Birla Institute of Technology & Science, Pilani Work-Integrated Learning Programmes Division Second Semester !" - !

"# $ourse %andout

$ourse &o

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(( )*+"" (anufacturing ,rgani-ation and (anagement T./0& $%0&D10 B210

$ourse Title ' Instructor '

$ourse Descri3tion' Manufacturing environment ; Engineering consideration ; Design and planning of manufacturing systems ; Manufacturing cost control ; Material flow control; Quality ; Human resources ; Financial management ; Marketing management. Sco3e and ,45ectives To enable t e student to! Met ods and tec ni"ues# applicable on global basis to manufacturing. $rovide a framework for t e integration of tec nology# personnel and organi%ation. &ssist companies in ma'imi%ing t e efficiency and profitability of t eir investments in advanced manufacturing

Prescri4ed Te6t Book T(. &mrine Harold T.# Manufacturing )rgani%ation and Management# $earson Education * t Ed.# (++,.

1eference Books -(. -1. Dan .abock ; /ucy Morce # Managing Engineering and Tec nology# ,0e# $rentice Hall#122(. Fraidoon Ma%da# Engineering Management# (0e# $earson Education# 1222.

(( )*+"" Week &o: (31

7$,.1S2 %0&D,.T8

S2$,&D S2(2ST21 !" 9 !"#

P0*2 9

To3ics $roductivity and Manufacturing Management; .ackground of Manufacturing Management Modern Manufacturing Management; Engineering Functions and &ctivities

To3ics To 4e covered

,37

83*

-esearc and Development; )rgani%ation and $lanning for Management

:3;

Design of Manufacturing $rocess; 4ndustrial E"uipment

$roductivity# social and economic background# 4nternational setting# nature of manufacturing# industrial management# c aracteristics of modern management# c allenges and opportunities in manufacturing# early management beginnings# industrial revolution# Management defined# functions of managers# T(35 . , 6 7 comparison of management styles# management appraisal# engineering# product engineering# manufacturing engineering# plant engineering# energy conservation and management# product development cycle# product protection# simplification# diversification and standardi%ation# tec nical management Types of researc # development# organi%ation T(35 . 8 6 * for researc and development# researc pro9ect evaluation# organi%ation in manufacturing# organi%ation principle# organi%ation structure# matri' organi%ation# informal organi%ation# tools of coordination# organi%ation planning <cope and basic factors of process design# T(35 . : 6 ; types of manufacturing# manufacturing e"uipment configuration# design of manufacturing processes# processes design communication and records# improvement of product design for manufacturing# evaluation of t e design of manufacturing processes # processing e"uipment# trends in mac ine design# mec ani%ation and automation# tools and gages# determination e"uipment re"uirements# determination of number of mac ine re"uired # e"uipment investment

$ha3ter 1eference to Te6t Book T(35 .( 6 1

+ (2

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1evie; Session \Syllabus for Mid- Semester Test (Closed Book): Topics Covered in Week o! " to # Met ods Engineering &reas of application# organi%ation for met od T( 5 . (2 engineering# approac to met od design# tools for met ods analysis# use of videotape# principle of motion economy# uman factor engineering# work simplification# 9ob enlargement and enric ment# value analysis# social and economic effects of met od study Materials Handling 4ntroduction# ob9ectives and principles of T(35 . (1 material andling# analysis of material andling problems# types of material andling e"uipment# factors affecting t e selection of material andling e"uipment# accounting for material andling cost# material andling and flow of material and layout# storage# packaging# organi%ation of effective material andling

(( )*+"" Week &o: (1

7$,.1S2 %0&D,.T8

S2$,&D S2(2ST21 !" 9 !"#

P0*2 9 #

To3ics $ ysical Facilities#

To3ics To 4e covered

$lant location# plant building# plant layout# plant layout tec ni"ues# computer programmes in plant layout (,3(7 Fundamentals of 5ontrol 5ontrol fundamental# common c aracteristics T(35 . (7 6 (8 6 5ost 5ontrol of good control procedures# manufacturing control and people# basic cause of control failure# control as a tool of management# role of cost accounting# budgetary control# accounting and management (8 4nventory Management )b9ectives of inventory management# and T(35 . (* control# inventory classification# optimum inventories# factors affecting inventory management# and control# inventory management# inventory control# M-$ (* $urc asing $urc asing and t e control of material# T(35 . (: ob9ectives of good purc asing# purc asing procedure# value analysis# factors affecting purc asing# purc asing organi%ation# purc asing practices# et ics# international# procurement# evaluation of purc asing# traffic (: $roduction $lanning 6 )b9ectives of $$5# production planning 6 T(35 . (; 5ontrol control functions# factors affecting $$5# production planning 6 control procedure# production planning 6 control organi%ation# measurements of effectiveness (; 1evie; Session Syllabus for compre$ensive %&am ('pen Book): (ll topics )iven in t$is plan of self study

$ha3ter 1eference to Te6t Book T(35 . (,

2valuation Scheme' 2$ &o: 2$-" 2valuation $om3onent & Ty3e of 26amination &ssignment0Qui% Duration == Details to be announced on /M< Ta'ila website by 4nstructor 1 Hours , Hours Weightage (8> Day, Date, Session,Time == Details to be announced on /M< Ta'ila website by 4nstructor <unday# (2021012(, ?&@A= 1 $M B 7 $M <unday# 2:027012(, ?&@A= 1 $M B 8 $M

2$2$-#

Mid3<emester Test 7$losed Book8< 5ompre ensive E'am 7,3en Book8<

,8> 82>

<< *lease c$eck t$e details by "+t$ ,anuary- .+"/ on 0MS Ta&ila 1eb site! 2 Legend' 0&' &fter@oon <ession= /&' Fore@oon <ession

$losed Book Test' @o reference material of any kind will be permitted inside t e e'am all. ,3en Book 26am' Cse of any printed 0 written reference material ?books and notebooksA will be permitted inside t e e'am all. /oose s eets of paper will not be permitted. 5omputers of any kind will not be allowed

inside t e e'am all. Cse of calculators will be allowed in all e'ams. @o e'c ange of any material will be allowed. (( )*+"" 7$,.1S2 %0&D,.T8 S2$,&D S2(2ST21 !" 9 !"# P0*2 9 > &ote' 4t s all be t e responsibility of t e individual student to be regular in maintaining t e self study sc edule as given in t e course andout# attend t e online0on demand lectures as per details t at would be put up in t e BITS L(S Ta6ila website ;;;:ta6ila:4its-3ilani:ac:in and take all t e prescribed components of t e evaluation suc as &ssignment 7$ourse Page on L(S Ta6ila8, Mid <emester Test and 5ompre ensive E'amination according to t e Evaluation <c eme given in t e respective 5ourse Handout. 4f t e student is unable to appear for t e -egular Test0E'amination due to genuine e'igencies# t e student must refer to t e procedure for applying for Make3up Test0E'amination# w ic will be available t roug t e 4mportant 4nformation link on t e .4T< D4/$ website on t e date of t e -egular Test0E'amination. T e Make3up Tests0E'ams will be conducted only at selected e'am centres on t e dates to be announced later. Instructor-in-$harges