850
4.2268
6.8685
9.5102
12.1519
14.7936
17.4354
20.0771
22.7188
25.3605
28.0022

10
20
30
40
50
60
70
80
90
100

GALLONS (IMP.) TO LITERS


Imp gal.
10
20
30
40
50
60
70
80
90
100

0
liters
45.4590
90.9180
136.3770
181.8360
227.2950
272.7540
318.2130
363.6720
409.1310
454.5900

1
liters
4.5459
50.0049
95.4639
140.9229
186.3819
231.8409
277.2999
322.7589
368.2179
413.6769
459.1359

2
liters
9.0918
54.5508
100.0098
145.4688
190.9278
236.3868
281.8458
327.3048
372.7638
418.2228
463.6818

1
gal.
0.2200
2.4198
4.6196
6.8194
9.0192
11.2190
13.4188
15.6186
17.8184
20.0182
22.2180

2
gal.
0.4400
2.6398
4.8396
7.0394
9.2392
11.4390
13.6388
15.8386
18.0384
20.2382
22.4380

3
liters
13.6377
59.0967
104.5557
150.0147
195.4737
240.9327
286.3917
331.8507
377.3097
422.7687
468.2277

4
liters
18.1836
63.6426
109.1016
154.5606
200.0196
245.4786
290.9376
336.8966
381.8556
427.3146
472.7736

5
liters
22.7295
68.1885
113.6475
159.1065
204.5655
250.0245
295.4835
340.9425
386.4015
431.8605
477.3195

6
liters
27.2754
72.7344
118.1934
163.6524
209.1114
254.5704
300.0294
345.4884
390.9474
436.4064
481.8654

10
20
30
40
50
60
70
80
90
100

LITERS TO GALLONS (IMP.)


liters
10
20
30
40
50
60
70
80
90
100

0
gal.
2.1998
4.3996
6.5994
8.7992
10.9990
13.1988
15.3986
17.5984
19.7982
21.9980

3
gal.
0.6599
2.8597
5.0595
7.2593
9.4591
11.6590
13.8587
16.0585
18.2583
20.4581
22.6579

4
gal.
0.8799
3.0797
5.2795
7.4793
9.6791
11.8789
14.0787
16.2785
18.4783
20.6781
22.8779

5
gal.
1.0999
3.2997
5.4995
7.6993
9.8991
12.0989
14.2987
16.4985
18.6983
20.8981
23.0979

6
gal.
1.3199
3.5197
5.7195
7.9193
10.1191
12.3189
14.5187
16.7185
18.9183
21.1181
23.3179

10
20
30
40
50
60
70
80
90
100

GENERAL INFORMATION 0A-13

MASS
POUNDS TO KILOGRAMS
lbs.
10
20
30
40
50
60
70
80
90
100

0
kg
4.536
9.072
13.608
18.144
22.680
27.216
31.751
36.287
40.823
45.359

1
kg
0.454
4.990
9.525
14.061
18.597
23.133
27.669
32.205
36.741
41.277
45.813

2
kg
0.907
5.443
9.979
14.515
19.051
23.587
28.123
32.659
37.195
41.731
46.266

3
kg
1.361
5.897
10.433
14.969
19.504
24.040
28.576
33.112
37.648
42.184
46.720

4
kg
1.814
6.350
10.886
15.422
19.958
24.494
29.030
33.566
38.102
42.638
47.174

5
kg
2.268
6.804
11.340
15.876
20.412
24.948
29.484
34.019
38.555
43.091
47.627

6
kg
2.722
7.257
11.793
16.329
20.865
25.401
29.937
34.473
39.009
43.545
47.081

7
kg
3.175
7.711
12.247
16.783
21.319
25.855
30.391
34.927
39.463
43.998
48.534

8
kg
3.629
8.165
12.701
17.237
21.772
26.308
30.844
35.380
39.916
44.452
48.988

9
kg
4.082
8.618
13.154
17.690
22.226
26.762
31.298
35.834
40.370
44.906
49.442

7
lbs.
15.432
37.479
59.525
81.571
103.617
125.633
147.710
169.756
191.802
213.848
235.895

8
lbs.
17.637
39.683
61.729
83.776
105.822
127.868
149.914
171.961
194.007
216.053
238.099

9
lbs.
19.842
41.888
63.934
85.980
108.026
130.073
152.119
174.165
196.211
218.258
240.304

lbs.
10
20
30
40
50
60
70
80
90
100

KILOGRAMS TO POUNDS
kg
10
20
30
40
50
60
70
80
90
100

0
lbs.
22.046
44.092
66.139
88.185
110.231
132.277
154.324
176.370
198.416
220.462

1
lbs.
2.205
24.251
46.297
68.343
90.390
112.436
134.482
156.528
178.574
200.621
222.667

