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Sheet 8D Report
www.qimacros.com/qiwizard/toyota-A3-report-template.html A3 Report 0. Determine immediate actions required (A5) 1. Establish the Team 2. Define the problem (A10) 3. Develop Interim Containment Actions (A103) 4. Identify and Verify Root Causes (RCA) (use Excel's Drawing tools to complete fishbone) Excel 97-2003 - Click on View-Toolbars-Drawing Excel 2007-2010 - Click on Insert - Shapes 5. Identify Permanent Corrective Actions (PCAs) 6. Identify and Verify the PCAs (A176) 7. Prevent Recurrence (A187) 8. Honor the Team (A230)
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Tracking Number:
Step 0 1 Establish the Team
Customer Number:
2 State the Problem 3 4
Action
Planning
Planning Stage
Department
Name
Skills
Responsibility
2A
Problem Definition
Part Number(s):
Customer(s)
2B
Who
IS
Who is affected? Who first observed the problem? Reported to whom?
IS NOT
Who is not affected? Who did not find the problem?
What
What type of problem is it? What (part, lot, etc.) has the problem? What is happening with process? Physical evidence of the problem?
What does not have the problem? What could be happening but is not? What could be the problem but is not?
Why
Where
Where was the problem observed? Where does the problem occur?
Where could the problem be, but is not? Where else could the problem be, but is not? When could be problem have been noticed?
When
When was the problem first noticed? When has it been noticed since?
How many could have the problem but don't How big could the problem be, but is not?
How Often What is the trend? Has the problem ocurred previously?
2C
4A
4A
Problem
Method
Environment Measurement
Method
Environment Measurement
4B
Five Why Analysis 1. Why did this happen? 2. Why? 3. Why? 4. Why? 5. Why?
4C
How
Who
When
Where
Why
Prevent Recurrence
7A
Who?
When?
7B
Actions
Action # Problem Containment/Corrective Action How Verified Action Who Planned Actual Status