0
N
98.07
196.13
294.20
392.27
490.33
558.40
686.47
784.53
882.60
980.67

1
N
9.81
107.87
205.94
304.01
402.07
500.14
598.21
696.27
794.34
892.41
990.47

2
lbs.
4.409
26.455
48.502
70.548
92.594
114.640
136.687
158.732
180.780
202.825
224.871

3
lbs.
6.614
28.660
50.706
72.753
94.799
16.845
138.891
160.937
182.984
205.030
227.076

4
lbs.
8.818
30.865
52.911
74.957
97.003
119.050
141.096
163.142
185.188
207.234
229.281

5
lbs.
11.023
33.069
55.116
77.162
99.208
121.254
143.300
165.347
187.393
209.439
231.485

6
lbs.
13.228
35.274
57.320
79.366
101.413
123.459
145.505
167.551
189.597
211.644
233.690

kg
10
20
30
40
50
60
70
80
90
100

KILOGRAMS TO NEWTON
kg
10
20
30
40
50
60
70
80
90
100

2
N
19.61
117.68
215.75
313.81
411.88
509.95
608.01
706.08
804.15
902.21
1000.28

3
N
29.42
127.49
225.55
323.62
421.69
519.75
617.82
715.89
813.95
912.02
1010.08

4
N
39.23
137.29
235.36
333.43
431.49
529.56
627.63
725.69
823.76
921.83
1019.89

5
N
49.03
147.10
245.17
343.23
441.30
539.37
637.43
735.50
833.57
931.63
1029.70

6
N
58.84
156.91
254.97
353.04
451.11
549.17
647.24
745.31
843.37
941.44
1039.50

7
N
68.65
166.71
264.78
362.85
460.91
558.98
657.05
755.11
853.18
951.25
1049.31

8
N
78.45
176.52
274.59
372.65
470.72
568.79
666.85
764.92
862.99
961.05
1059.12

9
N
88.26
186.33
284.39
382.46
480.53
578.59
676.66
774.73
872.79
970.86
1068.92

kg
10
20
30
40
50
60
70
80
90
100

NEWTON TO KILOGRAMS
N
10
20
30
40
50
60
70
80
90
100

0
kg
10.197
20.394
30.592
40.789
50.986
61.183
71.380
81.578
91.775
101.972

10
kg
1.020
11.217
21.414
31.611
41.809
52.006
62.203
72.400
82.597
92.795
102.992

20
kg
2.039
12.237
22.434
32.631
42.828
53.025
63.223
73.420
83.617
93.814
104.011

30
kg
3.059
13.256
23.453
33.651
43.848
54.045
64.242
74.440
84.637
94.834
105.031

40
kg
4.079
14.276
24.473
34.670
44.868
55.065
65.262
75.459
85.656
95.854
106.051

50
kg
5.099
15.296
25.493
35.690
45.887
56.085
66.282
76.479
86.676
96.873
107.071

60
kg
6.118
16.316
26.513
36.710
46.907
57.104
67.302
77.499
87.696
97.893
108.090

70
kg
7.138
17.335
27.532
37.730
47.927
58.124
68.321
78.518
88.716
98.913
109.110

80
kg
8.158
18.355
28.552
38.749
48.947
59.144
69.341
79.538
89.735
99.933
110.130

90
kg
9.177
19.375
29.572
39.769
49.966
60.163
70.361
80.558
90.755
100.952
111.149

kg
N
10
20
30
40
50
60
70
80
90
100

0A-14 GENERAL INFORMATION

PRESSURE
POUNDS PER SQUARE INCHES TO KILOGRAMS PER SQUARE CENTIMETERS
lb/in2
(psi)
10
20
30
40
50
60
70
80
90
100

0
kg/cm2
0.7031
1.4061
2.1092
2.8123
3.5154
4.2184
4.9215
5.6246
6.3276
7.0307

1
kg/cm2
0.0703
0.7734
1.4764
2.1795
2.8826
3.5857
4.2887
4.9918
5.6947
6.3979
7.1010

2
kg/cm2
0.1406
0.8437
1.5468
2.2498
2.9529
3.6560
4.3590
5.0621
5.7652
6.4682
7.1713

3
kg/cm2
0.2109
0.9140
1.6171
2.3201
3.0232
3.7263
4.4293
5.1324
5.8355
6.5386
7.2416

4
kg/cm2
0.2812
0.9843
1.6874
2.3904
3.0935
3.7966
4.4996
5.2027
5.9058
6.6089
7.3119

5
kg/cm2
0.3515
1.0546
1.7577
2.4607
3.1638
3.8669
4.5700
5.2730
5.9761
6.6792
7.3822

6
kg/cm2
0.4218
1.1249
1.8280
2.5311
3.2341
3.9372
4.6403
5.3433
6.0464
6.7495
7.4525

7
kg/cm2
0.4921
1.1952
1.8983
2.6014
3.3044
4.0075
4.7106
5.4136
6.1167
6.8198
7.5228

8
kg/cm2
0.5625
1.2655
1.9686
2.6717
3.3747
4.0778
4.7809
5.4839
6.1870
6.8901
7.5932

lb/in2
(psi)
10
20
30
40
50
60
70
80
90
100

9
kg/cm2
0.6328
1.3358
2.0389
2.7420
3.4450
4.1481
4.8512
5.5543
6.2573
6.9604
7.6635

KILOGRAMS PER SQUARE CENTIMETERS TO POUNDS PER SQUARE INCHES


kg/cm2
10
20
30
40
50
60
70
80
90
100

0
lb/in2(psi)
142.23
284.46
426.69
568.92
711.16
853.38
995.61
1137.84
1280.07
1422.30

1
lb/in2(psi)
14.22
156.45
298.6
440.91
583.14
725.37
867.60
1009.83
1152.06
1294.20
1436.52

2
lb/in2(psi)
28.45
170.68
312.91
455.14
597.37
739.60
881.83
102406
1166.27
1308.52
1450.75

3
lb/in2(psi)
42.67
184.90
327.13
469.36
611.59
753.82
896.05
1038.28
1180.51
1322.74
1464.97

4
lb/in2(psi)
56.89
199.12
341.35
483.58
625.81
768.04
910.27
1052.50
1194.73
1336.96
1479.19

5
lb/in2(psi)
71.12
213.35
355.58
497.81
640.04
782.27
924.50
1066.73
1208.96
1351.19
1493.42

6
lb/in2(psi)
85.34
227.57
369.80
512.03
654.26
795.49
938.72
1080.95
1223.18
1365.41
1507.64

7
lb/in2(psi)
99.56
241.79
384.02
526.25
668.48
810.71
952.94
1095.17
1237.40
1379.63
1521.86

8
lb/in2(psi)
113.78
256.01
398.24
540.47
682.70
824.93
967.16
1109.39
1251.62
1393.85
1536.08

9
lb/in2(psi)
128.01
270.24
412.47
554.70
696.93
839.16
981.39
1123.62
1265.85
1408.08
1550.31

kg/cm2
10
20
30
40
50
60
70
80
90
100

KILOGRAMS PER SQUARE CENTIMETERS TO KILO PASCAL


kg/cm2
10
20
30
40
50
60
70
80
90
100

0
KPa
980.7
1961.3
2942.0
3922.7
4903.3
5584.0
6864.7
7845.3
8826.0
9806.7

1
KPa
98.1
1078.7
2059.4
3040.1
4020.7
5001.4
5982.1
6962.7
7943.4
8924.1
9904.7

2
KPa
196.1
1176.8
2157.5
3138.1
4118.8
5099.5
6080.1
7060.8
8041.5
9022.1
10002.8

3
KPa
294.2
1274.9
2255.5
3236.2
4216.9
5197.5
6178.2
7158.9
8139.5
9120.2
10100.8

4
KPa
392.3
1372.9
2353.6
3334.3
4314.9
5295.6
6276.3
7256.9
8237.6
9218.3
10198.9

5
KPa
490.3
1471.0
2451.7
3432.3
4413.0
5393.7
6374.3
7355.0
8335.7
9316.3
10297.0

6
KPa
588.4
1569.1
2549.7
3530.4
4511.1
5491.7
6472.4
7453.1
8433.7
9414.4
10395.0

7
KPa
686.5
1667.1
2647.8
3628.5
4609.1
5589.8
6570.5
7551.1
8531.8
9512.5
10493.1

8
KPa
784.5
1765.2
2745.9
3726.5
4707.2
5687.9
6668.5
7649.2
8629.9
9610.5
10591.2

9
KPa
882.6
1863.3
2843.9
3824.6
4805.3
5785.9
6766.6
7747.3
8727.9
9708.6
10689.2

kg/cm2
10
20
30
40
50
60
70
80
90
100

KILO PASCAL TO KILOGRAMS PER SQUARE CENTIMETERS


KPa
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000

0
kg/cm2
10.197
20.394
30.592
40.789
50.986
61.183
71.380
81.578
91.775
101.972

100
kg/cm2
1.020
11.217
21.414
31.611
41.809
52.006
62.203
72.400
82.597
92.794
102.992

200
kg/cm2
2.039
12.237
22.434
32.631
42.828
53.025
63.223
73.420
83.617
93.814
104.011

300
kg/cm2
3.059
13.256
23.453
33.651
743.848
54.045
64.242
74.440
84.637
94.834
105.031

400
kg/cm2
4.079
14.276
24.473
34.670
44.868
55.065
65.262
75.459
85.656
95.854
106.051

500
kg/cm2
5.099
15.296
25.493
35.690
45.887
56.085
66.282
76.479
86.676
96.873
107.071

600
kg/cm2
6.118
16.316
26.513
36.710
46.907
57.104
67.302
77.499
87.696
97.893
108.090

700
kg/cm2
7.138
17.335
27.532
37.730
47.927
58.124
68.321
78.518
88.716
98.913
109.110

800
kg/cm2
8.158
18.355
28.552
38.749
48.947
59.144
69.341
79.538
89.735
99.933
110.130

900
kg/cm2
9.177
19.375
29.572
39.769
49.966
60.163
70.361
80.558
90.755
100.952
111.149

KPa
1000
2000
3000
4000
5000
6000
7000
8000
9000
10000

GENERAL INFORMATION 0A-15

TORQUE
FOOT POUNDS TO KILOGRAMMETERS
ft. lbs.
10
20
30
40
50
60
70
80
90
100

0
kg-m
1.383
2.765
4.148
5.530
6.913
8.295
9.678
11.060
12.442
13.826

1
kg-m
0.138
1.521
2.903
4.286
5.668
7.051
8.434
9.816
11.199
12.581
13.964

2
kg-m
0.277
1.659
3.042
4.424
5.807
7.189
8.572
9.954
11.337
12.719
14.102

3
kg-m
0.415
1.797
3.180
4.562
5.945
7.328
8.710
10.093
11.475
12.858
14.240

4
kg-m
0.553
1.936
3.318
4.700
6.083
7.466
8.848
10.231
11.613
12.996
14.379

5
kg-m
0.691
2.074
3.456
4.839
6.221
7.604
8.987
10.369
11.752
13.134
14.517

6
kg-m
0.830
2.212
3.595
4.977
6.360
7.742
9.125
10.507
11.890
13.272
14.655

7
kg-m
0.968
2.350
3.733
5.115
6.498
7.881
9.263
10.646
12.028
13.410
14.793

8
kg-m
1.106
2.489
3.871
5.253
6.636
8.019
9.401
10.784
12.166
13.549
14.932

9
kg-m
1.244
2.627
4.009
5.392
6.774
8.157
9.540
10.922
12.305
13.687
15.070

ft. lbs.
10
20
30
40
50
60
70
80
90
100

KILOGRAMMETERS TO FOOT POUNDS


kg-m
10
20
30
40
50
60
70
80
90
100

0
ft. lbs.
72.33
144.66
217.00
289.32
361.65
433.98
506.31
578.64
650.97
723.30

1
ft. lbs.
7.23
79.56
151.89
224.22
296.55
368.88
441.21
513.54
585.87
658.20
730.53

0
N-m
98.07
196.13
294.20
392.27
490.33
588.40
686.47
784.53
882.60
980.67

1
N-m
9.81
107.87
205.94
304.01
402.07
500.14
589.21
696.27
794.34
892.41
990.47

2
ft. lbs.
14.47
86.80
159.13
231.46
303.79
376.12
448.45
520.78
593.11
665.44
737.77

3
ft. lbs.
21.70
94.03
166.36
238.69
311.02
383.35
455.68
528.01
600.34
672.67
745.00

4
ft. lbs.
28.93
101.26
173.59
245.92
318.25
390.58
462.91
535.24
607.57
679.90
752.23

5
ft. lbs.
36.17
108.50
180.83
253.16
325.49
397.82
470.15
542.48
614.81
687.14
759.47

6
ft. lbs.
43.40
115.73
188.06
260.39
332.72
405.05
477.38
549.71
622.04
694.37
766.70

7
ft. lbs.
50.63
122.96
195.29
267.62
339.95
412.28
484.61
556.94
629.27
701.60
773.93

8
ft. lbs.
57.86
130.19
202.52
274.85
347.18
419.51
491.84
564.17
636.50
708.83
781.16

9
ft. lbs.
65.10
137.43
209.76
282.09
354.42
426.75
499.08
571.41
643.74
716.07
788.40

kg-m

8
N-m
78.45
176.52
274.59
372.65
470.72
568.79
666.85
764.92
862.99
961.05
1059.12

9
N-m
88.26
186.33
284.39
382.46
480.53
578.59
676.66
774.73
872.79
970.86
1068.92

kg-m

10
20
30
40
50
60
70
80
90
100

KILOGRAMMETERS TO NEWTONMETERS
kg-m
10
20
30
40
50
60
70
80
90
100

2
N-m
19.61
117.68
215.75
313.81
411.88
509.95
608.01
706.08
804.15
902.21
1000.28

3
N-m
29.42
127.49
225.55
323.62
421.69
519.75
617.82
715.89
813.95
912.02
1010.08

4
N-m
39.23
137.29
235.36
333.43
431.49
529.56
627.63
725.69
823.76
921.83
1019.89

5
N-m
49.03
147.10
245.17
343.23
441.30
539.37
637.43
735.50
833.57
931.63
1029.70

6
N-m
58.84
156.91
254.97
353.04
451.11
549.17
647.24
745.31
843.37
941.44
1039.50

7
N-m
68.65
166.71
264.78
362.85
460.91
558.98
657.05
755.11
853.18
951.25
1049.31

10
20
30
40
50
60
70
80
90
100

NEWTONMETERS TO KILOGRAMMETERS
N-m
100
200
300
400
500
600
700
800
900
1000

0
kg-m
10.197
20.394
30.591
40.789
50.986
61.183
71.380
81.577
91.774
101.972

10
kg-m
1.020
11.217
21.414
31.611
41.808
52.005
62.202
72.399
82.596
92.793
102.990

20
kg-m
2.039
12.236
22.433
32.630
42.827
53.024
63.221
73.418
83.615
93.812
104.009

30
kg-m
3.059
13.256
23.453
33.650
43.847
54.044
64.241
74.438
84.635
94.832
105.029

40
kg-m
4.079
14.276
24.473
34.670
44.867
55.064
65.261
75.485
85.655
95.852
106.049

50
kg-m
5.099
15.296
25.493
35.690
45.887
56.084
66.281
76.478
86.675
96.872
107.069

60
kg-m
6.118
16.315
26.512
36.710
46.906
57.103
67.300
77.497
87.694
97.891
108.088

70
kg-m
7.138
17.335
27.532
37.729
47.926
58.123
68.320
78.517
88.714
98.911
109.108

80
kg-m
8.158
18.355
28.552
38.749
48.946
59.143
69.340
79.537
89.734
99.931
110.128

90
kg-m
9.177
19.374
29.571
39.768
49.965
60.162
70.359
80.556
90.753
100.950
111.147

N-m
100
200
300
400
500
600
700
800
900
1000

0A-16 GENERAL INFORMATION

TEMPERATURE
FAHRENHEIT TO CENTIGRADE
F
-60
-58
-56
-54
-52
-50
-48
-46
-44
-42
-40
-38
-36
-34
-32
-30
-28
-26
-24
-22
-20
-18
-16
-14
-12
-10
-8
-6
-4

C
-51.1
-50
-48.9
-47.8
-46.7
-45.6
-44.4
-43.3
-42.2
-41.1
-40.0
-38.9
37.8
36.7
-35.6
-34.4
-33.3
-32.2
-31.1
-30.0
-28.9
-27.8
-26.7
-25.6
-24.4
-23.3
-22.2
-21.1
-20.0

F
-2
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54

C
-18.9
-17.8
-16.7
-15.6
-14.4
-13.3
-12.2
-11.1
-10.0
-8.9
-7.8
-3.7
-5.6
-4.4
-3.3
-2.2
-1.1
-0
1.1
2.2
3.3
4.4
5.6
6.7
7.8
8.9
10.0
11.1
12.2

F
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112

C
13.3
14.4
15.6
16.7
17.8
18.9
20.0
21.1
22.2
23.3
24.9
25.6
26.7
27.8
28.9
30.0
31.1
32.2
33.3
34.4
35.6
36.7
37.8
38.9
40.0
41.1
42.2
43.3
44.4

F
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170

C
45.6
46.7
47.8
48.9
50.0
51.1
52.2
53.3
54.4
55.6
56.7
57.8
58.9
60.0
61.1
62.2
63.3
64.4
65.6
66.7
67.8
68.9
70.0
71.1
72.2
73.3
74.4
75.6
76.7

F
172
147
176
178
180
182
184
186
188
190
192
194
196
198
200
202
204
206
208
210
212
214
216
218
220
222
224
226
228

C
77.8
78.9
80.0
81.1
82.2
83.3
84.4
85.6
86.7
87.8
88.9
90.0
91.1
92.2
93.3
94.4
95.6
96.7
97.8
98.9
100.0
101.1
102.2
103.3
104.4
105.6
106.7
107.8
108.9

F
230
232
234
236
238
240
242
244
246
248
250
252
254
256
258
260
262
264
266
268
270
272
274
276
278
280
282
284
286

C
110.0
111.1
112.2
113.3
114.4
115.6
116.7
117.8
118.9
120.0
121.1
122.2
123.3
124.4
125.6
126.7
127.8
128.9
130.0
131.1
132.2
133.3
134.4
135.6
136.7
137.8
138.9
140.0
141.1

F
288
290
292
294
296
298
300
302
304
306
308
310
312
314
316
318
320
322
324
326
328
330
332
334
336
338
340
342
344

C
142.2
143.3
144.4
145.6
146.7
147.8
148.9
150.0
151.1
152.2
153.3
154.4
155.6
156.7
157.8
158.9
160.0
161.1
162.2
163.3
164.4
165.6
166.7
167.8
168.9
170.0
171.1
172.2
173.3

F
346
348
350
352
354
356
358
360
362
364
366
368
370
372
374
376
378
380
382
384
386
388
390
382
400
410
420
430
440

C
174.4
175.6
176.7
177.8
178.9
180.0
181.1
182.2
183.3
184.4
185.6
186.7
187.8
188.9
190.0
191.1
192.2
193.3
194.4
195.6
196.7
197.8
198.9
200.0
204.4
210.0
215.6
221.1
226.7

F
230.0
231.8
233.6
235.4
237.2
239.0
240.8
242.6
244.4
246.2
248.0
249.8
251.6
253.4
255.2
257.0
258.8
260.6
262.4
264.2
266.0
267.8
269.6
271.4
273.2
275.0
276.8
278.6
280.4
282.2
284.0
285.8

C
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173

F
287.6
289.4
291.2
293.0
294.8
296.6
298.4
300.2
302.0
303.8
305.6
307.4
309.2
311.0
312.8
314.6
316.4
318.2
320.0
321.8
323.6
325.4
327.2
329.0
330.8
332.6
334.4
336.4
338.0
339.8
341.6
343.4

C
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
210
220
230
240
250

F
345.2
347.0
348.8
350.6
352.4
354.2
356.0
357.8
359.6
361.4
363.2
365.0
366.8
368.6
370.4
372.2
374.0
375.8
377.6
379.4
381.2
383.0
384.8
386.6
388.4
390.2
392.0
410.0
428.0
446.0
464.0
482.0

CENTIGRADE TO FAHRENHEIT
C
-50
-49
-48
-47
-46
-45
-44
-43
-42
-41
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19

F
-58.0
-56.2
-54.4
-52.6
-50.8
-49.0
-47.2
-45.4
-43.6
-41.8
-40.0
-38.2
-36.4
-34.6
-32.8
-31.0
-29.2
-27.4
-25.6
-23.8
-22.0
-20.2
-18.4
-16.6
-14.8
-13.0
-1.2
-9.4
-7.6
-5.8
-4.4
-2.2

C
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13

F
-0.4
1.4
3.2
5.0
6.8
8.6
10.4
12.2
14.0
15.8
17.6
19.4
21.2
23.0
24.8
26.6
28.4
30.2
32.0
33.8
35.6
37.4
39.2
41.0
42.8
44.6
46.4
48.2
50.0
51.8
53.6
55.4

C
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

F
57.2
59.0
60.8
62.6
64.4
66.2
68.0
69.8
71.6
73.4
75.2
77.0
78.8
80.6
82.4
84.2
86.0
87.8
89.6
91.4
93.2
95.0
96.8
98.6
100.4
102.2
104.0
105.8
107.6
109.4
111.2
113.0

C
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77

F
114.8
116.6
118.4
120.2
122.0
123.8
125.6
127.4
129.2
131.0
132.8
134.6
136.4
138.2
140.0
141.8
143.6
145.4
147.2
149.0
150.8
152.6
154.4
156.2
158.0
159.8
161.6
163.4
165.2
167.0
168.8
170.6

C
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109

F
172.4
174.2
176.0
177.8
179.6
181.4
183.2
185.0
186.8
188.6
190.4
192.2
194.0
195.8
197.6
199.4
201.2
203.0
204.8
206.6
208.4
210.2
212.0
213.8
215.6
217.4
219.2
221.0
222.8
224.6
226.4
228.2

C
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141

INDEX
MAINTENANCE AND LUBRICATION 0B-1

SECTION 0B

MAINTENANCE AND LUBRICATION


TABLE OF CONTENTS
PAGE
Maintenance Schedule .................................................................................................... 0B- 2
Severe Conditions Maintenance Schedule.................................................................... 0B- 5
Recommended Fluids, Lubricants and Fuels ............................................................... 0B- 6
Oil Viscosity Chart........................................................................................................... 0B- 7

0B-2 MAINTENANCE AND LUBRICATION

MAINTENANCE SCHEDULE
(THIS SCHEDULE IS NOT APPLIED FOR EUROPE)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
(Use the odometer reading
or months whichever
comes first)

1,000 km.

10 15

20

25 30

35

40 45

50

55 60

65

70 75

80

85 90

95 100

or months

12

15 18

21

24 27

30

33 36

39

42 45

48

51 54

57

60

I
I
I
I
-

I
I
R
I
R
I
R
I
I
I

I
I
R
I
R
I
R
I
R
I
I
I

I
R
R
I
R
I
R
I
R
I
I
I

I
I
R
I
R
I
R
I
I
R

I
I
R
I
R
I
R
I
I
I

I
R
R
I
R
I
R
I
R
I
I
I

I
I

I
I

I
I

ENGINE
Idling speed and acceleration
* Air cleaner element
* Engine oil
Oil leakage and contamination
* Oil filter
Fuel leakage
Fuel filter
Fuel tank
Spark plugs (for leaded fuel use)
Spark plugs (for unleaded fuel use)
Spark plug wire
Cooling system for water leakage
* Exhaust system
Engine coolant
All hoses and pipes in engine
compartment for clogs or damage
Timing belt
Engine/accessory drive belt
CLUTCH
Clutch fluid
Clutch pedal travel and free play

I
I
R
I
R
I
R
R
I
I
I

I
-

I
I
R
I
R
I
R
I
R
I
I
R

I
I
I
I
I
I
(Inspect every 70,000km) & (Replace every 120,000 km)
I
-

I
I

I
I

I
I
R
I
R
I
R
R
I
I
I

I
I

I
I

I
I

I
I
R
I
R
I
R
I
R
R
I
I
I

I
I

I
I

I
I

MAINTENANCE AND LUBRICATION 0B-3


I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
(Use the odometer reading
or months whichever
comes first)

1,000 km.

10 15

20

25 30

35

40 45

50

55 60

65

70 75

80

85 90

95 100

or months

12

15 18

21

24 27

30

33 36

39

42 45

48

51 54

57

60

I
-

R
I
-

I
-

I
I
I

I
-

I
-

I
-

R
I
I

I
-

I
-

I
-

I
I
I

I
-

I
-

I
-

R
I
I

I
-

I
-

I
-

I
I
I

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

I
I
L

R
I

I
I

R
I

I
I

R
I

I
I

I
I
I

I
I
I

I
I
I

I
I
I

I
I
I

R
I

I
I

R
I

I
I
-

I
I
I
I
I
I

I
I
-

I
I
I
I
I
I
I
I

I
I
-

I
I
I
I
I
I

I
I
-

I
I
I
I
I
I
I
I

I
I
-

I
I
I
I
I
I

I
I
-

I
I
I
I
I
I
I
I

I
I
-

I
R
I
I
I
I

I
I
-

I
I
I
I
I
I
I
I

I
I
-

I
I
I
I
I
I

I
I
-

I
I
I
I
I
I
I
I

I
I
I

I
I
I
I
I

I
I
I
I
I
I

I
I
I
I
I

R
I
I
I
I
I

I
I
I
I
I

I
I
I
I
I
I

I
I
I
I
I

R
I
I
I
I
I

I
I
I
I
I

I
I
I
I
I
I

TRANSMISSION OR TRANSMISSION
WITH TRANSFER CASE
* Transmission or transmission with
transfer case oil
Oil leakage
Gear control mechanism for looseness
PROPELLER SHAFT
Loose connections
* Universal joints and splines for wear
Universal joints and sliding sleeve
FRONT AND REAR AXLE
* Differntial gear oil (Front and rear)
Oil leakage
Shift on the fly system
Gear oil
Front axle shaft rubber boot for
damage
Axle shafts for distrotion or damage
Axle case for distortion or damage
STEERING
Steering gear oil
Power steering fluid
Oil leakage
* Steering system for looseness or
damage
Power steering hose
Steering wheel play
Steering function
Right and left turning radius
Wheel alignment
Joint ball for oil leakage or damage
Joint ball rubber boot for damage
SERVICE BRAKES
Brake fluid
Brake system for fluid leakage
Brake function
* Rear brake lining and durm wear
* Front disc brake pads and discs wear
Brake pedal travel and play
Pipes and hoses for loose connections
or damage

0B-4 MAINTENANCE AND LUBRICATION


I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL:
(Use the odometer reading
or months whichever
comes first)

1,000 km.

10 15

20

25 30

35

40 45

50

55 60

65

70

75 80

85

90 95 100

or months

12

15 18

21

24 27

30

33 36

39

42

45 48

51

54 57

I
I

I
I

I
I

I
I

I
I

I
I

I
-

I
I

I
I

I
I

I
I

I
I

I
I
-

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I
I
I

I
I

I
I

I
I

I
I

I
I

T
I
-

T
I
-

T
I
-

T
I
R

T
I
-

T
I
-

T
I
R

T
I
-

T
I
-

T
I
R

T
I
-

I
I

I
I

I
I

I
I

I
I
I
I
(Rotate as required)

I
I

I
I

I
I

I
I

I
-

I
-

I
-

I
L

I
-

I
-

I
-

I
L

I
-

60

PARKING BRAKE
Parking brake function
Parking brake level travel
Cables for looseness or damage and
guide for damage
Ratchet for wear or damage
SUSPENSION
Spring leaves for damage
Mount for looseness or damage
Shock absorbers for oil leakage
Shock absorbers mount for looseness
Rubber bushes of suspension wear or
damage
Spring action for loss of balance due
to weakening
Joint ball rubber boot for damage
WHEELS
Wheel pins
Wheel disc for damage
Hub bearing grease
Front and rear hub bearings for
looseness
Tire pressure and damage
Tire rotation
OTHERS
Bolts and nuts on chassis and body
Lube front free-wheeling hubs

I
-

I
L

MAINTENANCE AND LUBRICATION 0B-5

SEVERE CONDITIONS MAINTENANCE SCHEDULE

Severe driving conditions


A: Repeated short trips
B: Driving on rough roads
C: Driving on dusty roads
D: Driving in extremely cold weather and/or on salted roads
Item

Interval

Condition
A

A+D

Engine oil

Change every 5,000 km, or 3 months

Engine oil filter

Replace every 5,000 km, or 3 months

Exhaust pipes and mounting

Inspect every 5,000 km

Air cleaner element

Replace every 20,000 km

Steering system for looseness


Inspect every 5,000 km
or damage

Universal joints and sleeve

Inspect for wear and lubricate every 5,000 km

Transmission or transmission
with transfer case oil

Change every 20,000 km


after changing at the initial 10,000 km

Differential oil

Change every 20,000 km


after changing at the initial 10,000 km

Rear brake lining and drum

Inspect every 5,000 km

Front brake pads and disc

Inspect every 5,000 km

0B-6 MAINTENANCE AND LUBRICATION

RECOMMENDED FLUIDS, LUBRICANTS AND FUELS


In order to obtain maximum performance and longest service life from your ISUZU vehicles, it is very important to
select and use best lubricants and diesel fuels correctly.
When lubricating, be sure to use ISUZU genuine lubricants or the recommended lubricants listed below, according
to the maintenance schedule for each vehicle model.
The lubrication intervals in the maintenance schedule and the coverage and period of new vehicle warranty are
based on the use of ISUZU genuine lubricants or recommended lubricants as given in the chart which serves as a
guide for selecting lubricants of a proper brand name.
LUBRICATION

MAKE
ISUZU GENUINE
ISUZU GENUINE
ISUZU GENUINE
EXXON / ESSO
Gasoline engine crankcase
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL
ISUZU GENUINE
EXXON / ESSO
Manual transmission transfer EXXON / ESSO
case
MOBIL
CALTEX / TEXACO
SHELL
ISUZU GENUINE
EXXON / ESSO
Differential shift on the fly
MOBIL
system (GL-5 only)
CALTEX
SHELL
ISUZU GENUINE
EXXON / ESSO
Power steering
MOBIL
CALTEX
SHELL
Propeller shaft sliding yoke,
universal joint clutch shift
block grease fitting

ISUZU GENUINE
EXXON / ESSO
MOBIL
CALTEX / TEXACO
SHELL

FLUID
Clutch and brake fluid reservior

BRAND/TYPE
BESCO RACING ACE (7.5W-30)
BESCO MULTI ACE (7.5W-30)
BESCO ACE (10W-30)
ESSO SUPER FLO (15W-40, 15W-50, 20W-50)
ESSO MAXXOIL (15W-40, 15W-50, 20W-50)
MOBIL SUPER XHP (15W-40, 15W-50, 20W-50)
HAVOLINE FORMULA-3 (15W-40, 20W-50)
HELIX SUPER (10W-30)
BESCO GEAR OIL TRANSAXLE (5W-30)
ESSOLUBE XD-3+ (15W-40)
ESSOLUBE XD-3 EXTRA (15W-40)
MOBIL SUPER (10W-30)
HAVOLINE FORMULA-3 (15W-40, 20W-50)
RIMURA D (15W-40)
BESCO GEAR OIL SH (80W-90, 90, 140)
ESSO GEAR OIL GX (85W-90)
MOBILUBE HD (80W-90, 85W-140)
THURBAN GL-5 EP (80W-90, 85W-140)
SHELL SPIRAX HD (90, 140)
BESCO ATF
ESSO ATF D (DEXRON II-D)
MOBIL ATF (DEXRON III-E)
ATF HD (DEXRON II)
SHELL DONAX TA (DEXRON II-D)
BESCO L-2 GREASE (No.2), L-3 GREASE (No.3)
RONEX MP 2 (No.2)
MOBIL GREASE HP 222 (No.2)
STARPLEX-2 (No.2)
SHELL RETINAX A (No.2)

GRADE
SG
SF
SE
SJ
SJ
SH
SH
SJ
CF-4/CF
CF-4/CF
SH
SH
CD/CF
GL-5
GL-5
GL-5
GL-5
GL-5

TYPE
Hydraulic brake fluid SAE J1703
FMVSS 116 DOT.3 grade

Engine cooling system

Good quality ethylene glycol antifreeze

NOTE:
(1) The SG grade engine oil may be used as a lubricant for C22NE, 22LE and 20LE gasoline engines, if it is
available.
(2) When the recommended lubricants are specified in the workshop manual, use them.

MAINTENANCE AND LUBRICATION 0B-7

OIL VISCOSITY CHART


Lubricants should be carefully selected according to the lubrication chart. It is also important to select viscosity of
lubricants according to the ambient temperature by referring to the following table.

OIL VISCOSITY CHART FOR GASOLINE ENGINE


OIL VISCOSITY CHART FOR TRANSMISSION CASE

0B-8 MAINTENANCE AND LUBRICATION

OIL VISCOSITY CHART FOR FRONT AXLE AND REAR AXLE

TFGEN-WE-981

You are requested to order this manual using the


manual number that is shown above.

This manual is applicable for vehicles in all countries


except the USA, Canada, Europe and Thailand.

All rights reserved, This manual may not be


reproduced in whole or in part, without the permission
in writing of ISUZU MOTORS LIMITED.
Issued by

ISUZU MOTORS LIMITED


INTERNATIONAL SERVICE DEPARTMENT
Tokyo, Japan
First edition May., 1998

9805-01A-4

No. TFGEN-WE-981

PRINTED IN JAPAN

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